Funai DVP-2000 Service manual

SERVICE MANUAL
DVD PLAYER
DVP-2000
TABLE OF CONTENTS
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1-1
LASER BEAM SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-1
IMPORTANT SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-1
STANDARD NOTES FOR SERVICING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4-1
CABINET DISASSEMBLY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5-1
BLOCK DIAGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6-1
SCHEMATIC DIAGRAMS / CBA’S AND TEST POINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7-1
WAVEFORMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8-1
WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9-1
SYSTEM CONTROL TIMING CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11-1
IC PIN FUNCTION DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12-1
LEAD IDENTIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13-1
EXPLODED VIEWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14-1
MECHANICAL PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15-1
ELECTRICAL PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16-1
Manufactured under license from Dolby Laboratories. "Dolby" and the double-D symbol are trademarks of Dolby Laboratories.
"DTS" and "DTS Digital Out" are trademarks of Digital Theater Systems Inc.

SPECIFICATIONS

ITEM CONDITIONS UNIT NOMINAL LIMIT
1. Video Output 75 ohm load Vpp 1.0
2. Optical Digital Out dBm -18
3. Audio (PCM)
3-1. Output Level 1kHz 0dB Vrms 2.0
3-2. S/N dB 110
3-3. Freq. Response
DVD fs=48kHz 20~22kHz dB ± 2
CD fs=44.1kHz 20~20 kHz dB ± 2
3-4. THD+N 1 kHz 0dB % 0.005
NOTES:
1. All Items are measured without pre-emphasis unless otherwise specified.
2. Power supply : AC230 V 60 Hz
3. Load imp. : 100 K ohm
C
4. Room ambient : +25
°
1-1-1 E5638SP

LASER BEAM SAFETY PRECAUTIONS

This DVD player uses a pickup that emits a laser beam.
Do not look directly at the laser beam coming from the pickup or allow it to strike against your skin.
The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep your eyes at least 30cm away from the pickup lens when the diode is turned on. Do not look directly at the laser beam.
Caution:
hazardous radiation exposure.
Use of controls and adjustments, or doing procedures other than those specified herein, may result in
Drive Mecha Assembly
Laser Beam Radiation
Laser Pickup
Turntable
CAUTION - VISIBLE LASER RADIATION WHEN OPEN AND INTERLOCK DEFEATED. AVOID EXPOSURE TO BEAM.
Location: Inside Top of DVD mechanism.
1-2-1 DVD_LASER

