Garland E22-36-56GM Operator’s Manual

INSTALLATION AND

OPERATION MANUAL

GARLAND ELECTRIC

TEPPAN YAKI GRIDDLE

E22-36 SERIES

FOR YOUR SAFETY:

DO NOT STORE OR USE GASOLINE

OR OTHER FLAMMABLE VAPORS OR

LIQUIDS IN THE VICINITY OF

THIS OR ANY OTHER

APPLIANCE

PLEASE READ ALL SECTIONS OF THIS MANUAL

AND RETAIN FOR FUTURE REFERENCE.

THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL

PERSONNEL AS SPECIFIED.

WARNING:

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY,

OR DEATH. READ THE INSTALLATION,

OPERATING AND MAINTENANCE

INSTRUCTIONS THOROUGHLY

BEFORE INSTALLING OR

SERVICING THIS EQUIPMENT

Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent

using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been

improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation

instructions provided with the product, or any product that has its serial number defaced, obliterated or removed,

or which has been modified or repaired using unauthorized parts or by unauthorized service agents.

For a list of authorized service agents, please refer to the Garland web site at http://www.garland-group.com.

The information contained herein, (including design and parts specifications), may be superseded and is subject

to change without notice.

GARLAND COMMERCIAL RANGES, LTD.

1177 Kamato Road, Mississauga, Ontario L4W 1X4

CANADA Phone: 905-624-0260 Fax: 905-624-5669

INSTALLATION AND ELECTRICAL CONNECTION

MUST COMPLY WITH CURRENT CODES:

IN CANADA - THE CANADIAN ELECTRICAL

CODE PART 1 AND / OR LOCAL CODES.

IN USA – THE NATIONAL ELECTRICAL CODE

ANSI / NFPA – CURRENT EDITION.

ENSURE ELECTRICAL SUPPLY CONFORMS WITH ELECTRICAL CHARACTERISTICS SHOWN ON

THE RATING PLATE.

Part # 4517056 Rev 3 (08/24/11)Page 2

TABLE OF CONTENTS

SPECIFICATION AND INSTALLATION OPTIONS. . . . . . . . . . . . . . . . . . . . . . . . . 4

Flanged Griddle Installation – Table Cut Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Electrical Supply: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Electrical Supply Connection: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Siting: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Ventilation: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

General Installation Procedure: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Commissioning: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

MAINTENANCE & CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Electromechanical Bulb and Capillary Thermostat: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Models Manufactured Prior To September 2003 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Electronic Thermostat Models With Spade Type Temperature Control Sensors: . . . . .8

Models Manufactured Since October 2003 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Miscellaneous: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Part # 4517056 Rev 3 (08/24/11) Page 3

SPECIFICATION AND INSTALLATION OPTIONS

Griddle Size With Flange Griddle Size Less Flange Shipping

Model

Width (A) Depth (B) Width (C) Depth (D)

E22-36-36GMX 37-5/8" (957mm) 26-9/16" (675mm) 35-13/16" (910mm) 24-1/4" (616mm) 330/150 E22-36-45GMX 46-15/16" (1192mm) 28-1/4" (718mm) 45-1/8" (1146mm) 26-15/16" (685mm) 340/154 E22-36-48GMX 49-5/8" (1260mm) 26-9/16" (675mm) 47-13/16" (1215mm) 24-1/4" (616mm) 350/159 E22-36-56GMX 58-3/16" (1478mm) 28-1/4" (718mm) 56-3/8" (1432mm) 26-15/16" (685mm) 385/175 E22-36-60GMX 61-5/8" (1565mm) 26-9/16" (675mm) 59-13/16" (1520mm) 24-1/4" (616mm) 385/175 E22-36-72GMX 73-5/8" (1870mm) 26-9/16" (675mm) 71-13/16" (1824mm) 24-1/4" (616mm) 400/182

lb/kg

The E22-36-36GMX is for installation in non-combustible locations only. All others should be installed with the adjacent minimum clearances from combustible material.

A C

11"

[279mm]

3 1/2"

[89mm]

HOT SPOT AREA

1 9/16"

[29mm]

3/4"

[19mm]

4 3/4"

[121mm]

4 3/4"

[121mm]

STEEL PLATE

REAR CABLE ENTRANCE

34"

[864mm]

BOTTOM CABLE ENTRANCE

36"

[914mm]

FRONT VIEW

10"

GARLAND

[254mm]

BOTTOM CABLE

ENTRANCE

Body Side Minimum Installation

Clearances: In/mm

Left & Right

Sides

Rear

1/2 /12-1/2 1/2/121/2 Combustible

[25mm] .5"

1/2"

[13mm]

18 1/4"

[464mm]

21 3/8"

[543mm]

[12mm]

.5"

[12mm]

