GAI-Tronics 234Lx-xxx User Manual

Pub.: 42004-393B

GAI-TRONICS® CORPORATION

A HUBBELL COMPANY

Model 234L(x)-xxx

LITE Series Stanchion

TABLE OF C ONTENTS

Confidentiality Notice.................................................................................................................1

General Information..................................................................................................................1

Installation................................................................................................................................. 3

Unpacking.......................................................................................................................................... 3

Mounting Panel Pre-Wiring..............................................................................................................4

24 V DC Modifications.................................................................................................................................. 4

Installation of Model 203-003 Interior Lighting Kit......................................................................... 5

Stanchion Mounting..........................................................................................................................7

Installation Wiring ............................................................................................................................ 9

Telephone Installation.....................................................................................................................13

Final Assembly.................................................................................................................................15

Maintenance.............................................................................................................................16

Cleaning...................................................................................................................................................... 16

Decal Repair................................................................................................................................................ 16

Replacement Parts........................................................................................................................... 17

Specifications................................................................................................................. ..........18

GAI-Tronics Corporation P.O. Box 1060, Readi ng, PA 19607-1060 USA

610-777-1374  800-492-1212  Fax: [phone]

ISIT WWW.GAI-TRONICS.COM FOR PRODUCT LITERATURE AND MANUALS

V

Pub.: 42004-393B

GAI-TRONICS® CORPORATION

A HUBBELL COMPANY

Model 234L(x)-xxx

LITE Series Stanchion

Confidentiality Notice

This manual is provi ded so lely as a n opera tiona l, ins tallat i o n, and maintenance guide and conta ins
sensiti v e b usiness and te chni c al infor mation tha t is con f idential and proprieta ry to G AI-T ronics. G AI­Tronics retains all intellectual property and other rights in or to the information contained herein, and
such informatio n may on ly be u sed in con nection with t he op erat ion of y our G AI - Tr onics p roduct or
system. This manual may not be di sclosed in any for m, in whol e or in part, directly or in directly, to any
third pa r ty.

General Information

GAI-Tronics Model 234L(x)-xxx LITE ( Lightweight Illuminated Telecommu nications Enclosure) Seri es
Stanchions are designed for use in commercial environments to house GAI-Tronics telephones. The
LITE Series Stanchions are designed for wall mounting, and are comprised of a front stanchion body and
rear mounting plate.

The LITE Series Stanchions are available in both ac and 12 V dc versions. The standard LITE Series
Stanchion body is made of a durable 3/16-inch nominal thickness acrylic sheet in safety yellow with black
ASSISTANCE graphics applied on each side. The 1/16-inch thick aluminum rear mounting plate is
powder coated gray for maximum durability. An additional eight stanchion colors and four graphics are
also available.

Two LED lights are mounted on the front of the stanchion. The LED locator light contains super bright
LEDs that are visible even in sunlight. The courtesy LED panel light provides nighttime illumination of
the telephone.

The blue beacon mounted on top of the stanchion provides a visual indication that the stanchion telephone
is in use. When used with the GAI-Tronics Series 297 and 298 Series Push-Button Phones, the blue
beacon energizes when the red push button is activated and will remain activated until the call is
terminated. When used with the GAI-Tronics Series 276 and 277 Handset Phones, the blue beacon
energizes when the handset is lifted from the cradle, and remains activated until the handset is hung up.
Refer to the Telephone Installation section on page 13.

GAI-Tronics Corporation P.O. Box 1060, Readi ng, PA 19607-1060 USA

610-777-1374  800-492-1212  Fax: [phone]

ISIT WWW.GAI-TRONICS.COM FOR PRODUCT LITERATURE AND MANUALS

V

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The stanchion rear mounting plate contains a weatherproof box that houses the activation relay PCBA and
a terminal block. The ac version is equipped with a second weatherproof box containing a switching
power supply for converting ac line voltage to 12 V dc power. Refer to Figure 1. All components
mounted to the exterior of the main stanchion body are powered by 12 V dc. Each LITE Series Stanchion
includes weatherproof entry bushings, weather-resistant cable, wire nuts, and connection hardware needed
for installation.

As an optional feature, most LITE Series Stanchions can be illuminated from inside the stanchion body
for maximum visibility. The Model 203-003 LED String Lighting Kit contains a 19-module LED string
designe d to be mounted within the LITE Seri es Stanchi on. Al l neces sary mounti ng hardware is in clud e d
with each stanchion. Refer to the Interior Lighting Kit section on page 5 for more information.

