Garland CG-24R Parts List

Page 1
GAS CHAIN GRIDDLE
models
GAW - 24 / 36 / 48 / 60 / 72
CG - 24R / 36R / 48R / 60R / 72R
Toll Free Phone (US & Canada): (800) 427-6668
Toll Free Fax (US & Canada): (800) 361-7745
http://www.Garland-Group.com
G_GC_PL_GRIDDLE_CGSERIES (Rev 14)
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GAS CHAIN GRIDDLE
models
GAW - 24 / 36 / 48 / 60 / 72
CG - 24R / 36R / 48R / 60R / 72R
Contents
Chain Griddle Components (all models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
New and Old Swivel Casters Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Photograph - Pilot Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Page 4
Chain Griddle - Rear Drain - Components
models: GAW-24/36/48/60/72, CG-24R/36R/48R/60R/72
R
G_GC_PL_GRIDDLE_CGSERIES (Rev 14)Page 4
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GARLAND PARTS IDENTIFICATION
CHAIN GRIDDLE SERIES - GAW-24, 36, 48, 60, 72
CG-24R, 36R, 48R, 60R, 72R
ITEM PART NO. DESCRIPTION 24R 36R 48R 60R 72R Critical
2473699 Griddle Plate Assy 24" 1 2449699 Griddle Plate Assy 36" 1
1
2
3A
3B^
4
5>
6
7
8
9 10 11 12
13
13A*
14A
15 16 17
18
18A 18B
19
20
* FOR UNITS BUILT AFTER 06/95 ^ NOT ILLUSTRATED > PHOTO AT THE END
RECOMMENDED STOCK PARTS
2428699 Griddle Plate Assy 48" 1 2440999 Griddle Plate Assy 60" 1 2449799 Griddle Plate Assy 72" 1 2465600 Flue Panel 1 2449200 Flue Panel 1 2403500 Flue Panel 1 2440700 Flue Panel 1 2449300 Flue Panel 1
2405203 CG Burner Assembly - Left with Bracket 11223 C 2405202 CG Burner Assembly - Right with Bracket 12233 C 4523316 Kit - CG Burner - RH C 4523317 Kit - CG Burner - LH C
Units manufactured before serial number 0707100100001 will require the following burner kits (above)
1466100 Flame Sensor 12233 C 2290404 Pilot Assembly - Natural Gas 12233 C 2290401 Pilot Assembly - Propane Gas 12233 C
2428798 Side Panel - Left 1 1 1 1 1 2428799 Side Panel - Right 1 1 1 1 1
* 2513899 Side Panel Assembly 2 2 2 2 2
2409298 Body End Assembly - Left 1 1 1 1 1
2409299 Body End Assembly - Right 1 1 1 1 1 * 2513798 Body End Assembly - Left 1 1 1 1 1 * 2513799 Body End Assembly - Right 1 1 1 1 1
2401499 Grease Chute Assembly 1 1 2 2 2
2429900 Grease Chute Seal 1 1 2 2 2
2408900 Rear Burner Support 2 3 4 5 6
2423600 Bayonet Adapter 2 3 4 5 6
2400699 Probe Shield Assembly 2 3 4 5 6
4522537 Kit "J" Thermocouple w/Thermal Compound 23456 C
Note: Kit Includes "J" Thermocouple Bayonet Mount P/N 2423501 & Thermal Compound P/N 4522185.
4522185 Thermal Compound - 4 grams 120-SA
2443000 Single Burner Mounting Bkt 2 3 4 5 6
2431900 Orifice Fitting 2 3 4 5 6
M8-38 Orifice Hood - Natural 23456 C M8-52 Orifice Hood - Propane 23456 C
2429000 Pan Slide 1 1 2 2 2 2430099 Rear Grease Pan 1 1 2 2 2 2430098 Grease Pan (Wendy’s Option) 1 1 2 2 2 4526771 Grease Drawer Assembly - (Chipotle Option) 1 1 2 2 2 2442000 Front Caster - NLA 4518094 Swivel Caster W/Brake - See page # 9 2442100 Rear Caster - NLA 4518093 Swivel Caster - See page # 9
G03559-1 Transformer - 24V 1 1 1 C
2283700 Transformer - 208V - 240V 1 1 1 C 2582500 Transformer - 115V - 208V - 240V 1 1 C
2
22
22
22
22
2
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GARLAND PARTS IDENTIFICATION
CHAIN GRIDDLE SERIES - GAW-24, 36, 48, 60, 72
CG-24R, 36R, 48R, 60R, 72R
ITEM PART NO. DESCRIPTION 24R 36R 48R 60R 72R Critical
21 22 23 24 25 26 27 28
29
30 32 33 35
36
38 39
41
46 47A 47B 47C
47D^
48
50
51
52
53
54
55
56
57
58 59 60 61 62 63 64
4520470 End Radiation Shield Assy Left 1 1 1 1 1 4520472 Double Burner Radiation Shield Assy 1 1 2 1 3 4520469 Double Radiation Shield Assy 1 2 2 4520471 End Radiation Shield Assy Right 1 1 1 1 1 4520486 Burner Shield Assy End 1 1
076050-26 3/8” X 3/8” Comp. Elbow 4 3 6 8 8
2432900 Grease Tray Slide Support 1 1 2 2 2
2439200 Burner Tube 22446 2405100 Gas Control/Regulator - Natural 60 Hz 23345 C 2405102 Gas Control/Regulator - Natural 50 Hz 23345 C 2405101 Gas Control/Regulator - Propane 60 Hz 23345 C 2405103 Gas Control/Regulator - Propane 50 Hz 23345 C
G02352-1 7/16”cc X 3/8”N.P.T.Comp.Elbow 2 3 4 6 6
076050-80 Compression Elbow 1/4T X 1/8P #69-4A 1 2 2 3 3
076029-144 3/8” x 1/8” Reducing Bushing 1 2 2 3 3
2043600 Spark Plug Connector 1 2 2 3 3
Ignition Control - No longer Available
2152700 12
4530025
G01518-1 Shut-Off Valve 11111 C
2437100 1” - 3/4” Reducing Adapter 1 1 2 2450099 Manifold Assembly 1 1 2411099 Manifold Assembly 1 1 1
G01747-3 3/8” Pipe Plug 1 2 1
2432000 Electronic Thermostat 4515805 Dial Scale Deg F 450 (Insert 150 To 450) 4516733 Dial W/Pointer 1.71" Dia. 4516840 Instructions - Dial / Scale intallation 2448800 Upper Front Panel 1 2402200 Upper Front Panel 1 2440500 Upper Front Panel 1 2448900 Upper Front Panel 1
G04055-2 Green Light 23344
2423301 Switch 11111 C 2423300 Switch 23456 C
2423400 Protection Cap 3 4 5 6 7 2432100 Handle (Knob Guard) 4 6 8 10 12
G04055-1 Amber Light 23456
2673200 Lower Front Panel 1 2449099 Lower Front Panel 1 2402399 Lower Front Panel 1 2440699 Lower Front Panel 1
2449199 Lower Front Panel 1 G02251-1 Test Spigot 3 4 4 5 6 G01738-4 ¾” NPT x 2 ½” Nipple 1 1 1 1 2 G01474-3 ¾” NPT to 1” NPT 90° Elbow Reducer 1 G01474-5 ¾” NPT Elbow 1 G01738-5 ¾” NPT x 6½” Nipple 1
076050-90 Comp. Elbow 7/16” Tube x ¼” Pipe 2 3 1
4523399 Power Cord 9Ft - 3/14GA 15Amps SJ00W 1 1 1 1 1
078100-15 32.5” x 8” x 0.5” Insulation 2 2 2 2 2
To service an equipment manufactured up to June 8/10, use Ignition Module Service Kit 4530028. Ignition Module - 3 Tries Fenwal For equipments manufactured after: (date) June 9/10, (model) CG-72R-0016, (serial#) 1006100100101.
1
23
233 C
C2233
456
* FOR UNITS BUILT AFTER 06/95 ^ NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
G_GC_PL_GRIDDLE_CGSERIES (Rev 14)Page 6
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GARLAND PARTS IDENTIFICATION
CHAIN GRIDDLE SERIES - GAW-24, 36, 48, 60, 72
CG-24R, 36R, 48R, 60R, 72R
ITEM
65
66
67
68
69 70
70(a)
71 72 73
74
74(a)
lacitirC R27R06R84R63R42NOITPIRCSED.ON TRAP
2409498 Rear Leg Assy R/H - Caster 1 1 1 1 1 2409495 Rear Leg Assy R/H - Foot 1 1 1 1 1
2409496 Rear Leg Assy - Counter 1 1 1 1 1 * 2517699 Leg Assy R/H - Caster 1 1 1 1 1 * 2517697 Leg Assy R/H - Foot 1 1 1 1 1 * 2517695 Leg Assy - Counter 1 1 1 1 1
2409598 Front Leg Assy R/H - Caster 1 1 1 1 1
2409595 Front Leg Assy R/H - Foot 1 1 1 1 1
2409596 Front Leg Assy - Counter 1 1 1 1 1 * 2517698 Leg Assy L/H - Caster 1 1 1 1 1 * 2517696 Leg Assy L/H - Foot 1 1 1 1 1 * 2517695 Leg Assy - Counter 1 1 1 1 1
2409499 Rear Leg Assy L/H - Caster 1 1 1 1 1
2409497 Rear Leg Assy L/H - Foot 1 1 1 1 1
2409496 Rear Leg Assy - Counter 1 1 1 1 1 * 2517698 Leg Assy L/H - Caster 1 1 1 1 1 * 2517696 Leg Assy L/H - Foot 1 1 1 1 1 * 2517695 Leg Assy - Counter 1 1 1 1 1
2409599 Front Leg Assy L/H - Caster 1 1 1 1 1
2409597 Front Leg Assy L/H - Foot 1 1 1 1 1
2409596 Front Leg Assy - Counter 1 1 1 1 1 * 2517699 Leg Assy R/H - Caster 1 1 1 1 1 * 2517697 Leg Assy R/H - Foot 1 1 1 1 1 * 2517695 Leg Assy - Counter 1 1 1 1 1
44444 tooF1-45920G 2437500 Transformer Support Bracket (G03559-1) 1 1 1 2501400 Transformer Support Bracket (2283700) Exp. 1 1 1 2501200 Electrical Box - Top 1 1 1 1 1 2501300 Electrical Box - Bottom 1 1 1 1 1 2452800 Restraining Bracket 2 2 2 2 2 2409998 Stand Shelf Assembly 1 1 1 1 1 2409999 Stand Shelf Assembly 1 2441199 Stand Shelf Assembly 1 2409997 Stand Shelf Assembly 1
*2516999 Stand Shelf Assembly 1 * 2516998 Stand Shelf Assembly 1 * 2516997 Stand Shelf Assembly 1 * 2516996 Stand Shelf Assembly 1 * 2516995 Stand Shelf Assembly 1
For Wendy’s Units
2521498 Frame Assy - 24 Caster 1 2489397 Frame Assy - 36 Caster 1 2489399 Frame Assy - 48 Caster 1 2489396 Frame Assy - 60 Caster 1 2489395 Frame Assy - 72 Caster 1 2521494 Frame Assy - Feet 24 1 2489393 Frame Assy - Feet 36 1 2489392 Frame Assy - Feet 48 1 2489391 Frame Assy - Feet 60 1 2489390 Frame Assy - Feet 72 1
* FOR UNITS BUILT AFTER 06/95 ^ NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
Page 8
GARLAND PARTS IDENTIFICATION
CHAIN GRIDDLE SERIES - GAW-24, 36, 48, 60, 72
CG-24R, 36R, 48R, 60R, 72R
ITEM
75 76
77
78
79 80^ 81^ 82^
83
84 85^
86
87
88
89
90 91^
92
93
lacitirC R27R06R84R63R42NOITPIRCSED.ON TRAP
11111feileR niartS1-79410G
33221tekcarB toliP0076242 2456700 Valve Panel 1 2477400 Valve Panel 1 2435600 Valve Panel 1 2441000 Valve Panel 1 2449900 Valve Panel 1 2409101 Body Frame 1 2440800 Body Frame 1 2449400 Body Frame 1 2449500 Body Frame 1 2453500 Body Frame 1
* 2516701 Body Frame 1 * 2516702 Body Frame 1 * 2516703 Body Frame 1 * 2516704 Body Frame 1
2428900 Flue Spacer 2 2 3 3 5 2437200 Lighting Instructions Label 4523119 Label - Regulator 4523374 Label - Keep Flute Clear 4524001 1/4" Tubing Solenoid - Pilot 1 4524002 7/16" Tubing Solenoid - Manifold 1 4524003 7/16" Tubing Solenoid - Manifold Rt 1 4520490 3/8" Tubing Solenoid - Orifice 1 4524004 7/16" Tubing Solenoid - Manifold Ctr 1 4524005 7/16" Tubing Solenoid - Manifold Lt 1 4524006 7/16" Tubing Solenoid - Manifold Rt 1 4524007 3/8" Tubing Solenoid - Orifice 1 4520490 3/8" Tubing Solenoid - Orifice 2 4520495 1/4" Tubing Solenoid - Pilot Rt 1 4520496 1/4" Tubing Solenoid - Pilot Single 1
KIT AVAILABLE
95 4516847 Dial and Scale Kit - include 47B, 47C 2 3 4 5 6 C
Optional Legs for Chipotle Restautants
100 101 3063198 Leg Mount Assembly Left 1 1 1 1 1 102 3063199 Leg Mount Assembly Right 1 1 1 1 1 103 3073604 4" Griddle Leg 4 4 4 4 4 104 G02954-1 2" Square Foot Insert 4 4 4 4 4
* FOR UNITS BUILT AFTER 06/95 ^ NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
3063100 Leg Mount 2 2 2 2 2
G_GC_PL_GRIDDLE_CGSERIES (Rev 14)Page 8
Page 9
New and Old Swivel Casters Information
LOCK NUT TO BE SUPPLIED WITH CASTER
9-5/16"
6 9/16"
Ø5.0
OLD STYLE (NLA)
2442100 Swivel Caster
2442000 Swivel Caster W/Brake
9"
6"
NEW STYLE
4518093 Swivel Caster
4518094 Swivel Caster W/Brake
Please note the dierences between the old and the new casters. The new casters are .312" (5/16”) shorter in the overall height. In this case, the new and the old casters are NOT interchangeable. However, both the new and the old versions use (5") diameter wheels.
IMPORTANT: When replacing an old caster, Garland highly recommends replacing ALL the remaining casters with new casters.
Ø5.0
First unit manufactured with the new casters:
model CG-72R-0004 serial number 0410100108836 implementation date October 25/2004
G_GC_PL_GRIDDLE_CGSERIES (Rev 14)Page 9
Swivel Casters
Page 10
2290404 - Pilot Assembly Natural Gas
2290401 - Pilot Assembly Propane Gas
G_GC_PL_GRIDDLE_CGSERIES (Rev 14)Page 10
Page 11
GARLAND PARTS IDENTIFICATION
Revision History
REV PAGE# ITEM# NOTES DATE
1
2
3
45 20
54
6 5 5 Part number 2290404 quantity on model 24R changed to 1 Aug 10/07
7
8 6 63 New part number - was G2840-2 (SJT 3/14 15A Cord & Plug Set 120V) July 8/08 9 6 39 Quantity changed under 72R model - was 1 Sept 8/08
10 6 32 Part # changed - was (G03674-3, 1/8” N.P.T. Pilot Valve) Nov 10/08
11
12 5
13 6 36 Part added for use with equipment manufactured after June 9, 2010 Jun 17/10
14 6 36
519
9 New casters information 4 47B, 47C Drawing added
47A Description changed
47B, 47C New part numbers
8 80 New kit part number
5
10 Pilot photo added
21 Part #2399498 (Radiation Shield - Left) replaced 22 Part #2403199 (Radiation Shield) replaced 23 Part #2399399 (Radiation Shield - Double) replaced 24 Part #2399499 (Radiation Shield - Right) replaced 25 Part #2443299 (Radiation Shield) replaced
3A
5
4 All drawings are been Reformatted
4,8 80 to 93 New part number added
6 47D New part number added 8 95 Item number and Description changed - was item 80
627 5 18B
8
4 New drawing
3B Kits part number added to replace old to new burners 14 Item 14 deleted - no longer available, use 14A
100, 101, 102, 103,
104
13 Part number changed - was 2423501(J Thermocouple)
13A New part number added
New Part Numbers 4518094
Photo at the end footnote added
Part # 2444500 (Transformer - 120V) deleted On part # G03559-1 Description Corrected - was Transformer - 120V
Part # 2405201 (Burner Assembly - Left) NLA - New part # added
Part # 2405200 (Burner Assembly - Right) NLA - New part # added
New part added
Service Kit Part# changed from 4527306 to 4530028.
New module 4530025 replaced module 4527002 as of: (date) Sep 23/11, (model) CG-48R-0036, (serial#) 1109100101108.
Dec 3/04New Part Numbers 4518093
Feb 11/056
Sept 26/055 Part #2290400 replaced by #2290404
Jan 25/07
Mar 13/07
Nov 30/07
June 2/09
Aug 7/09
Nov 22/11
Page 11G_GC_PL_GRIDDLE_CGSERIES (Rev 14)
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