Furuno 851 MARK-2 User Manual

Installation Manual
MARINE RADAR MODEL 851 MARK-2
SAFETY INSTRUCTIONS...........................................................................................i
SYSTEM CONFIGURATION .....................................................................................iii
EQUIPMENT LISTS...................................................................................................iv
1. MOUNTING ........................................................................................................1-1
1.1 Mounting Methods for Antenna Unit........................................................................................1-1
1.2 Fixing Holes in Mounting Platform...........................................................................................1-2
1.4 Mounting the Antenna Unit......................................................................................................1-3
1.5 Connecting the Signal Cable...................................................................................................1-7
1.6 Mounting Methods for Display Unit........................................................................................1-10
1.7 Mounting the Display Unit......................................................................................................1-11
2. WIRING...............................................................................................................2-1
2.1 Connections.............................................................................................................................2-1
2.2 Input/Output Data List..............................................................................................................2-3
2.3 Attaching OPTION Connector .................................................................................................2-4
2.4 Connection of two NMEA equipments.....................................................................................2-6
2.5 Installation Check List..............................................................................................................2-7
3. ADJUSTMENTS.................................................................................................3-1
3.1 Checking magnetron heater voltage........................................................................................3-1
3.2 Initial Adjustment of Picture .....................................................................................................3-2
3.3 Displaying the Installation Menus............................................................................................3-3
3.4 Entering Initial Settings............................................................................................................3-4
3.5 Heading Alignment.......................................................................................................................3-5
3.6 Sweep Timing..........................................................................................................................3-6
PACKING LIST ....................................................................................................... A-1
OUTLINE DRAWINGS............................................................................................ D-1
INTERCONNECTION DIAGRAM .......................................................................... S-1
SCHEMATIC DIAGRAMS........................................................................................S-2
A
(
C
9-52, Ashi hara-cho, Nishinomiya, Japan
Telephone: 0798-65-2111 Telefax: 0798-65-4200
ll rig hts reserved.
Printed in Japan
Your Local Agent/Dealer
FIRST EDITION : JUL. 2000 D : SEP. 4, 2001
PUB. No. IME-34900-D
YOSH)
MODEL 851 MARK-2

SAFETY INSTRUCTIONS

WARNING
Radio Frequency Radiation Hazard
The radar antenna emits electromagnetic radio frequency (RF) energy which can be harmful, particularly to your eyes. Never look directly into the antenna aperture from a close distance while the radar is in operation or expose yourself to the transmitting antenna at a close distance.
Distances at which RF radiation levels of 100 and 10 W/m below.
Note: If the antenna unit is installed at a close distance in front of the wheel house, your administration may require halt of transmission within a certain sector of antenna revolution. This is possible Ask your FURUNO representative or dealer to provide this feature.
Type
MODEL 851
MARK-2
Radiator
type
XN10A
Distance to
100 W/m
point
0.2 m
2
exist are given in the table
2
Distance to
Worst case 3.0 m
10 W/m
point
2
i
WARNING
WARNING
Do not open the equipment unless totally familiar with electrical circuits and service manual.
ELECTRICAL
SHOCK
HAZARD
Construct a suitable service platform from which to install the antenna unit.
Serious injury or death can result if some­one falls from the radar antenna mast.
Only qualified personnel should work inside the equipment.
Wear a safety belt and hard hat when working on the antenna unit.
Serious injury or death can result if someone falls from the radar antenna mast.
Be sure that the power supply is compatible with the voltage rating of the equipment.
Connection of an incorrect power supply can cause fire or equipment damage. The voltage rating of the equipment appears on the label above the power connector.
Use only the specified power cable.
Fire or equipment damage can result if a different cable is used.
CAUTION
Ground the equipment to prevent electrical shock and mutual interference.
Turn off the power at the mains switch­board before beginning the installation.
Fire, electrical shock or serious injury can result if the power is left on or is applied while the equipment is being installed.
Turn off the radar power switch before servicing the antenna unit. Post a warn­ing sign near the switch indicating it should not be turned on while the antenna unit is being serviced.
Prevent the potential risk of someone begin struck by the rotating antenna and expo­sure to RF radiation hazard.
Observe the following compass safe distances to prevent deviation of a magnetic compass:
Standard Steering compass compas
Display unit
Antenna unit
Use the proper fuse.
Use of a wrong fuse can result in fire or permanent equipment damage.
0.70 m 0.50 m
1.00 m 0.75 m
ii

SYSTEM CONFIGURATION

Antenna Unit
XN10A-RSB-0070-065
Navigation
IEC 61162* (In/Out)
device
Gyro­compass
*Equivalent to NMEA 0183
Option
Gyro Converter
AD-100
Intergrated Heading
Sensor PG-1000
Display Unit
RDP-117-5-M2
Ship's mains
12-24 VDC
Remote Display FMD-811
External Alarm Buzzer OP03-169
Rectifier RU-3423
Ship's mains 100/110/115/ 200/220/230 VAC 1φ, 50/60Hz
iii

