Page 1
Quick Start Guide
Sensor Solutions Source
Load · Torque · Pressure · Multi-Axis · Calibration · Instruments · Software
www.futek.com
IDA100
Digitally-Configurable Amplifier with USB
and Analog Output
Page 2
2
Getting Help
SP1179-C
FUTEK reserves the right to modify its design and specifications without notice.
Please visit http://www.futek.com/salesterms for complete terms and conditions.
10 Thomas, Irvine, CA 92618 USA
Tel: (949) 465-0900
Fax: (949) 465-0905
www.futek.com
TECHNICAL SUPPORT
For more IDA100 support, please visit: http://www.futek.com/ida/overview.aspx
Page 3
3
Instrument Features . . . . . . . . . . . . . . . . . . . 4
Connections . . . . . . . . . . . . . . . . . . . . . . . 6
Typical Connection Setups. . . . . . . . . . . . . . . . 7
SENSIT™ Test and Measurement Software . . . . . . . 9
SENSIT Scale Method . . . . . . . . . . . . . . . . . .10
SENSIT Analog Output Calibration . . . . . . . . . . .12
Shunt Adjustment and Zero Adjustment. . . . . . . . .15
Related Accessories . . . . . . . . . . . . . . . . . . .17
Table of Contents
Page 4
4
Instrument Features
USB Side: USB 2.0 Type B Receptacle
Integrated DIN clip for 35 mm rail
Sensor/Output Side: 6-pin box-mounted PT02E-10-6P
LED Indicators: See table on page 5
1
2
3
4
• USB 2.0 Communication Link
• USB Bus-Powered (5V)
• Bipolar software selectable ± 5 VDC or ± 10 VDC Output
• Operating Temperature: -13°F to 185°F [-25°C to 85°C]
• Storage Temperature: -40°F to 257°F [-40°C to 125°C]
1
2
Page 5
5
3
4
LED INDICATORS
Blinking blue (10 Hz) Module Auto-Calibration
Blinking blue (1 Hz) Module Normal Operation
Green USB Power
Red USB Data Link
Page 6
6
Connections
Note: Cable shield should be grounded on one end, either the sensor/instrument
side or IDA100 side to avoid potential ground loops.
6-PIN BENDIX PT02E-10-6P
PIN COLOR DESCRIPTION
A
+ Excitation
B
– Excitation
C
+ Signal
D
– Signal
E
Green Voltage Output
F
Black Ground/Shield
F
B
A
E C
D
Page 7
7
Typical Connection Setups
Sensor in Application
+ Excitation: Pin A
– Excitation: Pin B
+ Signal: Pin C
– Signal: Pin D
PLC or Control
Feedback System
(± 10VDC Output or
± 5VDC output)
Vout Pin E
GND Pin F
USB 2.0 Connection
Computer
Page 8
8
Typical Connection Setups
5V USB
Power Adapter
Sensor in Application
+ Excitation: Pin A
– Excitation: Pin B
+ Signal: Pin C
– Signal: Pin D
PLC or Control
Feedback System
(± 10VDC Output or
± 5VDC output)
Vout Pin E
GND Pin F
Page 9
9
The default reading in SENSIT is the
analog output voltage.
Through the use of the Scale Method,
under Calibration Mode, the voltage
readings can be scaled to a sensor
capacity and display in an engineering
unit, such as grams.
Within SENSIT the IDA100 can be
used with the Data Logging Mode and
Live Graphing Mode.
Right clicking on the device line will
allow for additional settings, such as
sampling rate.
SENSIT™ Test and Measurement Software
Page 10
10
SENSIT Scale Method
10
1
2
3
4
5
6
7
8
9
Page 11
11
Press Settings to enter in values.
Choose the correct serial number
from the drop down list.
Enter in the positive V of your load
cell. No sign is needed.
(Enter same as negative V if not
available).
Enter in the negative V of your load
cell. No Sign is needed.
(Enter same as positive V if not
available).
Enter in the positive direction
engineering amount for full capacity.
No sign is needed.
Enter in the negative direction
engineering amount for full capacity.
No sign is needed.
Select the desired engineering unit
from the drop down menu.
Set the entered parameters.
Save the entered parameters.
Enable the Scale Method for the
selected serial number.
Scale Method can be used to scale a V calibrated USB device into an engineering unit.
