FUTEK IPM650 User Manual

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Page 1

IPM650

Intelligent Panel Mount Display

Sensor Solutions Source

Load · Torque · Pressure · Multi-Axis · Calibration · Instruments · Software

www.futek.com

Quick Start Guide

Page 2

Getting Help

TECHNICAL SUPPORT

For more IPM650 support, please visit: http://www.futek.com/ipm650/support.aspx

02.12.08-13-0.0.

FUTEK reserves the right to modify its design and speciﬁ cations without notice. Please visit http://www.futek.com/salesterms for complete terms and conditions.

10 Thomas, Irvine, CA 92618 USA

Tel: (949) 465-0900 Fax: (949) 465-0905

www.futek.com

Page 3

Display Features

16×4 Character LCD

Active Channel Number

Peak Value

Tracking Value

Valley Value

Sampling Rate

TIPS FOR DISPLAY AND KEY FUNCTIONS

IPM650

+2.00001 Peak +2.00000 mV/V

+1.99999 Valley 01 Gross 5 SPS

Channel

Enter

Reset Menu

Exit

Shunt

Tare/Gross

Track/Hold

Display

Back

Unit

Power

The Units button can change between similar units.

Hold will ﬂ ash on the LCD when active.

Shunt will be displayed on the LCD when active.

The Tare function can be used to zero out a sensor’s no load state, or to account for a ﬁ xture.

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Buttons

Channel

Enter

Tare/Gross

Display

Back

Reset

Displays Channel Information

IN MENU MODE: Enter

Toggles between displaying the tare and gross values. Used to remove any ﬁ xture weights.

IN MENU MODE: ▲ Arrow

Changes display to show peak, tracking, valley, or all values

IN MENU MODE: Back

Resets peak/valley

IN MENU MODE: ◀ Arrow

Start navigation

IN MENU MODE: n/a

Unit

Exit

Shunt

Track/Hold

Power

Toggles between engineering units (force, torque, pressure, and displacement) and the standard mV/V.

IN MENU MODE: ▶ Arrow

Performs a shunt action using internal resistor

IN MENU MODE: Exit

Freezes the current reading. HOLD will appear on the LCD when active. Pressing any key on the keypad will cancel the hold command.

IN MENU MODE: ▼ Arrow

ON/OFF

IN MENU MODE: ON/OFF

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Connector Pin Conﬁ guration

Ampliﬁ ed Input (page 6)

A5B5A6B6A7 A8

Strain Gauge Input

(page 6)

B1 C1

B2 C2

B3 C3

B4 C4

Power

USB

Adapter

Relays

(page 7)

Analog Output

(page 7)

Page 6

Wiring Layout

AMPLIFIED INPUT

PIN SYMBOL DESCRIPTION

A1 G Ground

A2 G Ground

A3 24V OUT 24VDC Output

A4 5V OUT 5VDC Output

A5 –V –V from sensor

A6 +V +V from sensor

A7 PLEAD n/a

A8 PLAG n/a

STRAIN GAUGE INPUT

PIN SYMBOL DESCRIPTION

B1 G Ground

B2 TEDS TEDS Data

B3 –S –Signal

B4 +S +Signal

B5 –E –Excitation

B6 +E +Excitation

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RELAYS

PIN SYMBOL DESCRIPTION

C1 –R2 Solid State Relay 2 (–)

C2 +R2 Solid State Relay 2 (+)

C3 –R1 Solid State Relay 1 (–)

C4 +R1 Solid State Relay 1 (+)

TIPS FOR WIRING

ANALOG OUTPUT

PIN SYMBOL DESCRIPTION

D1 –VOUT Voltage Output (–)

D2 +VOUT Voltage Output (+)

D3 G Ground (current)

D4 IOUT Current Output

Ground (G) connections can be used to connect a cable shield.

Strain Gauge Input is for sensors with a mV/V output level.

Green screw terminals can be removed to allow easy access to connect the wires.

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Proﬁ le Quick Setup (Calibration)

The IPM650 can store up to 15 proﬁ les with channel 2 through 15 being user selectable.

1. Menu

2. Sensor Proﬁ le

3. New Channel

4. Set channels using left and right arrow keys followed by Enter

5. Sensor Conﬁ g and choose sensor output type

6. Direction

7. Unit Selection

8. Sensor Capacity

9. Sensitivity (+)

10. Sensitivity (–) if applicable

11. Serial Number, (Serial number on sensor)

12. Back to go back one menu

13. Save Changes

14. Back to exit Main Menu and put the IPM650 into normal reading display

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TIPS FOR SETTING UP A PROFILE

The decimal point can be moved by selecting it ﬁ rst and turning it into a number, and then selecting another digit to change it into a decimal point.

Sensitivity (+) must be entered. If only one direction is selected, then sensitivity (+) will be applied to both directions of output or negative direction output.

Sensitivity is the sensor’s output level, such as mV/V output, and is found on the calibration certiﬁ cate.

