FUTEK IHH500 User Manual

10 Thomas, Irvine, CA 92618 USA

Tel: (949) 465-0900

Fax: (949) 465-0905

Toll Free: (800) 23 FUTEK

IHH500 Product Manual

10 Thomas, Irvine, CA 92618 USA

Tel: (949) 465-0900

Fax: (949) 465-0905

Toll Free: (800) 23 FUTEK

Table of Contents

1 Receiving & Unpacking ................................................................................................................................ - 5 -

1.1 Unpacking ................................................................................................................................................. - 5 -

1.2 Storage ........................................................................................................................................................ - 5 -

1.3 Accessories Supplied ............................................................................................................................... - 5 -

1.4 Optional Accessories ................................................................................................................................ - 5 -

2 Safety Considerations & Care for Your Device ........................................................................................ - 6 -

3 Important Information for IHH500 ............................................................................................................ - 7 -

3.1 Performance .............................................................................................................................................. - 7 -

3.2 Product Introduction................................................................................................................................ - 7 -

4 Connector & Wiring Diagram ..................................................................................................................... - 9 -

5 Features ......................................................................................................................................................... - 10 -

5.1 IHH500 Overview .................................................................................................................................. - 10 -

5.2 IHH500 Structure .................................................................................................................................... - 14 -

5.3 Main Display ........................................................................................................................................... - 15 -

6 Main Menu Overview................................................................................................................................. - 23 -

6.1 Sensor Profile .......................................................................................................................................... - 26 -

6.1.1 Existing Channels ......................................................................................................................... - 27 -

6.1.2 View Channel ................................................................................................................................ - 28 -

6.1.3 New Channel ................................................................................................................................. - 29 -

6.1.3.1 Sensor Configuration ............................................................................................................... - 31 -

6.1.3.2 Direction .................................................................................................................................... - 32 -

6.1.3.3 Unit selection ............................................................................................................................ - 33 -

6.1.3.3.1 Force (MASS) .................................................................................................................... - 34 -

6.1.3.3.2 Torque ................................................................................................................................ - 35 -

6.1.3.3.3 Pressure .............................................................................................................................. - 36 -

6.1.3.3.4 Displacement .................................................................................................................... - 37 -

6.1.3.3.5 mV/V .................................................................................................................................. - 38 -

6.1.3.4 Sensor Capacity ........................................................................................................................ - 39 -

6.1.3.5 Sensitivity (+) ............................................................................................................................ - 40 -

6.1.3.6 Sensitivity (-) ............................................................................................................................. - 41 -

6.1.3.7 Calibration ................................................................................................................................. - 43 -

6.1.3.7.1 Zero Load (+) ..................................................................................................................... - 43 -

6.1.3.7.2 Full Scale (+) ...................................................................................................................... - 44 -

6.1.3.7.3 Zero Load (-) ..................................................................................................................... - 44 -

6.1.3.7.4 Full Scale (-) ....................................................................................................................... - 44 -

6.1.3.8 Pulse per rotation ..................................................................................................................... - 45 -

6.1.3.9 Serial number ............................................................................................................................ - 46 -

6.1.3.10 Limit & THD ........................................................................................................................ - 47 -

6.1.3.10.1 First Peak THD ................................................................................................................. - 48 -

6.1.3.10.2 First Valley THD ............................................................................................................... - 49 -

6.1.3.10.3 MIN/MAX Differentiation .............................................................................................. - 51 -

EM1001-B

- 2 -

10 Thomas, Irvine, CA 92618 USA

Tel: (949) 465-0900

Fax: (949) 465-0905

Toll Free: (800) 23 FUTEK

6.1.3.10.4 Alarm Limit High ............................................................................................................. - 53 -

6.1.3.10.5 Alarm Limit Low .............................................................................................................. - 54 -

6.1.3.10.6 Auto Reset Timer .............................................................................................................. - 56 -

6.1.4 Edit Channel .................................................................................................................................. - 57 -

6.1.4.1 Sensor Configuration ............................................................................................................... - 59 -

6.1.4.2 Direction .................................................................................................................................... - 59 -

6.1.4.3 Unit selection ............................................................................................................................ - 59 -

6.1.4.3.1 Force (MASS) .................................................................................................................... - 59 -

6.1.4.3.2 Torque ................................................................................................................................ - 59 -

6.1.4.3.3 Pressure .............................................................................................................................. - 59 -

6.1.4.3.4 Displacement .................................................................................................................... - 59 -

6.1.4.3.5 mV/V .................................................................................................................................. - 59 -

6.1.4.4 Sensor Capacity ........................................................................................................................ - 59 -

6.1.4.5 Sensitivity (+) ............................................................................................................................ - 59 -

