Garland E2001, E2011, E2111, E2005, E2055 Installation And Operation Manual

INSTALLATION AND

OPERATION MANUAL

GARLAND 2000 SERIES

ELECTRIC BAKE, ROAST AND

COMBINATION OVENS

FOR YOUR SAFETY:

DO NOT STORE OR USE GASOLINE

OR OTHER FLAMMABLE VAPORS OR

LIQUIDS IN THE VICINITY OF

THIS OR ANY OTHER

APPLIANCE

PLEASE READ ALL SECTIONS OF THIS MANUAL

AND RETAIN FOR FUTURE REFERENCE.

THIS PRODUCT HAS BEEN CERTIFIED AS
COMMERCIAL COOKING EQUIPMENT AND
MUST BE INSTALLED BY PROFESSIONAL

PERSONNEL AS SPECIFIED.

WARNING:

IMPROPER INSTALLATION, ADJUSTMENT,
ALTERATION, SERVICE OR MAINTENANCE
CAN CAUSE PROPERTY DAMAGE, INJURY,

OR DEATH. READ THE INSTALLATION,

OPERATING AND MAINTENANCE

INSTRUCTIONS THOROUGHLY

BEFORE INSTALLING OR

SERVICING THIS EQUIPMENT

INSTALLATION AND ELECTRICAL CONNECTION

MUST COMPLY WITH CURRENT CODES:

IN CANADA - THE CANADIAN ELECTRICAL

CODE PART 1 AND / OR LOCAL CODES.

IN USA – THE NATIONAL ELECTRICAL CODE

ANSI / NFPA – CURRENT EDITION.

ENSURE ELECTRICAL SUPPLY CONFORMS WITH
ELECTRICAL CHARACTERISTICS SHOWN ON

THE RATING PLATE.

Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent
using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been
improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation
instructions provided with the product, or any product that has its serial number defaced, obliterated or removed,
or which has been modified or repaired using unauthorized parts or by unauthorized service agents.
For a list of authorized service agents, please refer to the Garland web site at http://www.garland-group.com.
The information contained herein, (including design and parts specifications), may be superseded and is subject
to change without notice.

GARLAND COMMERCIAL INDUSTRIES

185 East South Street
Freeland, Pennsylvania 18224
Phone: [phone]
Fax: [phone]

GARLAND COMMERCIAL RANGES, LTD.

1177 Kamato Road, Mississauga, Ontario L4W 1X4
CANADA
Phone: [phone]
Fax: [phone]

Enodis UK LTD.

Swallow eld Way, Hayes, Middlesex UB3 1DQ ENGLAND
Telephone: [phone]
Fax: [phone]

Part # 4520414 (01/28/08) © 2005 Garland Commercial Industries, Inc.

Part #4520414 (01/28/08) Page 1

IMPORTANT INFORMATION

WARNING:
This product contains chemicals known to the state of california to cause cancer and/or birth defects
or other reproductive harm. Installation and servicing of this product could expose you to airborne
particles of glass wool/ceramic fibers. Inhalation of airborne particles of glass wool/ceramic fibers
is known to the state of California to cause cancer.

Part # 4520414 (01/28/08)Page 2

TABLE OF CONTENTS

IMPORTANT INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Model Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Loading Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Uncrating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Rating Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Steam Injection (Optional Extra) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Break-In Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

OPERATION AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Thermostat Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Cleaning of Core Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Part #4520414 (01/28/08) Page 3

SPECIFICATIONS

Model Description

All models are 55 1/2” wide x 36” deep (1410mm x 914mm)

MODEL HEIGHT DESCRIPTION

E2001 51” (1295mm) Single Deck Bake Oven
E2011 66” (1676mm) Double Deck Bake Oven
E2111 66” (1676mm) Triple Deck Bake Oven
E2005 51” (1295mm) Single Deck Roast Oven
E2055 67” (1702mm) Double Deck Roast Oven
E2555 78” (1981mm) Triple Deck Roast Oven
E2015 63” (1800mm) One Bake and One Roast Combination Oven
E2115 70” (1778mm) Two Bake and One Roast Combination Oven
E2155 74” (1879mm) One Bake and Two Roast Combination Oven

