GAI-Tronics 12802-001 User Manual

Pub. 42003-213A

GAI-TRONICS® CORPORATION

A HUBBELL COMPANY

Switch Replacement Kit – Rigcom Only

Model 12802-001

Confidentiality Notice

This manua l is provide d sole ly as an operatio nal, installation, and ma inte nance guide and conta ins
sensitive business and t e chnical informatio n tha t is confidentia l and pr opri et ary to GAI- Tronics.
GAI-Tronics retains all intellectual property and other rights in or to the information contained herein,
and such information may only be used in connection with the operation of your GAI-Tronics product or
system. This manu al may not be dis clos e d in any form, in whole or in pa rt, direct ly or i ndir ectly, to a ny
third pa r ty.

General Information

The Model 12802-001 Switch Replacement Kit is intended for replacing the switches in GAI-Tronics
Model 400-001 and 400-002NS RigCom units. This kit includes the following components:

Qty Description

1 Explosion-proof black push button (1-pole)
1 Explosion-proof rotary adapter switch
1 Operator harness cable assembly

Installation

1. Remove the 12 bolts from the front of the enclosure. Open the front cover.

2. Unplug the cable assembly from the PCBA in the rear o f the enclosure. See

3. Remove the two knobs from the front of the switches on the front cover.

4. Unscrew the two spacers on the front cover.

5. Unscrew the push-button switch and the rotary adapt er switch from the front cover.

6. Screw the new push-button switch and the rotary adapter switch into the front cover. Make

sure both switches protrude from the front of the enclosure by 0.54 inch.

Figure 1.

7. Using a flat head screwdriver and hammer, tap the lock nut on each switch until it is set tight

to the enclosure lid.

GAI-Tronics Corporation P.O. Box 1060, Readi ng, PA 19607-1060 USA

610-777-1374  800-492-1212  Fax: [phone]

ISIT WWW.GAI-TRONICS.COM FOR PRODUCT LITERATURE AND MANUALS

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ODEL 12802-001 SWITCH REPLACEMENT KIT Page: 2 of 2

8. Screw one spacer onto each o f the switches o n the front co ver.

9. Fasten the rotary knob onto the rotary switch and screw the cover onto the push-button

switch.

10. Fasten the potentiometer switch and harness onto the rear of the rotary switch.

11. Screw blue and violet wires into the push-butto n switch per Figure 1.

12. Plug in the connector on the cable assembly into the PCBA. See Figure 1.

13. Close the front cover and screw the 12 bolts back into the enclosure. T he recommended

torque setting for the cover bolts is 17 ft-lbs (23 N-m).

Figure 1. Switch Replacement Diagram

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09/06

Warranty

Equipment. GAI-Tronics warrants for a period of one (1) year from the date of shipment, that any

GAI-Tronics equipment supplied hereunder shall be free of defects in material and workmanship, shall
comply with the then-current product specifications and product literature, and if applicable, shall be fit
for the purpose specified in the agreed-upon quotation or proposal document. If (a) Seller’s goods prove
to be defective in workmanship and/or material under normal and proper usage, or unfit for the purpose
specified and agreed upon, and (b) Buyer’s claim is made within the warranty period set forth above,
Buyer may return such goods to GAI-Tronics’ nearest depot repair facility, freight prepaid, at which time
they will be repaired or replaced, at Seller’s option, without charge to Buyer. Repair or replacement shall
be Buyer’s sole and exclusive remedy. The warranty period on any repaired or replacement equipment
shall be the greater of the ninety (90) day repair warranty or one (1) year from the date the original
equipment was shipped. In no event shall GAI-Tronics warranty obligations with respect to equipment
exceed 100% of the total cost of the equipment supplied hereunder. Buyer may also be entitled to the
manufacturer’s warranty on any third-party goods supplied by GAI-Tronics hereunder. The applicability
of any such third-party warranty will be determined by GAI-Tronics.

Services. Any services GAI-Tronics provides hereunder, whether directly or through subcontractors,

shall be performed in accordance with the standard of care with which such services are normally
provided in the industry. If the services fail to meet the applicable industry standard, GAI-Tronics will
re-perform such services at no cost to buyer to correct said deficiency to Company's satisfaction provided
any and all issues are identified prior to the demobilization of the Contractor’s personnel from the work
site. Re-performance of services shall be Buyer’s sole and exclusive remedy, and in no event shall GAI­Tronics warranty obligations with respect to services exceed 100% of the total cost of the services
provided hereunder.

Warranty Periods. Every claim by Buyer alleging a defect in the goods and/or services provided

hereunder shall be deemed waived unless such claim is made in writing within the applicable warranty
periods as set forth above. Provided, however, that if the defect complained of is latent and not
discoverable within the above warranty periods, every claim arising on account of such latent defect shall
be deemed waived unless it is made in writing within a reasonable time after such latent defect is or
should have been discovered by Buyer.

Limitations / Exclusions. The warranties herein shall not apply to, and GAI-Tronics shall not be

responsible for, any damage to the goods or failure of the services supplied hereunder, to the extent
caused by Buyer’s neglect, failure to follow operational and maintenance procedures provided with the
equipment, or the use of technicians not specifically authorized by GAI-Tronics to maintain or service the
equipment. THE WARRANTIES AND REMEDIES CONTAINED HEREIN ARE IN LIEU OF AND
EXCLUDE ALL OTHER WARRANTIES AND REMEDIES, WHETHER EXPRESS OR IMPLIED BY
OPERATION OF LAW OR OTHERWISE, INCLUDING ANY WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

Return Policy

If the equipment requires service, contact your Regional Service Center for a return authorization number
(RA#). Equipment should be shipped prepaid to GAI-Tronics with a return authorization number and a
purchase order number. If the equipment is under warranty, repairs or a replacement will be made in
accordance with the warranty policy set forth above. Please include a written explanation of all defects to
assist our technicians in their troubleshooting efforts.

Call 800-492-1212 (inside the USA) or 610-777-1374 (outside the USA) for help identifying the
Regional Service Center closest to you.

(Rev. 10/06)