Garland 40RC Parts List

HEAVY DUTY GAS INFRA-RED,

CERAMIC, BANQUET BROILERS

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http://www.garland-group.com

FORM # 40 Series Broilers (Rev 1)

Page 2 FORM # 40 Series Broilers (Rev 1)

HEAVY DUTY GAS INFRA-RED,

CERAMIC, BANQUET BROILERS

Contents:

Standard Oven Functional Components ....................................................................................Page 4

Convection Oven Functional Components .................................................................................Page 6

Ceramic Broiler Components ...................................................................................................Page 10

Infra-Red Broiler Components .................................................................................................. Page 12

Double Broiler Manifolds ........................................................................................................... Page 14

Rack Lifting Components .........................................................................................................Page 16

Warming Oven Section ............................................................................................................. Page 18

Exterior Finish .......................................................................................................................... Page 20

Revision History ........................................................................................................................ Page 24

Page 3FORM # 40 Series Broilers (Rev 1)

40 SERIES STANDARD OVEN SECTION

FUNCTIONAL COMPONENTS

Page 4 FORM # 40 Series Broilers (Rev 1)

PS94-03

REv. 0

GARLAND PARTS IDENTIFICATION

40 Series Heavy Duty Broilers

40/50 Standard Oven Section

ITEM PART# DESCRIPTION QUANTITY

1 1028197 Steel Oven Burner 1

1028299 Pilot Assembly Natural 1

2

3 1019418 Thermocouple 1

4

5

6

7 1361000` Orifice Bracket 1
8 1391600 Burner Rest Support 1

9 1082198 Left Bell Crank 1
10 1082199 Right Bell Crank 1
11 1005800 Door Spring 2
12 9004701 J Bolt (1/4-20 x 3 1/8) 2
13 1082800 Hinge Link 2
14 1082200 Bell Crank Bolts 2
15 1132500 Oven Rack (24 1/2 x 26) 1
16 1005588 Oven Bottom (26x 28 1/4) 1
17 1080776 Oven Bottom Assembly Complete S/S 1
18 1080709 Door Lining GCE 1
19 1374699 Oven Door Insert 1
20 1080714 Door Panel S/S 1
21 9007301 Left Door Handle End 1
22 9007300 Right Door Handle End 1
23 1589100 Handle 1
24 1592000 Handle Overlay 1
25 1594300 Hex Washer HD Screw 2
26 1083000 Trunion Support 2
27 1082700 Harness Ring 2
28 1082500 Trunnion 2
29 1027603 Leg Retainer 4
30 1150501 Bullet Foot 4

31

32 1082001 Lower Front Plate 1
33 1392500 Orifice Tubing 1
34 1373800 Tubing from Thermostat to Safety (43, 46, 47 & 48) 1
35 1154800 Tubing from Thermostat to Safety (42, 44 & 45) 1
36 1153300 Tubing from Valve to Thermostat (43, 46, 47, & 48) 1
37 1156500 Tubing from Valve to Thermostat (42, 44, & 45) 1

* NOT ILLUSTRATED

RECOMMENDED STOCK PARTS

1028206 Pilot Orifice (.021) 1
1028298 Pilot Assembly LP 1
1028207 Pilot Orifice (.011) 1

1586801 Pilot Tubing (BASO Valve) 1
1260000 Pilot Tubing (TS11 Valve) 1
1415701 BASO Valve 1 Aug-88
1027000 TS11 Valve Aug-88
1028981 Orifice Fitting Assembly Natural 1
1021335 Orifice Only #35
1028984 Orifice Fitting Assembly LP 1
1021351 Orifice Only # 51

1027800 Caster (Optional) 2
1027801 Cater With Brake (Optional) 2

FROM

DATE

UP TO

DATE

Page 5FORM # 40 Series Broilers (Rev 1)

40 SERIES RC OVEN SECTION

FUNCTIONAL COMPONENTS

46

Page 6 FORM # 40 Series Broilers (Rev 1)

