Funai DVP-5000 Service manual
SERVICE MANUAL
DVD PLAYER
Model
DVP-5000
TABLE OF CONTENTS
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1-1
LASER BEAM SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-1
IMPORTANT SAFETY PRECAUTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-1
STANDARD NOTES FOR SERVICING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4-1
CABINET DISASSEMBLY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5-1
BLOCK DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6-1
SCHEMATIC DIAGRAMS / CBA’S AND TEST POINTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7-1
WAVEFORMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8-1
WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9-1
FIRMWARE RENEWAL MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10-1
SYSTEM CONTROL TIMING CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11-1
IC PIN FUNCTION DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12-1
LEAD IDENTIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13-1
EXPLODED VIEWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14-1
MECHANICAL PARTS LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15-1
ELECTRICAL PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16-1
Manufactured under license from Dolby Laboratories. "Dolby"
and the double-D symbol are trademarks of Dolby Laboratories.
SPECIFICATIONS
ITEM CONDITIONS UNIT NOMINAL LIMIT
1. Video Output 75 ohm load Vpp 1.0 ± 0.1
2. Optical Digital Out dBm -18
3. Audio (PCM)
3-1. Output Level 1kHz 0dB Vrms 2.0
3-2. S/N dB 110
3-3. Freq. Response
DVD fs=48kHz ± 0.5dB Hz 20~22 k
CD fs=44.1kHz ± 0.5dB Hz 20~20 k
3-4. THD+N
DVD 1 kHz 0dB % 0.004
CD 1 kHz 0dB % 0.0045
NOTES:
1. All Items are measured without pre-emphasis unless otherwise specified.
2. Power supply : AC230 V 60 Hz
3. Load imp. : 100 k ohm
4. Ambient Temperatur e : +25
°C
1-1-1 E59A1SP
LASER BEAM SAFETY PRECAUTIONS
This DVD player uses a pickup that emits a laser beam.
Do not look directly at the l aser beam coming
from the pickup or allo w it t o str ike agai nst your
skin.
The laser beam i s emitted from t he location shown in th e figure. When checking th e laser diode, be s ure to keep
your eyes at least 30cm away from the pickup lens when the diode is t urned on. D o not look direct ly at the laser
beam.
Caution: Use of controls a nd adjustments, or doing proc edures other than thos e specified herein, m ay result in
hazardous radiation exposure.
Drive Mecha Assembly
Laser Beam Radiation
Laser Pickup
Turntable
1-2-1 E5P_LASER
IMPORTANT SAFETY PRECAUTIONS
Product Safe ty Notice
Some electrical and mechanical parts have special
safety-related characteristi cs which are often not evident from visual inspection, nor can the protection they
give necessarily be obtained by replacing them with
components rated for higher voltage, wattage, etc.
Parts that have special safety characteri stic s are ide ntified by a ! on schematics and in parts lists. Use of a
substitute replacement that does not have the same
safety characteristics as the recommended replacement part might create shock, fire, and/or other haz ards. The Product’s Safety is under review
continuously and new instructions are issued whenever appropriate. Prior to shipment from the factory,
our products are carefully inspected to confirm with
the recognized produ ct safety and electrical co des of
the countries in whi ch they are to be sold. H owever, in
order to maintain su ch com plian ce, it is eq ual ly im portant to implement the following precautions when a set
is being serviced.
Precautions during Servicing
A. Parts identified by the ! symbol are critical for
safety. Replace only with part number specified.
B. In addition to safety, other parts and assemblies
are specified for conformance with regulations
applying to sp uriou s radiation . These must al so be
replaced only with specified replacements.
Examples: RF converters, RF cables, noise blocking capacitors, and noise blocking filters, etc.
C. Use specified internal wiring. Note especially:
1)Wires covered with PVC tubing
2)Double insulated wires
3)High voltage leads
D. Use specified insulating materials for hazardous
live parts. Note especially:
1)Insulation tape
2)PVC tubing
3)Spacers
4)Insulators for transistors
E. When replacing AC primary side components
(transformers, power cord, etc.), wrap ends of
wires securely about the terminals before soldering.
F. Observe that the wi res do no t c ont act he at p ro duc-
ing par ts (heat sink s, oxide metal film resi stors, fusible resistors, etc.).
G. Check that replaced wires do not contact sharp
edges or pointed parts.
H. When a power cord has b een replac ed, che ck that
5 - 6 kg of force in any direction will not loosen it.
I. Also check areas surroundin g repa ired loc at ion s.
J. Be careful that foreign objects (screws, solder
droplets, etc.) do not remain inside the set.
