Funai 22FL532/10 Schematic
SERVICE MANUAL
– EXTERNAL VOLUME –
This Service Manual is for the 22FL532/10 (A2370EP) model.
For the 22FL532/10 (A2370EP) model, the letter (A2370EP) is printed on
the Serial Number Label on the back of the unit. Refer to the Serial
Number Label below.
Serial No. Label
"A2370EP"
22″ COLOR LCD TELEVISION
22FL532/10
22″ COLOR LCD TELEVISION
22FL532/10
TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Important Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Standard Notes for Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Cabinet Disassembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Electrical Adjustment Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
How to Initialize the LCD Television. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Firmware Renewal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Block Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
Mechanical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
Electrical Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1
The LCD panel is manufactured to provide many years of useful life.
Occasionally a few non active pixels may appear as a tiny spec of color.
This is not to be considered a defect in the LCD screen.
SPECIFICATIONS
< TUNER >
VHS/UHF Input ----------- 75Ω unbal., IEC Connector
Center IF ------------------- SECAM-L 38.9MHz, SECAM-L’ 33.9MHz
Description Condition Unit Nominal Limit
1. Video S/N 80 dB --- 40
2. Audio S/N --- dB --- 40/40
< LCD PANEL >
Description Condition Unit Nominal Limit
1. Number of Pixels
2. Viewing Angle
<DVB-T>
Description Condition Unit Nominal Limit
1.
RECEIVED FREQ.RANGE
(-60dBm, 45ch.) *1, *2
2. INPUT DYNAMIC
RANGE (mix./max)
3. C/N PERFORMANCE
(-50dBm)
4. MULTIPATH (-50dBm)
a. Performance with
short delay echoes
b. Performance with
long delay echoes
Horizontal
Ver ti ca l
Horizontal
Ver ti ca l
+
-
c:*1 VHF HIGH 8ch.
UHF 45ch.
d:*2 VHF HIGH 8ch.
UHF 45ch.
c:*1 VHF HIGH 8ch.
UHF 45ch.
d:*2 VHF HIGH 8ch.
UHF 45ch.
UHF 45ch.
c:*3
d:*4
c:*3
d:*4
pixels
pixels
kHz
kHz
dBuV
dBuV
dBuV
dBuV
dB
dB
dB
dB
dB
dB
dB
dB
1366
768
°
°
-85 to 85
-80 to 80
1000
900
25/101
25/101
18/101
18/101
15
15
11
11
18.7
14.0
19.1
13.0
---
---
-75 to 75
-70 to 70
500
167
28/98
29/98
21/98
21/98
≦18
≦18
≦14
≦14
≦23
≦20
≦23
≦18
*1: modulation parameters = [8k 64QAM CR=2/3 GI=1/32]
*2: modulation parameters = [8k 16QAM CR=3/4 GI=1/8]
*3: modulation parameters = [2k 64QAM CR=2/3 GI=1/32]
*4: modulation parameters = [2k 16QAM CR=3/4 GI=1/32]
< VIDEO >
Description Condition Unit Nominal Limit
1. Over Scan
2. Color Temperature
3. Resolution
4. Brightness AT 100% WHITE FIELD cd/m
Horizontal
Vert i c a l
AT 70% WHITE FIELD
x
y
Horizontal
Vert i c a l
1-1 A2370SP
line
line
%
%
°K 9000
2
5
5
0.286
0.295
400
350
170 ---
---
---
--±0.015
±0.015
---
---
< AUDIO >
All items are measured across 16 Ω load at speaker output terminal.
Description Condition Unit Nominal Limit
1. Audio Output Power
2. Audio Distortion 500mW: Lch/Rch % 1.5/1.5 3.0/3.0
3. Audio Freq. Response
4. Audio S/N Lch/Rch dB ---
Note: Nominal specifications represent the design specifications. All units should be able to approximate these.
Some will exceed and some may drop slightly below these specifications. Limit specifications represent
the absolute worst condition that still might be considered acceptable. In no case should a unit fail to meet
limit specifications.
input 500mVrms
VOL MAX
-
6dB: Lch
-
6dB: Rch
W 1.5W/1.5W 1.3W/1.3W
Hz
Hz
---
---
---
---
≧45/45
1-2 A2370SP
IMPORTANT SAFETY PRECAUTIONS
Prior to shipment from the factory, our products are strictly inspected for recognized product safety and electrical
codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally
important to implement the following precautions when a set is being serviced.
