Garland 680-31SF Installation Manual

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INSTALLATION AND
OPERATION MANUAL
GARLAND 36 E SERIES
HEAVY DUTY ELECTRIC
RANGES AND BROILERS
FOR YOUR SAFETY:
DO NOT STORE OR USE GASOLINE
OR OTHER FLAMMABLE VAPORS OR
LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER
APPLIANCE
PLEASE READ ALL SECTIONS OF THIS MANUAL
AND RETAIN FOR FUTURE REFERENCE.
THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL
PERSONNEL AS SPECIFIED.
WARNING:
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY,
OR DEATH. READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR
SERVICING THIS EQUIPMENT
INSTALLATION AND ELECTRICAL CONNECTION
MUST COMPLY WITH CURRENT CODES:
IN CANADA - THE CANADIAN ELECTRICAL
CODE PART 1 AND / OR LOCAL CODES.
IN USA – THE NATIONAL ELECTRICAL CODE
ANSI / NFPA – CURRENT EDITION.
ENSURE ELECTRICAL SUPPLY CONFORMS WITH ELECTRICAL CHARACTERISTICS SHOWN ON
THE RATING PLATE.
Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation instructions provided with the product, or any product that has its serial number defaced, obliterated or removed, or which has been modified or repaired using unauthorized parts or by unauthorized service agents. For a list of authorized service agents, please refer to the Garland web site at http://www.garland-group.com. The information contained herein, (including design and parts specifications), may be superseded and is subject to change without notice.
GARLAND COMMERCIAL INDUSTRIES, LLC
185 East South Street Freeland, Pennsylvania 18224 Phone: (570) 636-1000 Fax: (570) 636-3903
GARLAND COMMERCIAL RANGES, LTD.
1177 Kamato Road, Mississauga, Ontario L4W 1X4 CANADA Phone: 905-624-0260 Fax: 905-624-5669
Enodis
Swallow e Telephone Fax: 081-8
Part # 1009067 Rev13 (12/04/09) © 2004 Garland Commercial Industries, LLC
Part # 1009067 Rev13 (12/04/09) Page 1
IMPORTANT INFORMATION
WARNING: This product contains chemicals known to the state of california to cause cancer and/or birth defects or other reproductive harm. Installation and servicing of this product could expose you to airborne particles of glass wool/ceramic fibers. Inhalation of airborne particles of glass wool/ceramic fibers is known to the state of California to cause cancer.
Part # 1009067 Rev13(12/04/09)Page 2
TABLE OF CONTENTS
IMPORTANT INFORMATION.............2
DIMENSIONS AND SPECIFICATIONS,
36E SERIES RANGES....................4
DIMENSIONS AND SPECIFICATIONS,
ER36 BROILER .........................5
DIMENSIONS AND SPECIFICATIONS,
ATTACHMENTS ........................6
GENERAL INFORMATION ...............7
Product Information .........................7
Rating Plate ..................................7
Optional extended warranty .................7
INSTALLATION.........................8
Clearances and Setting .......................8
Legs .........................................8
Electrical Connections ........................8
Wiring Diagram ..............................8
Circuit Breakers and Fuses ....................8
Main Line Entrance ...........................9
Terminal Block ...............................9
Sanitary Counter Top Seal ....................9
Assembly of Battery ..........................9
Installation Instructions for Mounting
The ER36 (Salamander) To 36E Series ..........9
Installation Instructions for Mounting
The Double Deck High Shelf 36E Series ......10
Ventilation ..................................10
OPERATION...........................10
Ovens ......................................10
Controls Preheat General Range Base Convection Oven (RC) Range Base Convection Oven Operation Problem / Solution Motor Care
Top Sections ................................12
Cooking Top – Open Type Burners Boiling Plates All Purpose Plates Griddle Plates Operation of Broiling Section
MAINTENANCE AND CLEANING........15
Painted Finishes ............................15
Stainless Steel ..............................15
Oven Inner Door Liner and Oven Deck