Figure 1. LITE Series Stanchion Outline

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Installation

Unpacking

The LITE Series Stanchion is shipped packaged in a single carton. GAI-Tronics 290 and 270 Series
Telephones, and the Model 203-003 Interior Lighting Kit are purchased separately and packed in separate
cartons . The LITE Series Stanchi on carton c onta ins t he following:

• Stanchion main body with mounted lights

• Rear mounting plate with weatherproof boxes and components

• Pa dde d mai l er cont a i ni ng :

— #6-32 Keps nuts 5 5
— #6-32 Flat head thread cutting screws 8 8
— #10-32 Tamper-resistant pan head screws 2 2
— #6 flat washers 5 5
— Wire nuts 12 12
— Cable ties 6 6
— Anchor mounts, cable tie 2 2
— Packaged weatherproof covers with gaskets 2 1
— Cable bushings 5 4
— Weather resistant cable 1 1

Quantities: AC 12 V DC

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Mounting Panel Pre-Wiring

For ease of installation, th e L I TE Series Sta nc hion can be p artially p re- wired on a horiz ontal sur f ace prior
to mounting. This minimizes the connections that must be made when the stanchion is attached to the
wall. It is also recommended that the appropriate telephone back box be mounted to the stanchion body
at this time. See Telephone Installation on page 11.

Make the rear mounting plate wiring connections between and within the weatherproof boxes. Connect
the wire leads for stanchion lights. Refer to the connection diagram in Figure 2 for components that can
be pre-wired.

NOTE

All connections must b e made in accordance w ith the National Electrical Code

(NEC) in the United S ta tes o r the Canadian El ectrical Codes (CEC) in Canada.

Additionally, if the Model 203-003 Interior Lighting Kit is to be installed, it should be done at the same
time. Refer to the Interior Lighting Kit section on page 5 for installation instructions.

Wire routing is exceptionally important if interior lighting is installed. Wires must be adequately bundled
and anchored so as not to cast shadows on the main stanchion body. Refer to Figure 3 for proper wire
routing a nd anchor ing.

24 V DC Modification s

GAI-Tronics 12 V dc LITE Series Stanchions are preset for 12 V dc power operation. For 24 V dc input
operation, modifications must be made to the stanchion. Modify the stanchion by removing the jumper
(labeled JMPR) located on the upper right side of the relay PCBA within the dc weatherproof box.
Additionally, the locator light must be replaced with a 24 V dc compatible version. Contact GAI-Tronics
Corporation to obtain a 24 V dc version of the locator light. Supply the stanchion with 24 V dc input
power.

Figure 2. LIT E S tanchion P re-w ired I nter nal Co nnectio ns

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Installa tion of Model 203-003 Int erior Lighting K it

Most LITE Seri es Stanchio n models can be illuminate d from the interior p roviding a glowing appear ance
for maximum visibility. This is especially effective at night or in low light areas such as parking garages.

The optional Model 203-003 Interior Lighting Kit for the LITE Series Stanchion contains a 19-module
LED string, with each module containing four super bright white LEDs. The string of LEDs is mounted
to the stanchion’s rear mounting plate. All LITE Series Stanchions include the necessary hardware for
attaching the LED string to the mounting plate.

OTE: The foll owing sta nchi on colors c annot be lit from the interior because the stanchion body

N

material is opaque:

234LN-xxx - Night Black (PLEXIGLAS 2025)
234LE-xxx - Earth Brown (PLEXIGLAS 2418)
234LU-xxx - Utility Gray (PLEXIGLAS 3001)

Begin installation of the Model 203-003 Interior Lighting Kit by placing the rear mounting plate on a
horizontal surface. Arrange the string of LEDs, without permanently attaching them, as shown in
Figure 3. Hook the mounting feet on the five mounting studs to insure proper layout and spacing of the
string. Untwist any modules as necessary. Permanently attach the LED modules to the panel as follows:

1. Place the five provided metallic spacer washers (provided with stanchion) on each mounting stud.

Beginning in the bottom left of the rear mounting plate, peel the transfer film off of the first LED
modu le and locate it u sing the protruding stud. R efer to F igur e 3 .

2. Move to the mounting stud on the top left corner and peel the transfer film off of the LED module

closest to it. Locate it us ing the protruding stud. Repe at this step for the top cent er, t op right, and
bottom right protruding studs. Do not peel the transfer film and attach the LED modules between the
studs.

3. Assemble the 6-32 nuts (provided with stanchion) to the studs with the LED modules on them.

Tighten the nuts snug against the modules. Do not over-tighten the nuts, as this will stress the self­adhesive tape on the modules.

4. Beginning in the bottom left of the panel, peel the transfer film from the remaining LED modules and

attach them. Align each module with the one below it and maintain consistent spacing between each
module. Repeat this step with all modules, working around the panel in a clockwise direction. If care
is taken, the modules will be consistently spaced when complete.

5. Finally, wire the module string into 12 V dc power. Refer to Figure 3 for the suggested wire layout

and connection points. If a separate 12 V dc power source is used, be sure to attach the white wire to
positive and black to negative.

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