Gaggia Anima, Anima XL Service Manual

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Published by Philips
Subject to modi cation EN 4219 400 00033
Service Service Service
Co ee Machine
Gaggia Anima
2015-July-30
Service
Service
Manual
Manual
Rev. 00 July 2015
General Information
Description Value
Housing material Thermoplastic type
Size (w x h x d) Anima OTC AMF CMF 221 x 340 x 430 mm (data may vary depending on the model)
Size (w x h x d) Anima XL 221 x 386 x 430 mm
Weight OTC AMF CMF 7,5 kg (data may vary depending on the model)
Weight Anima XL 8 kg
Power cord length 800 - 1200 mm
Control panel Front type
Cup size Up to 152 mm
Water tank OTC AMF CMF 1.8 litres - Removable type
Water tank Anima XL 2.5 litres - Removable type
Coffee bean hopper capacity Anima OTC AMF CMF 250 g
Coffee bean hopper capacity Anima XL
500 g
Coffee grounds drawer capacity 15
Milk carafe capacity 0,5 l (OTC version)
Pump pressure 15 bar
Boiler Stainless steel boiler
Safety devices Thermal fuse
Energy saving mode < 1 Wh
Nominal voltage - Power rating - Power supply Read the data plate placed inside the service door
GAGGIA ANIMA
Table of contents Page
6. Standard checks
6.1. Repair schedule 1
6.2. Service schedule 1
6.3. Final test 2
7. Disassembly
7.1. Outer Shell
1
7.2.
Dispenser
2
7.3. Co ee grinder
3
7.4. Grinder blades
3
7.5. Co ee grinder adjustment
4
7.6.
Carafe connection and hot/Steam water dispenser
5
7.7.
Central plate
5
7.8. Pin boiler
6
7.9. Gear motor
6
7.10. Pump
7
7.11. Flow-meter
7
7.12.
Boiler
7
7.13. CPU board
8
7.14 Programming access for SSC (Saeco Service Center)
8
7.15. KYB interface and display
8
7.15. Fitting and removing Oetiker clamps
9
8. Notes
9. Water circuit diagram
10 Electrical diagram
Table of contents Page
1. Introduction
1.1. Documentation required 1
1.2. Tools and equipment required 1
1.3. Material 1
1.4. Safety warnings 1
1.5 Service Policy 2
1.6.1. External machine parts Anima XL
1.6.2. External machine parts Anima OTC 3
1.6.3. External machine parts Anima AMF - CMF 4
1.6.4. Internal machine parts 5
2. Technical speci cations
2.1. Technical speci cations 1
2.2.1. Speci cation for the measurement of the co ee products temperature
2
2.2.2. Speci cation for the measurement of the milk products temperature
3
2.3. Machine parameters and performance 5
3. User instructions
3.1. Customer menu 1
3.2. Operation, cleaning and maintenance 3
4. Operating logic
4.1. Water circuit 1
4.2. Milk carafe 2
4.3. Single microswitch 3
4.4. Temperature sensor 3
4.5. Co ee grinder 4
4.6.
Detection of co ee bean absence, dose adjustment, blocked co ee grinder.
4
4.7.
Dose self-learning (SAS) only for 120v 5
4.8. Co ee grinder 6
4.9. Autodose sistem description 6
4.10. Co ee lack detection and co ee grinder blocked. 7
4.11. Co ee cycle 8
4.12. Water level detection (water tank) 9
4.14. Descaling request 9
4.14. Water  lter 10
5. Troubleshooting
5.1. Test mode Incanto
1
5.1.1. SteamOut 7
5.2. Error Codes 9
GAGGIA ANIMA
CHAPTER 1
INTRODUCTION
GAGGIA ANIMA 01 INTRODUCTION
Pag. 1/6
1.1 Documentation required
The following documentation is needed for repair procedures:
• Instruction booklet for specifi c model
• Technical documentation for specifi c model (diagrams, exploded view, sympton cure and service manual)
1.2 Tools and equipment required
As well as the standard equipment, the following is required:
Qty. Description Notes
1 Screwdriver 1 Pliers for Oetiker clamps 1 CC -A - Vdc tester 1 Digital thermometer Scale limit > 150°C 1 SSC (Saeco Service Center) Programmer (for programming and diagnostics mode)
1.3 Material
Description Notes
Thermal paste Heating element > 200°C Descaler Saeco descaler Grease solvent Personal choice Silicone grease Safe to use with food
1.4 Safety warnings
We recommend you consult the technical manual of the machine before performing any mainte­nance work. Observe all applicable standards relating to the repair of electrical appliances. Always disconnect the power plug from the mains before beginning repair work.