IMPORTANT SAFETY PRECAUTIONS

Product Safety Notice
Some electrical and mechanical parts have special safety-related characteristics which are often not evi­dent from visual inspection, nor can the protection they give necessarily be obtained by replacing them with components rated for higher voltage, wattage, etc. Parts that have special safety characteristics are identified by a ! on schematics and in parts lists. Use of a substitute replacement that does not have the same safety characteristics as the recommended replacement part might create shock, fire, and/or other hazards. The Product’s Safety is under review contin­uously and new instructions are issued whenever appropriate. Prior to shipment from the factory, our products are carefully inspected to confirm with the recognized product safety and electrical codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally impor­tant to implement the following precautions when a set is being serviced
Precautions during Servicing
Parts identified by the ! symbol are critical for
A.
safety. Replace only with part number specified.
In addition to safety, other parts and assemblies
B.
are specified for conformance with regulations applying to spurious radiation. These must also be replaced only with specified replacements. Examples: RF converters, RF cables, noise block­ing capacitors, and noise blocking filters, etc.
Use specified internal wiring. Note especially:
C.
1)Wires covered with PVC tubing
2)Double insulated wires
3)High voltage leads Use specified insulating materials for hazardous
D.
live parts. Note especially:
1)Insulation tape
2)PVC tubing
3)Spacers
4)Insulators for transistors When replacing AC primary side components
E.
(transformers, power cord, etc.), wrap ends of wires securely about the terminals before solder­ing.
Observe that the wires do not contact heat produc-
F.
ing parts (heatsinks, oxide metal film resistors, fus­ible resistors, etc.).
Check that replaced wires do not contact sharp
G.
edges or pointed parts.
When a power cord has been replaced, check that
H.
5 - 6 kg of force in any direction will not loosen it.
.
Also check areas surrounding repaired locations.
I.
Be careful that foreign objects (screws, solder
J.
droplets, etc.) do not remain inside the set.
Crimp type wire connector
K.
The power transformer uses crimp type connectors which connect the power cord and the primary side of the transformer. When replacing the transformer, follow these steps carefully and precisely to pre­vent shock hazards. Replacement procedure
1)Remove the old connector by cutting the wires at a point close to the connector.
Important:
2)Strip about 15 mm of the insulation from the ends of the wires. If the wires are stranded, twist the strands to avoid frayed conductors.
3)Align the lengths of the wires to be connected. Insert the wires fully into the connector.
4)Use a crimping tool to crimp the metal sleeve at its center. Be sure to crimp fully to the complete clo­sure of the tool.
When connecting or disconnecting the internal con-
L.
nectors, first, disconnect the AC plug from the AC outlet.
Do not re-use a connector. (Discard it.)
1-3-1 DVD_SFNP
Safety Check after Servicing
Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts, and wires have been returned to their original posi­tions. Afterwards, do the following tests and confirm the specified values to verify compliance with safety standards.
1. Clearance Distance
When replacing primary circuit components, confirm specified clearance distance (d) and (d’) between sol­dered terminals, and between terminals and surround­ing metallic parts. (See Fig. 1)
Table 1 : Ratings for selected area
AC Line Voltage Clearance Distance (d) (d’)
Chassis or Secondary Conductor
Primary Circuit Terminals
dd'
230 V
This table is unofficial and for reference only.
Note:
Be sure to confirm the precise values.
3mm(d)
6 mm(d’)
2. Leakage Current Test
Confirm the specified (or lower) leakage current between B (earth ground, power cord plug prongs) and externally exposed accessible parts (RF termi­nals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.) is lower than or equal to the specified value in the table below.
Measuring Method (Power ON) :
Insert load Z between B (earth ground, power cord plug prongs) and exposed accessible parts. Use an AC voltmeter to measure across the terminals of load Z. See Fig. 2 and the following table.
Table 2: Leakage current ratings for selected areas
AC Line Voltage Load Z Leakage Current (i)
2kRES.
Connected in
parallel
230 V
50k RES.
Connected in
parallel
i0.7mA AC Peak
i2mA DC
i0.7mA AC Peak
i2mA DC
Exposed Accessible Part
Z
One side of
B
Power Cord Plug Prongs
One side of power cord plug
prongs (B) to:
Antenna terminals
A/V Input, Output
AC Voltmeter (High Impedance)
RF or
Fig. 1
Fig. 2
This table is unofficial and for reference only. Be sure to confirm the precise values.
Note:
1-3-2 DVD_SFNP

