Fusion Oxi-Gen 150-OXi-2P, Oxi-Gen 150-OXi-3P, Oxi-Gen 150-OXi-4P, Oxi-Gen 150-OXi-5P, Oxi-Gen 150-OXi-6P Installation, Operation And Maintenance Manual
Installation, Operation and
Maintenance Manual
US Water Oxi-Gen Iron, Sulfur
and Manganese Eradication
System
Oxi-Gen 150-OXi-2P
Oxi-Gen 150-OXi-3P
Oxi-Gen 150-OXi-4P
Oxi-Gen 150-OXi-5P
Oxi-Gen 150-OXi-6P
US Water Systems, Inc.
1209 Country Club Road
Indianapolis, IN 46234
1-800-608-8792
info@uswatersystems.com
www.uswatersystems.com
Installation, Operation and Maintenance Manual
Oxi-Gen Oxi-2P,3P,4P, 5P & 6P System
Table of Contents
System Overview and Specifications .................................................................................... 3
How Your Oxi-Gen System Works/Backwash Frequency Table ........................................... 4
Stenner Injection Panel Specifications .................................................................................. 5
Injection System Installation Instructions .............................................................................. 6
Carbon Filter Media and Valve Installation ........................................................................... 8
Carbon Filter Installation Instructions .................................................................................... 9
Carbon Filter Valve Features .............................................................................................. 10
Carbon Filter Valve Features and Programming ................................................................. 12
Carbon Filter Valve Programming ....................................................................................... 13
Carbon Filter Start Up and Injection Panel Setting ............................................................. 14
What To Expect and Routine Maintenance ........................................................................ 15
Maintenance Schedule ....................................................................................................... 16
System Flow Schematic ..................................................................................................... 17
Warranty ............................................................................................................................. 18
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Installation, Operation and Maintenance Manual
Oxi-Gen Oxi-2P,3P,4P, 5P & 6P System
System Overview and Specifications
US Water has pioneered the use of hydrogen peroxide in water treatment for the eradication of
iron (rust), sulfur (hydrogen sulfide odor) and manganese for nearly 20 years. It can truly be
called an "Eradication System" because it TOTALLY removes iron, sulfur and manganese.
Properly sized, an OXi-Gen Hydrogen Peroxide System from US WATER is THE MOST
EFFECTIVE METHOD for removing iron, rust, sulfur, hydrogen sulfide and manganese and the
rotten-egg odor from your water supply. Hydrogen Peroxide is not a hazardous chemical - to
the contrary, hydrogen peroxide (H2O2) is composed of the elements of water: Hydrogen and
Oxygen. There is nothing foreign or chemical added to the water supply. Unlike chlorine,
hydrogen peroxide requires no contact time and the reaction (oxidation of iron, rust, sulfur,
manganese and hydrogen sulfide) is immediate. The Oxi-Gen Hydrogen Peroxide System is
the answer to practically any iron, rust, sulfur, hydrogen sulfide and manganese problem, and
is backed with our 90-Day 100% Satisfaction Guarantee. US Water Systems guarantees 100%
iron, manganese and sulfur removal with its OXiGEN System which utilizes Hydrogen Peroxide
or H2O2.
Sizing is based upon number of bathrooms
1 Bathroom - 5 GPM
2 Bathrooms - 8 GPM
3 Bathrooms - 10 GPM
4 Bathrooms - 12 GPM
5 Bathrooms - 15 GPM
6 Bathrooms - 20 GPM
Hydrogen peroxide or H2O2 is a powerful, yet versatile oxidant that is both safe and effective.
Consider the H2O2 advantages and you’ll know why this is the ONLY sure way to eradicate
iron, manganese and sulfur.
Powerful - H2O2 is one of the most powerful oxidizers known and is much stronger than
chlorine, chlorine dioxide, and potassium permanganate.
Safe - H2O2 is formed by the action of sunlight on water and is a natural purification system for
our environment. Consequently, H2O2 has none of the problems of gaseous release or
chemical byproducts that are associated with other chemical oxidants. And since H2O2 is
totally miscible with water, it reverts back to hydrogen and oxygen after the reaction is
complete.
Versatile - Hydrogen Peroxide is lethal to iron, sulfur and manganese. PERIOD!
Selective - In itself, H2O2 is a fantastic oxidizer, much better than chlorine and potassium
permanganate. It poses no health hazard and ERADICATES 100% OF THE IRON, SULFUR
OR MANGANESE – ALL THE TIME – GUARANTEED!
Consult one of water specialists for higher flow rates. US Water offers OXi systems up to 100
GPM and can custom design them at no extra charge. Call us at 800-608-USWA or e-mail us
at info@uswatersystems.com .
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Installation, Operation and Maintenance Manual
Oxi-Gen Oxi-2P,3P,4P, 5P & 6P System
How Your Oxi-Gen Water Treatment System Works
The Oxi-Gen iron, sulfur and manganese eradication system uses Hydrogen Peroxide (H2O2)
to oxidize contaminants in your water source. The chemical name for hydrogen peroxide is
H2O2. As you can see it is very similar to water (H2O) but with one additional oxygen
molecule. Hydrogen peroxide is injected into the water stream proportionally. The chemical
injection control panel will engage the pump based on the flow rate of the feed source water
and the settings on the pump control.
When water is being used the water meter on the injection panel sends a pulse to the pump
control to engage the pump. So when large amounts of water is being used the pump will run
more frequently during the usage period than in times when a small amount of water is being
used.