REV. 0

PS94094

GARLAND PARTS IDENTIFICATION

40 Series Heavy Duty Broilers

40 Series RC Oven Section

ITEM PART# DESCRIPTION QUANTITY

1 1028197 Steel Burner Assembly 1

1028299 Pilot Assembly, Natural 1

2

3 1019418 Thermocouple 1

4

5

6

7 1361000 Orifice Bracket 1

8 1391600 Burner Rest 1

9 1082197 Left Bell Crank 1
10 1082100 Right Bell Crank 1
11 1005800 Spring 2
12 9004701 J Bolt (1/4-20 x 3 1/8) 2
13 1082800 Hinge Link 2
14 1082200 Bell Crank Bolt 2
15 1311000 Oven Rack 3
16 1356600 Rack Guide Clips 4
17 1357700 Fire Plate 1
18 1311100 Left Rack Guide 1
19 1311101 Right Rack Guide 1
20 1270301 Inner Blower Wheel 1

20A 1313003 Air Baffle S/S 1

21 1025360 Outer Blower Wheel 1

22

23 1361299 Air Baffle Support 2
24 1311398 Motor Mount Assembly 1
25 1321000 Motor Mount Bracket 1
26 1032400 Thermostat 1

26A 1006496 Amber Pilot Light 1

27

28 1314200 Knob Protector 1
29 1019207 Rocker Switch (ON/OFF/ON) 1
30 1027603 Leg Retainer 4
31 1150501 Bullet Feet 4

32

33 1080776 Oven Door Assembly Complete S/S 1
34 1080709 Door Lining GCE 1
35 1374699 Door Insert 1
36 1080714 Door Panel S/S 1
37 9003701 Handle End Left 1
38 9003700 Handle End Right 1

* NOT ILLUSTRATED

RECOMMENDED STOCK PARTS

1028206 Orifice (.021) 1
1028206 Pilot Assembly LP 1
1028207 Orifice (.011) 1

1586801 Pilot Tubing (BASO Valve) 1
1260000 Pilot Tubing (TS11 Valve) 1
1415703 BASO Valve 1
1027000 TS11 Valve 1
1028990 Orifice Fitting Assembly Natural 1
1021336 Orifice Only (#36) 1
1021350 Orifice Fitting Assembly LP 1
1021350 Orifice Only (#50) 1

1003031 Motor (Short Shaft) 1 Oct-85 Oct-90
1003021 Motor (Long Shaft) 1 Oct-85

1314001 Dial 1
1314117 Insert 1

1027800 Caster (Optional) 2
1027801 Caster With Brake (Optional) 2

FROM

DATE

UP TO

DATE

Page 7FORM # 40 Series Broilers (Rev 1)

GARLAND PARTS IDENTIFICATION

40 Series Heavy Duty Broilers

40 Series RC Oven Section

ITEM PART# DESCRIPTION QUANTITY

39 1589100 Extruded Handle 1
40 1592000 Handle Overlay 1
41 1594300 Hex Washer HD Screw 2
42 1083000 Trunnion Support 2
43 1082700 Harness Ring 2
44 1082500 Trunnion 2
45 1571200 Motor 1
46 1311400 Motor Pocket 1
47 1309072 Cera Blanket 1
48 1669100 Motor Pocket Insulation Board 1
49 1311300 Motor Mount Plate 1
50 1025302 Blower Wheel 1
51 1665897 Air Baffle GCE 1

1665898 Air Baffle CC 1
52 1361299 Air Baffle Support 2
53 1031901 Thumb Screws 2
54 1014500 Blower Inlet Cover 1
55 1309203 Electrode 1
56 1309201 Spark Unit 1
57 1413200 Piezzo Mountain Bracket 1
58 1390700 Right Roll Out Shield 1
59 1391100 Right Air Shield 1
60 1391000 Left Roll Out Shield 1
61 1386100 Bell Crank Supports 2
62 1019603 RC Micro Switch 1
63 1019604 RC Aux. Actuator 1
64 1386001 Door Switch Shield 1
65 1392500 Orifice Tubing 1
66 1095499 Straight Connector 3
67 1312300 Tubing - Safety to Solenoid 1
68 1027499 Male Connector 1
69 1027300 Gas Solenoid 1
70 1314600 Tubing - Solenoid 1