Pressing back without saving will prompt to exit without saving. Enter can be used for Yes, and Back for No.

Current proﬁ les cannot be set up manually and must be set up using the Live Calibration feature in the proﬁ le setup.

Full bridge sensor type is for mV/V output sensors.

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TEDS and Channel Select

TEDS is a small chip that can store a sensor’s calibration information. The IPM650 can read it upon power up, or by loading it through the menu, and setup a proﬁ le with the stored information.

TEDS MENU

1. Menu

2. TEDS Data

3. TEDS Device — Will show information about TEDS chip.

4. TEDS Pages — Shows programmed information stored in chip.

5. Load Data — Will load TEDS information into IPM650.

6. Auto Detection — Sets the IPM650 to automatically load TEDS information upon power on.

TIPS FOR USING TEDS AND CHANNEL SELECT

TEDS calibration information can be viewed upon loading TEDS, either during a power on or while selecting Load Data under the TEDS menu.

The TEDS chip should be placed within 5ft. of the IPM650 sensor connection to maintain proper power.

CHANNEL SELECT (CALIBRATION PROFILE SELECT)

1. Menu

2. System Setting

3. Channel Select

4. Use the left and right arrow key to choose the desired channel.

5. Enter to load Channel or Proﬁ le.

An auto-calibration may be performed when loading TEDS information, or a new channel or proﬁ le.

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Proﬁ le Lockout and LCD Settings

To lockout the ability to create, edit, or delete a calibration proﬁ le in the IPM650, use the Lock Settings menu.

LOCK SETTING MENU

1. Menu

2. Lock Setting

a. Lockout Proﬁ le

b. Unlock Proﬁ le

c. Change Password

SELECTED FEATURE

IS NOT AVAILABLE

(HIT ENTER/BACK)

Channel

Enter

Reset Menu

Exit

Shunt

AT THIS TIME

LCD SETTINGS

1. Menu

2. LCD Setting

a. Contrast

b. Brightness

c. Auto LCD Off

IPM650

Tare/Gross

Track/Hold

Display

Back

Unit

Power

TIPS FOR PROFILE LOCKOUT & LCD SETTINGS

The default lockout password will be the serial number on the back of the IPM650.

The password can be changed to a new numerical combination.

A message stating, “Selected feature is not available at this time,” will be displayed when proﬁ le control is locked out.

The LCD contrast and brightness can be set to maximum and the levels can be saved as default for all future usage of the IPM650.

Use the left and right arrow keys to increase or decrease the brightness and contrast of the LCD display in the LCD display setup menu.

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Analog Output Quick Setup

VOLTAGE OUTPUT

Output Type Setup:

1. Menu

2. Output Conﬁ g.

3. Voltage Conﬁ g.

4. Select Bi-polar or Uni-polar

Turn on voltage output:

5. Back to exit to main menu

6. Interfaces

7. Voltage Output

8. Select Enable

9. Back to exit to main menu

10. Back again to exit menu and return to display

CURRENT OUTPUT

Output Type Setup:

1. Menu

2. Output Conﬁ g.

3. Current Value

4. Select the appropriate current output range

5. Current Conﬁ g.

6. Select Uni-direction or Bi-direction

Turn on current output:

7. Back to exit to main menu

8. Interfaces

9. Current Output

10. Select Enable

11. Back to exit to main menu

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TIPS FOR ANALOG OUTPUT

Bi-polar and Uni-polar for voltage conﬁ gurations will determine if the output would be ±5VDC for both directional outputs from the sensor, or map the directional outputs from 0 to +5VDC with the zero at 2.5VDC.

Uni-direction or Bi-direction for current will determine if the current output range is for the positive output of the sensor, or if the zero should be shifted to allow the selected current output range to adjust for both directions from the sensor.

131

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Alarm and Relay Quick Setup

ALARM SETUP

Alarm Limit set points:

1. Menu

2. Sensor Proﬁ le

3. Edit Channel (Choose appropriate channel)

4. Limit & THD

5. Alarm Limit Hi and Alarm Limit Lo (Set the appropriate percentage of the full sensor’s output for Hi and Lo limits)

6. Back to Edit Proﬁ le Menu

7. Back to Proﬁ le Menu

8. Save Changes

9. Back to Main Menu

10. Back to Display Screen

Alarm Conﬁ guration and Alarm Activity:

11. Menu

12. System Settings

13. Alarm Conﬁ g. (Latched or Non-Latched)

14. Alarm Activity (Enable or Disable)

15. Back to Main Menu

16. Back to Display Screen

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RELAY SETUP

Output conﬁ guration:

1. Menu

2. Output Conﬁ g.

3. Alarm Relay 1 and Alarm Relay 2

4. Choose Normally Open or Normally Closed

5. Back to Output Conﬁ g. Menu

6. Back to Main Menu

7. Back to Display Screen

TIPS FOR ALARMS AND RELAYS

Activate Relays:

8. Menu

9. Interfaces

10. Relay 1 and Relay 2 Output (Enable or Disable)

11. Back to Main Menu

12. Back to Display Screen

Alarm Relay 1 is mapped to Alarm High and Alarm Relay 2 is mapped to Alarm Low.

