Furuno GP-1650WF, GP-1650WDF, GP-1850WF, GP-1850WDF Installation & Maintenance

PRINTED IN JAPAN
COLOR GPS/PLOTTER/SOUNDER COLOR DGPS/PLOTTER/SOUNDER
GP-1650WF GP-1650WDF
9-52 Ashihara-cho,9-52 Ashihara-cho, Nishinomiya, JapanNishinomiya, Japan
Telephone :Telephone : 0798-65-21110798-65-2111 Telefax :Telefax : 0798-65-42000798-65-4200
FIRST EDITION :FIRST EDITION :AUG.AUG. 20022002
Printed in JapanPrinted in Japan
A
ll rights reserved.
A
ll rights reserved.
PUB.No.PUB.No. IME-44242-AIME-44242-A
*00080936300**00080936300*
*00080936300**00080936300*
(( TENITENI ))
GP-1650WF/1650WDFGP-1650WF/1650WDF
* 0 0 0 8 0 9 3 6 3 0 0 ** 0 0 0 8 0 9 3 6 3 0 0 *
*IME44242A00**IME44242A00*
*IME44242A00**IME44242A00*
* I M E 4 4 2 4 2 A 0 0 ** I M E 4 4 2 4 2 A 0 0 *
i
SAFETY INSTRUCTIONS
Safety Instructions for the Installer
WARNING
WARNING
Do not work inside the equipment unless totally familiar with electrical circuits.
Hazardous voltage which can shock, burn or cause serious injury exists inside the equip­ment.
Turn off the power at the mains switchboard before beginning the installation. Post a sign near the switch to indicate it should not be turned on while the equip­ment is being installed.
Fire, electrical shock or serious injury can result if the power is left on or is applied while the equipment is being installed.
Ground the equipment to prevent electrical shock and mutual interference.
Confirm that the power supply voltage is compatible with the voltage rating of the equipment.
Connection to the wrong power supply can cause fire or equipment damage. The voltage rating appears on the label at the rear of the display unit.
Use the correct fuse.
Use of a wrong fuse can cause fire or equipment damage.
Keep the following compass safe distance.
Standard Steering Display unit 0.8 m 0.5 m
CAUTION
CAUTION
When handling the transducer cable, keep in mind the following points. Keep the cable away from oil and fuel. Keep the cable away from the place where it may be damaged during the installation. Do not paint the cable.
The sheath of the transducer cable is made of chlonophrene rubber (or vinil chloride). Therefore, do not paint the seath with organic liquid (such as toluene) since it may harm the seath.
CAUTION
CAUTION
ii
TABLE OF CONTENTS
SYSTEM CONFIGURATION................................................................................iii
EQUIPMENT LISTS .............................................................................................iv
1. INSTALLATION .............................................................................................1-1
1.1 Installation of Display Unit............................................................................................1-1
1.2 Installation of Antenna Unit (GP-1650WDF only)..........................................................1-3
1.3 Installation of Tr a nsducers........................................................................................... 1-4
1.4 Installation of Sensors................................................................................................1-19
2. WIRING..........................................................................................................2-1
3. INITIAL SETTINGS........................................................................................3-1
3.1 NMEA Setting .............................................................................................................. 3-1
3.2 Output Data Sentences................................................................................................3-3
3.3 Antenna Height............................................................................................................3-4
3.4 DGPS Setting..............................................................................................................3-5
3.5 External Equipment Setup (Option)..............................................................................3-7
4. INCORPORATION OF DGPS BEACON RECEIVER KIT
(for GP-1650WF)...........................................................................................4-1
PACKING LIST OUTLINE DRAWINGS INTERCONNECTION DIAGRAM SCHEMATIC DIAGRAM
iii
SYSTEM CONFIGURATION
The GP-1650WF/1650 WDF mainly consists of a display unit, a GPS antenna and a dual frequency transducer. A DGPS beacon receiver is pr ovi ded inside the display unit for GP-1650 WDF type. The c har t card drive i n the display unit loads electr onic charts . External equipment which may be connected include water temperature and speed sensors, autopilot, and DGPS beaco n r ec eiver.