Disassembling the machine, the operator must pay attention to hot and under Pressure parts: boiler, pin-boiler, valves, dispensing, steam tube, brew unit, connections and pipes to avoid burns. Please refer to specifi c hydraulic circuit (Image1) to know the parts in detail. The machine hydraulic circuit can reach maximum pressure of 16/18 bar. To operate in safety condition is recommended to perform the Steam Out procedure in order to remove the pressure and hot water inside the hydraulic circuit.
Simply turning off the main machine power switch is not an adequate safety precaution. This domestic appliance is rated as insulation class I. On completion of the repair work, insulation and dielectric rigidity tests must be performed.
GAGGIA ANIMA 01 INTRODUCTION
Pag. 2/6
1.5
Service POLICY grid as used for coffee machine
Components Assembly use Single components available
COFFEE
GRINDER
Only for OOW repairs
YES, to consult the speci c exploded-view of the machine or
of the Coffee Grinder on website
BREWING UNIT Only for OOW repairs
YES, to consult the speci c exploded-view of the machine or
of the Brewing unit on website
BOILER Only for OOW repairs
YES, to consult the speci c exploded-view of the machine on
website
GEAR
MOTOR
Only for OOW repairs
YES, to consult the speci c exploded-view of the machine on
website
FILTER
HOLDER
Only for OOW repairs
YES, to consult the speci c exploded-view of the machine on
website
MILK
CARAFE
Only for OOW repairs
YES, to consult the speci c exploded-view of the machine on
website
THERMAL
CARAFE
Only for OOW repairs
YES, to consult the speci c exploded-view of the Thermal
Carafe on website
MILK ISLAND Only for OOW repairs
YES, to consult the speci c exploded-view of the Milk Island
on website
List of principal assembly present in all our coffee machines
For IN WARRANTY repairs is mandatory to use the single components (not the assembly) avail-
able in the exploded views of the coffee machines or of the specifi c components. If you fi nd the
information “SEE THE EXPLODED VIEW E........” in the assembly description fi eld, it means that
the single components of the assembly are available in the other pages of the exploded view. It’s possible to use the assembly only if there is a specifi c Symptom Cure that include this possibility or when the single components are not available for the order.
Pump
Safety valve
Water discharge
Steam pipe
Water tank
Two-way solenoid valve
Brewing Unit
Flowmeter
Boiler
Water
Hot water /steam
From this point circuit High temperaure
From this point circuit in pressure
Flowmeter
Steam and hot water
Two-way solenoid valve
Pump
Brewing Unit
Boiler
Safety valve
Water
discharge
Water tank
Image 1
GAGGIA ANIMA 01 INTRODUCTION
Pag. 3/6
1.6.1. External machine parts Anima XL
1 ESPRESSO button
ESC button 2 ESPRESSO LUNGO button 3 AROMA STRENGTH button
OK button 4 CAPPUCCINO button
UP button 5 LATTE MACCHIATO button 6 MENU button
DOWN button 7 STAND-BY button 8 Display
In the example:
Main menu; ready for brewing
M
A
X
M I
N
7
8
11
10
3
1
4
5
6
2
9
12
14
13
P
U
S
H
N
M
A
X
M
I
N
M
A
X
2
10
9 8
1
11
3
12
4
7
5
6
1 STAND-BY button
2 Water tank seat
3 Coffee bean hopper
4 Removable water tank
5 Main switch
I. ON
0. OFF
6 Power cord socket
7 Coffee grounds drawer
8 Drip tray
9 Drip tray grill
10 Coffee dispensing spout
11 Hot water dispensing spout
12 Milk carafe
1 Water tank lid
2 Coffee bean hopper lid
3 Service door
4 Coffee residues drawer
5 Brew group
6 Coffee dispensing spout
7 Drip tray