Safety Precautions for LCD TV
Circuit
1. Before returning an instrument to the
customer, always make a safety check of the
entire instrument, including, but not limited to, the
following items:
a. Be sure that no built-in protective devices are
defective and have been defeated during
servicing. (1) Protective shields are provided
on this chassis to protect both the technician
and the customer. Correctly replace all missing
protective shields, including any removed for
servicing convenience. (2) When reinstalling
the chassis and/or other assembly in the
cabinet, be sure to put back in place all
protective devices, including but not limited to,
nonmetallic control knobs, insulating
fishpapers, adjustment and compartment
covers/shields, and isolation resistor/capacitor
networks. Do not operate this instrument or
permit it to be operated without all
protective devices correctly installed and
functioning. Servicers who defeat safety
features or fail to perform safety checks
may be liable for any resulting damage.
b. Be sure that there are no cabinet openings
through which an adult or child might be able to
insert their fingers and contact a hazardous
voltage. Such openings include, but are not
limited to, (1) spacing between the LCD module
and the cabinet mask, (2) excessively wide
cabinet ventilation slots, and (3) an improperly
fitted and/or incorrectly secured cabinet back
cover.
c. Antenna Cold Check - With the instrument AC
plug removed from any AC source, connect an
electrical jumper across the two AC plug
prongs. Place the instrument AC switch in the
on position. Connect one lead of an ohmmeter
to the AC plug prongs tied together and touch
the other ohmmeter lead in turn to each tuner
antenna input exposed terminal screw and, if
applicable, to the coaxial connector. If the
measured resistance is less than 1.0 megohm
or greater than 5.2 megohm, an abnormality
exists that must be corrected before the
instrument is returned to the customer. Repeat
this test with the instrument AC switch in the off
position.
d. Leakage Current Hot Check - With the
instrument completely reassembled, plug the
AC line cord directly into a 230 V AC outlet. (Do
not use an isolation transformer during this
test.) Use a leakage current tester or a
metering system that complies with American
National Standards Institute (ANSI) C101.1
Leakage Current for Appliances and
Underwriters Laboratories (UL) 1410, (50.7).
With the instrument AC switch first in the on
position and then in the off position, measure
from a known earth ground (metal water pipe,
conduit, etc.) to all exposed metal parts of the
instrument (antennas, handle brackets, metal
cabinet, screw heads, metallic overlays, control
shafts, etc.), especially any exposed metal
parts that offer an electrical return path to the
chassis. Any current measured must not
exceed 0.5 milli-ampere. Reverse the
instrument power cord plug in the outlet and
repeat the test.
READING SHOULD
NOT BE ABOVE 0.5 mA
LEAKAGE
DEVICE
BEING
TESTED
TEST ALL EXPOSED
METAL SURFACES
ALSO TEST WITH
PLUG REVERSED
USING AC
ADAPTER PLUG
AS REQUIRED
ANY MEASUREMENTS NOT WITHIN THE
LIMITS SPECIFIED HEREIN INDICATE A
POTENTIAL SHOCK HAZARD THAT MUST
BE ELIMINATED BEFORE RETURNING THE
INSTRUMENT TO THE CUSTOMER OR
BEFORE CONNECTING THE ANTENNA OR
ACCESSORIES.
2. Read and comply with all caution and safety-
related notes on or inside the receiver cabinet, on
the receiver chassis, or on the LCD module.
3. Design Alteration Warning - Do not alter or add
to the mechanical or electrical design of this LCD
TV receiver. Design alterations and additions,
including, but not limited to circuit modifications
and the addition of items such as auxiliary audio
and/or video output connections, might alter the
safety characteristics of this receiver and create a
hazard to the user. Any design alterations or
additions will void the manufacturer's warranty and
may make you, the servicer, responsible for
personal injury or property damage resulting
therefrom.