6.1.4.6 Sensitivity (-) ............................................................................................................................. - 59 -

6.1.4.7 Calibration ................................................................................................................................. - 59 -

6.1.4.7.1 Zero Load (+) ..................................................................................................................... - 59 -

6.1.4.7.2 Full Scale (+) ...................................................................................................................... - 59 -

6.1.4.7.3 Zero Load (-) ..................................................................................................................... - 60 -

6.1.4.7.4 Full Scale (-) ....................................................................................................................... - 60 -

6.1.4.8 Pulse per rotation ..................................................................................................................... - 60 -

6.1.4.9 Serial number ............................................................................................................................ - 60 -

6.1.4.10 Limit & THD ........................................................................................................................ - 60 -

6.1.4.10.1 First Peak (THD) ............................................................................................................... - 60 -

6.1.4.10.2 First Valley (THD) ............................................................................................................ - 60 -

6.1.4.10.3 MIN/MAX Differentiation .............................................................................................. - 60 -

6.1.4.10.4 Alarm Limit High ............................................................................................................. - 60 -

6.1.4.10.5 Alarm Limit Low .............................................................................................................. - 60 -

6.1.4.10.6 Auto Reset Timer .............................................................................................................. - 60 -

6.1.5 Save Changes ................................................................................................................................. - 61 -

6.1.6 Delete Channel .............................................................................................................................. - 63 -

6.2 System Setting ......................................................................................................................................... - 66 -

6.2.1 Digit Select ..................................................................................................................................... - 67 -

6.2.2 Channel Select ............................................................................................................................... - 68 -

6.2.3 Moving Average ........................................................................................................................... - 69 -

6.2.4 Sampling Rate ................................................................................................................................ - 71 -

6.2.5 Peak/ Valley ................................................................................................................................... - 72 -

6.2.6 Auto Reset ...................................................................................................................................... - 74 -

6.2.7 Alarm Configuration .................................................................................................................... - 75 -

6.2.8 Alarm Activity ............................................................................................................................... - 76 -

6.3 Data Logging ........................................................................................................................................... - 77 -

6.3.1 Logging Rate .................................................................................................................................. - 78 -

6.3.2 Duration (SEC) .............................................................................................................................. - 79 -

6.3.3 Action .............................................................................................................................................. - 81 -

EM1001-B

- 3 -

10 Thomas, Irvine, CA 92618 USA

Tel: (949) 465-0900

Fax: (949) 465-0905

Toll Free: (800) 23 FUTEK

6.4 Output Configuration ............................................................................................................................ - 83 -

6.4.1 Digital ASCII .................................................................................................................................. - 84 -

6.4.2 Alarm Relay 1 ................................................................................................................................ - 85 -

6.4.3 Alarm Relay 2 ................................................................................................................................ - 86 -

6.4.4 Voltage Configuration .................................................................................................................. - 87 -

6.4.5 Current Value ................................................................................................................................ - 88 -

6.4.6 Current Configuration ................................................................................................................. - 89 -

6.5 Interfaces .................................................................................................................................................. - 90 -

6.5.1 USB Output .................................................................................................................................... - 91 -

6.5.2 ASCII output .................................................................................................................................. - 92 -

6.5.3 Relay 1 Output .............................................................................................................................. - 93 -

6.5.4 Relay 2 Output .............................................................................................................................. - 94 -

6.5.5 Voltage Output .............................................................................................................................. - 95 -

6.5.6 Current Output ............................................................................................................................. - 96 -

6.5.7 Power Output ................................................................................................................................ - 97 -

6.5.8 Bridge Input ................................................................................................................................... - 98 -

6.5.9 Voltage Input ................................................................................................................................. - 99 -

6.5.10 Current Input ............................................................................................................................... - 100 -

6.5.11 Pulse Input (This feature is available in Elite Version only) ................................................ - 102 -

6.6 LCD Setting ........................................................................................................................................... - 103 -

6.6.1 Contrast ........................................................................................................................................ - 104 -

6.6.2 Brightness ..................................................................................................................................... - 105 -

6.6.3 Auto LCD off ............................................................................................................................... - 106 -

6.7 Lock Settings ......................................................................................................................................... - 107 -

6.7.1 Lockout Profile ............................................................................................................................ - 108 -

6.7.2 Unlock profile .............................................................................................................................. - 109 -

6.7.3 Change Password ....................................................................................................................... - 110 -

6.8 TEDS Data .............................................................................................................................................. - 112 -

6.8.1 TEDS Device ................................................................................................................................ - 113 -

6.8.2 TEDS Page ................................................................................................................................... - 114 -

6.8.3 Load Data ..................................................................................................................................... - 115 -

