Garland MCOE5L Parts List

INSTALLATION, OPERATING INSTRUCTIONS & PART LIST
FOR THE GARLAND
HALF-SIZE, ELECTRIC
CONVECTION OVEN,
MODEL: MCOE5L
WARNING:
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
NOTE:
OVEN WILL PRODUCE A QUANTITY OF SMOKE UPON INITIAL FIRE UP. THIS “BURN OFF” MAY LAST
IN EXCESS OF 10-20 MINUTES.
PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE.
FACTORY-TRAINED TECHNICIAN.
NOTE: This manual pertains to all oven models listed above. The reader/operator must interpret its contents to applicable needs. If you have questions about any instructional materials pertaining to Garland convection ovens, please contact our Customer Service Department at one of the phone numbers below.
MANUFACTURED EXCLUSIVELY FOR McDonald's BY
CLEVELAND RANGE
1333 EAST 179 St., CLEVELAND, OH 44110
MCD HOTLINE TOLL FREE: (800) 446-8367 PHONE: (800) 424-2411 FAX: (888) 606-0460
E-mail: clamshell@garland-group.com
http://www.garland-group.com
Part # 4516833 Rev A (20 Sep 2011)
GARLAND HALF SIZE ELECTRIC CONVECTION OVEN MODEL MCOE5L INSTALLATION/OPERATION MANUAL
TABLE OF CONTENTS
DIMENSIONS AND SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
DESCRIPTION OF OVEN CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
To turn oven ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Preheat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
To Select a menu item . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
To begin a cook cycle or start a bake cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
To cancel a cook cycle or cancel a bake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Pro le Baking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Hold Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Recovery Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Fast Cool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
PROGRAM LOGIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
CONTROL PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
To change the Cancel Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
To change the Cook Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
To change the Cook Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
To Change the Fan Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
To Change the Flex Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
To change the Hold Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
To change the Product Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
To View Recovery Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Control Safety Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
To reset factory defaults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
MAINTENANCE & TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Factory Default Menu Items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Check Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Break-In Period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Exterior Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Blower Wheel & Temperature Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Motor Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
PARTS ID: OVEN EXTERIOR; ALL MODELS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
PARTS ID: CARD READER ASSY; ALL MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
PARTS ID: SIDE PARTITION ASSY; ALL MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
PARTS ID: CONTROL PANEL ASSY; ALL MODELS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
PARTS ID: ELEMENT ASSY; ALL MODELS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
PARTS ID: DOOR ASSY; ALL MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
PARTS ID: BAFFLE ASSY; ALL MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
PARTS ID: WIRING HARNESS ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
WIRING DIAGRAM; ALL MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Part # 4516833 Rev A (20 Sep 2011)
Page 3
INSTALLATION/OPERATION MANUAL GARLAND HALF SIZE ELECTRIC CONVECTION OVEN MODEL MCOE5L
DIMENSIONS AND SPECIFICATIONS
21.000"
[535 mm]
OVEN
INTERIOR
30.500"
[775 mm]
25.250"
[645 mm]
30.250"
[766 mm]
20.000
[510 mm]
OVEN
25.750"
[657 mm]
INTERIOR
15.500"
[393 mm]
OVEN INTERIOR
Element Package
Standard 8.0 38.5 33.3 20.8 23.0 23.0 18.0 20.0 20.0 34.8 13.1 10.9 10.9
Electrical speci cations include motor requirements. Double-deck models require 2 separate power supplies.
Sides Rear Crated Uncrated
1” (25mm) 1” (25mm) 36” (914mm) 31” (787mm) 350lbs. (159Kg)
Total
kW
208V/1Ph 240V/1Ph
Clearances
208V/3Ph 240V/3Ph
XYZXYZ XY Z
Nominal Amperes Per Line
Shipping WeightCombustible Wall Entry
240V/1Ph
230V /3Ph N 400V
Page 4
Part # 4516833 Rev A (20 Sep 2011)
GARLAND HALF SIZE ELECTRIC CONVECTION OVEN MODEL MCOE5L INSTALLATION/OPERATION MANUAL
INSTALLATION
Proper placement of the oven will ensure operator convenience and satisfactory performance.
Adequate clearance must be provided for cleaning, servicing, and proper operation. (Refer to chart on page 4 for minimum clearances.)
enough length to reach the terminal block.
6. Strip just enough wire to insert into the terminal block.
7. Tighten terminal block screws and the screws in the BX to clamp the cord.
Electrical Connection
Before attempting the electrical connection, the rating plate should be checked to con rm that the oven’s electrical characteristics and the electrical supply are compatible. The plate is located on the inside surface of the control panel/body side.
1. Open the oven door to reveal the control panel mounting screws.
2. Remove all screws attaching the control panel assembly to the oven.
3. Next remove the screws mounting the body side to the oven in the front and back.
4. Remove the knockout plate at the rear of the oven and mount the appropriate Size BX connector to fasten the cord. Re-attach the knockout to the oven.
5. Pass the cord through the bx connector leaving
8. Verify all electrical connections are correct. Re-attach the body side and control panel assembly.
Visually inspect all electrical connections. A wiring diagram is a xed to the inside surface of the control panel/body side section.