STANDARD NOTES FOR SERVICING

Circuit Board Indications
a. The output pin of the 3 pin Regulator ICs is indi-
cated as shown.
Top View
Out
b. For other ICs, pin 1 and every fifth pin are indicated
as shown.
Input
In
Pin 1
c. The 1st pin of every male connector is indicated as
shown.
Pin 1
Bottom View
5
10
How to Remove / Install Flat Pack-IC
1. Removal
With Hot-Air Flat Pack-IC Desoldering Machine:
(1) Prepare the hot-air flat pack-IC desoldering
machine, then apply hot air to the Flat Pack-IC (about 5 to 6 seconds). (Fig. S-1-1)
Fig. S-1-1
(2) Remove the flat pack-IC with tweezers while apply-
ing the hot air.
(3) Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)
(1) Release the flat pack-IC from the CBA using twee-
zers. (Fig. S-1-6)
.
Instructions for Connectors
1. When you connect or disconnect the FFC (Flexible Foil Connector) cable, be sure to first disconnect the AC cord.
2. FFC (Flexible Foil Connector) cable should be inserted parallel into the connector, not at an angle.
FFC Cable
Connector
CBA
* Be careful to avoid a short circuit.
Caution:
1. Do not supply hot air to the chip parts around the flat pack-IC for over 6 seconds because damage to the chip parts may occur. Put masking tape around the flat pack-IC to protect other parts from damage. (Fig. S-1-2)
2. The flat pack-IC on the CBA is affixed with glue, so be careful not to break or damage the foil of each pin or the solder lands under the IC when removing it.
Hot-air Flat Pack-IC Desoldering
CBA
Masking Tape
Tweezers
Machine
Flat Pack-IC
Fig. S-1-2
1-4-1 DVD_NOTE
With Soldering Iron:
(1) Using desoldering braid, remove the solder from all
pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3)
Flat Pack-IC
Desoldering Braid
(4) Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)
(5) Release the flat pack-IC from the CBA using twee-
zers. (Fig. S-1-6)
Note:
When using a soldering iron, care must be taken to ensure that the flat pack-IC is not being held by glue. When the flat pack-IC is removed from the CBA, handle it gently because it may be damaged if force is applied.
Soldering Iron
Fig. S-1-3
(2) Lift each lead of the flat pack-IC upward one by
one, using a sharp pin or wire to which solder will not adhere (iron wire). When heating the pins, use a fine tip soldering iron or a hot air desoldering machine. (Fig. S-1-4)
Sharp Pin
Fine Tip Soldering Iron
Fig. S-1-4
(3) Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)
(4) Release the flat pack-IC from the CBA using twee-
zers. (Fig. S-1-6)
With Iron Wire:
(1) Using desoldering braid, remove the solder from all
pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3)
(2) Affix the wire to a workbench or solid mounting
point, as shown in Fig. S-1-5.
(3) While heating the pins using a fine tip soldering
iron or hot air blower, pull up the wire as the solder melts so as to lift the IC leads from the CBA contact pads as shown in Fig. S-1-5
To Solid Mounting Point
CBA
Tweezers
Hot Air Blower
or
Iron Wire
Soldering Iron
Fig. S-1-5
Fine Tip Soldering Iron
Flat Pack-IC
Fig. S-1-6
1-4-2 DVD_NOTE
2. Installation
(1) Using desoldering braid, remove the solder from
the foil of each pin of the flat pack-IC on the CBA so you can install a replacement flat pack-IC more easily.
(2) The “I” mark on the flat pack-IC indicates pin 1.
(See Fig. S-1-7.) Be sure this mark matches the 1 on the PCB when positioning for installation. Then presolder the four corners of the flat pack-IC. (See Fig. S-1-8.)
(3) Solder all pins of the flat pack-IC. Be sure that none
of the pins have solder bridges.
Example :
Pin 1 of the Flat Pack-IC is indicated by a " " mark.
Fig. S-1-7
Instructions for Handling Semi-conductors
Electrostatic breakdown of the semi-conductors may occur due to a potential difference caused by electro­static charge during unpacking or repair work.
1. Ground for Human Body
Be sure to wear a grounding band (1M) that is prop­erly grounded to remove any static electricity that may be charged on the body.
2. Ground for Workbench
(4) Be sure to place a conductive sheet or copper plate
with proper grounding (1M) on the workbench or other surface, where the semi-conductors are to be placed. Because the static electricity charge on clothing will not escape through the body ground­ing band, be careful to avoid contacting semi-con­ductors with your clothing.
< Incorrect >
CBA
Presolder
Flat Pack-IC
Fig. S-1-8
CBA
< Correct >
Grounding Band
1M
CBA
1M
Conductive Sheet or Copper Plate
1-4-3 DVD_NOTE