* NOT ILLUSTRATED

RECOMMENDED STOCK PARTS

FROM

DATE

UP TO

DATE

Page 8 FORM # 40 Series Broilers (Rev 1)

NOTES

Page 9FORM # 40 Series Broilers (Rev 1)

GAS CERAMIC BROILERS,

GAS COMPONENTS

MODELS: 60-40R, 60-40S

Page 10 FORM # 40 Series Broilers (Rev 1)

REV. 0

PS94-06

GARLAND PARTS IDENTIFICATION

40 Series Heavy Duty Broilers

Ceramic (60-40) Broiler Components

ITEM PART# DESCRIPTION QUANTITY

1 1139700 Ceramics 6
2 1137198 Ceramic Support 1
3 1127300 Incloy Mesh 4 3/4 x 20 1/2 1
4 1137699 R/H Broiler Burner Assembly 1
5 1134000 Tubing - Valve to Burner 1
6 1133700 Union 1 1/4” 1
7 1133900 Tubing - Valve to Thermostat 1
8 1017502 Thermostat 1

9

10 1133600 Burner Valve Adaptor 3
11 1150399 Valve 3
12 1089101 Valve Handle Oven 1
13 1089100 Valve Handle 2
14 1085797 Pilot Valve 1/8 NPT x 3/16 CC 1
15 1007300 1/8 Steel Pipe Plug 1
16 1510402 Y Pilot With Adj 3/26 x 3/16 1
17 1134001 Tubing - Valve to Burner 1
18 1120406 3/4” Flat Washer 2
19 1137500 Orifice Support 2
20 8000315 Steel Washer 3/4 x 2 x 1/8 2

21

22 1137698 L/H Broiler Burner Assembly 1
23 1137400 Broiler Lighter Locator 2
24 1094448 Pilot Tubing Steel 3/16 x 45 2
25 1101402 Thermostat Bulb Clip
26 1138100 Broiler Burner Shield 1

* NOT ILLUSTRATED

RECOMMENDED STOCK PARTS

1314003 Dial 1
1314116 Insert 1

1150120 Orifice Fitting Natural 2
1150148 Orifice Fitting LP 2

Page 11FORM # 40 Series Broilers (Rev 1)

GAS INFRA-RED BROILER

GAS COMPONENTS

MODELS: 76-40R, 78-40R, 8-40, 7-40

Page 12 FORM # 40 Series Broilers (Rev 1)

REV 0

PS94-10

GARLAND PARTS IDENTIFICATION

40 Series Heavy Duty Broilers

Gas Infra-Red Broiler, Gas Components

Models: 76-40R. 78-40R, 8-40, 7-40

ITEM PART# DESCRIPTION QUANTITY

1008899

1008898

*

1331599

1331598

1

2 1145113 Venturi Enclosure Plate 4
3 1041000 Venturi Gasket 4
4 1008890 Venturi 4
5 1145800 Orifice Holder Bracket 4

6

7 1008819 Orifice Holder 4
8 1034701 Straight Connector 4
9 1145300 Pilot Mounting Bracket 2

10

11 1145200 Pilot Shield 2
12 1146000 Burner Front Enclosure 1
13 1007300 Pipe Plug 1
14 1086596 Pilot Valves 1/8 NPT x 1/4 cc 1
15 1133700 Pipe Union 1 1/4” 1
16 1146300 Tubing - Oven Valve to FDO 1
17 1017502 FDO Thermostat 1

18

19

20 1133600 Valve Adaptor 4
21 1150399 Oven Valve 1
22 1089101 Oven Valve Handle 1