8 Coffee grounds drawer
9 ‘Drip tray full’ indicator
10 Hot water dispensing spout
11 Milk carafe lid
12 Milk carafe top
13 Milk frother dispensing spout
14 Milk container
1
8
2 3
4 5 6
7
ESPRESSO
ESPRESSO LUNGO
AROMA STRENGTH
CAPPUCCINO
LATTE MACCHIATO
MENU
Main components
Main removable parts
GAGGIA ANIMA 01 INTRODUCTION
Pag. 4/6
1.6.2. External machine parts Anima OTC
M
A
X
M
I
N
M
A
X
2
11
10 9
1
12
3 4
13
5
8
6
7
M
A
X
MI
N
8
9
12
11
4
1
5
6
7
2
3
10
13
15
14
P
U
S
H
N
1 ESPRESSO button
ESC button 2 ESPRESSO LUNGO button 3 AROMA STRENGTH button
OK button 4 CAPPUCCINO button
UP button 5 LATTE MACCHIATO button 6 MENU button
DOWN button 7 STAND-BY button 8 Display
In the example:
Main menu; ready for brewing
1 STAND-BY button
2 Water tank seat
3 Coffee bean hopper
4 Pre-ground coffee compartment
5 Removable water tank
6 Main switch
I. ON
0. OFF
7 Power cord socket
8 Coffee grounds drawer
9 Drip tray
10 Drip tray grill
11 Coffee dispensing spout
12 Hot water dispensing spout
13 Milk carafe
1 Water tank lid
2 Coffee bean hopper lid
3 Pre-ground coffee compartment lid
4 Service door
5 Coffee residues drawer
6 Brew group
7 Coffee dispensing spout
8 Drip tray
9 Coffee grounds drawer
10 ‘Drip tray full’ indicator
11 Hot water dispensing spout
12 Milk carafe lid
13 Milk carafe top
14 Milk frother dispensing spout
15 Milk container
Main components
Main removable parts
Control buttons and display OTC
1
8
2 3
4 5 6
7
ESPRESSO
MENU
LATTE MACCHIATO
CAPPUCCINO
AROMA STRENGTH
ESPRESSO LUNGO
GAGGIA ANIMA 01 INTRODUCTION
Pag. 5/6
1.6.3. External machine parts Incanto AMF CMF
1 ESPRESSO button
ESC button 2 ESPRESSO LUNGO button 3 AROMA STRENGTH button
OK button 4 STEAM or MILK FROTH button
UP button 5 HOT WATER button 6 MENU button
DOWN button 7 STAND-BY button 8 Display In the example:
Main menu; ready for brewing
1 STAND-BY button
2 Water tank seat
3 Coffee bean hopper
4 Pre-ground coffee compartment
5 Removable water tank
6 Main switch
I. ON
0. OFF
7 Power cord socket
8 Coffee grounds drawer
9 Drip tray
10 Drip tray grill
11 Coffee dispensing spout
12 Steam/hot water dispensing spout
13A Automatic milk frother (AMF)
13B
Classic milk frother (CMF)
1 Water tank lid
2 Coffee bean hopper lid
3 Pre-ground coffee compartment lid
4 Service door
5 Coffee residues drawer
6 Brew group
7 Coffee dispensing spout
8 Drip tray
9 Coffee grounds drawer
10 ‘Drip tray full’ indicator
11 Steam/hot water dispensing spout
Steam wand (fi xed)
Rubber grip
12 Automatic milk frother top
13 Milk frother suction tube
Main components
Main removable parts
Control buttons and display CMF and AMF
AMF
M
A
X
2
11
10 9
1
12
3 4
13
13
5
8
6
7
8
9
4
1
5
6
7
2
3
10
11
13
12
P
U
S
H
N
A
B
1
8
2 3
4 5 6
7
ESPRESSO
ESPRESSO LUNGO
AROMA STRENGTH
STEAM
HOT WATER
MENU
4
MILK FROTH
GAGGIA ANIMA 01 INTRODUCTION
Pag. 6/6
1.6.4 Internal machine parts
Flow-meter
Power board
BoilerThermostat
Pump
Coffee dispenser
2-way solenoid valve
Safety valve
Grinding adjustment insert
Coffee grinder
Boiler pin
GAGGIA ANIMA
CHAPTER 2
TECHNICAL
SPECIFICATIONS
GAGGIA ANIMA 02 TECHNICAL SPECIFICATIONS
Pag. 1/5
2.1. Technical specifi cations
Power supply and output: 240 V~ 50 Hz 1850 W - 230 V~ 50/60 Hz 1850 W
120 V~ 60 Hz 1500 W
Temperature monitoring: (NTC) variable resistor sensor - transmits the value to the
electronic card
Safety system:
2 thermostats at 190°C one shot
Coffee heat exchanger output: Stainless steel
(230 V~) 1900 W - (120 V~) 1300 W - (100 V~) 1100 W