FLANGE

MEASUREMENTS

REAR CABLE ENTRANCE

[44mm]

1 3/4"

Type of Floor

Base

SUGGESTED MOUNTINGS (Not to Scale)

[25mm]

METAL

EXPANSION

STRIP

BY OTHERS

GRILL

GARLAND

MARBLE / SIMILAR NON-COMBUSTIBLE MATERIAL MUST BE 3" [76mm] SIDES & BACK

TABLE TOP MOUNTING

WITH NON- FLANGE EDGE

36" WIDE MODEL (E22-36-36GMX)

[76 mm]

METAL

EXPANSION

STRIP

BY OTHERS

GRILL

GARLAND

TABLE TOP MOUNTING

NON FLANGED EDGE

45" TO 72" MODELS

MINIMUM CLEARANCE TO

COMBUSTIBLE CONSTRUCTION

1" [25mm] SIDES AND BACK

[25mm]

WOODEN TABLE BY OTHERS

EXPANSION STRIP

SUPPLIED BY OTHERS

NON-COMBUSTIBLE

i.e. MARBLE OR SIMILAR

GRILL WITH

FLANGE

TABLE TOP MOUNTING

WITH FLANGED

EDGE OPTION

TABLE TOP

WOOD ect.

Garland products are not approved or Authorized for home or residential use, but are intended for commercial applications only. Garland will not provide service, warranty, maintenance or support of any kind other than in commercial applications.

Part # 4517056 Rev 3 (08/24/11)Page 4

SPECIFICATION AND INSTALLATION OPTIONS continued

Model Shown: E22-36-48GMX

Models E22-36-36GM(X) E22-36-45GM(X) E22-36-48GM(X)

E22-36-56GM(X) E22-36-60GM(X) E22-36-72GM(X)

X sux use electronic thermostats

Total kW

240V 208V

6.7 6.7 3.35 — 3.35 3.35 — 3.35 27.92 32.21 24.22 13.96 13.96 27.95 16.11 16.11

Flanged Griddle Installation – Table Cut Sizes

kW Loading Per Phase

Single Phase Three Phase

240V 208V

X-Y Y-Z X-Z X-Y Y-Z X-Z X Y Z X Y Z

Nominal Amps Per Phase

240V 208V

49-5/8"

[1260mm]

47-13/16"

[1215mm]

1-1/8"

[29mm]

26-9/16"

[675mm]

25-9/16"

[649mm]

25-3/16"

[640mm]

Minimum

Table

Cut Out

48-3/8"

[1229mm]

Minimum

Table Cut Out

GRILL PLATE

DIMENSIONS ARE

-1/16", +0

Recommended table cut out

MODEL A B C D

E22-36-36GMX 37-5/8" (957mm) 26-9/16" (675mm) 36-3/8" (934mm) 25-9/16" (649mm) E22-36-45GMX 46-15/16" (1192mm) 28-1/4" (718mm) 45-11/16" (1160mm) 27-1/4" (692mm) E22-36-48GMX 49-5/8" (1260mm) 26-9/16" (675mm) 48-3/8" (1229mm) 25-9/16" (649mm) E22-36-56GMX 58-3/16" (1478mm) 28-1/4" (718mm) 56-15/16" (1445mm) 27-1/4" (692mm) E22-36-60GMX 61-5/8" (1565mm) 26-9/16" (675mm) 60-3/8" (1534mm) 25-9/16" (649mm) E22-36-72GMX 73-5/8" (1870mm) 26-9/16" (675mm) 72-3/8" (1828mm) 25-9/16" (649mm)

Part # 4517056 Rev 3 (08/24/11) Page 5

GENERAL INFORMATION

1. Check the crate for possible damage sustained during transit. Carefully remove the unit from the crate and again check for damage. Any damage to the appliance must be reported to the carrier immediately.

2. The type of voltage supply that the equipment was manufactured for at the factory is noted on the data plate on the equipment. This type of supply must be used.

SAFETY

• A qualied person must make the installation in accordance with the authority having jurisdiction and local codes.

• This unit must only be operated by a qualied person. DO NOT operate without reading this manual.

• DO NOT operate this appliance unless all service and access panels are in place and fastened properly.

3. Do not remove permanently axed labels, warning or data plates form the appliance, this may void approvals and create a safety hazard.

The Garland E22 series complies with the standards CSA C22.2 no. 109 – latest edition and UL197 – latest edition. The installation and connection of this appliance must comply with current codes. In Canada – the Canadian Electrical Code Part 1 and in the USA – the National Electrical Code.

• DO NOT clean this appliance unless the power supply is disconnected.

WARNING: To avoid serious personal injury:

• USE EXTREME CAUTION in setting up, operating and cleaning these appliances to avoid coming in contact with hot surfaces. Wear suitable protective clothing or use proper utensils to prevent the risk of burns.