23

24 1510401 1/4cc x 3/16cc x 1/8 NPT Y Pilot 1

25

* NOT ILLUSTRATED

1008897 Burner Box Only -IR77, IR67 4
1331597 Burner Box Only - 76-40, 7-40, 78-40, 8-40 4

1008820 Orifice Natural #50 4
1008821 Orifice LP # 57 4

1093299 Pilot Assembly Natural 2
1093298 Pilot Assembly LP 2

1314003 Dial 1
1314116 Insert 1
1139997 Burner Valve Natural 4
1139998 Burner Valve LP 4

1314002 Dial 4
1314124 Insert 4

1152001 Tubing Middle Left 1
1152000 Tubing Middle Right 1
1151900 Tubing Far Right 1
1151901 Tubing Far Left 1

RECOMMENDED STOCK PARTS

Burner Assembly Natural - IR77, IR67
(Items 1, 4, 6 & 7)
Burner Assembly LP - IR77, IR67
(Items 1, 4, 6 & 7)
Burner Assembly Natural - 76-40, 7-40, 78-40, 8-40
(Items 1, 4, 6 & 7)
Burner Assembly LP - 76-40, 7-40, 78-40, 8-40
(Items 1, 4, 6 & 7)

4

4

4

4

Page 13FORM # 40 Series Broilers (Rev 1)

GAS MANIFOLDS

BANQUET BROILERS

Page 14 FORM # 40 Series Broilers (Rev 1)

REV. 0

PS94-11

GARLAND PARTS IDENTIFICATION

40 Series Heavy Duty Broilers

Manifold - Double Broilers

MODEL

ITEM PART# DESCRIPTION

1R77 1R67 BC66

1 1001988 Manifold 1 1 1
2 1007300 Steel Pipe Plug 1 1 1
3 1004611 1/4 x 1 1/2 Nipple 2 2 2
4 1004806 1/4 NPT Coupling 2 2 2
5 1150099 Pilot Filter 3/16 x 3/16 2
6 1150098 Pilot Filter 1/4 x 3/16 2
7 1159399 Valve 2 4
8 1089100 Valve Handle 2 4

9

10

11 1002702 Tubing 7/16 1 1
12 1002700 Tubing 7/16 1
13 1002701 Tubing 7/16 1
14 1002703 Tubing 7/16 1 1
15 1152101 Left Tubing - Valve to Orifice 1 1
16 1152100 Right Tubing - Valve to Orifice 1 1
17 1152201 Left Tubing - Valve to Orifice 1 1
18 1152200 Right Tubing - Valve to Orifice 1 1
19 1151902 Outer Tubing Right/Left 2
20 1152002 Inner Tubing Left 1
21 1152003 Inner Tubing Right 1

22

23 1150097 Pilot Filter 2

* NOT ILLUSTRATED

1095197 Hi/Med/Lo Valve Natural 4 2
1095196 Hi/Med/Lo Valve LP 4 2
1314002 Dial 4 2
1314124 Insert 4 2

1019000 Regulator 5.2 “ 1 1 1
1019011 Regulator LP 10” 1 1 1

RECOMMENDED STOCK PARTS

QUANTITY

Page 15FORM # 40 Series Broilers (Rev 1)

BROILERS

RACK/LIFTING SECTION

35

Page 16 FORM # 40 Series Broilers (Rev 1)

REV 0

PS94-07

GARLAND PARTS IDENTIFICATION

40 Series Heavy Duty Broilers

Rack Lifting Section

ITEM PART# DESCRIPTION QUANTITY

1 1146800 Broiler Rack 1
2 1009500 Carriage Support Angle 2
3 1134998 Upper Raising Arm 1

4 1176898

5 1134996 Lower Rasing Arm 1
6 1005800 Spring 2
7 1138001 Spring Hook 2
8 1134100 Spring Support Arm Right 1

9 1137999 Raising Arm Lever - Chrome Plated 1
10 1002110 Lever Ratchet - S/S 1
11 1039601 Lever knob 1
12 1151800 Broiler Drip Shield 1
13 1134101 Spring Support Arm Left 1