K. Crimp type wire connector
The power transformer uses crimp type connectors
which connect the power cord and the primary side
of the transformer. When replacing the transformer,
follow these steps carefully and precisely to prevent
shock hazards.
Replacement procedure
1)Remove the old connector by cutting the wires at a
point close to the connector.
Important: Do not re-use a connector. (Discard it.)
2)Strip about 15 mm of the insulat ion from the ends
of the wires. If the wires are stranded, twist the
strands to avoid frayed conductors.
3)Align the lengths of the wires to be connected.
Insert the wires fully into the connector.
4)Use a crimping tool to crimp the metal sleeve at its
center. Be sure to crimp fully to the complete closure of the tool.
L. When connecting or disconnecting the internal
connectors, first, di sconnect the AC plug from the
AC outlet.
1-3-1 DVD_SFNP
Safety Check after Servicing
Examine the area surrounding the repaired location for
damage or deter ioration. Observe that scr ews, parts,
and wires have been returned to their original positions. Afterwards, do the following tests and confirm
the specified values to verify compliance with safety
standards.
1. Clearance Distance
When replacing primary circuit components, confirm
specified clearanc e distance (d) and (d’) between soldered terminals, and between terminals and surrounding metallic parts. (See Fig. 1)
Table 1 : Ratings for selected area
AC Line Voltage Clearance Distance (d), (d’)
230 V
Note: This table is unofficial and for reference only.
Be sure to confirm the precise values.
≥ 3 mm(d)
≥ 6 mm(d’)
2. Leakage Current Test
Confirm the specified (or lower) leakage current
between B (earth ground, power cord plug prongs)
and externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and
output terminals, microphone jacks, earphone jacks,
etc.) is lower than or equal to the specified value in the
table below.
Measuring Method (Power ON) :
Insert load Z between B (earth ground, power cord
plug prongs) and exposed accessible parts. Use an
AC voltmeter to measure across the ter minals of load
Z. See Fig. 2 and the following table.
Chassis or Secondary Conductor
Primary Circuit Terminals
dd'
Exposed Accessible Part
Z
One side of
B
Power Cord Plug Prongs
AC Voltmeter
(High Impedance)
Fig. 1
Fig. 2
Table 2: Leakage current ratings for selected areas
AC Line Voltage Load Z Leakage Current (i)
2kΩ RES.
Connected in
230 V
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.
parallel
50kΩ RES.
Connected in
parallel
i≤0.7mA AC P eak
i≤2mA DC
i≤0.7mA AC P eak
i≤2mA DC
1-3-2 DVD_SFNP
One side of power cord plug
prongs (B) to:
RF or
Antenna terminals
A/V Input, Output
STANDARD NOTES FOR SERVICING
Circuit Board Indications
1. The output pin of th e 3 pin Regulator ICs is indicated as sho wn.
Top View
Input
Out
2. For other ICs, pin 1 and every fifth pin are indicated
as shown.
In
Pin 1
3. The 1st pin of every male connector is i nd icate d as
shown.
Bottom View
5
10
Pb (Lead) Free Solder
When soldering, be sure to use the Pb free solder.
How to Remove / Install Flat Pac k-IC
1. Removal
With Hot-Air Flat Pack-IC Desoldering Machine:.
(1)Prepare the hot-air flat pack-IC desoldering
machine, then apply hot air to the Flat Pack-IC
(about 5 to 6 seconds). (Fig. S-1-1)
Fig. S-1-1
Pin 1
Instructions for Connectors
1. When you con nect or discon nect the FF C (Flexible
Foil Connector) cable, be sure to first disconnect
the AC cord.
2. FFC (Flexible Foil Connector) cable should be
inserted parallel into the connector, not at an angle.
FFC Cable
Connector
CBA
(2) Remove the flat pack-IC with tweezers while apply-
ing the hot air.
(3) Bottom of the fl at pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iro n to c ent er of the fla t pa ck-IC and he at
up. Then remove (glue will be melted). (Fig. S-1-6)
(4) Release the fla t pack-IC from the CBA u sing twee-
zers. (Fig. S-1-6)
Caution:
1. The Flat Pack-IC shape may differ by models. Use
an appropriate hot-air flat pack-IC desoldering
machine, whose shape matches that of the Flat
Pack-IC.
2. Do not supply hot air to the chip parts a round the
flat pack-IC for over 6 seconds because damage to
the chip parts may occur. Put masking tape around
the flat pack-IC to protect other parts from damage.