EQUIPMENT LISTS

Standard Supply
Name Type Code No. Qty Remarks
Antenna Unit XN10A-RSB-0070-065 1 Display Unit RDP-117-5-M2 1
CP03-21500 000-087-747
CP03-21510 000-087-748
Installation Materials
Accessories FP03-05900 008-462-050 1 set Spare Parts SP03-12100 000-086-964 1 set
CP03-21520 000-087-749
CP03-21530 000-087-750
CP03-21540 000-086-548
Select
one
Optional Supply
Name Type Code No. Qty Remarks
External Buzzer OP03-169 1 Rectifier RU-3423 1
FM-C6FPS001-050 000-142-031 1
For AD-100/NAV, 5 m w/6P connector at one side
CP03-18401, power cable, 10 m signal cable
CP03-18401, power cable, 15 m signal cable
CP03-18401, power cable, 20 m signal cable
CP03-18401, power cable, 30 m signal cable
CP03-18401, power cable, w/o signal cable
FM-C6FPS001-100 000-142-030 1
FM-C6FPD001-050 000-143-897 1
Cable Assy .
FM-C6FPD001-100 000-143-898 1
FM-C6FPD002-050 000-143-895 1
FM-C6FPD002-100 000-143-896 1
OP03-170-5 008-466-600 1
OP03-170-10 008-466-610 1
Cable set
OP03-171-5 008-466-620 1
OP03-171-10 008-466-630 1
Remote Display FMD-811 1 LCD type
For AD-100/NAV, 10 m w/6P connector at one side
For PG-1000/NA V, 5 m w/6P connector at both ends, Straight
For PG-1000/NA V, 10 m w/6P connector at both ends, Straight
For NAV, 5 m w/6P connector at both ends, Cross
For NAV, 10 m w/6P connector at both ends, Cross
For E/S/ NAV, 5m w/6P connector at one side, OP03-172
For E/S/ NAV, 10m w/6P connector at one side, OP03-172
For E/S/ NAV, 5m w/6P connector at both ends, OP03-172
For E/S/ NAV, 10m w/6P connector at both ends, OP03-172
iv

1. MOUNTING

1.1 Mounting Methods for Antenna Unit

The antenna unit is generally installed either on top of the wheelhouse or on the radar mast on a suitable platf orm. Locate the antenna unit where there is a good all-round view. Any obstruction will cause shadow and blind sectors. A mast for instance, with a diameter considerably less than t he width of the radiator, will cause only a small blind sector, but a horizontal spreader or crosstrees in the same horizontal plane as the antenna unit would be a much more serious obstruction; you would need to place the antenna unit well above or below it.
It is rarely possible to place the antenna unit where a completely clear view in all directions is available. Thus, you should determine the angular width and relative bearing of any shadow sectors for their influence on the radar at the first opportunity after fitt ing.
If you have a radio direction finder on your boat, locate its antenna clear of the antenna unit to prevent interference to the direction finder. A separation of more than two meters is recommended.
To lessen the chance of picking up electrical interference, avoid where possible routing the signal cable near other onboard el ectrical equipment. Also avoid running the cable in parallel with power cables.
A magnetic compass will be affected if placed too close to the antenna unit. Observe the following compass safe distances to prevent deviation of a magnetic compass: Standard compass, 1.00 m , Steering compass, 0.75 m.
Do not paint the radiator aperture, to ensure proper emission of the radar waves.
When this radar is to be installed on larger vessels, consider the following points:
!
The signal cable run between the antenna and the display comes in lengths
of 10 m (standard), 15 m, 20 m and 30 m. Whatever length is used it must be unbroken; namely, no splicing allowed.
!
Deposits and fumes from a funnel or other exhaust vent can adversely
affect the aerial performance and hot gases may distort the radiator portion. The antenna unit must not be mounted where the temperature is more than 70°C.
1-1
1. MOUNTING
As show n in the figure below, the antenna unit may be installed on the bridge, on a common mast or on the radar mast.
(a) On bridge
(c) Radar mast
Figure 1-1 Antenna unit mounting methods
(b) Common mast

1.2 Fixing Holes in Mounting Platform

Referring t o t he outline drawi ng on page D-1, drill five holes in the mounting platform: four holes of 15 mm di am eter for fixing the antenn a unit and one hole of 25-30 mm diameter for the signal cabl e.