CURRENT
TESTER
+
EARTH
GROUND
_
2-1 LTVP_ISP
4. Hot Chassis Warning -
a. Some TV receiver chassis are electrically
connected directly to one conductor of the AC
power cord and maybe safety-serviced without
an isolation transformer only if the AC power
plug is inserted so that the chassis is
connected to the ground side of the AC power
source. To confirm that the AC power plug is
inserted correctly, with an AC voltmeter,
measure between the chassis and a known
earth ground. If a voltage reading in excess of
1.0 V is obtained, remove and reinsert the AC
power plug in the opposite polarity and again
measure the voltage potential between the
chassis and a known earth ground.
b. Some TV receiver chassis normally have 85V
AC(RMS) between chassis and earth ground
regardless of the AC plug polarity. This chassis
can be safety-serviced only with an isolation
transformer inserted in the power line between
the receiver and the AC power source, for both
personnel and test equipment protection.
c. Some TV receiver chassis have a secondary
ground system in addition to the main chassis
ground. This secondary ground system is not
isolated from the AC power line. The two
ground systems are electrically separated by
insulation material that must not be defeated or
altered.
5. Observe original lead dress. Take extra care to
assure correct lead dress in the following areas: a.
near sharp edges, b. near thermally hot parts-be
sure that leads and components do not touch
thermally hot parts, c. the AC supply, d. high
voltage, and, e. antenna wiring. Always inspect in
all areas for pinched, out of place, or frayed wiring.
Check AC power cord for damage.
6. Components, parts, and/or wiring that appear to
have overheated or are otherwise damaged
should be replaced with components, parts, or
wiring that meet original specifications.
Additionally, determine the cause of overheating
and/or damage and, if necessary, take corrective
action to remove any potential safety hazard.
7. Product Safety Notice - Some electrical and
mechanical parts have special safety-related
characteristics which are often not evident from
visual inspection, nor can the protection they give
necessarily be obtained by replacing them with
components rated for higher voltage, wattage, etc..
Parts that have special safety characteristics are
identified by a ! on schematics and in parts lists.
Use of a substitute replacement that does not
have the same safety characteristics as the
recommended replacement part might create
shock, fire, and/or other hazards. The product's
safety is under review continuously and new
instructions are issued whenever appropriate.
Prior to shipment from the factory, our products
are strictly inspected to confirm they comply with
the recognized product safety and electrical codes
of the countries in which they are to be sold.
However, in order to maintain such compliance, it
is equally important to implement the following
precautions when a set is being serviced.
2-2 LTVP_ISP
Precautions during Servicing
A. Parts identified by the ! symbol are critical for
safety.
Replace only with part number specified.
B. In addition to safety, other parts and assemblies
are specified for conformance with regulations
applying to spurious radiation. These must also be
replaced only with specified replacements.
Examples: RF converters, RF cables, noise
blocking capacitors, and noise blocking filters, etc.
C. Use specified internal wiring. Note especially:
1) Wires covered with PVC tubing
2) Double insulated wires
3) High voltage leads
D. Use specified insulating materials for hazardous
live parts. Note especially:
1) Insulation Tape
2) PVC tubing
3) Spacers
4) Insulators for transistors.
E. When replacing AC primary side components
(transformers, power cord, etc.), wrap ends of
wires securely about the terminals before
soldering.
F. Observe that the wires do not contact heat
producing parts (heat sinks, oxide metal film
resistors, fusible resistors, etc.)
G. Check that replaced wires do not contact sharp
edged or pointed parts.
H. When a power cord has been replaced, check that
5~6 kg of force in any direction will not loosen it.
I. Also check areas surrounding repaired locations.
J. Use care that foreign objects (screws, solder
droplets, etc.) do not remain inside the set.
K. When connecting or disconnecting the internal
connectors, first, disconnect the AC plug from the
AC supply outlet.
L. When installing parts or assembling the cabinet
parts, be sure to use the proper screws and
tighten certainly.
2-3 LTVP_ISP
Safety Check after Servicing
Examine the area surrounding the repaired location
for damage or deterioration. Observe that screws,
parts and wires have been returned to original positions. Afterwards, perform the following tests and confirm the specified values in order to verify compliance
with safety standards.
1. Clearance Distance
When replacing primary circuit components, confirm
specified clearance distance (d) and (d') between soldered terminals, and between terminals and surrounding metallic parts. (See Fig. 1)
Table 1 : Ratings for selected area
AC Line Voltage Clearance Distance (d), (d’)
220 to 240 V
Note: This table is unofficial and for reference only.
Be sure to confirm the precise values.
≥ 3mm(d)
≥ 8mm(d’)
2. Leakage Current Test
Confirm the specified (or lower) leakage current between B (earth ground, power cord plug prongs) and
externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.).