for coffee, hot water and steam dispensing Gear motor: 2 rotation directions; power supply 24VC Pump: Ulka Type EP5/S GW approx. 13-15 bar with reciprocating
piston and thermal switch 100°C 48 W, 230V, 50 Hz, 120V,
60Hz 100V, 50/60 Hz Overpressure valve: Opening at approx. 16-18 bar Water fi lter: In tank Coffee grinder: Direct current motor with fl at ceramic grinder blades Automatic dosage: Dose adjustment controlled by the electronic system Power consumption: During heating phase- approx. 5.6 A
Dimensions: W x H x D in mm:
221 x 340 x 430 mm (
Anima OTC AMF CMF)
(data may vary depending on the model)
221 x 386 x 430 mm (Anima XL)
Weight:
7.5kg (
Anima OTC AMF CMF)
(data may vary depending on the model)
8kg (
Anima XL)
Water tank capacity: 1.8 l. (Anima OTC AMF CMF) 2.5 l. (Anima XL) Coffee bean hopper capacity: 250 g. (Anima OTC AMF CMF) 500 g. (Anima XL) Dreg drawer capacity: 15 Water circuit fi lling time: Approx. 15 sec Max. on fi rst fi lling cycle Heating time: Approx. 45 sec. Grinding time: Approx. 8-10 sec.
GAGGIA ANIMA 02 TECHNICAL SPECIFICATIONS
Pag. 2/5
2.2.1. Specifi cation for the measurement of the coffee products temperature.
The temperature is infl uenced by the fl ow from the dispenser and stratifi cation of temperatures in the glass. In order to consider these phenomena and to introduce measures that allow comparisons in controlled conditions, below guidelines must be followed:
Conditions:
a) Water temperature in tank: 23°C (+/-2°C). b) It must be used a plastic cup (see picture N°1). c) It must be used a thermocouple thermometer (e.g. type K - see picture N°2). d) The coffee machine is tested without any change of parameters or calibrations, which may affect the temperature of products, so the measurement of temperature must be done with machine in default factory setting.
Procedure:
1. The temperature must be measured in the cup, immediately after dispensing. Cup has to be placed on a non-metal surface using a thermocouple thermometer (Picture 1).
2. The temperature in the cup is measured by immersing the probe of the thermometer up to touch the bottom.The probe then must be moved in a circular motion for 5/6 rotations. At the of the rota­tions, stop in the center of the cup (Picture 2).
3. The highest temperature measured during the rotations is the value we are searching for, and that must be reported;
4. Test measurement: from end of dispensing to the end of rotations must be completed within 12 seconds.
5. the distance of the probe from the bottom of the glass is a function of the quantity of coffee dis­pensed: 10mm for 35gr - 17mm for 60gr - 35mm for 120gr and superior (Picture 3).
Limits of acceptability
The acceptance limits are divided by features and products and are the following:
Espresso Coffee Italy Q.ty 25/40 gr.
Temperature of 1st product 69°C ≤ 85°C Temperature of 2nd product 72°C ≤ 85°C
Coffee Q.ty 70/120 gr.
Temperature of 1st product 69°C ≤ 85°C Temperature of 2nd product 72°C ≤ 85°C
Picture 1
Picture 2
OFF Tare ON
02
10 mm
for 120gr and
superior
Ø max 2mm
17 mmfor 60gr
35 mm
for 35gr
Picture 3
DISPLAY
GAGGIA ANIMA 02 TECHNICAL SPECIFICATIONS
Pag. 3/5
2.2.2. Specifi cation for the measurement of the Milk products temperature.
Milk evaluation
To carry out the test, a partially skimmed UHT milk with a percentage of grease between 1.5-1.8% at a refrigerator temperature Trefr. (between 4 to 10°C) must be used. The milk product must be checked on a beaker of 250 ml of capability and with an inner diameter of 70mm, brewing 100gr of product.
