GAI-Tronics 701-202 User Manual

Pub. 42004-311A
GAI-TRONICS® CORPORATION
A HUBBELL COMPANY
Model 701-202
Confidentiality Notice
This manual is pr ovided s olely as a n op erat ional, installation, and maintenance guide and contains sens itive bus ines s and t echnic al infor ma tion tha t is confident ial and prop rieta ry to GAI - Tr onic s. GAI- Tr onic s retains all intellectual prop erty a nd other r ights in or to the information contained herein, and s uch infor ma tion may only be used in connection with t he op erat ion of your GAI-T ronics produ c t or s ystem. This manu al may not be disclos ed in any form, in whole or in pa rt, direct ly or indirectly, t o any third party.
General Information
The Model 701-202 Handset/Speaker Amplifier includes a new printed circuit board assembly (PCBAs) with alternat e el ectronic components. This ampl i fier uses a new PC B A for repl acement purposes. See th e Repla c ement P arts section for det ails.
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The Model 701-202 Handset/Speaker Amplifier is an important component of the 700 Series Page/Party syst em, an industrial communications system designed to be b oth dur able a nd f l exible. GAI- Tr onic s offers a wide variety of c onf iguration options to solve challenging application problems.
CAUTION
Do not install this equipment in hazardous areas or areas other than those on the equipment approval list in the Specifications section. Such installation may cause a safety hazard and consequent injury or property damage.
Installation
The Model 701-202 Handset/Speaker Amplifier is a plug-in amplifier that mates directly with the 702, 703, 732, 733, 7325, and 7335 Series Amplifier Enclosures. Install the handset/speaker amplifier by plugging it directly into the amplifier enclosure.
GAI-Tronics Corporation P.O. Box 1060, Reading, PA 19607-1060 USA
610-777-1374 800-492-1212 Fax : 610-796-5954
ISIT WWW.GAI-TRONICS.COM FOR PRODUCT LITERATURE AND MANUALS
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Operation
GAI-Tronics offer s two types of P age/P arty® syst ems: Page/ Single-Part y ( with one party line), and Pa ge/ Mult i- Party (with five pa rty lines allowing up to five simult aneous two-way c onversa tions).
Page/Single-Party: To initiate a c all, the lift the stat ion handset and press the p age but ton or t he
handset pr es sba r. Speak directly into the handset, ma ke your page annou nc ement. The p aged individual lif ts t he ha ndset of a Pa ge/ Party
Page/Multi-Party: Firs t select a n available pa rty line with the five-posit ion selector switch. Then make
your page a nnouncement as in single-pa rty op erat ion, remembering t o indic ate the p arty line being used. The pa ged individu al then selects the indicated part y line and lifts the handset for two-way communication.
The following adjustments are accessible through the rear chassis of the amplifier using a small standard scr ewdriver. However, these levels have b een factory-set f or opt i ma l performance. D o not adju st these levels unless you have followed all the steps in the Troubleshooting section and are still not satisfied wit h the station p erforma nc e. Eac h adjustment is clearly labeled:
Microphone Gain: adjusts the ga in level from the microphone s i gnal to the p age or p arty lines
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station for two-way communica tion over t he p arty line.
Receiver Sid et o n e: the amount of signal transmitted f rom the microp hone to the receiver of a handset
Receiver Volume: a djusts the gain level fr om a party line to the receiver
Speaker Amplifier Gain: adjusts the speaker volume; a lso acces sible fr om t he front p anel
Please refer to the figure below when installing and adjusting the Model 701-202 Handset/Speaker Amplifier.
Figure 1. I nsta llation and Adjustment Deta ils
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Maintenance
Troubleshooti ng
The following t able lists some hints to aid technicians in trou bleshooting.
Problem Solution
Any problem with station perf ormance occ urs .
Integral sp eaker level requires adjustment.
Out going c onversation level requires adju stment.
Incoming convers ation level requires adju stment.
Feedback/dist ortion ( a hum or buzz on the line) occurs
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during all Page/Party
station
operation.
Review all the s teps of the installat ion, ensuring tha t you ha ve correctly followed ALL s teps. Check a ll the termina tions on the b oard and in the line balance as sembly before proceeding to a ny other a djustments.