Loading Charts

LOADING CHART

Total Kw

Model

E2001 6.2 11 15 23 12.5 17.3 26 26 30
E2011 12.4 32 26 32 37 30 37 52 60
E2111 18.6 45 45 45 51.5 51.5 51.5 77.5 90
E2005 6.2 11 15 23 12.5 17.3 26 26 30
E2055 12.4 32 26 32 37 30 37 52 60
E2555 18.6 45 45 45 51.5 51.5 51.5 77.5 90
E2015 12.4 32 26 32 37 30 37 52 60
E2115 18.6 45 45 45 51.5 51.5 51.5 77.5 90
E2155 18.6 45 45 45 51.5 51.5 51.5 77.5 90

Loading

240V &

208V

240V 280V

X Y Z X Y Z 240V 208V

Nominal Amperes Per Phase

3 Phase

Single Phase

Part # 4520414 (01/28/08)Page 4

INTRODUCTION

Your new equipment should be given regular care and
maintenance. Periodic inspections by your dealer or a
qualied service agency are recommended.

This product has been certied as commercial cooking
equipment and must be installed by professional personnel
as specied.

Uncrating

Carefully remove unit from crate or carton. All packing
material should be removed from units. On stainless steel
units the protective material covering the stainless steel
should be removed.

After uncrating, immediately check the equipment for visible
signs of shipping damage.

INSTALLATION

If such damage has occurred, do not refuse shipment, but
contact the shipper and le the appropriate freight claims.

Rating Plate

When corresponding with the factory or your local
authorized factory service center regarding service problems
or replacement parts, be sure to refer to the particular unit
by the correct model number (including the prex and sux
letters and numbers) and the warranty serial number. The
serial plate is attached to the inside of the control panel of
the lower oven section contains this information.

Before attempting the electrical connection, the rating
pate should be checked to ensure that the unit’s electrical
characteristics and the supply characteristics agree.

Clearances

The 2000 E series ovens must be installed with a minimum
of zero (0”) clearance to the sides and back to walls of
combustible material.

Assembly Instructions

1. Open the bottom section of the crate and the leg crate.
Proceed with oven assembly as follows:

a. Fasten lefts to base using 1/4” hex head bolts, locking

washers and nuts provided.

b. Ensure the insulation is evenly spread and in the

proper position on the top of the lower unit.

c. Place an 1” x 4” x 60” (22mm x 100mm x 1525mm)

long piece of lumber across the rear top of the oven
to prevent the stacks from misaligning.

d. Raise the center of top oven section up and on to the

lower oven section, sliding the oven section forward
until the main sides of the section engage behind the
oven front.

e. Remove the piece of lumber and lower the rear of the

oven section into position.

f. Secure the left and right out side front corners of

the oven section using No. 1-24 x 1/2” at head bolts
supplied.

g. Secure the oven backs using six 10-1/2” truss head

sheet metal screws.

2. To connect the section feed wires to the main oven
terminal block, refer to the wiring diagram attached to
the main terminal block.

3. With the oven(s) in the desired position, use a sprint level
and level unit four ways: across front and back, and down
left and right edges.

4. When two pizza ovens (2001P) are stacked, remove the
top louvers on the bottom oven. Assemble as illustrated
in instructions found with the stacking plates.

Part #4520414 (01/28/08) Page 5

INSTALLATION Continued

DO NOT under any circumstances; connect the vent stack
of the oven directly to the ue pipe or a vent system. If this
is done, it seriously decreases the eciency and will cause
uneven heating of the section. If an outside ue connection
must be made, a suitable hood placed 12” (305mm) above
the oven ue must be provided to prevent direct suction of
the air through the oven sections.

Steam Injection (Optional Extra)

Steam is often used for baking of hard rolls, French bread,
Vienna bread and other hard crust breads. The steam
provided inside the oven is a cloud of atmospheric steam or
water vapor.