(Porcelain Enamel) ..........................15
Interior Cleaning of Standard Aluminized
Steel Interior Surfaces. .......................15
Cleaning and Care of Top Surface Heating
Burners .....................................16
Cleaning of Griddle, All Purpose Plates and
Boil Plates ..................................16
Broiler Section ..............................16
WIRING DIAGRAMS ...................17
Part # 1009067 Rev13 (12/04/09) Page 3
DIMENSIONS AND SPECIFICATIONS, 36E SERIES RANGES
NOMINAL AMPERES PER LINE
THREE PHASE
208V 240V 460V
MODEL
TOTAL
kW
3-PHASE
kW PER PHASE
ALL VOLTAGES
SINGLE PHASE
X-Y Y-Z X-Z 208V 240V 460V X Y Z X Y Z X Y Z
36ER32, 36ER38 21.5 6.5 5 10 103 91 47 69 48 64 61 43 56 31 22 28
36ER32-3 36ER33-88 20.7 6.5 1.2 10 99 88 NA 69 45 60 61 40 53 NA NA NA
36ER33 19.1 6.5 4.2 8.4 92 81 NA 62 45 54 55 40 47 NA NA NA
36ER33-99 18.7 4.2 8 6.5 90 79 NA 45 52 61 40 45 54 NA NA NA
36ER35, 36ER36 18.5 6.5 6 6 89 78 40 53 53 51 46 46 44 24 24 23
36ER39 18.5 6.5 4 8 89 79 40 61 45 50 54 39 45 28 20 23
36ET32, 36ET38 15 5 5 5 72 64 33 42 42 42 37 37 37 19 19 19
36ET/ES32-3, 36ET/ES33-88 14.2 5 4.2 5 68 60 NA 42 39 39 37 34 34 NA NA NA
36ET/ES33 12.6 4.2 4.2 4.2 61 53 NA 35 35 35 31 31 31 NA NA NA
36ET/ES33-99 12.1 4.2 4 4 58 52 NA 35 35 34 31 31 30 NA NA NA
36ET/ES35, 36ET/ES36 12 0 6 6 58 51 26 29 29 51 25 25 44 13 13 23
36ET/ES39 12 4 4 4 58 51 26 34 34 34 30 30 30 15 15 15
36ERC32 20.4 5.4 5 10 98.1 85 NA 65 44 63 56 38 54 NA NA NA
36ERC32-3 19.6 5 4.6 10 94.2 81.7 NA 44 40 61 38 35 53 NA NA NA
36ERC33 18 5 4.6 8.4 86.5 75 NA 56 40 55 49 35 47 NA NA NA 36ERC33-88 19.6 5 4.6 10 94.2 81.7 NA 63 40 61 55 35 53 NA NA NA 36ERC33-99 17.6 8.2 4.4 5 84.6 73.3 NA 56 53 40 48 46 34 NA NA NA
36ERC35 17.4 5 6 6.4 83.7 72.5 NA 52 46 44 45 40 38 NA NA NA
36ERC36 17.4 5.4 6 6 83.6 72.5 NA 48 48 50 42 42 44 NA NA NA
36ERC38 20.4 5 5.4 10 98.1 85 NA 63 44 65 55 38 56 NA NA NA
36ERC39 17.4 5.4 4 8 83.7 72.5 NA 56 40 58 49 34 44 NA NA NA
Note for Model Numbers: ER= Oven Base, ET= Modular TOP, ES=Storage Base, ERC=Convection Oven Base
6"
[152mm]
36"
[914mm]
CLEARANCES
ENTRY TO COMBUSTIBLE WALL
SIDES REAR
1
41-1/4" (1048mm) 36-1/4" (921mm) 3" (76mm) 1/2" (13mm)
1
Rear Clearance for Convection ovens is 2” (51mm)
REAR
ELECTRICAL
6"
[152mm]
24"
[610mm]
6"
[152mm]
1 5"
[381mm]
1 8"
[457mm]
30"
[762mm]
6"
[152mm]
36"
[914mm]
14-1/2"
[368mm]
33-3/4"
[ 857mm]
18"
[ 457mm]
[1600mm]
With "DD
HI SHELF
31-3/8" [797mm] With STD
BACKGUARD
63"
"
Part # 1009067 Rev13(12/04/09)Page 4
DIMENSIONS AND SPECIFICATIONS, ER36 BROILER
ELECTRICAL LOADING CHART: MODEL ER36
NOMINAL AMPERES
VOLTAGE TOTAL kW
208 7.00 33.7
240 7.00 29.2
460 5.51 12.0
NOTE: When ER36 models are wired independently from the range, they are only available as single phase. Refer to wiring diagrams for detailed range mount electrical data.
PER LINE
SINGLE PHASE
14"
[356mm]
17-1/4"
[413mm]
REAR
ELECTRICAL
28-1/4"
[718mm]
2-3/4"
[70mm]
1-5/8"
[41mm]
COMBUSTIBLE WALL CLEARANCES
Left Side Right Side Back
6” (152mm) 4-1/2” (114mm) 1/2” (13mm)
18"
[757mm]
32-1/4"
[819mm]
11-1/32"
[280mm]
36"
[914mm]
Part # 1009067 Rev13 (12/04/09) Page 5
3-1/2"
[89mm]
DIMENSIONS AND SPECIFICATIONS, ATTACHMENTS
ELECTRICAL LOADING CHART : MODELS 36ES(ET)16 & 36-ES(ET)15
NOMINAL AMPERES PER LINE
SINGLE PHASE
CLEARANCES
ENTRY
TO COMBUSTIBLE
CRATED UNCRATED SIDES REAR
20-3/4"
(527mm)
18-14"
9464mm)
(76mm)
6"
[152mm]
VOLTAGE TOTAL kW
208 6.00 28.8 240 6.00 25.0 460 6.00 13.0
REAR ELECTRICAL INLET
6"
[152mm]
3"
WALL
1/2"
(13mm)
36"
[914mm]
15"
[381mm]
18"
[457mm]
18"
[457mm]
24"
[610mm]
6"
[152mm]
15-9/32"
[388mm]
Garland products are not approved or authorized for home or residential use, but are intended for commercial applications only. Garland will not provide service, warranty, maintenance or support of any kind other than in commercial applications.
18"
[457mm]
63"
[1600mm]
With "DD"
Hi Shelf
Modular Top
12" [305mm]
30"
[762mm]
6"
[152mm]
31-3/8"
[797mm]
With STD.