Threshold limits are set as a percentage of the capacity of the sensor.

Pressing Reset on the IPM650 will reset any alarm status.

Peak will ﬂ ash on the IPM650 for an active alarm high state, and Valley will ﬂ ash for an active low alarm state.

Page 16

Data Logging

Data logging is the ability to capture readings over a speciﬁ ed time period for later evaluation. The Data logging information can be uploaded into the FUTEK SENSIT™ Test and Measurement Software and further exported into other programs, such as Microsoft Excel.

DATA LOGGING QUICK SETUP

1. Menu

2. Data Logging

3. Logging Rate

4. Choose Full speed or Half Speed

5. Duration

6. Enter duration of data logging test in seconds

7. Action

8. Choose to Start or Stop data logging session

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TIPS FOR USING DATA LOGGING

The IPM650 can store up to 21,000 data logging points. Each point is a captured reading.

The sampling rate used will be the current sample per second setting in the IPM650 when Full Speed is selected and half the current set sampling rate when Half Speed is selected.

The maximum data logging duration will be the 21,000 data logging points divided by the sampling rate used.

The data logging information is lost when power is turned off on the IPM650.

At slower sampling it is possible to exit the data logging menu to view a countdown timer.

A check mark will be present next to Action to show a data logging session is active.

When the data logging session is complete the IPM650 will display a successful message and return to the display screen.

Pressing stop before the end of a session will result in the captured readings overwriting the prior readings up till the run time.

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SENSIT™ Test and Measurement Software

The IPM650 can be used with the FUTEK SENSIT software, which can be purchased separately or evaluated through a free trial version available on the FUTEK website.

FUNCTIONS AVAILABLE IN SENSIT WITH THE IPM650:

• Ability to see current reading in Display table

• Ability to upload, list, plot, and export data logging information from the IPM650

• Ability to view, list, and export a live graphing session

• Ability to remotely control the IPM650 through a virtual front panel

TO SETUP DATA LOGGING IN SENSIT FOR IPM650:

1. Data Logging Mode Tab

2. Settings

3. File Path

4. Start Test

In SENSIT the items that do not apply to the IPM650 will be grayed out in the Data logging Settings.

Start Test will import the data logging information into SENSIT.

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TIPS FOR USING SENSIT WITH THE IPM650

The IPM650 should be turned on and connected to the computer prior to starting SENSIT.

USB output, under Interfaces in the IPM650, should be enabled with a check mark to conﬁ rm its operation.

Page 20

Performance Review

INPUT

PARAMETER MIN MAX UNIT

Input Range 1 –500 500 mV/V nom.

Input Range 2 –12 12 VDC

Input Range 3 0 30 mA

OUTPUT

PARAMETER MIN MAX UNIT

Analog Voltage 0 5 VDC

–5 5 VDC

Analog Current 0 20 mA

420mA

025mA

525mA

POWER ADAPTER

PARAMETER MIN MAX

Input 90–264 VAC 0.5 A 50/60 Hz

Output 12 VDC 1A

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Speciﬁ cations

POWER REQUIREMENT

• Power Supply Adapter: 12 VDC/1 A

SOLID STATE RELAYS

• Part Number: G3VM-2F

• Application: Alarm Relay 1, 2

• Maximum Output Voltage: 250V (AC or DC)

• Maximum Output Current: 120 mA

Note: Internally limited and protected to 110V/100 mA

RESPONSE TIMES

• Conversion capture rate: every sample

• Peak capture rate: every sample

• Valley capture rate: every sample

• Conversion display update rate: 5 times per second

• Peak display update rate: 5 times per second

• Valley display update rate: 5 times per second

PASSWORDS

• Default Password: 0000000

• Alternative Password: Device’s Serial Number

PHYSICAL PROPERTIES

• Instrument Weight: 1.9 lbs. (862g) without mounting bracket

• Dimensions: 3.8”(W) × 3.8”(L) × 6.5”(D)

BANDWIDTH

The digital output bandwidth has been speciﬁ ed as SPS/4.

The analog output bandwidth has been speciﬁ ed as SPS/4 for sampling rates less than 1200 SPS and has been speciﬁ ed as SPS/5 for sampling rates more than 1200 SPS if:

1. ASCII stream output is deactivated

2. IPM650 is not connected to computer

3. All relays are disabled

4. Display is in menu mode (Peak, Valley, Tracking, and data display are main display mode)

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Notes

Page 23

Notes

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10 Thomas, Irvine, CA 92618 USA

Tel: (949) 465-0900 Fax: (949) 465-0905

www.futek.com