Ship's mains 12-24 VDC
External equipment (Autopilot, etc.)
DGPS beacon receiver GP-1650WF only
Antenna unit
Receives signal from GPS satellite and beacon reference station (GP-1650WDF only).
Display unit
Ship's position is calculated in longitude and latitude from signal received from the an­tenna unit and displayed on the screen.
GPA-017 (for GP-1650WF)
GPA-019 (for GP-1650WDF)
Transducer (option)
Temp. sensor (option)
Category of Units Unit Category
Display unit Antenna unit
Exposed to weather Exposed to weather
Transducer Submerged in water
: Local Supply
: Option
Rectifier
RP-62
Ship's mains 100/110/115/220/230 VAC 1 , 50/60 Hz
i
v
EQUIPMENT LISTS
Standard supply
Name Type Code No. Qty Remarks
Display Unit
GP-1650WF -
1
GP-1650WDF -
-
-
Antenna Unit
GPA-017
1
for GP-1650WF
GPA-019 for GP-1650WDF
Spare Parts* SP14-02401 004-374-630
1
Installation Materials*
CP14-05100 000-041-480 1
Accessories*
FP14-02301 004-375-830 1 Hard cover
FP14-02302 004-375-850 1
screws for hanger, screws for flush mount
*: Refer to Pack ing list at the end of this manual.
Optional equipment
Name Type Code No. Remarks
DGPS Beacon Receiver Kit
GR-7000A-1650-10N-019 000-041-650 GPA-019, GR-7000A
GR-7000A-1650-15N-019S 000-041-653
GPA-019S, GR-7000A TBC-PS-3D-15
Antenna cable assy. TNC-PS-3D-15 000-133-670
15 m, for antenna cable extension
Antenna cable Set
CP20-01700 004-372-110
30 m, for antenna cable extension
CP20-01710 004-372-120
50 m, for antenna cable extension
Cable Assy. MJ-A7SPF0003-050 000-136-730-01
Mast mount fixture CP20-0111 004-365-780
Right-angle antenna base
No.13-QA330 000-803-239
for antenna unit mountingL-angle antenna base No.13-QA310 000-803-240
Antenna base for rail mounting
No.13-RC5160 000-806-114
GPA-019S -
-
for GP-1650WDF
GPA-017S for GP-1650WF
Antenna Unit
EQUIPMENT LISTS
v
Optional equipment (con’t)
Name Type Code No. Remarks
Rectifier
PR-62
000-013-484 for 100 VAC
With 8 m cable transom mount
520-5PSD
000-015-204
Transducer
ST sensor
Inner hull Kit S
520-5PWD
000-015-126
Thru-hull type
ST-02MSB
000-137-986
With 8 m cable, thru-hull type
ST-02PSB
000-137-987
22S0191
000-802-598
Temperature sensor
Dual frequency Transducer
T-02MTB
000-040-026
T-02MSB
000-040-040
Converter Connector
02S4147
000-141-082
T-03MSB
000-040-027
525ST-MSD
000-015-263
525ST-PWD
000-015-261
With 8 m cable and water proof connector
520-5MSD
000-015-212
000-013-485 for 110 VAC
000-013-486 for 220 VAC
000-013-487 for 230 VAC
6P-6P, 10 m
6P-6P, 10 m, for autopilot
6P-6P, 5 m
6P-4P, 5 m
6P-4P, 10 m
Cable Assy.
MJ-A6SPF0012-100 000-133-817
MJ-A6SPF0007-100 000-125-237
MJ-A6SPF0012-050 000-134-424
MJ-A6SPF0011-050 000-132-244
MJ-A6SPF0011-100 000-132-336
RAM Card 00RAM02MC-004 004-371-790 2MB
C-MAP modification kit
1650/1850-MAP 004-376-420
EQUIPMENT LISTS
vi
This page is intenti onally lef t blank.