• DO NOT attempt to repair or replace any part of this appliance unless all main power supplies have been disconnected.

NOTE: All warning labels and markings on this appliance,

which call attention to further dangers and necessary precautions.

Part # 4517056 Rev 3 (08/24/11)Page 6

INSTALLATION

Electrical Supply:

Before attempting the electrical connection, the rating plate should be checked to ensure the equipment’s electrical characteristics and the supply electrical characteristics agree. On griddles the supply entrance is located at the rear or alternatively on the main bottom. The supply terminal block is accessible from the front. The electrical supply must be adequate for the voltage, phase and current marked on the rating plate.

Note: A means of disconnection from the supply having a contact separation of at least 3 mm in all poles must be incorporated in the xed wiring.

WARNING: THIS APPLIANCE MUST BE EARTHED.

Electrical Supply Connection:

For supply connection, use wire suitable for 75°C (167°F).

A bottom knockout is provided near the front left side of the unit, located behind the control panel. To view the knockout, loosen the four acorn nuts and remove the control panel. The terminal block is also located in this area.

The rear supply cable entrance is located on the right side when facing the rear of the unit. The cable is fed towards the front through the wire way.

Siting:

The base on which the griddle is to be sited must be capable of adequately supporting the weight of the appliance and any ancillary equipment. Once in position, check that the equipment is level, both front and back and side to side. Adjust if necessary.

Ventilation:

This product is to be installed under a ventilation hood.

Proper operation of exhaust fans (proper speed, rotation and adjustment) is essential. In addition a make-up air system for the kitchen to supply fresh air is recommended.

Any ventilation system will break down if improperly maintained. The duct system, the hood, and the lters must be cleaned on a regular basis and kept grease free.

General Installation Procedure:

1. Carefully remove the unit from the crate. All packing material must be removed from the unit.

2. All griddles are shipped from the factory with leveling feet.

3. Place the griddle in the desired location and level from side to side and back to front.

4. Adequate clearance must be provided for servicing, ventilation and proper operation. The product must be kept free from combustible material.

Commissioning:

1. Ensure all circuit breakers located in the lower compartment are set to the ON (1) position.

2. Ensure that all controls are in the o position and turn on the main electrical supply.

3. Operate the grill in accordance with the instructions.

4. Check that the product functions correctly and that the voltage supply to the unit does not drop by more than 5% when all sections are operated simultaneously.

When the operation has been checked, hand this instruction manual to the user or purchaser for retention. Instruct them in the ecient and safe operation of the appliance.

Part # 4517056 Rev 3 (08/24/11) Page 7

MAINTENANCE & CLEANING

Regular servicing by a competent person is recommended to ensure the continued safe and ecient performance of the appliance.

WARNING: Turn o the electrical mains before commencing any servicing work.

1. Use a test instrument with a special disc type thermocouple or a reliable surface type pyrometer. Note: a drop of oil on the surface of the disc will provide better contact with the plate.

2. Set all griddle thermostats to 350°F (177°C). In order to allow the griddle temperature to stabilize, the thermostats must be allowed to cycle twice before taking a test reading.

3. Check the griddle temperature when the thermostat just cycles o. Place the thermocouple or pyrometer rmly on the griddle surface, directly above the sensing bulb of the thermostat. The reading should be between 335°F (168°C) and 365°F (185°F). If the reading is outside of these limits, calibrate as follows:

Electromechanical Bulb and Capillary Thermostat:

Models Manufactured Prior To September 2003

1. Carefully remove the dial, not disturbing the shaft position.

3. Replace the thermostat dial and repeat steps 1 through 3 to verify that a correct adjustment has been made.

Electronic Thermostat Models With Spade Type Temperature Control Sensors:

Models Manufactured Since October 2003

1. Electronic thermostat control models are very reliable and are not calibrated in the eld.

2. If temperature settings are not consistent, an authorized service technician should be called for inspection.

Miscellaneous:

1. Wire brush the surface of the griddle to removed baked on material, wash with hot water, dry thoroughly. Lightly coat the surface with vegetable oil to prevent rusting.

2. Wipe exposed surfaces with a mild detergent and hot water. Stubborn residue may be removed with a lightweight non-metallic scouring pad. Stainless steel areas should be washed with mild detergent, hot water and a soft cloth. If necessary, use a non-metallic scouring pad, always rub in the direction of the grain in the metal to prevent scratching.

NEVER USE STEEL WOOL.

2. Hold shaft steady and with a small at screw driver turn the calibration screw located inside the shaft clockwise to decrease temperature and counter-clockwise to increase the temperature. Note: Each 1/4 turn of the screw will create a change of approximately 35°F (20°C).

Part # 4517056 Rev 3 (08/24/11)Page 8

+ 16 hidden pages