1. Adjust the volume contr ol behind the namepla te on the fr ont pa nel.
2. Rep lac e the s peak er or dr i v er.
1. Adjust the microphone gain by r emoving the f ront cover of the s tat ion
and attaching a Model 10440 Series extension ribbon cable between the connectors. Use a small st andard screwdriver (
1
/8-inch blade), to slowly tu rn potent iometer (R17) on the r ear chassis of amplif ier until reaching the proper microphone gain.
2. Replace the ha ndset micr ophone.
1. Use a small standard screwdriver to adjust the receiver volume
contr ol on the rear of t he a mp lif ier using the extension ribbon cable assembly as des c ribed a bove.
2. Rep lac e the receiver element in t he h andset.
1. Adjust the receiver s i det one on t he rear of the amplifier using t he
rib bon cab l e assembly as described above.
2. The line ma y be improp erly ter mi n ated . In spec t th e system cable for
loose connections, s horts , and grounds. Line balanc e assembly connections are critical.
3. Rep lac e the lin e balance assemb l y .
Feedba c k oc c urs only during page.
Sidetone ( how the operator hears his own voice) requir es adjustment.
Use t h e mutin g feature in the a mplifi er enclosure at the t erminal bl o cks Connect the violet wire at T B 1-8 t o TB1- 7.
1. Adjust the receiver s i det one at the amplifier, using t he extension
rib bon cable as des c ribed above.
2. Check that t he line balance assembly resistors are connected prop erly.
(See GAI-Tronics Publication 42004-139)
Crosstalk occurs. One or more system cable pairs may be improperly terminated. Visually
inspect the sys tem cable connections for ac c idental cross ing of the ca ble pairs or grou nds.
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Specifications
Amplifier
Voltage............................................................................ 90/140 V ac range, 50/60 Hz, 120 V ac nominal
Power Consumed: Zero/max. signal (12 watts).............................................. 10 VA, 4.5 W/50 VA, 27 W
Construction/Finish............................................................... 16-gauge cold-rolled steel/gray baked enamel
Handset
Microphone ........................................................................................................Dynamic, noise-canceling
Receiver........................................................................Dynamic, hearing aid compatible per FCC Part 68
Cable.........................................................................................................Retractile, 6-foot ext ended P VC
Material.....................................................................................................................................Gray ABS
External controls.........................................................Push-to-page handset pressbar, handset hook-switch
Handset Amplifier
Output level......................................................................................... 1.5 V
Output limiter................................................................................................................ 1.5 V
nominal into 3 3-ohm load
RMS
nominal
RMS
Gain.................................................................................................. 55 dB nominal (below limiter level);
adjustable from 40 to 63 dB
Frequency response..............................................................................................250-4000 Hz, +/- 1.5 dB
Distortion.............................................................................................. 1.5% maximum THD @ 1000 Hz
Controls..............................................................................Microphone gain, receiver volume and sidetone
Speaker Amplifier
Output......................................................................................12 watts min., with nominal supply voltage
Voltage gain ............................................................................................................ 26 dB max, adjustable
Frequency response.........................................................................250-4,000 Hz, +0, - 3 dB ref. to 1 kHz
Distortion.........................................................................................1% max. THD @ 1,000 Hz, 12 watts
Input impedance.............................................................................................................50,000 ohms nom.