1-1
1. INSTALLATION
1.1 Installation of Display Unit
Mounting considerations
The display unit can be installed on a tabletop, on t he overhead or flush mounted in a console or panel.
OverheadTabletopHard Cover
Tabletop, overhead mounting m ethods
When selecting a mounting l oc ation for the display unit keep the following in mi nd:
Keep the displ ay unit out of direct sunlight.
The temperature and humidity should be moderate and stable.
Locate the unit away fr om ex haus t pipes and vents.
The mounting locati on should be well ventilated.
Mount the unit where shock and vibration are m inimal.
Keep the unit away electromagnetic f ield generati ng equipment such as motor, generator.
For maintenance and checking purposes, leave sufficient space at the si des and r ear of the unit and l eav e s lack in cables.
A magnetic compass will be affected if placed too clos e to the display unit. Observe the following compass saf e distances to prevent disturbance t o the magnetic c om pass:
Standard compass: 0.8 meter s St eering compa s s : 0.5 meters
Mounting procedure
Follow t he pr oc edure below to mount the display unit on a tabletop or the ove r head.
T abletop, overhead mounting
1. Fix t he hanger by four pan head screw s 5 X 16.
2. Screw knob bolt s in display unit, s et it to hanger, and tighten k nob bolt s .
3. Attach hard cover to prot ec t LCD.
1. INSTALLATION
1-2
W
A
R
N
I
N
G
Tabletop, overhead mounting of display unit
Flush mounting
Note: Use supplied pan head screws when the thickness of the bulkhead is from 11 to 14
mm. For bulkhead which exceeds 14 mm in thickness the length of the pan head screws should be bulkhead thickness+7.8±1.5 mm. Also the length of B should max. 8mm.
BA
1. Prepare a cutout in the mounting location whose dimensions are as shown in on the next page.
2. Fix the display unit by six pan head screws M4 X 20. Refer to the outline drawing on page D-2.
1. INSTALLATION
1-3
Flush mount
Pan head screws
216±1
164±0.5
4.5
6-R2.25
132±0.5
125±1
Flush mounting of display unit
1.2 Installation of Antenna Unit (GP-1650WDF only)
Mounting considerations
Install the antenna unit referring to the installation diagram on page D-3 or D-4. When selecting a mounting location for the antenna unit, keep in mind the following points:
Select a location out of the radar beam. The radar beam will obstruct or prevent reception of the GPS satellite signal.
The location should be well away from a VHF antenna. A GPS receiver is interfered by a harmonic wave of a VHF antenna.
There should be no interfering object within the line-of-sight to the satellites. Objects within line-of-sight to a satellite, for example, a mast, may block reception or prolong acquisition time.
Mount the antenna unit as high as possible. Mounting the antenna unit as high as possible keeps it free of interfering objects and water spray, which can interrupt reception of GPS satellite signal if the water freezes.
Do not shorten the antenna cable.
If the antenna cable is to be passed through a hole which is not large enough to pass the connector, you may unfasten the connector with a needle nose pliers and 3/8-inch open-end wrench. Refasten it as shown in the figure below after running the cable through the hole.
Center pin (soldered)
Clamp nut
Connector shell
Gasket (reddish brown)Washer
Shield
How to assemble the connect or
1. INSTALLATION
1-4
1.3 Installation of Transducers
Installing the inside-hull mount transducer
Necessary tools
You will need the following tools:
Sandpaper (#100)
Silicone sealant
Silicone grease
Remarks on installation
Do the installation with the boat hauled out of the water.
Turn off the engine while installing the equipment.
Install the transducer in the engine room.
Selecting the mounting location
Keep the following points in mind when selecting a mounting location:
The mounting location should be where the hull is of single-hull thickness and is void of air
or flotation materials other than solid fiberglass between the transducer face and the water.
Do not place the transducer over hull struts or ribs which run under the hull.
Avoid a location where the rising angle of the hull exceeds 15°, to minimize the effect of the
boat’s rolling.
You will finalize the mounting location through some trial and error. The procedure for this is
shown later.