14

15 1176809 Rack Front S/S 1

16 1176897

17 G01244-1 Broiler Rolling Bearing 4
18 1181900 3/8 - 16 x 2 Leveling Bolt 2
19 G01247-2 Bearing Bushing 4
20 8000310 Flat Washer 6
21 8001209 Hex Nut 4
22 1031301 Broiler Rack Roll Pin 4
23 1035400 Double Row Bearing 2
24 1031302 Rack Roller Spacer 2
25 8000203 Lock Washer 1/4 x 1/2 x 1/16 2
26 8001206 Hex Nut 2

27

28 8003416 Hex Head Bolt 2
29 1150900 Bell Crank Spring Support (Double Broilers Only) 2
30 9004700 J Bolt 1/4 x 20 x 5” (Double Broilers Only) 2
31 1151499 Bell Crank Assembly (Double Broilers Only) 2

32

33 1082200 Bell Crank Bolt (Double Broilers Only) 2
34 8001206 Hex Hut 1/4 x 20 (Double Broilers Only) 2
35 1166900 Shoulder Bolt

* 1176899

* NOT ILLUSTRATED

1038694 Rack Handle S/S 1
1038621 Handle Ends S/S 2

1392700 Bearing Angle Bracket Left 1
1392701 Bearing Angle Bracket Right 1

1151500 Bell Crank Link Right (Double Broilers Only) 1
1151501 Bell Crank Link Left (Double Broilers Only) 1

RECOMMENDED STOCK PARTS

Inner Rack Frame
Use 1176889, does not include bearings ect.

Outer Rack Frame NLA O/S CK1176897
N/S Use 1658597 (Deeper), Will also Need 2 Rack 1647300

Old Style Broiler Rack Conversion Kit
(See Lists at Back)

1

1

Page 17FORM # 40 Series Broilers (Rev 1)

HEAVY DUTY BROILERS

WARMING OVEN SECTION

Page 18 FORM # 40 Series Broilers (Rev 1)

REV. 0

PS94-08

GARLAND PARTS IDENTIFICATION

40 Series Heavy Duty Broilers

Warming Oven Section

ITEM PART# DESCRIPTION QUANTITY

* 1080792

1 1136303 Left Hand Door Counter Weight 1
2 1136299 Broiler Hinge Right/Left 2
3 1016701 Door Handle End 1
4 1016720 Door Handle 1
5 1016702 Door Handle End 1
6 1080707 Door Panel S/S 1
7 1138399 Broiler Door Insert 1
8 1080711 Door Lining - GCE 1

9 1120001 Allen Head Cap Screws 2
10 1136302 Right Hand Door Counter Weight 1
11 1136403 Left Hand Door Support - GCE 1
12 1136798 Broiler Side Lining Left Hand - GCE 1

13

14 1137000 Rear Support - Ceramic Broilers Only 1
15 1136799 Broiler Side Lining Right Hand - GCE 1
16 1136402 Right Hand Door Support - GCE 1
17 1138400 Warming Oven Bottom 1
18 1139800 Warming Oven Rack 1

* NOT ILLUSTRATED

1136999 Back Lining - GCE _ Ceramic Broilers 1
1117498 Back Lining - GCE - Infra - Red Broilers 1

RECOMMENDED STOCK PARTS

Warming Door Assembly Complete
(Items 3 thru 9)

1

Page 19FORM # 40 Series Broilers (Rev 1)

BROILERS

EXTERIOR FINISH

Page 20 FORM # 40 Series Broilers (Rev 1)

REV.0

PS94-09

US HEAVY DUTY BROILERS

EXTERIOR FINISH

A 1) WARMING OVEN
B 1) BROILER SECTION SOLARONIC

BURNERS

C 1) BOTTOM OVEN

A 1) WARMING OVEN
B 1) BROILER SECTION 2 CAST IRON

BURNERS

C 1) BOTTOM OVEN

A 1) BROILER SECTION SOLARONIC

BURNERS (4)

B 1) BOTTOM OVEN

REV.0
PS94-09A

BC-66 A&B - BOTH SECTIONS 2 CAST IRON

BROILERS

C - SUPPORT BASE ONLY
IR-77 A&B - BOTH SECTIONS 4 SOLARONIC

BURNERS

C - SUPPORT BASE ONLY
1R-67 A- 4 SOLARONIC BURNERS

B- 2 CAST BURNERS
C- SUPPORT BASE ONLY

Page 21FORM # 40 Series Broilers (Rev 1)