Controls................................................................................. Speaker volume (adjusted through the access
hole behind the nameplate on the front p anel)
General
Temperature range (Operating/Storage).............................................. -22º F to +158º F (-30º C to +70º C)
Dimensions..............................................8.1 H × 8.1 W × 3 D inches (20.6 × 20.6 × 7.6 cm) behind panel
8.1 H × 8.1 W × 3.5 D inches (20.6 × 20.6 × 8.9 cm) fr ont of panel
Shipping Weight................................................................................................................ 6. 8 lbs. (3.1 kg)
Approvals
NRTL Listed for USA and Canada:..............................Div. 2, Class I, Groups A, B, C, D when used with
GAI-Tronics Listed 702 or 703 Series 120 V ac enclosures. Div. 2, Class I, Groups A, B, C, D; Div. 2, C lass II, Group F and G;
Div. 2, Class III when used with listed GAI-Tronics Model 733, 732, 7325, or 7335 Series 120 V ac enclosures
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REPLACEMENT PARTS
Part No. Description
10105-007 Handset Assembly 13204-002 Receiver Cap 12511-001 Dynamic Transmitter and Cap 12550-001 Receiver Assembly and PCBA 51008-003 Pressbar Switch Kit 12514-007 6-foot PVC Cord and Bushing 12514-008 15-foot PVC Cord and Bushing 12514-009 25-foot PVC Cord and Bushing 12514-004 6-foot Hytrel Cord and Bushing 12514-005 15-foot Hytrel Cord and Bushing 12514-006 25-foot Hytrel Cord and Bushing 69701-007 PCBA 12523-001 GAI-Tronics Nameplate Kit 12601-001 PCBA Standoffs (10) 46101-012 Hardware Kit 12519-002 Hook Assembly 12530-001 Transformer/ Conn. Subassembly 25210-005 Cell Gasket 10440-002 16-pin ribbon cable connector 61512-007 Harness Assembly Switch 12604-001 0.7 amp (10 pack) 12604-002
1
/16
amp (10 pack)
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Warranty
Equipment. GAI-Tronics warrants for a period of one (1) year from the date of shipment, that any
GAI-Tronics equipment supplied hereunder shall be free of defects in material and workmanship, shall comply with the then-current product specifications and product literature, and if applicable, shall be fit for the purpose specified in the agreed-upon quotation or proposal document. If (a) Seller’s goods prove to be defective in workmanship and/or material under normal and proper usage, or unfit for the purpose specified and agreed upon, and (b) Buyer’s claim is made within the warranty period set forth above, Buyer may return such goods to GAI-Tronics’ nearest depot repair facility, freight prepaid, at which time they will be repaired or replaced, at Seller’s option, without charge to Buyer. Repair or replacement shall be Buyer’s sole and exclusive remedy. The warranty period on any repaired or replacement equipment shall be the greater of the ninety (90) day repair warranty or one (1) year from the date the original equipment was shipped. In no event shall GAI-Tronics warranty obligations with respect to equipment exceed 100% of the total cost of the equipment supplied hereunder. Buyer may also be entitled to the manufacturer’s warranty on any third-party goods supplied by GAI-Tronics hereunder. The applicability of any such third-party warranty will be determined by GAI-Tronics.
Services. Any services GAI-Tronics provides hereunder, whether directly or through subcontractors,
shall be performed in accordance with the standard of care with which such services are normally provided in the industry. If the services fail to meet the applicable industry standard, GAI-Tronics will re-perform such services at no cost to buyer to correct said deficiency to Company's satisfaction provided any and all issues are identified prior to the demobilization of the Contractor’s personnel from the work site. Re-performance of services shall be Buyer’s sole and exclusive remedy, and in no event shall GAI­Tronics warranty obligations with respect to services exceed 100% of the total cost of the services provided hereunder.
Warranty Periods. Every claim by Buyer alleging a defect in the goods and/or services provided
hereunder shall be deemed waived unless such claim is made in writing within the applicable warranty periods as set forth above. Provided, however, that if the defect complained of is latent and not discoverable within the above warranty periods, every claim arising on account of such latent defect shall be deemed waived unless it is made in writing within a reasonable time after such latent defect is or should have been discovered by Buyer.
Limitations / Exclusions. The warranties herein shall not apply to, and GAI-Tronics shall not be
responsible for, any damage to the goods or failure of the services supplied hereunder, to the extent caused by Buyer’s neglect, failure to follow operational and maintenance procedures provided with the equipment, or the use of technicians not specifically authorized by GAI-Tronics to maintain or service the equipment. THE WARRANTIES AND REMEDIES CONTAINED HEREIN ARE IN LIEU OF AND EXCLUDE ALL OTHER WARRANTIES AND REMEDIES, WHETHER EXPRESS OR IMPLIED BY OPERATION OF LAW OR OTHERWISE, INCLUDING ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
Return Policy
If the equipment requires service, contact your Regional Service Center for a return authorization number (RA#). Equipment should be shipped prepaid to GAI-Tronics with a return authorization number and a purchase order number. If the equipment is under warranty, repairs or a replacement will be made in accordance with the warranty policy set forth above. Please include a written explanation of all defects to assist our technicians in their troubleshooting efforts.
Call 800-492-1212 (inside the USA) or 610-777-1374 (outside the USA) for help identifying the Regional Service Center closest to you.
(Rev. 10/06)
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