(Fig. S-1-2)
* Be careful to avoid a short circuit.
1-4-1 DVD_NOTE
3. The flat pack-IC on the CBA is affixed with glue, so
be careful not to brea k or damage the foil of each
pin or the solder lands under the IC when removing
it.
Hot-air
Flat Pack-IC
Desoldering
Machine
CBA
With Soldering Iron:
(1) Using desoldering braid, remove the solder from all
pins of the flat pack-IC. When you use solder flux
which is applied to all pins of the flat pack-IC, you
can remove it easily. (Fig. S-1-3)
Flat Pack-IC
Desoldering Braid
Masking
Tape
Tweezers
Flat Pack-IC
Fig. S-1-2
Soldering Iron
Fig. S-1-3
(2) Lift each lead of the flat pack-IC upward one by
one, using a shar p pin or wire to which solde r will
not adhere (iron wire). When heatin g the pins, use
a fine tip soldering iron or a hot air desoldering
machine. (Fig. S-1-4)
Sharp
Pin
Fine Tip
Soldering Iron
Fig. S-1-4
(3) Bottom of the fl at pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iro n to c ent er of the fla t pa ck-IC and he at
up. Then remove (glue will be melted). (Fig. S-1-6)
(4) Release the fla t pack-IC from the CBA u sing twee-
zers. (Fig. S-1-6)
With Iron Wire:
(1) Using desoldering braid, remove the solder from all
pins of the flat pack-IC. When you use solder flux
which is applied to all pins of the flat pack-IC, you
can remove it easily. (Fig. S-1-3)
(2) Affix the wire to a workbench or solid mounting
point, as shown in Fig. S-1-5.
(3) While heating the pins using a fine tip soldering
iron or hot air blower, pull up the wire as the sol der
melts so as to lift the IC leads from the CBA contact
pads as shown in Fig. S-1-5
1-4-2 DVD_NOTE
(4)Bottom of the fla t pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to ce nter of the flat pack-IC and hea t
up. Then remove (glue will be melted). (Fig. S-1-6)
(5)Release the flat pack-IC from the CBA us ing twee-
zers. (Fig. S-1-6)
Note:
When using a solder ing iron, care must be taken
to ensure that the flat pack-IC is not bei ng held by
glue. When the flat pack-IC is removed from the
CBA, handle it gently beca use it may be damaged
if force is applied.
2. Installation
(1) Using desoldering braid, remove the solder from
the foil of each pin of the flat pack-IC on the CBA so
you can install a replacement flat pack-IC more
easily.
(2) The “I” mark on the flat pack-IC indicates pin 1.
(See Fig. S-1-7.) Be sure this ma rk matche s the 1
on the PCB when positio ning for installation. Then
presolder the four cor ners of t he flat pack-IC. (See
Fig. S-1-8.)
(3) Solder all pins of the flat pack-IC. Be sure that none
of the pins have solder bridges.
To Solid
Mounting Point
CBA
Hot Air Blower
Iron Wire
Soldering Iron
Fig. S-1-5
Fine Tip
Soldering Iron
Example :
or
Pin 1 of the Flat Pack-IC
is indicated by a " " mark.
Fig. S-1-7
Presolder
Flat Pack-IC
CBA
Fig. S-1-8
Tweezers
Flat Pack-IC
Fig. S-1-6
1-4-3 DVD_NOTE
Instructions for Handling
Semi-conductors
Electrostatic breakdown of the semi-conductors may
occur due to a potential di fference caused by electrostatic charge during unpacking or repair work.
1. Ground for Human Body
Be sure to wear a groun ding band (1M Ω) that is properly grounded to re move any static electr ici ty that may
be charged on the body.
2. Ground for Workbench
(1)Be sure to place a conductive sheet or copper plate
with proper grounding (1MΩ) on the workbench or
other surface, where the semi-conductors are to be
placed. Because the static electricity charge on
clothing will not escape thr ough the body grounding band, be careful t o avoid contacting semi-conductors with your clothing.
< Incorrect >
< Correct >
1MΩ
CBA
Grounding Band
1MΩ
CBA
Conductive Sheet or
Copper Plate
1-4-4 DVD_NOTE
CABINET DISASSEMBLY INSTRUCTIONS
1. Disassembly Flowchart
This flowchar t i ndica tes th e dis assembly steps to g ain
access to item(s) to be serviced. When reassembling,
follow the steps in reverse order. Bend, route, and
dress the cables as they were originally.