6.8.4 Auto Detection ............................................................................................................................ - 116 -

6.9 Diagnostic .............................................................................................................................................. - 117 -

6.9.1 Internal or External ..................................................................................................................... - 118 -

7 Appendix A (List of Probable Errors) .................................................................................................... - 119 -

8 Appendix B (List of Messages) ................................................................................................................ - 120 -

9 Appendix C (Device Specifications) ....................................................................................................... - 122 -

10 Appendix D TEDS IEEE 1451.4 Introduction ........................................................................................ - 125 -

10.1 What is TEDS? .................................................................................................................................. - 125 -

10.2 Basic Concept ................................................................................................................................... - 125 -

10.3 How it works .................................................................................................................................... - 125 -

11 Appendix E (System Performance) ........................................................................................................ - 126 -

EM1001-B

- 4 -

10 Thomas, Irvine, CA 92618 USA

Tel: (949) 465-0900

Fax: (949) 465-0905

Toll Free: (800) 23 FUTEK

Caution

FUTEK is not responsible for any damage or

injury caused by misuse, misunderstanding, or

abuse of this product.

1 Receiving & Unpacking

1.1 Unpacking

Check all parts to ensure no damage was done during transit. If you suspect that your product is damaged, contact FUTEK at futek@futek.com for immediate support.

1.2 Storage

If the device is to be stored for a prolonged period, take the following safety precautions:

 The storage temperature should be between 0°C and +70°C (32°F to 158°F).  Cover all connectors with dust protection caps.  Store in a dry environment.  If possible, store the instrument in its original packaging when not in use.

1.3 Accessories Supplied

 Battery charger with US plugs (2 pin connector)  Dust protection caps

1.4 Optional Accessories

 USB Cable (4 pin connector)  Output Cable (8 pin connector)  Sensor Cable (12 pin connector)

EM1001-B

- 5 -

10 Thomas, Irvine, CA 92618 USA

Tel: (949) 465-0900

Fax: (949) 465-0905

Toll Free: (800) 23 FUTEK

2 Safety Considerations & Care for Your Device

 Do not disassemble for modifications or repair  Be sure to disconnect the power cable and turn the device off when connecting or disconnecting

any of the connectors

 Do not operate the device in the following environments:

o Direct sunlight o Where the product will be splashed with water, oil, and chemicals

 Do not throw, drop, or scratch with any sharp objects  In order to extend the built-in lithium battery life the intelligent battery charger circuit has

different curves:

o Fast charge: after 2 hours the battery will be charged around 60% o Normal charge: It takes about 6-7 hours to charge the battery around 90% o Slow charge: it takes about 10 hours for fully charging the battery

 It is recommended to use the slow charge at least once a week  Always use the FUTEK supplied charger to charge the battery

 Use the dust protection caps to cover the connectors when you are not using the device.

EM1001-B

- 6 -

10 Thomas, Irvine, CA 92618 USA

Tel: (949) 465-0900

Fax: (949) 465-0905

Toll Free: (800) 23 FUTEK

3 Important Information for IHH500

3.1 Performance

The IHH500 is a microcontroller based digital handheld instrument that monitors the activity of a vast range of sensors. This includes Wheatstone bridge strain gauge and amplified output Torque/ Force/ Pressure/ Displacement sensors. All of the measurements are based on a high accuracy, low noise, 24 bit resolution Analog to Digital Converter with a non-linearity of 0.001% and a temperature coefficient factor of less than 5 PPM (zero and span drift). All analog components not only those ones that provide the requirements for ADC such as reference voltage but also the ones which are employed for analog output, excitation voltage and input/output buffers are low noise, low distortion, low temperature coefficient, and high precision/accuracy parts. The combination of these components, along with a high speed microcontroller integrated with a precision DAC controller has provided a high accuracy instrument, which is able to measure the activity of a 2 mV/V sensor with up to a 500,000 count (total) noise free base! The high

precision DAC controller has been exploited to provide a ± 5 V voltage output with 100 μV resolution

and/or (0-25mA) current output with a 0.5 μA resolution. A wide range of bridge resistances and input/output impedances of external instruments can be applied to this device without any lack of performance.

The IHH500 accepts amplified Voltage input (± 12 VDC), Current input (up to 30mA), Bridge input (up to 500 mV/V), and Pulse/ TTL input (up to 650,000 pulses per second) and has the capability to provide power to FUTEK rotary torque sensors (24 VDC/ 1 W and 5 VDC/ 0.05 W).