GARLAND PARTS IDENTIFICATION

40 Series Heavy Duty Broilers

Exterior Finish Broilers

ITEM PART# DESCRIPTION QUANTITY

1 1134600 Flue Closure - Black 2

2

3

4

5

6

7 1081401 Lower Front Panel SS 1

8

9 1148100 Valve Panel 1
10 1002501 Broiler Front Center Partition 1
11 1002406 Broiler Front Top Section 1

12

13 1139203 Valve Panel 1

14

15 1523400 Slide Mounting SS 2

16

17

18 1297001 Broiler Lower Front Top Section - SS 1
19 1148901 Upper Main Front - SS 1
20 1341600 Center Trim Cap 1

21

22

23

24

25 1001699 Cabinet Base Front Panel - SS 1

* NOT ILLUSTRATED

RECOMMENDED STOCK PARTS

1134300 Broiler Body Side Right/Left - Black 2
1134301 Broiler Body Side Right/Left - SS 2
1002402 Right Broiler Front Column -SS 1
1002403 Left Broiler Front Column - SS 1
1132804 Burner Box Side Right - Black 1
1132805 Burner Box Side Right - SS 1
1132806 Burner Box Side Left - Black 1
1132807 Burner Box Side Left - SS 1
1131300 Right Body Side - Black 1
1131302 Right Body Side - SS 1
1131301 Left Body Side - Black 1
1131303 Left Body Side - SS 1
1131402 Right Front Column SS 1
1131403 Left Front Column SS 1

1139399 Broiler Grease Pan Assembly 1
1139300 Grease Container Only
1139400 Grease Container Front
1083205 Grease Container Handle

1134500 Main Top - Black 1
1134501 Main Top - SS 1

1149001 Flue Riser Box - SS 1
1149101 Flue Riser Front Panel - SS 1

1148402 Corner Column Right SS 1
1148403 Corner Column Left SS 1
1148300 Broiler Body Side Right - Black 1
1148302 Broiler Body Side Right - SS 1
1148301 Broiler Body Side Left - Black 1
1148303 Broiler Body Side Left - SS 1

1148500 Main Top - Black 1
1148501 Main Top - SS 1
1002102 Right Front Column SS 1
1002103 Left Front Column SS 1
1149400 Body Side Right - Black 1
1149402 Body Side Right - SS 1
1149401 Body Side Left - Black 1
1149403 Body Side Left - SS 1
1001400 Cabinet Base Body Side Right - Black 1
1001402 Cabinet Base Body Side Right - SS 1
1001401 Cabinet Base Body Side Left - Black 1
1001403 Cabinet Base Body Side Right - SS 1

Page 22 FORM # 40 Series Broilers (Rev 1)

GARLAND PARTS IDENTIFICATION

40 Series Heavy Duty Broilers

Exterior Finish Broilers

ITEM PART# DESCRIPTION QUANTITY

1139398 Grease Container Assembly 1

26

27 1001601 Valve Panel 1

28

29 1002105 Upper Cover Section - SS 1
30 1151100 Main Top 1

* 1002001 Upper Broiler Grease Incline Pan

* NOT ILLUSTRATED

RECOMMENDED STOCK PARTS

1139300 Grease Container Only
1002800 Grease Container Front - SS
1083205 Grease Container Handle

1002602 Grease Container - SS 1
1151700 Grease Container Support - SS 1

Page 23FORM # 40 Series Broilers (Rev 1)

GARLAND PARTS IDENTIFICATION

Revision History

REV. # PAGE # ITEM # NOTE DATE

1 Entire Book Reformatted Mar-17/04

Page 24 FORM # 40 Series Broilers (Rev 1)

NOTES

Page 25FORM # 40 Series Broilers (Rev 1)

NOTES

Page 26 FORM # 40 Series Broilers (Rev 1)

NOTES

Page 27FORM # 40 Series Broilers (Rev 1)