[1] T op Case
[2] Front Assembly
[4] Reinforce Plate
[5] DVD Main CBA Unit
[6] DVD Mecha [7] AV CBA
[8] Function CBA
[3] T r ay Panel
2. Disassembly Method
REMOVAL
ID/
LOC.
No.
[1] Top Case D1 3(S-1) -
[2]
[3] Tray Panel D2 *2(L-4) 1
[4]
[5]
[6]
[7] AV CBA D6 (S-5), 7(S-6), *2(L-5) [8]
↓
(1)
PART
Front
Assembly
Reinforce
Plate
DVD Main
CBA Unit
DVD
Mecha
Function
CBA
↓
(2)
REMOVE/*UNHOOK/
Fig.
UNLOCK/RELEASE/
No.
UNPLUG/DESOLDER
*4(L-1), *3(L-2),
D2
*3(L-3)
D3 3(S-2) -
(S-3A), (S-3B)
D4
*CN201, *CN301,
*CN401, *CN601
D4
4(S-4)
D5
D6 *CN2001 -
↓
(3)
↓
(4)
Note
1
1-1
1-2
2
2-1
2-2
2
3
↓
(5)
(1): Identification (location) No. of parts in the figures
(2): Name of the part
(3): Figure Number for reference
(4): Identification of parts to be removed, unhooked,
unlocked, released, unplugged, unclamped, or
desoldered.
P=Spring, L=Locking Tab, S=Screw,
CN=Connector
*=Unhook, Unlock, Release, Unplug, or Desolder
e.g. 2(S-2) = two Screws (S-2),
2(L-2) = two Locking Tabs (L-2)
(5): Refer to “Reference Notes.”
About tightening screws
When tightening screws, tighten them with the following torque.
Screws Torque
(S-1), (S-2), (S-3A),
(S-4), (S-5), (S-6)
(S-3B) 0.38 ± 0.04 N·m
0.45 ± 0.05 N·m
Reference Notes
CAUTION 1: Locking Tabs (L-1), (L-2), (L-3) and (L-4)
are fragile. Be careful not to break them.
1-1. Release four Locking Tabs (L-1). Then, release
three Locking Tabs (L-2).
1-2. Release three Locking Tabs (L-3). The n remove
the Front Assembly.
CAUTION 2: Electrostatic breakdown of the laser
diode in the optical system block may occur as a
potential difference caused by electrostatic charge
accumulated on cloth, human body etc, during
unpacking or repair work.
To avoid damage of pickup follow next procedures.
2-1. Sh ort the th r e e s hort lan ds of F P C cable with sol-
der before removing the FFC cable (CN201) from
it. If you disconnect the FFC cable (CN201 ), the
laser diode of pickup will be destroyed. (Fig. D4)
2-2. Disconnect Connectors (CN301), (CN401) and
(CN601). Remove two Screws (S-3A) and (S-3B)
and lift the DVD Main CBA Unit. (Fig. D4)
CAUTION 3: When reassembling, confirm the FFC
cable (CN201) is connec ted complet ely. Then remove
the solder from the three short lands of FPC cable.
(Fig. D4)
1-5-1 E59A1DC
[1] T op Case
(L-1)
(L-3)
(L-4)
(L-4)
(L-1)
(S-1)
Fig. D1
[3] T ray Panel
CN201
CN301
CN401
(S-2)
[4] Reinforce Plate
(S-3B)
[5] DVD Main
CBA Unit
A
Fig. D3
(S-3A)
CN601
(L-2)
[2] Front Assembly
Fig. D2
Short the three short lands by soldering.
(Either of two places.)
Connector
View for A
Fig. D4
1-5-2 E59A1DC
(S-4)
[6] DVD Mecha
(S-4)
(S-4)
[8] Function CBA
(S-5)
CN2001
[7] AV CBA
(S-6)
(L-5)
Fig. D5
HOW TO EJECT MANUALLY (Method 1)
1. Remove the Top Case.
2. Remove the Reinforce Plate.
3. Rotate the rou lette in the direction of the arrow as shown
below.
Rotate this roulette in
the direction of the arrow
Fig. D6
View for A
A
1-5-3 E59A1DC
HOW TO EJECT MANUALLY (Method 2)
1. Turn the unit over.
2. Inser t the shaft less than a diameter of 3 mm (e.g. screwdriver) straightly into the opening as shown.
3. Turn the shaft along with the opening clockwise.
4. Repeat steps 2 and 3 until the tray will open.
5. Pull the tray slowly with a hand.
View for B
Turn the shaft along with
the opening clockwise.
Shaft
(e.g. screwdriver)
Opening
B
1-5-4 E59A1DC
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