CABINET DISASSEMBLY INSTRUCTIONS

1. Disassembly Flowchart
This flowchart indicates the disassembly steps to gain access to item(s) to be serviced. When reassembling, follow the steps in reverse order. Bend, route, and dress the cables as they were originally.
[1] Top Cover
[2] Front Assembly
[3] DVD Mecha
[5] DVD Main CBA Unit[4] AV CBA
[6] Rear Panel
2. Disassembly Method
REMOVAL
ID/
LOC.
No.
[1] Top Cover 1 5(S-1) -
[2]
[3]
[4] AV CBA 5
[5]
[6]
(1)
PART
Front Assembly
DVD Mecha
DVD Main CBA Unit
Rear Panel
(2)
REMOVE/*UNHOOK/
Fig.
UNLOCK/RELEASE/
No.
UNPLUG/DESOLDER
*2(L-1), Tray Panel,
2
*2(L-2), *5(L-3)
3(S-2), *CN101,
3,4
*CN401
5(S-3), 5(S-4), *CN1001, *CN1601
53(S-5) -
63(S-6) -
(3)
(4)
Note
1-1 1-2 1-3 1-4 1-5 1-6
2-1 2-2 2-3
(5)
2
3
-
(1): Identification (location) No. of parts in the figures (2): Name of the part (3): Figure Number for reference (4): Identification of parts to be removed, unhooked,
unlocked, released, unplugged, unclamped, or desoldered. P=Spring, L=Locking Tab, S=Screw, CN=Connector *=Unhook, Unlock, Release, Unplug, or Desolder e.g. 2(S-2) = two Screws (S-2), 2(L-2) = two Locking Tabs (L-2)
(5): Refer to “Reference Notes.”
Reference Notes
CAUTION 1: Locking Tabs (L-1), (L-2) and (L-3) are fragile. Be careful not to break them.
1-1. Connect the wall plug to an AC outlet and press
the OPEN/CLOSE button to open the Tray.
1-2. Remove the Tray Panel by releasing two Locking
Tabs (L-1).
1-3. Press the OPEN/CLOSE button again to close
the Tray.
1-4. Press the POWER button to turn the power off.
1-5. Unplug an AC cord.
1-6. Release two Locking Tabs (L-2). Then, release
five Locking Tabs (L-3) (to do this, first release two Locking Tabs (A) at the side, and then three Locking Tabs (B) at the bottom.)
CAUTION 2: Electrostatic breakdown of the laser diode in the optical system block may occur as a potential difference caused by electrostatic charge accumulated on cloth, human body etc, during unpacking or repair work.
To avoid damage of pickup follow next procedures.
2-1. Slide out the pickup unit as shown in Fig. 4.
2-2. Short the three short lands of FPC cable with sol-
der before removing the FFC cable (CN101) from it. If you disconnect the FFC cable (CN101), the laser diode of pickup will be destroyed. (Fig. 4)
2-3. Disconnect Connector (CN401). Remove three
Screws (S-2) and lift the DVD Mecha. (Fig. 3)
CAUTION 3: When reassembling, confirm the FFC cable (CN101) is connected completely. Then remove the solder from the three short lands of FPC cable. (Fig. 4)
1-5-1 E5638DC
(S-1)
[1] Top Cover
(S-1)
DVD Mecha
A
B
(L-1)
(A)
(L-1)
(B)
Tray Panel
(S-2)
(L-3)
(L-2)
[2] Front Assembly
(A)
(S-2)
(S-1)
Fig. D1
Fig. D2
Slide
Pickup Unit
View for B
Short the three short lands by soldering
View for A
OR
Short the three short lands by soldering
C
View for C
Fig. D4
CN401
[3] DVD Mecha
CN101
Fig. D3
1-5-2 E5638DC
[4] AV CBA
CN1001
CN1601
(S-4)
(S-6)
[6] Rear Panel
(S-5)
[5] DVD Main CBA Unit
(S-4)
(S-3)
(S-3)
Fig. D5
HOW TO MANUAL EJECT
1. Remove the Top Case.
2. Insert the eject-bar (length = approximately 80 mm, diameter = approximately 3 mm) into the manual eject hole on the DVD Mecha. Then, press it until the tray is ejected.
Fig. D6
Top Case
1
Tray
DVD Mecha
3
Eject-Bar (Length = approximately 80 mm, Diameter = approximately 3 mm)
Manual Eject Hole
2
1-5-3 E5638DC
System Control Block Diagram

