Furuno GP-90 User Manual

INSTALLATION MANUAL
Back
GPS NAVIGATOR
GP-90
1. EQUIPMENT LIST ............................................................................................1
2. DISPLAY UNIT..................................................................................................2
3. ANTENNA UNIT................................................................................................3
4. WIRING .............................................................................................................5
5. INITIAL SETTINGS...........................................................................................7
7. TAPING ANTENNA UNIT GPA-018S ............................................................. 19
PACKING LISTS & INSTALLATION MATERIALS........................................... A-1
OUTLINE DRAWINGS...................................................................................... D-1
INTERCONNECTION DIAGRAM ......................................................................S-1

SAFETY INSTRUCTIONS

WARNING
Do not work inside the equipment unless totally familiar with electrical circuits.
Hazardous voltage which can cause electrical shock, burn or serious injury exists inside the equipment.
Turn off the power at the mains switchboard before beginning the installation. Post a sign near the switch to indicate it should not be turned on while the equip­ment is being installed.
Fire, electrical shock or serious injury can result if the power is left on or is applied while the equipment is being installed.
CAUTION
Ground the display unit to prevent loss of sensitivity
and mutual interference.
Confirm that the power supply voltage is compatible with the voltage rating of the equipment.
Connection to the wrong power supply can cause fire or equipment damage. The voltage rating appears on the label at the rear of the display unit.
Use the correct fuse.
Use of a wrong fuse can cause fire or equipment damage.
Keep the following compass safe distances:
Standard Steering Display unit 0.45 m 0.30 m

1. EQUIPMENT LIST

Standards
Name Type Q'ty
Mass
(kg)
GPA-017S
Antenna Unit
GPA-018S GPA-019S
Display Unit
Materials Spare Parts SP20-00500 1 set
GP-90-N Without Beacon RX GP-90-A CP20-01900 With Antenna Cable Installation CP20-01950
1
1 2.2
1 set
For DGPS
With Beacon RX See lists at end of manual.
Options
Name Type Code No. Remarks
Flush Mount Kit S OP20-24 004-393-000 Flush Mount Kit F OP20-25 004-393-280
CP20-01700 004-372-110 CP20-01701+30 m cable
Antenna Cable Set
Antenna Cable Assy. TNC-PS-3D-15 000-133-670 15 m Right Angle Antenna Base L-Type Antenna Base No.13-QA310 000-803-240 Handrail Antenna Base No.13-RC5160 000-806-114 Mast Mount Kit CP20-01111 004-365-780
Cable Assy
Beacon Receiver Set
Rectifier PR-62
DGPS Beacon Receiver Whip Antenna FAW-1.2 000-130-046 1.2 m
CP20-02700 004-381-160 CP20-02701+30 m cable CP20-01710 004-372-120 CP20-01701+50 m cable CP20-02710 004-381-170 CP20-02701+
No.13-QA330 000-803-239
MJ-A6SPF0011-050 (03S9202) MJ-A6SPF0011-100 (03S9226) MJ-A7SPF0003-050 (20S0241) MJ-A6SPF0003-050C (20S0093) MJ-A6SPF0012-050C (64S4073) MJ-A6SPF0012-100C (64S4071) OP20-32-1 000-041-018 With GPA-018S OP20-32 000-041-019 With whip antenna and OP20-32-1 OP20-33 000-041-596 With GPS-019S OP20-34 000-041-598 Without whip antenna
GR-80 -
000-132-244 Cross Cable 5m, 6p-4p
000-132-336 Cross Cable 10m, 6p-4p
000-136-730-01 5m, For DATA4
000-154-054-10 5m
000-154-053-10 Cross cable 5m
000-154-037-10 Cross cable 10m
000-013-485 For 100VAC mains 000-013-486 For 220VAC mains
For display unit.
For antenna unit.
Remarks
Without Antenna Cable
50 m cable
1

2. DISPLAY UNIT

The display unit can be installed with either of four methods as shown below. Refer to the outline drawing at the end of manual.
Locate the unit away from exhaust pipes and vents.
The mounting location should be well ventilated.
Mount the unit where shock and vibration are minimal.
Keep the display unit away electromagnetic field generating equipment such as motor,
generator.
Allow sufficient maintenance space and a sufficient slack in cables for maintenance and
repair.
Table Top and Overhead Mounting
T ABLE TOP OVERHEAD
Display unit mounting methods
Flush mounting type F
An optional flush mount kit type F is required. For details, see outline drawing at end of manual.
Name Type Code No.
Flush Mount Kit F OP20-25 004-393-280
Flush mounting type S
An optional flush mount kit type S is required. For details, see outline drawing at end of manual.
Name Type Code No.
Flush Mount Kit S OP20-24 004-393-000
2