3.2 Product Introduction

 TEDS IEEE 1451.4 compliant with template 30 for High level voltage output sensors and template

33 for bridge sensors

 Ability to interact with TEDS data by using the SENSIT Test and Measurement software  Selectable calibration method including live calibration by applying the actual load or

manipulating method by entering the sensitivity

 Ability to measure bridge resistance  Automated sensitivity calculation based on calibration value  Dual scaling calculation for bi-directional sensors  Selectable units of measure for Force, Torque or Pressure and Displacement with automatic

conversion of units between readings

 Selectable sampling rate from 5 samples per second to ultra-fast signal sampling rate of 4800

samples per second in 16 different speeds

 Selectable moving average method for software filtering  Peak/ Valley and First Peak/ First Valley functions  Manual and auto peak/valley reset functions  Tare/ Gross functions with indicator  Tracking/Hold functions with indicator  Built-in shunt calibration features with indicator

EM1001-B

- 7 -

10 Thomas, Irvine, CA 92618 USA

Tel: (949) 465-0900

Fax: (949) 465-0905

Toll Free: (800) 23 FUTEK

 Lockout feature to prevent inadvertent changes  Data logging with up to 21,000 points  Supports USB link port  Built-in load cell excitation voltage  Powered by a rechargeable 3000 mAh lithium-polymer battery for up to 24 hours of operation.  Battery/ life indicator with bar graph and text indicators  Selectable automatic display shutoff for period of inactivity (up to 15 minutes)  Selectable latched or non-latched alarm configuration  ASCII Stream Output  Two independently isolated solid state alarm relays, each able to be disabled or enabled

individually, with normally open or closed operations and protected at 110mA/110V

 Selectable voltage output as bipolar (± 5 V) or uni-polar (0-5V) with 2.5V offset  Selectable current output as bidirectional and unidirectional  Selectable 0-20mA, 0-25mA, 4-20mA, 5-25mA current output  Selectable alarm configuration (Latched or non-Latched)  Supports Speed (RPM), Angle (Degrees), and Power (W/kW/MW/HP) measurements for rotary

torque sensors with encodes

 Provides a +5.000 V (±1 mV) excitation voltage to bridge resistances as low as 30 Ohms and as

high as 30k Ohms with a limited current to 160 mA

 Default channel calibrated to 0-4 mV/V using precision BLH  Back lit 4x16 character LCD with selectable brightness, contrast, and auto shut off  Selectable digit height size (4.7 mm and 12.7mm)  Selectable number of digits to be displayed, excluding the decimal point (3, 4, 5, or 6)  Equipped with the diagnostic mode to measure bridge resistance, sensitivity, internal voltage

(Analog and digital), battery and temperature

 User friendly navigation menu directs users to enable/disable or select/unselect various features

with easy to follow instructions

 Ability to store 14+1 sensor profiles including calibration values such as Offset, Full scale,

Loading point(s) , Engineering unit , Serial number, Sensor type (Bridge, Voltage , Current, Pulse) , Sensitivity, Alarm limits (High and Low) and all Peak/ Valley (First, Hold, Auto reset) Threshold values

 Active channel number indicator  IP66 housing and connectors  Aluminum enclosure  Lead free/ RoHS compliant parts  ESD, EMI, EFT and short circuit protected Input and output which covers the CE approval

Note: IHH500 is available in two versions, Elite and Pro.

EM1001-B

- 8 -

10 Thomas, Irvine, CA 92618 USA

Tel: (949) 465-0900

Fax: (949) 465-0905

Toll Free: (800) 23 FUTEK

Connectors

Description

Diagram

(Female Insert)

Sensor

Connections

Pin A B C D E F G H J K L M

Symbol +E +S

-E

-S TEDS_IO 24_OUT GND_OUT 5_OUT

-V +V PLEAD PLAG

Description +Excitation +Signal

-Excitation, TEDS return

-Signal TEDS Data 24V output Ground 5V Output

-V from sensor +V from sensor Leading Pulse from sensor Lagging Pulse from sensor

Output

Connections

Pin 1 2 3 4 5 6 7 8

Symbol IDAC REFRENCE +R1 VDAC +R2 GND

-R1

-R2

Description analog current output signal analog voltage output return solid state relay1 (positive) analog voltage output signal solid state relay2 (positive) analog current output return solid state relay1 (negative) solid state relay2 (negative)

USB port

Connections

Pin 1 2 3 4

Symbol VBUS

-D +D GND

Power

Connections

Pin 1 2

Symbol 12V Ground

(Note: These pins are not polarity sensitive)