Parameters to be respected:
The parameters to be respected are: milk temperature and height of the cream. Each of these pa­rameters, however, must be evaluated depending on the type of system used for the production of hot milk. Actually three types of devices are present on the appliances:
• Manual system (pannarello)
• Semi-Automatic system (cappuccinatore)
• Automatic system (carafe, Pinless wonder system, etc.)
Milk temperature in the beaker:
System without Pinless Wonder: e.g. Xelsis, Exprelia, Syntia, Intelia.
With milk at Trefr. (about 4-10 °C): ≥ 36
System with Pinless Wonder: e.g. New royal, Energica Pure, Intelia EVO Latte. With milk at Trefr. (about 4-10 °C): ≥ 45
Height of the milk cream in the beaker:
Manual system (pannarello) 15mm on 100gr. of brewed product
Semi-automatic system (cappuccinatore) 20mm on 100gr. of brewed product
Automatic system: carafe, cappuccinatore, Pinless wonder e.g. (New Royal, Energica Pure, Intelia EVO latte) 20mm on 100gr. of brewed product
How to measure the temperature of the milk.
1. The measurement is carried out in the beaker, immediately after the end of milk brew, positioned on a non-metallic surface, using a thermocouple thermometer (eg. Type K). Stop the preparation of mixed product: at the end of milk brewing, where “One Touch product” function is present.
2. The temperature is measured by immersing the probe of the thermometer, positioning the probe inside the beaker at about 10mm from the bottom of the container, then the probe moves in a circular motion for 3-5 turns, stopping at the end, at the center of the beaker. It detects the maximum temperature reached in a time of relief between 3 to 5 seconds. It is important the mixing of milk before the measurement at 10mm from the bottom of the beaker. If the mixing is correct, temperature, for a few fractions of a second, during the measurement should not oscil­late.
GAGGIA ANIMA 02 TECHNICAL SPECIFICATIONS
Pag. 4/5
How to measure the milk cream.
The temperature (Trefr or Tamb) of the milk doesn’t affect as much the test result on measuring the milk cream; by convection is assumed to always use milk at refrigerator temperature Trefr..
Manual systems (Pannarello)
Pour 100cc. of milk at Trefr. in a beaker of 250 ml of capacity and with a inner diameter of 70 mm; with machine in steam mode:
1. Open the steam knob to discharger water circuit for 4 sec, then close the knob.
2. Place the beaker with the frother dipped in milk, open the steam knob to maximum and start the chronometer.
3. After about 30 to 60 seconds, close the knob and check the result on milk.
Semi-automatic systems (cappuccino)
Pours milk at Trefr. in a container ; with the machine in steam mode:
1. Open the steam knob to discharge water circuit for 4 sec. then close the knob.
2. Insert the silicone tube in the milk container, placing a beaker of 250 ml capacity and with an inner diameter of 70 mm under the cappuccino maker and open the steam knob.
3. After having provided 100gr. of product, close the knob and check the result obtained on milk. Note: The same applies to machines which have a steam key on the user interface and a solenoid valve in place of the steam tap.
Automatic: Carafe, Cappuccino Pinless wonder e.g.:(New Royal, Energica Pure, Intelia EVO Latte), etc..
After setting the machine to delivery of 100gr. of product:
1. Launch the “hot milk” function.
2. Collect the product in a beaker with a 250ml of capacity and with an inner diameter of 70 mm, and verify the result obtained on milk. Carry out the test using milk at a Trefr..
In case the machine allows modify of the emulsion through the menu, use the machine with the emulsion set to the default value.
Related to the above testing procedure derives the following table of acceptability:
Manual, Semi-Automatic and Automatic’s Milk System
Grams of Product Minimun Height of the milk cream
130 30mm
120 25mm 110 22mm
100 ≥ 20mm
90 16mm 80 13mm
70 11mm
NB: To verify more accurately the height of the cream, a practical expedient dictated by expe­rience is to add to the product just delivered a small amount of coffee. The addition of coffee immediately put in evidence the surface of separation between liquid and cream.