When hydrogen peroxide is injected into the water stream, it oxidizes the iron, sulfur and
manganese from solution. This reaction is immediate. When these contaminants are oxidized
with hydrogen peroxide (H2O2) the extra oxygen molecule oxidizes the contaminants and the
by product is H2O (water). This is much safer than using chlorine in that chlorine can cause
other problems in the water stream such as chloramines and trihalomethanes (THM’s).
Once the water has been injected with hydrogen peroxide it passes through the backwashing
carbon filter. The backwashing carbon filter uses catalytic carbon to act as a “catalysis” to
remove the oxidized contaminants. As the water passes through carbon filter the oxidized
contaminants are removed from the water and collected on the carbon media. Once the water
has passed through the carbon filter the water is iron, sulfur and manganese free!
The carbon filter will need to be backwashed on a frequency (in days) to flush out the collected
contaminants. The frequency varies on each system depending on the contaminant level.
Please use the following table as a guideline for backwash frequency combining iron, sulfur
and manganese values (these are baseline values and actual frequency may vary);
Combined Contaminant Level Days Between Backwashes
1-3 ppm Combined 3 Days
Catalytic Carbon Backwash Frequency
3-6 ppm Combined 2 Days
>6 ppm Combined 1 Day
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Installation, Operation and Maintenance Manual
Oxi-Gen Oxi-2P,3P,4P, 5P & 6P System
System Components
Stenner Proportional Injection System Specifications
The Stenner Proportional Injection System delivers precise dosing
proportional to the system's flow rate based on water volume.
The Stenner system is perfectly suited for constant pressure (variable speed) well pumps, poultry and
livestock houses, irrigation, systems with demand based backup wells and any application with varying
flow rates
The primary components are the Stenner Pump Control Module, Stenner Classic Series Fixed Output Pump and a
dry contact pulsing Water Meter. The Stenner Pump Control Module is a time adjusted controller that powers the
pump. A pulsing water meter sends a signal to the Stenner PCM which actuates the pump to deliver the desired
dose based on water volume. The Stenner PCM has a locking dial to assure the accuracy of the dosage. The
Stenner Proportional Injection System can be utilized to inject any number of chemicals including chlorine,
hydrogen peroxide, polyphosphate, Rid-O-Rust and many other chemicals.
The Stenner Proportional Injection System includes brackets to easily mount the panel to the wall for timely
installations and equipment accessibility. It is completely "plug and play." Simple to install, even simpler to set.
Available in 120V, accommodates 3/4" or 1" piping. Just plug into any electrical outlet, intercept a 3/4" or 1" line
and connect it and you are done. It's that simple.
Flows up to 22 GPM
Panel & panel fittings: Polyethylene
Mounting hardware: Stainless steel
Piping and associated fittings: PVC
Water meter: bronze
Filter: PVC with polycarbonate cover and two polyester screens 30 and 100 mesh
Note: Connections are socket weld union ¾” connections
Dimensions: 36 x 23 x 11 in.
Shipping Weight: 31 lbs
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Installation, Operation and Maintenance Manual
System Components
Stenner Proportional Injection System Installation Instructions
Note: If there is sediment in the water, it should be removed prior to the injection system using a pleated filter and
or multi-media filter. Sediment will clog the injection panel filter and could damage the water meter and pump in
extreme cases.
IMPORTANT!
Key for optimum performance:
READ THE MANUALS for the Pump, PCM, Filter and Water Meter for proper safety and
complete operation instructions.
1. Select a dry location to mount panel to avoid water intrusion. When selecting the location,
note the water flow direction as indicated on the filter of the panel flow assembly. Location
should allow mounting hardware to be anchored into studs or concrete to support the
weight of the panel.
2. Isolate and depressurize the water system.
3. The length of the panel's slip socket connections clearance required is 31 1/4". For existing
water systems cut necessary length of pipe to insert panel.
NOTE: Two 1" to 3/4" reducer couplings are included in the accessory kit to allow unit to adapt to 1" piping
systems.
4. Mark location of lag bolt holes 12 3/8" above center line of the horizontal pipe.
5. Secure wall mount bracket to wall studs using the included lag bolts or other suitable
hardware. Hang panel on to wall mount bracket.
6. Glue stubbed cut pipe into slip socket. After glue is cured, hand tighten the union
connections.
7. Install one of the provided filter screens with o-ring into the filter body. For high turbidity
water, use the more porous screen (30 mesh). Install filter cover hand tight. Close ball valve
on filter cover.
8. Drill a 1/4” hole in the top of the solution tank and feed the 1/4” tubing through the hole.
Pull the end inside the tank out the fill hole and push the weighted strainer on the end of the
tubing. Now lower the weighted strainer so that it is about 3/4” off the bottom of the tank.
Connect the other end of the 1/4” tubing to the suction side of the pump (port closest to the
pump mount). DO NOT use wrenches or threading tape. Connection needs to be finger
tightened. Pour the Hydrogen Peroxide in the tank.
9. Attach discharge tubing into injection fitting with the remaining nut and ferrule.
10. Priming of Pump (Set PCM to 50)
a. Remove the four screws on the power cord cover and disconnect the pump power cord
from the PCM and plug into a 120V outlet or leave cover on and run a temporary extension
cord to the male end of the pump cord.
b. Turn pump power switch on and observe the chemical being drawn from the solution tank.
c. When chemical reaches the injection point turn pump off.
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