3. ANTENNA UNIT

Mounting

Install the antenna unit referring to the installation diagram at end of manual. When selecting a mounting location for the antenna unit, keep in mind the following points.
Select a location out of the radar beam. The radar beam will obstruct or prevent reception
of the GPS satellite signal.
Be sure the location offers a clean line-of-sight to satellite. Objects within line-of-sight to
a satellite, for example, a mast or funnel, block reception and cause prolonged acquiring time or interruption of position fix.
Mount the unit as high as possible. Mounting the antenna as high as possible keeps it free
of water spray, which can intercept reception of GPS satellite signal, if water spray is frozen.
The antenna unit GPA-018S must be grounded. Connect ground wire of 1.25 sq or larger
(local supply) between the antenna unit and a stainless steel screw fastened to the mast.
The antenna unit GPA-018S must be taped. See chapter 7 for instructions.

Extending Antenna Cable Length

The standard cable is 15m long. 30m and 50m long extension cable sets are optionally available.
!Extension cable line-up
Fabricate the end of antenna cable and attach the coaxial connector. Details are shown on next page.
GPA-019S
20cm
Antenna Unit
GPA-018S GPA-017S
Conversion Cable Assy.
Antenna Cable
1 m
For CP20-01700, CP20-01710
TNCP-NJ
For CP20-02700, CP20-02710
30 m or 50 m 1 m
Antenna Cable
30 m or 50 m
Cable length
30 m
50 m
Fabricate locally. (See the next page.)
OR
Conversion Cable Assy.
Fabricate locally. (See the next page.)
Necessary parts
1 m
CP20-01700 CP20-02700 CP20-01710 CP20-02710
: Connector
Code no.
004-372-110 004-381-160 004-372-120 004-381-170
To display unit
To display unit
Extension Cable Line-up
!Waterproofing the connector
Wrap connector with vulcanizing tape and then vinyl tape. Bind the tape end with cable-tie.
How to waterproof the connector of the antenna cable
3
3. ANTENNA UNIT
How to attach the N-P - 8DFB connector
Outer Sheath
Armor
Inner Sheath Shield
50
30
Remove outer sheath and armor by the dimensions shown left. Expose inner sheath and shield by the dimensions shown left.
Cover with heat-shrink tubing and heat.
30
Clamp Nut
Gasket (reddish brown)
Trim shield here.
Insulator
10
Clamp
Aluminum Foil
Cut off insulator and core by 10mm.
Twist shield end.
Clip on clamp nut, gasket and clamp as shown left.
Fold back shield over clamp and trim.
Cut aluminum foil at four places, 90° from one another.
4
Fold back aluminum foil onto shield and trim.
Trim aluminum tape foil here.
Clamp Nut
Solder through the hole.
1
5
Pin
Shell
Expose the insulator by 1mm.
Expose the core by 5mm.
Slip the pin onto the conductor. Solder them together through the hole on the pin.
Insert the pin into the shell. Screw the clamp nut into the shell. (Tighten by turning the clamp nut. Do not tighten by turning the shell.)

4. WIRING

The figure below shows the connection of cables on rear of display unit.
CAUTION
Ground the display unit to prevent loss of sensitivity and mutual interference.
Antenna Unit
GPA-019S
20cm
GPA-018S GPA-017S
External Equipment
Rear of Display Unit
DATA1
ANT
DATA2
DATA3
DATA4
Black Red
Ground
INPUT
+
12~24 VDC
FUSE 2A
Connection of cables on display unit
5
4. WIRING
Grounding
The display unit contains several CPUs. While they are operating, they radiate noise, which can interfere with other radio equipment. Ground the unit as follows to prevent it.
The grounding wire should be 1.25sq or larger.
The grounding wire should be as short as possible.
External Equipment
The DATA1, DATA2, and DATA3 ports are used to connect an external equipment such as autopilot, remote display, navigation equipment. Refer to the interconnection diagram on page S-1 for connection of DATA1, DATA2 and DATA 3 port. The DATA4 port is used to connect NMEA equipment, IBM-PC or DGPS beacon receiver as follows;
Connection of DATA4 port
In case of RS-422 Level
DATA4
TD-A TD-B RD-A RD-B
S·G
1 2 3 4 5 6 7
In case of RS-232C Level
DATA4
1 2
RD NC SD S·G
3 4 5 6 7
RS-422 level IBM PC Beacon Receiver NMEA equipment
RS-232C level IBM PC Beacon Receiver NMEA equipment
NOTE: See page 15 for selection of input/output signal.
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5. INITIAL SETTINGS