Backguard
33-3/4"
[857mm]
Part # 1009067 Rev13(12/04/09)Page 6
GENERAL INFORMATION
Product Information
36 Series Ranges are designed to battery with other 36 Series equipment.
Construction
Heavy duty modular construction minimizes the use of hard to clean screws and bolts on exterior of range. Cleaning is made easier and more complete.
Circuit Breakers
Supplied standard except for open elements. Fuses are used for open elements.
Grease Troughs
Front and rear, catch excess grease and spillage. Drain into grease pans located under range top.
Service
Service and maintenance is done completely from the front.
Oven Base
Giant capacity oven is 26 1/2” (667 mm) wide x 29” (736 mm) deep x 12 1/2” (318 mm) high. Heavy duty thermostat with pilot light provides temperature control between 200°F (93°C) and 500°F (290°C). Top element 3 k.W. and bottom element 3.5 k.W. each controlled by three heat switch for exibility of heat. One heavy duty rack is standard. Additional racks are available at extra cost. Exclusive heat ow oven design eliminates hot spots and gives consistently even oven temperatures. Aluminum clad steel oven interior reects heat back to product and ensures long life. Oven door and oven deck nished in porcelain. Oven door is heavy duty typed designed to bear in excess of 250 lbs, (113Kg) load. Spring adjustment is accessible from front of range.
Storage Base
A storage base with stainless steel doors is available.
Modular Top
For mounting on a custom made stand.
Venting
All ranges are supplied with standard 3” (76 mm) high stainless steel vent riser. Double Deck High Shelf available in sizes from 18” (476 mm) to 72” (1829 mm) wide. Standard nish is stainless steel front with brushed chrome splash wall and aluminum clad back. Optional nish is stainless steel shelves, sides and back. A satisfactory power ventilator such as Vent Master properly adapted to the range may be used.
Rating Plate
When corresponding with the factory refer to the particular unit by the correct model number (including prex and sux letters and numbers) and the serial or code number. The rating plate axed to the unit contains this information.
Before attempting the electrical connection, the rating plate should be checked to ensure that the unit’s electrical characteristics and the supply electrical characteristics agree.
Unit rating plate is located behind the lower front panel.
Optional extended warranty
Garland,
With a tradition of superior equipment quality and performance, oers you, our valued customer, an additional one year limited warranty beyond our standard one year coverage.
This additional coverage for parts and labor may be purchased on a new equipment order or up to 60 days after the equipment purchase. Please contact your Equipment Dealer or Maintenance & Repair Center (list enclosed) to take advantage of this exception oer.
Thank you for using Garland products. It is our pleasure to serve you.
Part # 1009067 Rev13 (12/04/09) Page 7
INSTALLATION
Clearances and Setting
CLEARANCES
MODEL TYPE
Range and Range
Attachments
Broiler with Range 6” (152mm) 1/2” (13mm)
* Rear clearance for convection oven base models is
2” (51mm).
Proper placement of the range will ensure operator convenience and satisfactory performance. Adequate clearance must be provided for servicing, ventilation and proper operation. The range must be kept free and clear of combustible material.
TO COMBUSTIBLE WALL SIDES REAR*
3" (76mm) 1/2" (13mm)
Legs
All units are shipped with N.S.F. approved legs. These legs must be installed to provide a minimum clearance of 6” between the oor and bottom of the unit in order to meet National Sanitation Foundation requirements.
1. Locate unit in its nal position.
2. Raise the rear and block it. Insert the bullet foot into the leg cone. Tap with mallet until the bullet foot seats up to the collar. Unit may now be leveled by adjusting hex head portion of the bullet foot. Repeat for all four legs.
1. Switch panel size.
2. Overload protection.
3. Wire type.
4. Wire size.
5. Temperature limitations of the wires.
6. Method of connection (Cable, Conduit, etc.)
Wiring Diagram
IMPORTANT: Input voltage and phasing must match the units voltage and phasing.
A wiring diagram is attached to the main back of each unit. Visually check all electrical connections. Energize electric service to units. The range is wired standard for three phase connections. If it is necessary to change to single phase, please refer to wiring diagrams. Service and unit voltage must agree. Unit rating plate is located behind the lower front panel.
Circuit Breakers and Fuses
Heavy duty circuit breakers and fuses are provided to assure you many years of safe trouble-free operation. They are located behind the lower front panel.
Electrical Connections
Before attempting the electrical connection, the rating plate should be checked to ensure that the unit’s electrical characteristics and the supply electrical characteristics agree.
The Garland 36E series complies with the standards CSA C222 no. 109-latest edition, the UL197-latest edition and the NSF #4-latest edition. The installation & connection of this appliance must comply with the current codes. In Canada­the Canadian Electrical Code Part 1 and in the USA-The national Electrical Code.
Terminal Bock Located behind Panel.
Garland
Circuit Breakers
Part # 1009067 Rev13(12/04/09)Page 8
Fuses
INSTALLATION continued
Main Line Entrance
Two (2) alternate entrance location are provided as follows:
1. Through bottom of range. Center line of bottom entrance hole is 8 3/4” from left and 5” from front base. If conduit is used, allow an 8 1/2” extension for units installed with legs adjusted to 6” height, a 5” extension when legs are adjusted to a minimum height, a 3” extension when legs are not used.