One quarter broiler h.p. for each bake deck is required at
the steam inlet of the deck. It is important that the steam
provided to the oven is lower pressure (3 lbs. To 5 lbs per
square inch), (2100 kg/m² to 3500 kg/m²) and condensate
must be drained from the steam line before it enters the
oven.

The steam will be suciently saturated at this pressure to
provide the vapor cloud eect that is needed to cover the
top of the product.

When steam is required in the deck, it is recommended that
the steam valve at the deck is only open a half-turn for 3
to 5 seconds. The time will be determined by the operator.
Allowing too much steam to enter the oven will produce a
soggy product.

Electrical Connections

The installation and connection should comply with current
codes. In Canada - The Canadian Electrical Code Part 1 and/or
local codes. In the U.S.A. - The National Electrical Code ASNA/
NFPA - current edition.

Before attempting the electrical connection, the rating
plate should be checked to ensure that the unit’s electrical
characteristics and the supply characteristics agree.

The unit has been wired as specied on the factory order
and the rating plate is stamped with the information. If it is
necessary to change the phase, refer to the wiring diagram
attached to the main terminal block, or refer to the rating
plate.

Electrical connection may be made though the knockout at
the rear of bottom of the unit to the terminal block located
directly behind the switch panel on the main bottom. Hinge
switch panel open.

For the supply connection use suitable wire for 60° C.

Break-In Procedure

It is strongly recommended that the 2000 Series ovens
supplied with core plates be put through a break-in period
to eliminate possible warpage of the core plates caused by
moisture absorption.

This action need only be carried out once providing the
ovens are used daily, however, if the ovens are left idle for an
extended period of time allowing the core plates to absorb
moisture, the following procedure must be again carried out.

Turn the top and bottom heat selector switched to HI, set the
thermostat to 300°F (149°C) maximum and allow the oven to
operate (without any product in the oven), for approximately
8 hours.

Part # 4520414 (01/28/08)Page 6

OPERATION AND MAINTENANCE

Top and bottom heating units are each operated by a three
heat heavy duty reversible switch. An oven thermostat with
pilot light is also provided. The thermostat maintains the
temperature and the switches determine the source of the
heat.

1 Turn the top heating unit to HIGH.

2 Turn the bottom heating unit to HIGH.

3. Set the oven thermostat to the desired temperature. The
pilot light will now come ON.

4. When the desired temperature is reached, the pilot light
will go OFF. At this time the top heating unit switch may
be turned OFF or set as desired.

5 The bottom heating unit switch may be left at HIGH or

adjusted as desired.

Thermostat Calibration

All electric ovens are equipped with snap action thermostats.
Field calibration is seldom necessary and should not be
resorted to unless experience with cooking results denitely
provides that the control is not maintaining the temperature
to which the dial is set. To check the oven temperature when
calibrating, use only a reliable mercury thermometer or
preferably an oven pyrometer.

2. Turn oven temperature control dial to 400°F (204°C). In
order to allow the oven temperature to stabilize, the oven
control must be allowed to cycle twice before taking a
test reading

3. Check temperature reading control just as it cycles ‘OFF”
as indicated by the cycling pilot. If the temperature doe
not read within 15°F (8°C) of the dial setting, recalibrate
as follows

4. Carefully remove the thermostat dial, not disturbing the
dial setting.

5. Hold the dial shaft steady and with a screwdriver, turn the
calibration screw, located inside the dial shaft clockwise
to decrease and counter-clock wise to increase the
temperature. I.E. 1/4 turn = 35°F (19.5°C).

6. Replace the thermostat dial and repeat steps 1 through 3
to verify that the correct adjustment has been made.

Cleaning of Core Plates

1. Set the thermostat dial to 550°F (288°C) at the end of the
cooking day and allow to cycle for one hour.

2. When the oven has cooled the residue will have
carbonized and can be removed by sweeping with a sti
wire brush.

1. Place the thermocouple of the test instrument or reliable
mercury thermometer in the center of the oven.

3. Stubborn residue can be loosened with a scraper.

Part #4520414 (01/28/08) Page 7