Checking Operation

1. Turn on the GP-90.
2. Confirm that "OK" and "BEACON RCVR INSTALLED" are displayed on the self-test display.
PROGRAM MEMORY =OK SRAM =OK Internal Battery
=OK
BEACON RCVR INSTALLED DATA 3: DATA OUTPUT
Confirm that "BEACON RCVR INSTALLED" is displayed when DGPS function is provided.
Self-test display at equipment start up
3. Press [MENU ESC], [8] and [1]. Confirm that "BEACON OK" is displayed.

DGPS Setup

The default setting is "manual".
Automatic DGPS setup
The beacon receiver (GR-7000A) can automatically select optimum reference station by feeding GP-90’s position data. If it takes more than 5 minutes to fix DGPS position at the automatic mode, switch to manual mode. Use the manual mode when an external beacon receiver has no automatic function of station selection.
1. Press [MENU ESC], [9] and [7] to display the DGPS SETUP menu.
WAAS/DGPS SETUP
MODE
WAAS SEARCH
CORRECTIONS DATA SET 00 DGPS Station
Freq.
Baud Rate
GPS
Auto Man (GEO= )___
Auto
288.0kHz
Man
200 bps
(ID= )
___
These items appear when "Man" is selected.
:Select
ENT: Enter MENU: Escape
Figure 5-1 DGPS SETUP menu
2. Press S or T to select DGPS MODE and press W to select “INT BEACON”.
3. Press
4. Press
S or T to select DGPS Station. W to select Auto.
7
5. INITIAL SETTINGS
5. Press the [NU/CU ENT] key.
6. Press the [MENU ESC] key.

Manual DGPS setup

Enter four digit ID number, frequency and baud rate of station.
1. Press [MENU ESC], [9] and [7] to display the DGPS SETUP menu.
2. Press
3. Press
4. Press
5. Enter four digit ID number. You can clear an entry by the [CLEAR] key.
If there is no ID number, press the [NU/CU ENT] key.
6. Press the [NU/CU/ENT] key.
If the number entered is invalid, the buzzer sounds and the message "INVALID ID" appears on the display for three seconds.
7. Enter frequency in four digits (283.5 kHz to 325.0 kHz).
8. Press the [NU/CU ENT] key. "Baud Rate" appears in reverse video.
9. Press
10. Press the [MENU ESC] key.
S or T to select DGPS MODE and press W to select “INT BEACON”. S or T to select DGPS Station. W to select Man.
W or X to select baud rate; 25, 50, 100 or 200bps.

DGPS Operation checking

1. Press [MENU ESC] and [7].
2. Press [
MENU:Escape
] several times to display the following.
Jan 21 2005 23:59’59" U
DGPS INTEGRITY STATUS
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
NAME:
ID: 274 Bit Rate: 200 bps
Sig Strength: 83 dB
DGPS DATA: Good BEACON STATION:
:STATION MESSAGE
Beacon signal status Reference station status
DGPS signal strength This value is between 1and 84.
The higher the value, the stronger the signal. If a noise appears at reception band width, the value becomes bigger.
SNR: 21 dB
Good
D3D 100m SAFE
Health: 0 Freq: 323.0 kHz
Signal to noise ratio This value is between 1 to 22. The higher
the value, the better the reception of beacon signal. When this value is less than 20, the error is included in the correction data. In this time, position fixing is done by using past position data. When the ship is in the service area of a beacon station, this value should be 21 or
22. If not, check as follows.
Check the grounding.
Check the radar beam interference.
Check the noise of power generator of
the ship.
8
Figure 5-2
5. INITIAL SETTINGS

Input/Output Setting

The GP-90 can output navigation information to external equipment. For example, it can output position data to a radar or echo sounder for display on their display screen. You can convert a Loran Plotter to a GPS Plotter with position data from the GP-90.
Before selecting data to output, confirm what data the external equipment requires. Output necessary data only. Outputting unnecessary data can cause receiving problems at the external equipment.
Talker
All data transmitted by marine electronics equipment is prefixed with a two-character code which tells external equipment what equipment is transmitting data. This two-character code is called the talker. The GP-90 contains the talkers GP, LC and DE.
Because GPS is a relatively new system some early model equipments do not recognize the GP talker name. In this case transmit data using a conventional talker, which equipment recognizes, such as Loran C.
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