2. Through back of range. Center line of back entrance is 11” from left side and 2” up from base of range.
Terminal Block
The terminal block, as well as grounding lug, is mounted in fuse compartment behind lower from panel. To remove panel, loosen screws and lift up and out using louver as handle. All units are equipped with circuit breakers and provided with a panel in front of terminal block.
Sanitary Counter Top Seal
When a broiler or “T” Section (Top Section) is installed without legs on a counter top it must be sealed completely around base with a silicone sealant in compliance with N.S.F. Standards.
Assembly of Battery
3. Securely fasten Salamander support brackets at the rear to burner box sides with 1/4 - 20 x 3/4 slot truss head machine screws, hex nuts and lock washers.
4. Remove lower front panel from Salamander.
5. Place Salamander on the rear of the Range Lining up holes in Salamander support brackets with holes on Range.
6. Securely fasten Salamander to Range with 5/16 - 18 x 1 hex head machine screws, hex nuts and washers. Replace Salamander lower front panel removed in step 4.
7. Remove Salamander control panel.
8. The two (2) wires coiled on top right section of range should be run through hole in back of Salamander and into wiring compartment.
9. Attach two (2) wires to terminal block per encloses wiring diagram.
10. Replace Salamander control panel removed in step 7.
11. A burner box back panel, which is installed at the back of the range, is supplied with the salamander. This panel covers the exposed back of the burner box where the mounting brackets are attached. Use the metal machine screws to secure this panel to the back of the range.
All units should be placed in their respective battery positions. Remove packing material. The protective covering on stainless steel should also be removed. Level each unit to the oven rack by adjusting legs. Where legs are not used, unit must be leveled by using shims. Use a spirit level and level unit four (4) ways; across front and back and front to back along left and right sides. The two (2) 5/16” hex head bolts and nuts labeled “Remove and use for Banking” should be removed and used for joining unit together through ends of main front top and main back top.
Installation Instructions for Mounting The ER36 (Salamander) To 36E Series
1. Back of Range must be easily accessible.
2. Install Salamander support brackets to range by slipping Salamander support brackets into the opening in the burner box sides so bottom ange of Salamander support bracket ts over 10-24 stud in range. Securely fasten with 10-24 hex nut and lock washers.
Salamander
Bracket
Burner Back
Salamander Support
Salamander Bracket
Burner Box Side
Part # 1009067 Rev13 (12/04/09) Page 9
INSTALLATION continued
Installation Instructions for Mounting The Double Deck High Shelf 36E Series
1. Back of range must be easily accessible.
2. Remove the at head bolt “A” from each side of high shelf only when place next to a high shelf, Salamander.
3. Place backguard, high shelf on the rear of the Range slipping the support brackets into the opening in the burner box side.
4. Securely fasten support brackets to the burner box sides with (4) 1/4 - 20 x 3/4 slot truss head machine screws or (4) #10B x 1/2 Phillips sheet metal screws. Hardware package will be supplied.
5. Remove lower front panel of the high shelf.
6. Replace at head bolts removed in step 2 so that each high shelf is bolted to adjacent high shelf at “A”.
Bolt "A"
Upright
Burner Box Side
1/4 - 20 x 3/4 Slot Truss Head Machine Screws or #10B x 1/2 Phillips Sheet Metal Screws 4 Req.
Ventilation
7. Replace lower front panel of high shelf.
OPERATION
Ovens
Controls
On standard units, the controls for the lower oven section are located on the right end of the switch pane. Each oven is equipped with top and bottom heating units. Two (2) three heat, heavy duty reversible switches allow for separate operation of each heating unit. An oven thermostat and indicator lamp are also provided for each oven. Regardless of Switch Settings of Upper and Lower heating Units, the Thermostat Has Complete Control of the Temperature of the Oven.
An adequate ventilation system is recommended for all commercial electrical cooking appliances. For further information please refer to “Vapor Removal From cooking Equipment” National Fire Protection Association Standards.
Preheat
Turn top heating unit (Switch at left of thermostat dial) to “High”. Turn bottom heating unit (Switch at right of the thermostat dial) to “High.” Set oven thermostat dial to desired temperature. Pilot lamp will now come “ON,” indicating oven has not reached desired temperature. When desired temperature is reached, pilot lamp will go “OFF”. At this time, top heating switch may be turned “OFF” or set as desired. Bottom heating unit may be left at “High” or set as desired.
Part # 1009067 Rev13(12/04/09)Page 10
OPERATION continued
During preheat period, keep oven door closed. With oven operating on rated voltage, it will require approximately 18 to 20 minutes to reach 450°F from a cold start.
Personal preferences of dierent operators dictate time and temperature requirements for various cooking operations. For this reason, no times or temperatures are suggested here. If in doubt, consult a good cookbook on volume cooking.
General
Baking or roasting may be done in the oven on the oven rack provided with each oven. Best baking or roasting results will be obtained with only one rack of product at a time. Multi­rack loading will greatly change bake/roast characteristics and “done” times. Do not bake or roast directly on the oven bottom. In choosing pans, be sure pan size will allow space between back, sides and oven door to allow for proper heat circulation. Personal preferences of dierent chefs and food service operators dictate temperature and time requirements for various oven cooking operations. For this reason, no cooking times or temperatures are suggested here. If in doubt, consult a good cookbook on volume food service.