50 cm
50 cm
15 cm
15 cm
1/3
1/2
Transducer mounting location
Centerline
Inside-hul l transducer mounting loc ation
1. INSTALLATION
1-5
Attach ing the tran sducer
1. Clean the transducer face to remove any foreign material. Lightly roughen the transducer face with #100 sandpaper. Also, roughen the inside of the hull where the transducer is to be mounted.
2. Warm the silicone sealant to 40°C before usage to soften it. Coat the transducer face and mounting location with silicone sealant.
Transducer
Silicone Sealant
Coating the t ransducer face with silicone sealant
3. Press the transducer firmly down on the hull and gently twist it back and forth to remove any air which may be trapped in the silicone sealant.
Hull
Silicone sealant
Squeeze out air bubbles.
Attaching transducer to hull wit h s ilicone sealant
1. INSTALLATION
1-6
Observing t he picture
1. Press the [POWER] key to turn on the display unit.
2. Press the [SNDR] key to select the sounder display.
3. Press the MODE/FREQ soft key to display the following window.
MODE/FREQ
AUTO CRUISING AUTO FISHING MANUAL
Mode FREQ s elec tion window
4. Select MANUAL with the cursor pad.
5. Press the RETURN soft key.
6. Press the GAIN soft key to display the gain window.
GAIN
HIGH
LOW
50
Gain window
7. Confirm that the gain is set at 50 (midpoint).
8. Press the RETURN soft key.
9. Press the RANGE soft key.
10. Press ▲ to select “15 ft”.
11. Note the depth seabed.
1. INSTALLATION
1-7
30
°C
20 10
15
0
10
5
0.0
SNDR FUNC
MODE/ FREQ
SHIFT
GAIN
RANGE
GPS 3D 50kHz
10.2
SOUNDER
Video sounder picture
If the bottom is displayed in reddish brown and the depth indication appears the mounting locati on is suitable. You can leave the transducer in position.
If the bottom is not displayed in reddish br own, the mounting locati on is unsuitable. Relocate the transducer a nd do the following.
1. Press the [P OWER] key to turn off the power.
2. Gently dismount the tr ans duc er with piec e of wood.
3. Do steps 1 t hr ough 5 in the pre vi ous procedure. Repeat until a suit able location is found.
Final preparation
Support t he transducer with a piece of wood to keep it in place while it is drying. Let the transducer dr y 24 – 72 hours.
1. INSTALLATION
1-8
Installing the thru-hull mount transducer
Transducer mounting location
This type of mounting provides the best performance of all, since the transducer protrudes from the hull and the effect of air bubbles and turbulence neat the hull skin is reduced. When the boat has a keel, the transducer should be at least 30 cm away from it. Typical through hull mountings are shown in the figure on the next page.
The performance of the video sounder is directly related to the mounting location of the transducer, especially for high-speed cruising. The installation should be planned in advance, keeping the standard cable length (8 m) and the following factors in mind.
Air bubbles and turbulence caused by movement of the boat seriously degrade the sounding capability of the transducer. The transducer should, therefore, be located in a position where water flow is the smoothest. Noise from the propellers also adversely affects performance and the transducer should not be mounted nearby. The lifting strakes are notorious for creating acoustic noise, and these must be avoided by keeping the transducer inboard of them.
The transducer must always remain submerged, even when the boat is rolling, pitching or up on a plane at high speed.
A practical choice would be somewhere between 1/3 and 1/2 of the boat’s length from the stern. For planning hulls, a practical location is generally rather far astern, so that the transducer is always in water regardless of the planning attitude.
Transducer outline drawings
22
120
30
68 87
68
120
28
24
520-5PSD (option) 520-5MSD (option)
Ship's bow
All dimensions in millimeters
Transducer outline drawings
1. INSTALLATION
1-9
Acceptable transd ucer mounting location
Deep-V hull
• Position 1/2 to 1/3 length of the hull from stern.
• 15 to 30 cm off center line (inside first lifting strakes.)