4 Connector & Wiring Diagram

EM1001-B

- 9 -

10 Thomas, Irvine, CA 92618 USA

Tel: (949) 465-0900

Fax: (949) 465-0905

Toll Free: (800) 23 FUTEK

Power

USB Output

Sensor

Power Key

Navigation Keys

Larger Font Display Options

16x4 Character LCD

Battery Indicator

Peak/Valley Reset

Shunt Calibration

Verification

Active Channel

Number

Peak Value

Tracking

Valley Value

Tare/ Gross

Track/ Hold

Sampling rate

Unit

5 Features

5.1 IHH500 Overview

EM1001-B

- 10 -

10 Thomas, Irvine, CA 92618 USA

Tel: (949) 465-0900

Fax: (949) 465-0905

Toll Free: (800) 23 FUTEK

Tactile Membrane Switches

Bumpons on back

Adjustable Mount

Submersible

Aluminum Enclosure

Dust Protection

Caps- IP67

FUTEK ADVANCED

SENSOR TECH INC.

IHH500 - ELITE

MADE IN USA

In the welcome message of the Pro version, “PRO” will be displayed. Above it is shown that the IHH500 is submersible

EM1001-B

- 11 -

10 Thomas, Irvine, CA 92618 USA

Tel: (949) 465-0900

Fax: (949) 465-0905

Toll Free: (800) 23 FUTEK

Front Panel

Button

Function of Button

in Menu Mode

Function of Button in Normal Mode

Enter

Displays battery life time

▲Arrow

Allows the user to toggle between displaying the tare and gross values. This can be used to remove any fixture weights.

Back

Allows the user to toggle between two different size fonts. This key selects one of the four different states in normal mode and one of the five different states when a rotary sensor with an encoder is being monitored. In this case rpm, torque, angle and power will be displayed.

◄ Arrow

Allows the user to reset the peak/ valley or angle (in rotary sensors with an encoder)

N/A

Start navigation

► Arrow

Allows the user to toggle between four groups of engineering units (Force, Torque, Pressure, and Displacement) and the standard mV/V.1

Exit

Allows the user to shunt the current reading. The device shunts a resistor across the -Excitation and Signal connections.2

▼ Arrow

Allows the user to freeze the current reading. HOLD will be displayed on the LCD showing that it has been held. When the button or any other key is pressed, the hold command will be cancelled.2

ON/OFF

EM1001-B

- 12 -

10 Thomas, Irvine, CA 92618 USA

Tel: (949) 465-0900

Fax: (949) 465-0905

Toll Free: (800) 23 FUTEK

Engineering units can only be converted within its own category.

Force (Mass): µg, mg, g, kg, M- tone, dyn, kdyn, Mdyn, N, kN, oz, lbs, klb, ton (US), ton (UK) Torque: g-mm, g-cm, kg-cm, kg-m, N-mm, N-cm, N-m, KN-m, in-oz, in-lb, ft-lb Pressure: Pa, kPa, mbar, bar, MPa, kg/cm², atm (standard atmosphere), mm-HG, in-H2O,

ft-H2O, psi, kpsi

Displacement: mm, cm, dm, m, km, in, ft, yds, mile

Pressing SHUNT will disable the HOLD function, but pressing HOLD will not disable the SHUNT

function.

Note: When a torque sensor is configured, the HOLD and SHUNT keys are disabled on the main page showing the speed, angle and torque. Using the HOLD and SHUNT keys will prompt a warning message.

EM1001-B

- 13 -

10 Thomas, Irvine, CA 92618 USA

Tel: (949) 465-0900

Fax: (949) 465-0905

Toll Free: (800) 23 FUTEK

TEDS

Bridge Input

Pulse Input*

Voltage Input

Current Input

ASCII Output

Current Output

Voltage Output

Alarm Relay 1

Alarm Relay 2

USB

MCPU

Key Pad

Hardware Controller

Display

(LCD)

Input Protection Output ProtectionPower SupplyBattery Charger

5.2 IHH500 Structure

* Available only in Elite Version.

EM1001-B

- 14 -

10 Thomas, Irvine, CA 92618 USA

Tel: (949) 465-0900

Fax: (949) 465-0905

Toll Free: (800) 23 FUTEK

Welcome message will be displayed at power on

Auto calibration will be applied when device is turned on. The calibration will minimize any effects of the temperature drift for either zero (offset) or span. During the auto calibration process the key pad is locked out and inaccessible. Brief information about the active channel will be displayed when calibration is complete.

CHANNEL 01 SERIAL 1 SENSOR BRIDGE

+2.00000 mV/V

TEMPLATE 33 SERIAL 123456

20.0000 LBS

1.98765 mV/V

AUTO CALIBRATION

IN PROGRESS

PLEASE WAIT 11

....

FUTEK ADVANCED

SENSOR TECH INC.

IPM650-PRO

MADE IN USA

5.3 Main Display

Depending on whether TEDS detect is enabled or not (see section 6.8.4), the following Sensor Profile will be displayed for 10 seconds: TEDS enabled (left), TEDS disabled (right).