BLOCK DIAGRAMS

FROM/TO RF SIGNAL PROCESS /SERVO BLOCK DIAGRAM
FROM/TO DVD SIGNAL PROCESS BLOCK DIAGRAM
TFWD TREV TIN TOUT SCK STDIO SEN MUTE PS
CD/DVD CFE CAS STANDBY
ADDRESS BUS
DATA BUS
NINT1 NINT2 WAIT /RE /WEL CS1 RESET
IC301
(FRONT END PROCESSOR)
TFWD
42 41
TREV TIN
59 60
TOUT SCK
70
STDIO
72
SEN
10 46 MUTE 47 PS
CD/DVD
71
CFE
62
CAS
63
STANDBY
64
13
~ 16 26
CPUADR0
~
33
CPUADR17
35
40
CPUDT0
84
~ ~~
~
91
CPUDT7
76
NINT1
77
NINT2 WAIT
1
/RE
2
/WEL
3
CS1
6
RESET
11
HANG
READY
/FERS
OSCI
OSCO2324
KEY OUT
KEY IN
+3.3V
IC605
RESET
5 4
48
49 82
X301
(16.9344MHz)
53 22BUSCLR BUSCLR 52
SDA
51
SDA
50
SCL
79SCL
44
45
Q701
IC606
(INVERTER)
2 4
X601 27MHz
+3.3V
TO VIDEO BLOCK DIAGRAM
IC601
(DVD HOST PROCESSOR)
TFWD
200 201 187 188
124
208 186
120
20 21
127
TREV TIN TOUT
RESET
READY /FERS
CLOCK
SDA SCL
IRQ2
VFD-STB
VFD-DOUT
VFD-CLK REMOTE
PWRCON
OC-KEY
ASPECT
ASPECT
CN501 CN1001
3 1VFD-DIN
2 204 125 207 105
193
FP-STB 2121 FP-DIN 2222 FP-DOUT 2323 FP-CLK 2424 REMOTE 2626 PWRCON 2020 OC-KEY 2525
REMOTE SENSOR
RM2001
SW2014
OPEN/CLOSE
IC2001
(FRONT PANEL CONTROL)
1G
FP-STB
2
FP-DIN
28
FP-DOUT
27
FP-CLK
1
a/KEY-1 b/KEY-2 c/KEY-3 d/KEY-4
+3.3V
~
7G
e
f g h
i
K2 K1
Q2021
D2022
STANDBY
23
~
17
7 8
9 10 11 12 13 14 16
4
3
AV CBA
FL2001
GRID FIP
SEGMENT
KEY MATRIX
FG SENSOR
FG CBA
RELAY
CBA
CN401
FG-IN10
IC102 (OP AMP)
FG-IN
1480
12
DVD MAIN CBA UNIT
1-6-1 1-6-2 E5638BLS
RF Signal Process/Servo Block Diagram
PICK-UP UNIT
DETECTOR
A 6 B 9 C 10 D 7 F 4 E 5
CD/DVD 21
CD-LD 20
DVD-LD 12
PD-MONI 11
GND(DVD-PD)
GND(LD) 13
GND(CD-PD)
CN101
CN101
14
19
IC103
(SW)
AMP
Q101
1 3
Q102
AMP
DATA(VIDEO/AUDIO) SIGNAL FOCUS SERVO SIGNAL TRACKING SERVO SIGNAL
IC101 (RF SIGNAL PROCESS)
HOLD 47 57 58 59 60 62 63
4 2 3 1
6
INPUT
MATRIX
TRACKING BALANCE
FOCUS BALANCE
LPC
AMP
VGA
EQ
TRACKING ERROR DET
FOCUS ERROR DET
VEL ADJ
BDO DET
OFTR DET
MIRROR DET
SERIAL
I/F
41 46
31 30 40
39
18
6
22
7
20
11 13 14 12
SLIDE SERVO SIGNAL DISK SERVO SIGNAL
DVD MAIN CBA UNIT
TESTSG
ARF
NARF
STANDBY
SCK
STDIO
SEN
CD/DVD
FROM/TO DVD SIGNAL PROCESS BLOCK DIAGRAM
LOADING MOTOR
SPINDLE MOTOR
SLIDE MOTOR
FSTS
CN101
FS(+) 17
FS(-) 16
TS(+) 15
TS(-) 18
RELAY CBA
M
M
M
TRAY
-IN
TRAY-OUT
TRAY-IN 3
TRAY-OUT 4
CN401
LM(+) 1
LM(-) 2
SP(-) 6 SP(+) 7 SL(+) 9
SL(-) 8
GND 5
4
+3.3V
IC401
(SERVO DRIVE)
12 6 11
14 13
10
9
18 17
15 16
FOCUS
MOTOR DRIVE
TRACKING
MOTOR DRIVE
MUTE
LOADING
MOTOR DRIVE
SPINDLE
MOTOR DRIVE
SLIDE
MOTOR DRIVE
+
-
+
-
POWER
SAVE
21
24 23 22 27 26 25
5
1 2
V-REF
Q401
4
OVER VOLTAGE PROTECTOR
SW CBA
IC201 (SERVO DSP)
DAC1
115
DAC0
114
68
SPDRV
67
TRSDRV
FBAL TBAL
OFTR
BDO
AD1
AD0
TRCRS
AD2
AD3
66 65 51 52 118
117
90
119
120
IC102
(OP AMP)
5
3
FROM/TO SYSTEM CONTROL BLOCK DIAGRAM
CFE
7
108
CAS
1
MUTE TFWD
TREV
TIN
PS
TOUT
E5638BLRF1-6-3 1-6-4
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