ℹ
1
8
5
2
9
3
10
6
4
7
TIPS ON SCALE METHOD
A SENSIT calibration and setup video
can be found online at: http://www.
futek.com/sensit/videos.aspx
An online calibration database
containing a summary of the sensor’s
calibration can be found at: http://
www.futek.com/calibrationData.aspx
There can be only one profile set for
each serial number.
The Scale method information is stored
locally onto the computer. A new Scale
method will need to be done when
USB is used on another computer.
Page 12
12
2 5
6
3
1
SENSIT Analog Output Calibration
Once steps 1 through 6 are complete the IDA100 Analog
Output is calibrated and ready for use. The self calibration and adjustments are saved automatically.
FUTEK offers traceable system calibration services and can
pair your sensor with the IDA100 for a plug and play type of
usage. For more information visit the FUTEK calibration web
page at: http://www.futek.com/calibration-services.aspx
Known loads will be needed to calibrate IDA100
Analog Output. See page 14 for an illustration.
ℹ
Page 13
13
Click the Configure button to allow
changes to calibration parameters.
Sensor
• Excitation: Choose 10VDC or
5VDC.
• Output: Enter the sensor’s
sensitivity, (mV/V), that will be
mapped to the Voltage output.
The full capacity mV/V can be
found on the calibration certificate, or a nominal output on
the sensor spec sheet.
Amplifier Output
• Voltage: Choose ± 5VDC or
± 10VDC
• Direction: Specify the initial
output polarity.
• Asymmetric Compensation:
Select this if both a positive
and negative calibration will be
performed.
Click the Apply button to set the
parameters.
Automatic Calibration
• Offset w/ Fixturing: With only
the fixture on the sensor click
the Calibrate button to have the
IDA100 self calibrate the zero.
• Span 1 & 2 w/Fixturing: and
click the Calibrate button to
have the IDA100 self calibrate
the output. Note: Span 1 is for
positive outputs and Span 2 is
for negative outputs.
• Offset w/o Fixturing: Remove
all loads and fixture from
sensor and click the Calibrate
button to have the IDA100 self
calibrate the zero without the
fixture.
Manual Adjustment
A small, medium, large, and huge
positive or negative adjustment
can be made to the IDA100 self
calibration output performed in step
5. The adjustments will be applied
to the current Automatic Calibration
that has been activated through the
Calibrate button.
1 4 6
2
3
5
Page 14
14
SENSIT Analog Output Calibration
Sensor
Apply a known load to sensor.
Voltmeter
Connect the voltage output
of the IDA100 to a voltmeter.
Connect to USB 2.0 port
for power
Computer
Page 15
15
Choose to adjust IDA100 from
a calculated Shunt Output or
Extrapolated Output based on
shunt results from a calibration.
Enter sensor’s full mV/V output.
Enter sensor output bridge
resistance.
Choose 10V or 5V excitation to
sensor.
Choose IDA100 full load output of
±5VDC or ±10VDC.
Choose if internal 150K ohm resistor
will be used or a chosen external
resistor will be used.
2
7
8
9
10
11
3
4
5
6
1
1
2
3
4
5
6
Shunt Adjustment and Zero Adjustment
Page 16
16
Active Shunt to apply internal 150K
ohm shunt.
Choose to adjust zero, no load
output, or Span, output under load.
Choose to make an automated or
manual adjustment to zero or span
adjustments.
Incremental adjustments are
available on a manual adjustment.
Click to activate auto adjust of
selected zero or span.
7
10
8
9
11
TIPS ON SHUNT AND ZERO ADJUSTMENT
The calculation side will provide
calculated shunt results from the
provided parameters.
All adjustments made are live adjustments and do not need to be saved.
Zero adjustments cannot be made while
Shunt is active.
Span adjustments can be made from an
active shunt or from an applied load on
connected sensor.
Information for the calculation can
be found on the sensor’s calibration
certificate.
Sensor should be connected for all
adjustments.
Page 17
17
Related Accessories
USB 2.0 HI-SPEED A/B CABLE
(INCLUDED) WITH FERRITE CHOKES
Item Number: GOD04123
6-PIN BENDIX MATING CONNECTOR
(INCLUDED)
Item Number: GOD00046
Page 18
10 Thomas, Irvine, CA 92618 USA
Tel: (949) 465-0900
Fax: (949) 465-0905
www.futek.com
Loading...