Installation of the wiring must be made in accordance with UL 197, Commercial Electric Cooking Appliance Standards, local codes, and the National Electrical Code, ASNI/NFPA 70-
1990, in regard to:
a. Switch panel size
b. Overload protection
c. Wire type
d. Wire size
e. Temperature limitations of wires
f. Method of connection, (conduit, cable, etc.)
CONTROL PANEL
ASSEMBLY
Part # 4516833 Rev A (20 Sep 2011)
KNOCKOUT
PLATE
TERMINAL
BLOCK
BODY SIDE
Page 5
INSTALLATION/OPERATION MANUAL GARLAND HALF SIZE ELECTRIC CONVECTION OVEN MODEL MCOE5L
DESCRIPTION OF OVEN CONTROLS
Power Button – The START button is used to begin a bake. The led lights to indicate the bake has been started.
TEMP Button – The TEMP button is used to verify the actual temp and setpoint temp.
Heat On LED – The HEAT ON LED lights to indicate that the control called for heat.
Program Button – The PROG button allows each button to be programed with the various functions of the control. Press and hold the PROG button to enter the programming mode.
Product Button(s) – The PRODUCT keys are used to select pre-programmed time and temperature for speci c products. Up to 10 di erent product buttons can be programmed.
VIEW / UTILITY Button – The VIEW/ UTILITY button toggles the display when baking multiple products at the same time. Press the view/utility button and the display will show the product names and time left for each product currently baking in the oven. Allows the user to enter FAST COOL
CANCEL Button – The CANCEL button allows the user to end a bake. Press and hold the button, the control will beep when the button is pressed and again when the bake is cancelled. The last bake entered will be cancelled.
Page 6
Part # 4516833 Rev A (20 Sep 2011)
GARLAND HALF SIZE ELECTRIC CONVECTION OVEN MODEL MCOE5L INSTALLATION/OPERATION MANUAL
OPERATING INSTRUCTIONS
To turn oven ON
The Main Power Switch – Controls power to the oven and must be turned ON to start operation. The controller display will be active and default to product “BISCUITS” (Product Key 1).
Preheat
The oven will preheat to the set temperature of Product Key 1 (Note: Factory default for Product Key 1 is BISCUITS ­Oven set temperature 375°F).
During this preheat mode, the controller will display “TOO COOL”. “TOO COOL” will appear in the display while the temperature is greater than 25°F below set temperature AND for 10 minutes upon reaching set temperature from initial power up. “TOO HOT” will be displayed when the control is 250 F above the set temperature.
To Select a menu item
To select a menu item, simply press the desired menu item number button.
To begin a cook cycle or start a bake cycle
To start a bake for a selected menu item, press the
button. The product name and the remove time programmed will be displayed. The countdown of the programmed time for that product will start and a number “1” will be displayed in the lower right hand corner of the screen to indicate that there 1 product baking at that time. The number will update as subsequent cook cycles are started.
“beep” sounds. Another “beep” sounds when the timer is cancelled. The CANCEL button works in the order of the last product entered, i.e. Biscuits are timing and bagels are started accidentally. Bagels will be cancelled  rst, then biscuits.
Once a timer has completed counting down, the display will default back to the menu item programmed in PRODUCT KEY 1 (Most often Biscuits).
Pro le Baking
Pro le Baking is only available in software &  ash numbers 240-91018-05-XX. With pro le baking,
menu items can be programmed with up to 4 stages of functional changes. The following menu item functions are available with up to 4 stages:
• FAN CYCLE
• COOK TEMP
• COOK TIME
• FAN SPEED
• FLEX TIME
FAN CYCLE – The Fan Cycle function has 2 options: FULL - The convection fan is constant on HEAT – The convection fan is only on during the heat
cycle.
Hold Timer
The hold timer is a separate timer that counts down within the control and is HIDDEN from the display. The hold timer alerts the operator when product is available to be served after cooling down. This timer is most often used for cooling pies.
Flex Time – Included in this oven is a feature called “FLEX TIME”. Flex time is a feature which when a product bake timer is counting down, the operator may notice the time either slowing down or speeding up. The “ ex time” is based on the temperature drop in the oven over a period of time. Larger bake sizes (i.e. full tray of Mu ns) will have a slower time where as smaller bake sizes will have a faster time.
During baking, press the button to display the product name and the time remaining before removal.
NOTE: The oven is designed to bake batches of di erent sizes using the same time settings.
To cancel a cook cycle or cancel a bake
To cancel a bake, the user presses and holds the button. Immediately upon pressing the button, an audible
Part # 4516833 Rev A (20 Sep 2011)
Recovery Timer
Built into this control is a recovery timer. This timer is a stored value from when the oven last rise in temperature from 150°F to 250°F. The value of this number should generally be “1:00” to “1:30” indicating that it took between 1 minute and 1 minute and 30 seconds to rise in temperature between 150°F to 250°F. A value outside this parameter may indicate a potential or future heating problem.
Fast Cool
The fast cool feature when activated cools the oven down in a rapid manner while the door is open. Press the VIEW/ UTILITY button and then press the START button.
Page 7
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