1.3 Fastening the Radiator to the Radiator Bracket

There are installation mat er ials for the Radiator not shown in the packing l ist. These are as s hown below.
Name Qty Remarks O-ring 1 NBR Hex. head bol t 4 M8 x 30 Flat washer 4 M8
1-2
Spring washer 4 M8 Silicone s ealant 1 #1211, 50g
1. Remove the radiator cap from the radiator bracket.
2. Coat contacting surface between antenna radi ator and radiator bracket with silicone s ealant as shown in Figure 1- 2.
Coat hatched area with silicone sealant.
Figure 1-2 Coating the bottom of antenna radiator for
XN10A with silicone sealant
Groove
Radiator
1. MOUNTING
3. Coat t hr eaded holes on the antenna radiator with si licone sealant.
4. Greas e the O-ring and set it t o the radiator bracket.
5. Lay the antenna radiator on the r adiator bracket.
6. Coat t he r adiator fixing bolts (4 pcs.) with silicone sealant. Fasten the antenna radi ator to the radiator brac ket with the radiator fixing bolts, flat washers and s pring washers.
Antenna radiator
Coat threaded holes with silicone
O-ring
Radiator bracket
Flat washer
Spring washer
Hex head bolt (M8 x 30)
sealant.
Coat bolts with silicone sealant.
Figure 1-3 F astening the radiator brac k et to the antenna unit chass is

1.4 Mounting the Antenna Unit

The antenna unit can be mounted using the fixing holes on the out s ide (200 x 200 mm) or inside (140 x 150 mm) t he antenna unit.
Outside fixing holes
Use the hex head bolt (supplied) to m ount the antenna unit as below.
1. Lay the corrosion-proof rubber mat (supplied) o n the mounting platf or m.
Bow mark
Figure 1-4 Location of rubber mat
Ground terminal
Rubber mat
1-3
1. MOUNTING
2. Lay the antenna unit on the mount ing platform, orienting it as shown in Figure 1-5.
BOW
STERN
Figure 1-5 Antenna unit
CAUTION
Do not lift the antenna unit by the radiator; lift it by the housing.
The radiator may be damaged.
3. Insert four hex bolt s and seal washer s f r om the top of the antenna housing. Insert the seal washers with the lar ger diameter next to the bolt heads . B e sure the seal washer, not other washers, is next t o bolt head.
Hex bolt
Seal washer
Flat washer
Spring washer
Nut
Figure 1-6 F ixing the antenna unit c hass is
1-4
1. MOUNTING
4. Pass flat washers, spring washers and nuts onto hex bolts . Fasten by tightening nuts. Do not fasten by tightening the hex bolts; seal washers may be damaged.
Seal washer
Antenna
Rubber mat
Flat washer
unit
Mounting platform
Silicone sealant
Figure 1-7 How to fasten antenna unit to mounting platform
5. Coat f lat washers, spring washers, nuts and expos ed parts of bolts wit h silicone s ealant.
6. Prepare ground point i n m ounting platform (within 300 mm of ground terminal on antenna unit) using M6 x 25 bolt, nut and flat washer.
7. Run the ground wire (R W-4747, 340 mm) between the ground terminal and ground point .
8. Coat ground terminal and ground point with silicone sealant as s hown in Figure 1-8.
Hex bolt
Flat washer
Ground terminal
Silicone sealant
Ground wire
GROUND
TERMINAL
OR
Weld here.
Flat washer
Spring washer
Hex nut
GROUND
POINT
Hex nut
Spring washer
Flat washer
Hex nut
Silicone sealant
Ground wire
Antenna unit
Figure 1-8 How to coat ground point an d gr ound terminal with s ilicone sealant
1-5
1. MOUNTING
Fixing hol es inside an te nn a un it
This met hod requires removal of the RF unit in the antenna unit to access inside fixing hol es . Us e hex head bolts, fl at washers, spring washers and nuts (local supply) to mount the antenna unit, c onf irming length of bolts.
1. Loose four hex. bolts t o open the antenna unit. Refer t o Figure 1-10 for location.
Hex head bolt M8X25 2pcs.
Hex head bolt M10X20 4pcs.
Spring Washer M10 4 pcs.
Upper chassis
RFunit
Cover
Square bushing
Lower chassis
Pan head screw M3X8 4pcs.
Figure 1-9 Antenna unit chass is, upper chassis separated
2. Unpl ug connector connected between upper and lower chassis.
3. Separate upper chassis from lower chassis by removing two hex head bolts.
4. Remove cover by unfastening four pan head screws.
5. Remove connector from RF uni t.
6. Remove RF unit by unfast ening four hex head bolts.
7. Lay the corrosion-proof rubber mat (supplied) o n the mounting platf or m.
8. Fasten the lower chassis to the mounting platform with hex head bolts, spri ng washers , flat w as her s and nuts (local supply), and then coat flat w as her s , nuts and exposed parts of bolts with silicone sealant. Cut a slit in rubber bushing and insert bolt into bushing. Do not use seal washer s .
9. Reassemble RF unit, cover a nd upper chassis.
10. Set four caps (supplied) into outside fixing holes .
11. Do steps 6-8 in “Outside fixing holes ” .
1-6
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