Chassis or Secondary Conductor
Primary Circuit
d' d
Exposed Accessible Part
Z
AC Voltmeter
(High Impedance)
Fig. 1
Measuring Method : (Power ON)
Insert load Z between B (earth ground, power cord
plug prongs) and exposed accessible parts. Use an
AC voltmeter to measure across both terminals of load
Z. See Fig. 2 and following table.
Table 2: Leakage current ratings for selected areas
AC Line Voltage Load Z Leakage Current (i)
2kΩ RES.
Connected in
parallel
220 to 240 V
50kΩ RES.
Connected in
parallel
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.
i≤0.7mA AC Peak
i≤2mA DC
i≤0.7mA AC Peak
i≤2mA DC
One side of
B
Power Cord Plug Prongs
One side of power cord plug
prongs (B) to:
Antenna terminals
A/V Input, Output
Fig. 2
RF or
2-4 LTVP_ISP
STANDARD NOTES FOR SERVICING
Circuit Board Indications
1. The output pin of the 3 pin Regulator ICs is
indicated as shown.
To p Vi ew
Out
2. For other ICs, pin 1 and every fifth pin are
indicated as shown.
Pin 1
3. The 1st pin of every male connector is indicated as
shown.
Pin 1
Input
In
Bottom View
5
10
Pb (Lead) Free Solder
Pb free mark will be found on PCBs which use Pb
free solder. (Refer to figure.) For PCBs with Pb free
mark, be sure to use Pb free solder. For PCBs
without Pb free mark, use standard solder.
Pb free mark
How to Remove / Install Flat Pack-IC
1. Removal
With Hot-Air Flat Pack-IC Desoldering Machine:
1. Prepare the hot-air flat pack-IC desoldering
machine, then apply hot air to the Flat Pack-IC
(about 5 to 6 seconds). (Fig. S-1-1)
Fig. S-1-1
2. Remove the flat pack-IC with tweezers while
applying the hot air.
3. Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
4. Release the flat pack-IC from the CBA using
tweezers. (Fig. S-1-6)
CAUTION:
1. The Flat Pack-IC shape may differ by models. Use
an appropriate hot-air flat pack-IC desoldering
machine, whose shape matches that of the Flat
Pack-IC.
2. Do not supply hot air to the chip parts around the
flat pack-IC for over 6 seconds because damage
to the chip parts may occur. Put masking tape
around the flat pack-IC to protect other parts from
damage. (Fig. S-1-2)
3. The flat pack-IC on the CBA is affixed with glue, so
be careful not to break or damage the foil of each
pin or the solder lands under the IC when
removing it.
Hot-air
Flat Pack-IC
Desoldering
CBA
Masking
Ta pe
Tweezers
3-1 TVP_SN
Machine
Flat Pack-IC
Fig. S-1-2
With Soldering Iron:
1. Using desoldering braid, remove the solder from
all pins of the flat pack-IC. When you use solder
flux which is applied to all pins of the flat pack-IC,
you can remove it easily. (Fig. S-1-3)
Flat Pack-IC
Desoldering Braid
Soldering Iron
Fig. S-1-3
2. Lift each lead of the flat pack-IC upward one by
one, using a sharp pin or wire to which solder will
not adhere (iron wire). When heating the pins, use
a fine tip soldering iron or a hot air desoldering
machine. (Fig. S-1-4)
With Iron Wire:
1. Using desoldering braid, remove the solder from
all pins of the flat pack-IC. When you use solder
flux which is applied to all pins of the flat pack-IC,
you can remove it easily. (Fig. S-1-3)
2. Affix the wire to a workbench or solid mounting
point, as shown in Fig. S-1-5.
3. While heating the pins using a fine tip soldering
iron or hot air blower, pull up the wire as the solder
melts so as to lift the IC leads from the CBA
contact pads as shown in Fig. S-1-5.
4. Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
5. Release the flat pack-IC from the CBA using
tweezers. (Fig. S-1-6)
Note: When using a soldering iron, care must be
taken to ensure that the flat pack-IC is not
being held by glue. When the flat pack-IC is
removed from the CBA, handle it gently
because it may be damaged if force is applied.
Sharp
Pin
Fine Tip
Soldering Iron
3. Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
4. Release the flat pack-IC from the CBA using
tweezers. (Fig. S-1-6)
Fig. S-1-4
To Solid
Mounting Point
CBA
Hot Air Blower
or
Iron Wire
Soldering Iron
Fig. S-1-5
Fine Tip
Soldering Iron
Flat Pack-IC
Tweezers
Fig. S-1-6
3-2 TVP_SN
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