EM1001-B

- 15 -

10 Thomas, Irvine, CA 92618 USA

Tel: (949) 465-0900

Fax: (949) 465-0905

Toll Free: (800) 23 FUTEK

+2.00001 Peak +2.00000 mV/V +1.99999 Valley

01 Gross 5 SPS

After 10 seconds the following message will be displayed.

EM1001-B

- 16 -

10 Thomas, Irvine, CA 92618 USA

Tel: (949) 465-0900

Fax: (949) 465-0905

Toll Free: (800) 23 FUTEK

After displaying the Valley, the next change will direct you to the main page again.

+2.00001

01 GROSS mV/V

+0.00001

01 TARE mV/V

+2.00000

01 GROSS mV/V

+0.00000

01 TARE mV/V

+1.99999

01 GROSS mV/V

-0.00001

01 TARE mV/V

+2.0000 Peak +2.00000 mV/V +1.99999 Valley 01 Gross 5SPS

Pressing the display key will change the reading to a larger font. Pressing it again will switch between modes while still in the large font. The tare and gross modes can also be used while in the larger font mode.

EM1001-B

- 17 -

10 Thomas, Irvine, CA 92618 USA

Tel: (949) 465-0900

Fax: (949) 465-0905

Toll Free: (800) 23 FUTEK

+60000 RPM +400 N-m +1800 DEG INVALID UNIT

+60000 RPM +400 N-m +1800 DEG +2513.27 KW

For rotary torque sensors, the following screen will be displayed before returning to the main screen.

NOTE: To monitor Torque, Speed, Angle, and Power on the SENSIT Test and Measurement software during live graphing, the screen of IHH500 should be changed by pressing the “DISPLAY” key. The following screen will be displayed:

If an incorrect unit (other than torque) has been selected for a rotary torque sensor, an error message will be displayed on the last row.

Note: When a torque sensor is configured, the HOLD and SHUNT keys are disabled on the main page showing the speed, angle and torque. Using the HOLD and SHUNT keys will prompt a warning message.

EM1001-B

- 18 -

10 Thomas, Irvine, CA 92618 USA

Tel: (949) 465-0900

Fax: (949) 465-0905

Toll Free: (800) 23 FUTEK

+3.03461 Peak +3.03460 mV/V +1.59484 Valley 01 Gross SHUNT

The shunt key can be pressed any time after the device has been calibrated and a new sensor profile has been loaded. The simulated value is to be used as a calibration reference. SHUNT will blink on the display when enabled.

When both SHUNT and HOLD are active on the last row, the display will switch between blinking SHUNT and blinking HOLD.

EM1001-B

- 19 -

10 Thomas, Irvine, CA 92618 USA

Tel: (949) 465-0900

Fax: (949) 465-0905

Toll Free: (800) 23 FUTEK

The Battery key will allow you to view the battery life time.

Pressing the battery button while the charger is plugged in will display a battery charging screen.

Whenever the battery level drops below 6.5V, a warning message will be displayed.

Whenever the battery level exceeds 8V and the charger is connected, a warning message will be displayed.

BATTERY FULL!

YOU CAN UNPLUG BATTERY CHARGER FROM THE DEVICE

BATTERY LOW!

CONNECT THE

BATTERY CHARGER

TO THE DEVICE

ĄĆĆĆĆĆĆĆĆĆĆĂ ćĆĆĆĆĆĆĆĆĆĆĆĆ ąĆĆĆĆĆĆĆĆĆĆă

CHARGING: 28%

ĄĆĆĆĆĆĆĆĆĆĆĂ ćĆĆĆĆĆĆĆĆĆĆĆĆ ąĆĆĆĆĆĆĆĆĆĆă

CHARGING: 100%

EM1001-B

- 20 -

10 Thomas, Irvine, CA 92618 USA

Tel: (949) 465-0900

Fax: (949) 465-0905

Toll Free: (800) 23 FUTEK

Leading, TTL

Lagging, TTL

60000

2 RPMT

NTP







There are two pulse signals, P1 and P2, which are used to indicate speed, angle, power, and the direction of rotation. These pulses are 90 degrees out of phase, and depending on which pulse is leading or lagging or how many pulses are present in a certain time frame, the IHH500 can calculate these values.

Calculation of Power:

Power is calculated by using the following formula:

Where:

P: mechanical power in kW T: torque in N-m RPM: speed in rev / min

Calculating the Power Units:

 If the g-mm, g-cm, g-m or N-mm units have been defined, the mechanical power is automatically

calculated in W

 If the kg-cm, kg-m, or N-m units have been defined, the mechanical power is automatically

calculated in kW

 If the kN-m unit has been defined, the mechanical power is automatically calculated in MW  If the In-Ib, oz-in or ft-Ib units have been defined, the mechanical power is automatically

calculated in HP

Direction of Rotation:

Since there are two pulses, a direction of rotation (CW or CCW) can be defined depending on which pulse is leading.