Range Base Convection Oven (RC)
As a guide, set oven temperature 25° to 50° lower than called for in recipes directions using standard or conventional ovens. Cooking time may be less depending upon the product you are preparing. 2% to 5% is a general rule. Product should be watched the rst time it is prepared. Cooking time and oven temperature will vary depending upon such factors as size of load, temperature of product, and mixture of recipe, particularly moisture. When you have established satisfactory time and temperature for our products, record them on a chart and keep as a reference guide.
Preheat oven thoroughly before use. To reach 350°F takes approximately 20 minutes. For optimum results oven should be preheated for 30 minutes to allow for thorough heat saturation. The load should be centered on the oven racks to allow for proper heat circulation around the sides. Load size – the oven will hold three (3) 18” x 26” sheet pans, six (6) 12” x 20” x 2.5” steam table pans or one (1) 17.75” x 25.75” roast pan. Never place pans directly on the oven bottom. Always use the lowest rack position which will allow the air to circulate within the oven cavity. Load and unload food as quickly as possible to prevent an excessive drop in temperature. Avoid using warped pans since level pans bake more evenly. Do not use a deep pan for shallow cakes, cookies, etc, as circulation across the surface is essential for even cooking and browning. To prevent excessive shrinkage, roast meats at a low temperature (250° to 325°F)
When rethermalizing frozen products preheat the oven 50° higher than cooking temperature to compensate for heat loss during and after loading. Thermostat must be returned to cooking temperature after loading.
Range Base Convection Oven Operation
Activate the power switch to the cook position. Set the fan speed switch to the desired fan speed. Set oven thermostat to the desired oven temperature. Allow 20 to 30 minutes to preheat.
When nished using the oven it should be cooled below 150° before shutting down. Turn the power switch to “cool Down” and open the oven door. Allow fan to operate for approximately 30 minutes. To shut down the oven turn the thermostat and the power switch to the o position.
CAUTION: Motor must operate during cooking cycle. Failure to do so will shorten motor life!
We recommend, at the end of a bake or roast period, when the oven will be idle for any period of time to set the oven thermostat to the lowest temperature setting and allow the oven to operate. By doing this, the oven motor will keep itself cool by operating and you will save preheat time for next ovens’ use. If this procedure is not desirable than we recommend that the oven be cooled down below 150°F between baking or roasting periods.
Part # 1009067 Rev13 (12/04/09) Page 11
OPERATION continued
Problem / Solution
Heavy Duty Range Convection Oven
Problem Solution
Cakes are dark on the sides and not done in the center
Cakes edges are too brown Reduce number of pans or
Cakes have light outer color Raise temperature Cake settles slightly in the
center
Cake ripples Overloading pans or batter
Cakes are too coarse Lower oven Temperature Pies have uneven color pans Reduce number of pies per
Cupcakes crack on top Lower oven temperature Meats are browned and not
done in center Meats are well done and
browned Meats develop hard crust Reduce temperature or
Rolls have uneven color Reduce number of size
Lower oven temperature
lower oven temperature
Bake longer or raise oven temperature slightly. Do not open doors too often or for long periods
is too thin
rack or eliminate use of bake pans
Lower temperature and roast longer.
Reduce time. Limit amount of moisture
place pan of water in oven.
pans.
Top Sections
Cooking Top – Open Type Burners
High speed tubular heating units are each provided with a three heat switch. Each high speed tubular heating unit is rated a 2.1 k.w. designed to give speed and exibility where sauce pans are used. It should be pointed out that these are NOT designed or intended for use in heavy (stock pot) duty service. Use of large stock pots will severely damage surface elements. It is recommended that only utensils of 8” to 10” diameter (with a capacity no greater than 1 U.S. gallon), be used.
Surface heating units should not be left on high heat if not covered by a cooking utensil. Turn switch to “O” or “Low” when units are idling. Failure to do this will shorten the life of the surface heating elements.
NEVER USE LARGE STOCK POTS ON SURFACE HEATING ELEMENTS!
Top View of 36ER33
Six Heating Units
Motor Care
The motor on your Garland range base convection is maintenance free since it is constructed with self-lubricating sealed ball bearing. It is designed to provide durable service when treated with ordinary care. Be sure to follow the cool down procedure as mentioned in the above paragraphs or to lower the oven temperature during idle periods. Failure to follow the prescribe procedure may not void warranties, but, may cause your oven motor to fail when you need it the most.
Switch Panel
Part # 1009067 Rev13(12/04/09)Page 12
OPERATION continued
Boiling Plates
Remove all factory applied protective material (gelled mineral oil) by washing with a hot, mild detergent or soap solution, then dry thoroughly. Before using follow seasoning procedure in the Griddle Plate Section. All Boiling Plates are provided with separate front and back heating units. Each heating unit is operated by a three heat (High-Med-Low-O), heavy duty reversible switch. Switches are grounded in sets of two (2) for each 12” of plate. In each group, the switch at the left operates the front section, the switch at the right operates the back position.
General Boiling plates are recommended for all stock pot cooking, These plates are the most exible boiling plates available. The 36” (914 mm) x 24” (610 mm) steel top, has six heat zones. Total top input of 12.0 k.W.