Transducer mounting loc ation on deep-V hull
High speed V-planning hull
Within the wetted bottom area
Deadrise angle within 15°
Transducer mounting loc ation on high sp eed V-planning hull
T ypical through-hull mount transducer installations
Flat washer Rubber washer
Fairing block
Hull bottom
Hull bottom
Deep-V hull Flat hull
Typical through-hull mount transducer install a tions
1. INSTALLATION
1-10
Procedure for installing the thru-hull mount transducer
1. With the boat hauled out of the water, mark the location selected for mounting the transducer on the bottom of the hull.
2. If the hull is not level within 15° in any direction, faring blocks made out of teak should be used between the transducer and hull, both inside and outside, to keep the transducer face parallel with the water line. Fabricate the fairing block as shown below and make the entire surface as smooth as possible to provide an undisturbed flow of water around the transducer. The fairing block should be smaller than the transducer itself to provide a channel to divert turbulent water around the sides of the transducer rather than over its face.
Bow
Hole for stuffing tube
Upper half
Lower half
Saw along slope of hull.
Constructi on of fairi ng bloc k
3. Drill a hole just large enough to pass the threaded stuffing tube of the transducer through the hull, making sure it is drilled vertically.
4. Apply a sufficient amount of high quality caulking compound to the top surface of the transducer, around the threads of the stuffing tube and inside the mounting hole (and fairing blocks if used) to ensure watertight mounting.
5. Mount the transducer and fairing blocks and tighten the locking nuts. Be sure that the transducer is properly oriented and its working face is parallel to the waterline.
Note: Do not over-stress the stuffing tube and locking nuts through excessive tightening,
since the woodblock will swell when the boat is placed in the water. It is suggested that the nut be tightened lightly at installation and retightened several days after the boat has been launched.
1. INSTALLATION
1-1 1
Installing the transom mount transducer
This type of mounting is very commonly employed, usually on reactively small I/O or outboard boats. Do not use this method on an inboard motor boat because turbulence is created by the propeller ahead of the transducer.
There are two methods of installation: flush with hull (for flat hulls) and projecting from hull (for deep V-hulls).
Flat hull
D
D>50 cm
Deep-V hull
Transom mount transducer m ounting locat ions
Installing the transom mount transducer flush with hull (for flat hulls)
A suitable mounting location is at least 50 cm away from the engine and where the water flow is smooth.
1. Drill four pilot holes in the mounting location.
2. Attach the transducer to the bracket with tapping screws (supplied).
3. Adjust the transducer position so the transducer faces right to the bottom.
Note: If necessary, to improve water flow and minimize air bubbles staying on the
transducer face, incline the transducer about 5° at the rear. This may require a certain amount of experimentation for fine tuning at high cruising speeds.
4. Fill the gap between the wedge front of the transducer and transom with epoxy material to eliminate any air spaces.
No.1
M5 x 14
M5 x 20
M5 x 20
Tape
Transom mount transducer, mounting flush with hull
1. INSTALLATION
1-12
Installing the transom mount transducer projecting from hull (for deep-V hulls)
This method is employed on deep-V hulls and provides good performance because the effects of air bubbles are minimal. Install the transducer parallel with water surface; not flush with hull. If the boat is placed on a trailer care must be taken not to damage the transducer when the boat is hauled out of the water and put on the trailer.
M5 x 20
No. 2
M5 x 14
M5 x 20
Transom mount transducer, projecting from hull
Transducer preparation
Before putting the boat in water, wipe the face of the transducer thoroughly with a detergent liquid soap. This will lessen the time necessary for the transducer to have good contact with the water. Otherwise the time required for complete “saturation” will be lengthened and performance will be reduced.
Do not paint the transducer. Performance will be affected.
Triducer
525ST-MSD
The triducer is designed for thru-hull mounting.
Mounting considerations
When selecting a mounting location keep the following points in mind:
Air bubbles and turbulence caused by movement of the boat seriously degrade the sounding capability of the transducer. The transducer should, therefore, be located in a position where water flow is the smoothest. Noise from the propellers also adversely affects performance and the transducer should not be mounted nearby. The lifting strakes are notorious for creating acoustic noise, and these must be avoided by keeping the transducer inboard of them.