EM1001-B

- 21 -

10 Thomas, Irvine, CA 92618 USA

Tel: (949) 465-0900

Fax: (949) 465-0905

Toll Free: (800) 23 FUTEK

PPR

fN60



PPR

RPM





Calculation of Speed:

The input frequency that can be evaluated for recording the speed is used in defining the speed. The input speed based on the pulses per rotation can be calculated as follows:

Where:

N: Speed (RPM) f: Frequency PPR: User-defined pulses per rotation (selectable up to 9999)

Angle calculation:

After calculating the Angle will be computed based on pulse per rotation.

Where:

RPM: Revolution per Minute PPR: Pulse per Rotation

α: Angle

Note: the resolution of Angle calculation is 1 degree.

EM1001-B

- 22 -

10 Thomas, Irvine, CA 92618 USA

Tel: (949) 465-0900

Fax: (949) 465-0905

Toll Free: (800) 23 FUTEK

POWER OUTPUT

CALIBRATION

ZERO LOAD (+)

SENSITIVITY (+)

SENSOR CONFIG

ZERO LOAD (-)

FULLSCALE (+)

FULLSCALE (-)

ACTION

SENSOR PROFILE

LCD SETTING

OUTPUT CONFIG

TEDS DATA

SYSTEM SETTING

SAMPLING RATE

VOLTAGE CONFIG

MOVING AVERAGE

CURRENT CONFIG

DIGITAL ASCII

BRIGHTNESS

CONTRAST

VOLTAGE OUTPUT

TEDS PAGES

TEDS DEVICE

UNIT SELECTION

USB OUTPUT

ASCII OUTPUT

CURRENT OUTPUT

RELAY2 OUTPUT

CHANNEL SELECT

RELAY1 OUTPUT

SENSOR CAPACITY

DIGITS SELECT

SERIAL NUMBER

LOGGING RATE

DURATION(SEC)

PULSE PER ROTATION

DIRECTION

FIRST PEAK (THD)

ALARM LIMIT

FIRST VALLEY (THD)

AUTO RESET TIMER

HIGH

ALARM LIMIT

LOW

LIMIT & THD

SENSITIVITY (-)

PEAK / VALLEY

PULSE INPUT

VOLTAGE INPUT

SAVE CHANGES

CURRENT INPUT

BRIDGE INPUT

AUTO RESET

MIN/MAX DIFF

AUTO DETECTION

LOCK SETTING

CURRENT VALUE

ALARM RELAY2

ALARM RELAY1

ALARM ACTIVITY

(INTERNAL, EXTERNAL)

VIEW CHANNEL

AUTO LCD OFF

DIAGNOSTIC

mV/V

EDIT CHANNEL

DELETE CHANNEL

NEW CHANNEL

FORCE (MASS )

TORQUE

PRESS URE

LOCKOUT PROFILE

DISPLACEMENT

UNLOCK PROFILE

CHANGE PASSWORD

(SEC)

LOAD DATA

INTERFACES

ALARM CONFIG

EXISTING CH(S)

DATA LOGGING

6 Main Menu Overview

EM1001-B

- 23 -

10 Thomas, Irvine, CA 92618 USA

Tel: (949) 465-0900

Fax: (949) 465-0905

Toll Free: (800) 23 FUTEK

Main Menu

Sensor Profile

System setting

Data Logging

Output Config

interfaces

LCD Setting

Diagnostic

TEDS Data

Lock Setting

EM1001-B

- 24 -

10 Thomas, Irvine, CA 92618 USA

Tel: (949) 465-0900

Fax: (949) 465-0905

Toll Free: (800) 23 FUTEK

LOCK SETTINGS

TEDS DATA ► DIAGNOSTIC

------------

INTERFACES LCD SETTING ► LOCK SETTING

TEDS DATA

SENSOR PROFILE SYSTEM SETTING ►DATA LOGGING

OUTPUT CONFIG

Press the MENU key to enter the main menu.

Use ▲▼keys to select the desired menu option.

Press ENTER to navigate to the submenu.

The EXIT button can be used at any time to exit any menu or sub menu and return to the display page.

The BACK button can be used at any time to step back from any sub menu.