Top View of 36ER39
Six Heat Zones
All Purpose Plates
Remove all factory applied protective material (gelled mineral oil) by washing with a hot, mild detergent or soap solution, then dry thoroughly. Before using follow seasoning procedure in the Griddle Plate Section. Each All Purpose Plate is thermostatically controlled from 250°F to 700°F. thermostat dials are marked from 1 to 10. Approximate temperatures settings are as follows.
MODE DIAL SETTING TEMPERATURE
Simmer 1-2 250°F to 300°F
Fry 2-5 300°F to 450°
Boil 5-8 450° to 600°F
Pan Fry & Fast boil 8-10 600°F to 700°
TOP View of 36ER36
Two Heat Zones
Switch
Switch
Panel
Panel
Part # 1009067 Rev13 (12/04/09) Page 13
OPERATION Continued
Griddle Plates
All steel griddle plates are controlled by thermostats permitting separate temperatures to be maintained at any time. Heavy Griddle work recommended for quantity cooking where even temperature and fast recovery is required. Top plate has welded 2 1/2” (64 mm) high side splash guards. Griddle Top: One 36” (914 mm) x 24” (610 mm) polished steel plate, has three heat zones each thermostatically controlled from 150°F (38°C) to 450°F (232°C) with indicator lamp. Total top input of 15.0 k.W. preheats to 350°F (180°C) in eight minutes.
Remove all factory applied protective material (gelled mineral oil) by washing with a hot, mild detergent or soap solution, then dry thoroughly.
Top View of 36ER38
Three Heat Zones
Grease Drains
Switch Panel
Seasoning
Before being used for the rst time, all griddles must be “Seasoned.” The following method is recommended:
Apply a thin coat of cooking oil to the griddle surface, about one ounce per square foot of griddle surface. Spread over the entire griddle surface with a cloth to create a thin lm. Wipe o any excess oil with a cloth.
Turn on all thermostats, set at 150°F setting. Some discoloration will occur when heat is applied to steel.
Heat the griddle slowly for 15 to 20 minutes. Then wipe away oil. Repeat the procedure 2 to 3 times until the griddle has a slick, mirror like nish. Do this until you have reached the desired cooking temperature.
Important: Do not attain 450°F during “break-in” period.
Note: Steel griddle surface will tone (blue discoloration) from heat. This toning will not diminish function or operation and is not a defect.
The griddle will not require reseasoning if it is used properly. If the griddle is over heated and product begins to stick to the surface it may be necessary to repeat the seasoning process again. If the griddle is cleaned with soap and water it will be necessary to reseason the griddle surface again.
Operation of Broiling Section
Heavy Duty Electric Broilers are available in single or double deck model mounted on an oven or storage base. It is also available as a single deck or double deck modular section.
Broiling Compartments has broiler rack in each section riding in a spring counter-balanced raising and lowering mechanism, adjustable to 15 positions. The rack may be raised to with 1/2” of the heating elements. The 24” by 22­5/8” broil rack, with attached drip shield, rolls in and out easily on six roller bearings. A lock stop prevents the rack from accidentally being pulled out of the tracks, yet the rack and drip shield may be readily removed for cleaning. The large porcelain enameled grease pan is removed for cleaning. Bae spoilers within the pane prevent spillage during removal.
Heating Elements: Two inconel sheathed heating element packages are provided; one service the rear half of the broiling compartment, the other the front half. The element package for the front half of the broiling compartment is controlled by a three position heat heavy duty reversible switch mounted at the bottom of the panel. Each switch adjusts from full OFF to HIGH, MEDIUM and LOW modes. Each broiler section is provided with a pilot indicator lamp mounted in the control panel. When the lamp is lit, it signals that energy is being applied to the elements. Each element package has a maximum rating of 6 k.W. providing a 12 k.W. maximum total for each section
Part # 1009067 Rev13(12/04/09)Page 14
MAINTENANCE AND CLEANING
We suggest maintenance and repairs to be performed by an Garland Authorized Service Agent. The listing provided with your range is titled “Maintenance and Repair Centers”.
CAUTION: Remember! Water and electricity do not mix, do not use excessive water, heavily soaked sponges or rags to clean switch panels or areas near electrical connections!
NOTE: RUST can form on raw steel and cast iron parts. Be sure parts are dried thoroughly after cleaning. In warm, moist environments, raw parts may require protection. Wipe down with light coating of oil, rust inhibitor, or polish as applicable.
Painted Finishes
Establish a regular cleaning schedule. Any spills should be wiped o immediately.
The oven should be permitted to cool down before cleaning exterior surfaces.
Wipe exposed, cleanable surface when cool with a mild detergent and hot water. Stubborn residue spots may be removed with a light weight non metallic scouring pad. Dry thoroughly with a clean cloth.
Stainless Steel
For routine cleaning just wash with a hot water and detergent solution.
Stainless steel should be cleaned using a mild detergent, a soft cloth and hot water. If necessary to use a nonmetallic scouring pad, always rub in the direction of the grain in the metal to prevent scratching. Use a water based stainless cleaner (Drakett Twinkle), if you want a high shine. Wash just a small area at a time or the water will evaporate leaving the chemicals behind causing streaking.
Rinse the washed area with a clean sponge dipped in a sanitizing solution and wipe dry with a soft clean cloth before it can dry.
Use a paste (of water and a mild scouring powder) if you have to, but never rub against the grain. All stainless steel has been polished in one direction. Rub with the polish lines to preserve the original nish. Then thoroughly rinse as before.
To prevent ngerprints there are several stainless steel polishes on the market that leave an oily or waxy lm. Do not use on surfaces that will be in contact with food.
Stainless steel may discolor if overheated. These stains can usually be removed by vigorous rubbing with a scouring powder paste.
Use only stainless steel, wood or plastic tools if necessary to scrape o heavy deposits of grease and oil. Do not use ordinary steel scrapers of knives as particles of the iron may become imbedded and rust. STEEL WOOL SHOULD NEVER BE USED.
Either a typical bleach solution or hot water can be used to sanitize stainless steel with out harm.
Oven Inner Door Liner and Oven Deck (Porcelain Enamel)
The porcelain Oven Inner door Liner and Oven Deck can be cleaned with oven cleaners such as “Easy-O”, or “Dow Cleaner”. Follow product manufacture’s instructions for proper use. CAUTION: Do not get any oven cleaner on any painted surface, the oven cleaner will remove the paint! CAUTION: Do not get any oven cleaner on Aluminized Steel Inner Surfaces, it will cause the surface to turn a deep blue color and may mar the aluminized surface.
Interior Cleaning of Standard Aluminized Steel Interior Surfaces.
The oven sides and top linings are formed of heavy gauge steel with an aluminum fused into its surface to provide for the reectance of heat back to the food being prepared and to virtually eliminate the possibility of rust formation. Establish a regular cleaning schedule or wipe o on the same day when spillovers occur.
1. Cool down oven.
2. Remove oven racks.
3. Lift rack guides on either side of oven o of holders, pull the top away from the cavity wall, when it’s cleared the clips push down and remove. Racks and guides may be run through dishwasher while oven cavity is being cleaned.
4. Use a concentrated detergent on a plastic pad to remove burned on soil. Do Not Use Steel Wool, Oven Cleaner Or Abrasive Powders. These will remove the aluminum. Rinse with warm water on a soft cloth. Be sure to remove all traces of detergent. Any discoloration which may remain after the soil build-up has been removed will not aect the performance of the oven.
5. To reinstall reverse procedure. Place the bottom of the rack guide against the cavity wall. Keeping the top pulled away from the wall lift up. Push the top of the rack guide against the wall and push down locking it into place.
Part # 1009067 Rev13 (12/04/09) Page 15
MAINTENANCE AND CLEANING continued
Cleaning and Care of Top Surface Heating Burners
Surface units may be raised to permit removal of spillover bowls under the surface burners. Spillover bowls may be cleaned, wiped dry and replaced. Drip trays under the front control panel may also be removed, washed, rinsed, wiped dry and replaced. Cooking top may be wiped with a damp cloth using a mild detergent and wary water. You may also follow pervious instructions for “cleaning Stainless Steel Exterior.”
Cleaning of Griddle, All Purpose Plates and Boil Plates
To produce evenly cooked, perfectly browned griddle products, keep griddle free from carbonized grease. Carbonized grease on the surface hinders the transfer of heat from the griddle surface to food product. This results in uneven browning and loss of cooking eciency, and worst of all, carbonized grease tends to cling to the griddle foods, giving them a highly unsatisfactory and unappetizing appearance. To keep the griddle clean and operating at peak performance, follow these simple instructions.
A. After Each Use clean griddle thoroughly with a grill
scraper or spatula. Wipe o any excess debris left from cooking process.
B. Once A Day clean griddle surface with a grill brick and
grill pad. Remove grease container and clean thoroughly, in same manor as any ordinary cooking utensil.
C. Once A Week clean griddle surface thoroughly. If
necessary, use a grill stone or grill pad over the griddle surface. Rub with grain of the metal while still warm. A detergent may be use on the plate surface to help clean it, but care must be taken to be sure it is thoroughly removed. After removal of detergent, the surface of the plate should be covered with a thin lm of oil to prevent rusting. To remove discolorations, use a non-abrasive cleaner. Before re-using the griddle must be reseasoned. Keep griddle drain tube to grease container clear at all times on those models without side grease container.
CAUTION: This griddle plate is steel, but the surface is relatively soft and can be scored or dented by careless use of spatula. Be careful not to dent, scratch, or gouge the plate surface. This will cause food to stick in those areas. Also, note since this is a steel griddle if a light coating of oil is not always present rust will develop on unexposed areas.
Broiler Section
Broil rack, rack carriage and drip pan may be removed for cleaning.
Lift broil rack out of carriage. Pull rack carriage forward to rack stops and raise. Carriage may now be pulled out of tracks. Raise and pull grease pan forward and out. Entire interior of broiler may now be cleaned. After washing and drying, reassemble parts by reversing previous steps.
After cleaning Boil Plates, All Purpose Plates, Griddles, Tubular Heating Units, Ovens and Broilers, wash front and back grease troughs and drip trays with hot, mild detergent or soap solution and dry thoroughly.
Part # 1009067 Rev13(12/04/09)Page 16
WIRING DIAGRAMS
1500W
OUTER
1500W
OUTER
UPPER OVEN ELEMENTS LOWER OVEN ELEMENTS
G4
5000W
36E SERIES
4514760
36ER-ET-ES 208V/240V
TITLE:
1
31
SHT OF
2000W
1500W
INNER
INNER
4321
18
P3 P1 P2
17
14
16
212019 22 23 24
200-550F
THERMOSTAT
4321
15
P3 P1 P2
13
12
11
40A
98
REV.#
DATE
DR.DESCRIPTION
REVISIONS
TOLERANCE ±0.015" UNLESS OTHERWISE SPECIFIED
REV
:
DATE
SEPT 22,2002NANB
:
SCALE
:
ALL DIMENSIONS ARE IN INCHES
CHK. BY
:
DR.
40A
G5
G3
G1
G2
TB
CENTER
RIGHT
LEFT
4
12
3
6
5
40A
40A
RIGHT
CENTER
LEFT
21
4
6
3
5
OPEN TOP GRIDDLE-ALL PURPOSE TOP OVEN
4KW BOIL TOP
1125W
1125W
6
4
THERMOSTAT
RIGHT
CENTER
LEFT
12
5
3
4
o6
o5
o4
12
2COM
P2
123
P3 P1
o7
o8
4
P2
o3o2o1
2
4
6
CENTER
RIGHT
LEFT
30A 30A
1
3
5
RIGHT
LEFT
CENTER
TO TERMINAL BLOCK
(See page 2 for terminal block connection)
30A
12
34
COM
1
o9
o9
875W
H4
875W
H1
123
P3 P1
LEFT
CENTER
RIGHT
4
6
12
3
H6
43
P2
2
P1
H5
1
P3
H3
H2
324
P1 P2
1
P3
o7
o8
5
ER 7kW
30A
SALAMANDER
56
S2
40A
40A
S1
MODEL:
36ER32; 36ER32-3; 36ER33;
36ER33-88;36ER33-99;36ER38;36ER39
36ES32; 36ES32-3; 36ES33; 36ES33-88;
36ES33-99;36ES38;36ES39;36ES17
36ET32; 36ET32-3; 36ET33; 36ET33-88;
36ET33-99;36ET38;36ET39;36ET17
S3 S4
Part # 1009067 Rev13 (12/04/09) Page 17
WIRING DIAGRAMS continued
OVEN
TOP LEFT
TOP CENTER
TOP RIGHT
SALAMANDER
1
3
5
8
SINGLE PHASE CONNECTION
36ER32; 36ER32-3; 36ER33; 36ER33-88;
36ER33-99;36ER38;36ER39
S1
X
Y
REV.#
:
DATE
SEPT 22,2002NANB
DATE
DR.DESCRIPTION
:
SCALE
REVISIONS
:
ALL DIMENSIONS ARE IN INCHES
CHK. BY
TOLERANCE ±0.015" UNLESS OTHERWISE SPECIFIED
:
DR.
REV
TO CIRCUIT BREAKER PANEL
TO CONTROL PANEL
SALAMANDER
TOP LEFT
TOP CENTER
TOP RIGHT
OVEN
9
2
4
6
S2
E1
E2
Z
G
36ES32; 36ES32-3; 36ES33; 36ES33-88;
36ES33-99;36ES38;36ES39
36ET32; 36ET32-3; 36ET33; 36ET33-88;
36ET33-99;36ET38;36ET39
TOP LEF T
1
TOP CENTER
TOP RIGHT
3
5
X
SALAMANDER
S1
Y
TOP LEF T
2
TOP CENTER
TOP RIGHT
6
4
Z
SALAMANDER
S2
G
TO CIRCUIT BREAKER PANEL
TO CONTROL PANEL
E1
E2
36E SERIES
36ER-ET-ES 208V/240V
TITLE:
1
32
SHT OF
4514760
TOP CENTER
OVEN
3 PHASE CONNECTION
36ER32; 36ER32-3; 36ER33; 36ER33-88;
TOP LEFT
1
3
8
36ER33-99;36ER38;36ER39
TO CIRCUIT BREAKER PANEL
TO CONTROL PANEL
TOP CENTER
TOP RIGHT
TOP LEF T
TOP RIGHT
SALAMANDER
TOP LEF T
TOP CENTER
SALAMANDER
1
3
S1
TOP LEFT
1
X
TOP CENTER
X
36ES32; 36ES32-3; 36ES33; 36ES33-88;
TOP LEFT
295
Z
TOP CENTER
TOP RIGHT
4
6
SALAMANDER
S2
E1
G
E2
SALAMANDER
OVEN
TOP RIGHT
S1
X
Y
TO CIRCUIT BREAKER PANEL
TO CONTROL PANEL
36ES32; 36ES32-3; 36ES33; 36ES33-88;
WITH SALAMANDER
36ES33-99;36ES38;36ES39
36ET32; 36ET32-3; 36ET33; 36ET33-88;
36ET33-99;36ET38;36ET39
NO SALAMANDER
36ES33-99;36ES38;36ES39;36ES17
36ET32; 36ET32-3; 36ET33; 36ET33-88;
36ET33-99;36ET38;36ET39;36ET17
TOP LEFT
Y
TOP RIGHT
532
Y
S2
225
Z
TOP CENTER
TOP RIGHT
4
6
Z
4
E1
E2
G
TO CIRCUIT BREAKER PANEL
TO CONTROL PANEL
E1
E2
G
Part # 1009067 Rev13(12/04/09)Page 18
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