The transducer must always remain submerged, even when the boat is rolling, pitching or up on a plane at high speed.
A practical choice would be somewhere between 1/3 and 1/2 of the boat’s length from the stern. For planning hulls, a practical location is generally rather far astern, so that the transducer is always in water regardless of the planning attitude.
1. INSTALLATION
1-13
φ79 mm
133 mm
2.00"-12 UN threads
φ51 mm
27 mm
7 mm
140 mm
Dimensions pf tri duc er 525S T-MSD
525ST-PWD
The Transom Mount Transducer or TRIDUCER
®
Multisensor with Integral Release Bracket 525ST-PWD is manufactured by AIRMAR Co. These instructions are included with the sensor.
Pre-test fo r speed and temperature
Connect the sensor to the instrument and spin the paddlewheel. Check for a speed reading and the approximate air temperature. If there is no reading, return the sensor to your place of purchase.
Tools and materials needed
Scissors Masking tape Safety goggles Dust mask Electric drill Drill bit for:
Bracket holes: 4mm, #23, or 9/64”
Fiberglass hull: chamfer bit (preferred),
6mm, or 1/4” Transom hole: 19mm or 3/4” (optional) Cable clamp holes: 3mm or 1/8”
Screwdrivers Straight edge
1. INSTALLATION
1-14
Marine sealant Pencil Zip-ties
Water-based antifouling paint (mandatory in salt water).
Mounting location
To ensure the best performance, the sensor must be submerged in aeration-free and turbulence-free water. Mount the sensor close to the centerline of the boat. On slower heavier displacement hulls, positioning it farther from the centerline is acceptable.
Allow adequate space above the bracket for it to release and rotate the sensor upward.
Height
Height without speed sensor 191mm (7-1/2") Height with speed sensor 213mm (8-1/2")
Height req uired at mount ing location
Note 1: Do not mount the sensor in an area of turbulence or bubbles: near water intake or
discharge openings; behind strakes, struts, fittings, or hull irregularities; behind eroding paint (an indication of turbulence).
Note 2: Avoid mounting the sensor where the boat may be supported during trailering,
launching, hauling, and storage.
Note 3: For single drive boat, mount on the starboard side at least 75 mm
(3”) beyond the swing radius of the propeller.
75 mm(3") minimum beyond swing radius
Mounting loc ation on single drive boat
Note 4: For twin drive boat, mount between the drives.
1. INSTALLATION
1-15
Instal lation of bracket
1. Cut out the installation template shown on the left.
2. At the selected location, position the template, so the arrow at the bottom is aligned with
the bottom edge of the transom. Being sure the template is parallel to the waterline, tape it in place.
P66 Installation template
for starboard side of boat
Drill at locations labeled "B"
for the following transom angles:
16° through 22°
Drill at locations labeled "A"
for the following transom angles:
2° through 15°
Align arrow with bottom of transom
AA A
BB B
Align template vertically.
Deadrise angle
Slope of hull parallel to waterline
Align template arrow with bottom edge of transom.
Positi oning the tem plate
Warning: Always wear safety goggles and a dust mask.
3. Using a 4 mm, #23, or 9/64” bit, drill three holes 22 mm (7/8”) deep
at the locations indicated. To prevent drilling too deeply, wrap masking tape around the bit 22 mm (7/8”) from the point.
Fibergl ass hull: Minimize surface cracking by chamfering the gelcoat. If a chamfer bit
or countersink bit is not available, start drilling with a 6mm or 1/4” bit to a depth of 1 mm (1/16”).
4. If you know your transom angle, the bracket is designed for a standard 13° transom
angle. 11°-18° angle: No shim is required. Skip to step 3 in “Adjusting”. Other angles: The shim is required. Skip to step 2 of “Adjusting”.
If you do not know the transom angle, temporarily attach the bracket and sensor to the transom to determine if the plastic shim is needed.
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