GAGGIA ANIMA 02 TECHNICAL SPECIFICATIONS
Pag. 5/5
2.3. Machine parameters and performance
PRODUCT
QUANTITY
Default quantity
(Grams)
User
programmable
Programm. by
Production /
Service
Espresso 40 +/- 10gr Yes No
Espresso lungo 120 +/- 14% Yes No
Hot water Continues until the water supply has been exhausted (capacitive sensor)
Steam
pannarello
(frother)
time-out 03 minutes.
WATER TANK Description
Water reserve (pulses) with water fi lter 200
Water reserve (pulses) with no water fi lter 200
Water reserve modifi able by Production/Service
departments
No
"Fill tank" alarm Yes
"No tray" alarm Yes (Fill tank)
Water mains No
DREG DRAWER Description and values
Time-out for dreg drawer
5 sec.
Reset dreg counter
Dreg emptying alarm, if the dreg drawer is
removed for more than 5 seconds.
STANDBY Description and values
Inlet time (default) 15 minutes
Inlet time programmed by Production/Serv-
ice
Yes
Boiler temperature during Standby Boiler OFF
Descaling frequency
Hardness Water hardness Without anti-scale fi lter With anti-scale fi lter
1 Soft (up to 7°dH) 240 litres (480,000 pulses) 480 litres (960,000 pulses) 2 Medium (7° - 14°dH) 120 litres (240,000 pulses) 240 litres (480,000 pulses) 3 Hard (15° - 21°dH) 60 litres (120,000 pulses) 120 litres (240,000 pulses) 4 Very hard
(over 21°dH)
30 litres (60,000 pulses) 60 litres (120,000 pulses)
The default water hardness level is 3. Each litre of water corresponds to approximately 2,000 pulses
GAGGIA ANIMA
CHAPTER 3
USER INSTRUCTIONS
GAGGIA ANIMA 03 USER INSTRUCTIONS
Pag. 1/3
Display Setting Setting Value Description
Coffee
temperature
average
Coffee brewing temperature set­ting.
Stand-by
time
15 minu-
tes
Stand-by time setting.
Contrast average Display contrast setting.
Water
hardness
4 (very
hard
water)
Water hardness setting.
INTENZA+ water fi lter
OFF (not installed)
INTENZA+ settings.
3.1. Customer menu
List of default settings
Changing the default settings
It is possible to customise the machine functions through the programming menu. The machine must be turned on and ready to work. If necessary, refer to the “8.1 List of default settings” chapter. Press the MENU button and scroll through functions list to select the function whose settings are to be modifi ed: Note: the images at the side refer to a sample function.
Once selected: Press the UP button to increase the value. Press the DOWN button to decrease the value. Press the OK button to confi rm the change. When the change has been implemented, the OK message will be displayed. The modifi ed but unconfi rmed values will not be stored. Press the ESC button to exit the programming function. The machine automatically exits the programming mode if no button is pressed for 3 minutes.
Press the OK button to select the desired function
MAX
MED
MIN
COFFEE
TEMP
DISPLAY
CONTRAST
180°
60°
30° 15°
STANDBY
3
4
3
2 1
WATER
HARDNESS
DISPLAY
CONTRAST
>
>
>
> >
>
ON
FILTER
FILTER
WATER FILTER
OFF
GAGGIA ANIMA 03 USER INSTRUCTIONS
Pag. 2/3
Reset to the default settings
Alarm signals summary: red display
Warnings signals summary
It is possible to restore the default settings through the programming menu. The machine must be turned on and ready to work. Press the MENU button and scroll through functions list to select the RESET function. Press the OK button to select the function. When the change has been implemented, the OK message will be displayed. Press the ESC button to exit the programming function. The machine automatically exits the programming mode if no button is pressed for 3 minutes.
>
>
RESET
>
Display Description
Put back the drip tray and coffee grounds drawer; close the service door.
Coffee bean
hopper empty.
Brew group not
inserted.
The machine is
out of service.
Display Description
Coffee grounds
drawer full.
Water tank empty.
XX
Display Description
The machine is ready to
brew products: coffee
bean hopper empty
The machine is ready to
brew products: replace
the INTENZA+
water fi llter.
The machine is waiting
to start the water circuit
priming process.
The milk carafe ducts
should be cleaned.
Display Description
The machine must be
descaled.
The machine is heating
up.
The machine is rinsing.
Brew group rebooting.
10
CLEAN
Only OTC
START
CALC
CLEAN
FILTER
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