GAI-Tronics 12613-001 User Manual

Pub. 42003-230A

GAI-TRONICS® CORPORATION

A HUBBELL COMPANY

Keypad Seal Kit

for 246C, 256C, 246-001 & 256-001 Phones

Model 12613-001

Confidentiality Notice

This manual is provided solely as an operational, installation, and maintenance guide and contains
sensitive business and technical information that is confidential and proprietary to GAI-Tronics.
GAI-Tronics retains all intellectual property and other rights in or to the information contained herein,
and such information may only be used in connection with the operation of your GAI-Tronics product or
system. This manual may not be disclosed in any form, in whole or in part, directly or indirectly, to any
third party.

General Information

The Model 12613-001 Keypad Seal Door Kit is for use on the GAI-Tronics Model 246C, 256C, 246-001
and 256-001 Industrial Phones. This kit includes the following components:

Item Qty. Description

A 1 Keypad mounting panel assembly
B 8
C 1 Keypad seal
D 1 Keypad spacer plate
E 2 .062-inch flat nylon washer

PPHTF screws #4 × ¼-inch

Installation

Unpack the material and compare the included parts to the list above to ensure that all parts are present.

N

OTE: Large and small tip Phillips head screw drivers and ¼-inch nut driver are required for installation

of this kit.

Disassembly

1. Unscrew front panel of phone from enclosure/back box and carefully disconnect the field wiring.

Please make note of all field wiring connections.

2. See Figure 1. The printed circuit board assembly (PCBA) is mounted with six screws. Four screws

mount to the keypad mounting panel below and two mount to standoffs on the phone front panel.
Remove the two 4-40 × ¼-inch screws from the hex standoffs and save for reassembly later.
Unscrew the other four screws about ¼ inch or until they disengage from the keypad mounting panel
below. (These screws will also be reused when re-assembly later.)

GAI-Tronics Corporation 400 E. Wyomissing Ave. Mohnton, PA 19540 USA

610-777-1374  800-492-1212  Fax: [phone]

V

ISIT WWW.GAI-TRONICS.COM FOR PRODUCT LITERATURE AND MANUALS

Pub. 42003-230A

ODEL 12613-001 KEYPAD SEAL KIT Page: 2 of 3

M

Figure 1. Disassembly View

3. Carefully flip PCBA up and away from obstructing access to the keypad and keypad mounting panel.

4. Lift keypad off the keypad mounting panel. There may be some resistance due to the keypad sticking

to the gasket on the keypad mounting panel.

5. Remove the eight screws holding the keypad mounting panel to the phone front panel. These screws

will NOT be reused in reassembling the keypad assembly.

6. The keypad mounting panel may be stuck to another gasket on the phone front panel and may require

some force to lift it up and off. Once dislodged from the phone, the front panel it will NOT be
reused.

Reassembly

1. See Figure 2. Install supplied keypad mounting panel (A) with eight supplied PPHTF #4 × ¼-inch

screws (B) as shown in Figure 2. Make sure that screws are uniformly tightened in a crisscross
pattern to ensure even pressure with the phone front panel gasket.

2. Press keypad seal (C) into the keypad mounting panel grid (A). Make sure that keypad seal numbers

are in the correct orientation with the phone front panel. Verify that each key position of the seal is
seated completely in each grid square and around the standoffs on the keypad mounting plate.

3. Place keypad spacer plate (D) over the keypad seal and standoffs on the keypad mounting panel.

4. Unscrew the two ¼-inch hex standoffs mounted to the phone front panel. Place one nylon washer (E)

under each standoff and screw the standoffs back into position on the phone front panel.

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