EM1001-B

- 25 -

10 Thomas, Irvine, CA 92618 USA

Tel: (949) 465-0900

Fax: (949) 465-0905

Toll Free: (800) 23 FUTEK

Sensor profile

ExistingChannel

View Channel

New Channel

Edit Channel

Save Changes

Delete Channel

Direction

Unit Selection

Sensor capacity

Sensitivity (+)

Sensitivity (-)

Calibration

Force

Torque

Pressure

Displacement

mV/V

Pulse per

Rotation

First PK (THD)

First VY (THD)

MIN/MAX Diff

Alarm Limit High

Auto Reset Timer

Serial Number

Limit & THD

Zero Load (+)

Full Scale (+)

Zero Load (-)

Full Scale (-)

Sensor

Configuration

► SENSOR PROFILE

SYSTEM SETTING DATA LOGGING OUTPUT CONFIG

6.1 Sensor Profile

EM1001-B

- 26 -

10 Thomas, Irvine, CA 92618 USA

Tel: (949) 465-0900

Fax: (949) 465-0905

Toll Free: (800) 23 FUTEK

01¾ NA NA NA NA NA NA NA NA NA NA NA NA NA NA TD

01¾ NA NA NA NA NA NA NA NA NA NA NA NA NA NA

► EXISTING CH(S)

VIEW CHANNEL NEW CHANNEL EDIT CHANNEL

► EDIT CHANNEL

SAVE CHANGES DELETE CHANNEL

-----------

► EXISTING CH(S)

VIEW CHANNEL NEW CHANNEL EDIT CHANNEL

Select “SENSOR PROFILE” from the main menu options and press ENTER. The following options are available: EXISTING CH(S), VIEW CHANNEL, NEW CHANNEL, EDIT CHANNEL, SAVE

CHANGESand DELETE CHANNEL.

6.1.1 Existing Channels

Scroll to “EXISTING CH(S)” using the ▲▼ keys and press ENTER to view the different sensor profiles. The IHH500 is able to store up to 15 different sensor profiles.

The active channel number will be shown with a check mark on the right.

This function is useful to have a quick view of the number of channels (sensor profile) that have been stored in the internal memory and whether they are active or not. The active channel has a check mark next to it. For example, in this specific figure only channel 01 exists and is active. TEDS activity is shown separately. If TEDS is present it will be shown in the bottom right area. BACK can be pressed at any time to return to other sensor profile options.

EM1001-B

- 27 -

10 Thomas, Irvine, CA 92618 USA

Tel: (949) 465-0900

Fax: (949) 465-0905

Toll Free: (800) 23 FUTEK

CHANNEL 01 SERIAL 0 SENSOR BRIDGE +2.00000 mV/V

EXISTING CH(S)

► VIEW CHANNEL

NEW CHANNEL EDIT CHANNEL

6.1.2 View Channel

Scroll to select “VIEW CHANNEL” form the “SENSOR PROFILE” using the▲▼ keys and press ENTER to view: channel number, sensor type, serial number, capacity and engineering unit. If currently more than one channel exists, pressing the arrow ◄►keys on the keypad will cycle through the existing channels.

EM1001-B

- 28 -

10 Thomas, Irvine, CA 92618 USA

Tel: (949) 465-0900

Fax: (949) 465-0905

Toll Free: (800) 23 FUTEK

WARNING!

EXIT WITHOUT

SAVING PROFILE?

EXISTING CH(S) VIEW CHANNEL

► NEW CHANNEL

EDIT CHANNEL

SELECT DESIRED

CHANNEL NUMBER

USING ◄,► KEYS

[02]

► SENSOR CONFIG

DIRECTION UNIT SELECTION SENSOR CAPACITY

6.1.3 New Channel

Scroll to “NEW CHANNEL” from the “SENSOR PROFILE” using the▲▼ keys and press ENTER. Use the ◄► to select the remaining 2 to 15 channels. Press ENTER to set the data for desired channel.

Note: The first channel is already set as default and will be displayed on the screen if no other channel has been set.

In order to set the new channel data the following steps must be taken exactly in the order in which it is shown on the screen, the ▼key cannot be used to skip the steps. If EXIT is pressed while setting the new channel or editing an existing channel, following warning message will be displayed:

EM1001-B

- 29 -

10 Thomas, Irvine, CA 92618 USA

Tel: (949) 465-0900

Fax: (949) 465-0905

Toll Free: (800) 23 FUTEK

SELECTED FEATURE IS NOT AVAILABLE

AT THIS TIME

(HIT ENTER/BACK)

This function is not available if lockout option is enabled. See section 6.7 for further information how to enable or disable lock settings. If this device is being used for the first time, it has not been locked yet. If this device is already locked, the following message will appear if “NEW CHANNEL” is selected:

EM1001-B

- 30 -

+ 97 hidden pages

FUTEK IHH500 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual