Fulton VMP Webster Oil Combo Burner User Manual
Installation, Startup, Operation and Maintenance Manual
Price: $50.00 US
$75.00 Canadian
Webster Engineering & Manufacturing Co., L.L.C.
619 Industrial Road, Winfield, KS 67156
Cyclonetic JB Series
Forced Draft Burners
JB1 - JB2 - JB3
Gas - Oil - Gas/Oil
Manual Part No. 950063
www.webster-engineering.com
July, 2006
2006 All Rights Reserved
C
SAFETY PRECAUTIONS
Good safety practices must be used when working on burner equipment. The potential energy in the electrical supply,
fuel and related equipment must be handled with extreme care to prevent equipment failures, injuries and potential
death.
Throughout this manual, the following symbols are used to identify potential problems.
WARNING
This indicates a potential hazardous situation, which if not avoided, could result in personal injury or death.
CAUTION
This indicates a potentially hazardous situation, which if not avoided, could result in damage to the equipment.
The following general safety precautions apply to all equipment work.
WARNING
IF YOU SMELL GAS, OPEN WINDOW, EXTINGUISH ANY OPEN FLAMES, STAY AWAY FROM ELECTRICAL
SWITCHES, EVACUATE THE BUILDING AND IMMEDIATELY CALL THE GAS COMPANY.
IN ACCORDANCE WITH OSHA STANDARDS, ALL EQUIPMENT, MACHINES AND PROCESSES SHALL BE
LOCKED OUT PRIOR TO SERVICING.
IF THIS EQUIPMENT IS NOT INSTALLED, OPERATED AND MAINTAINED IN ACCORDANCE WITH THE MAN
UFACTURERS INSTRUCTIONS, THIS PRODUCT COULD EXPOSE YOU TO SUBSTANCES IN FUEL OR FROM
FUEL COMBUSTION WHICH CAN CAUSE DEATH OR SERIOUS ILLNESS AND WHICH ARE KNOWN TO THE
STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM.
IMPROPER SERVICING OF THIS EQUIPMENT MAY CREATE A POTENTIAL HAZARD TO EQUIPMENT AND
OPERATORS.
SERVICING MUST BE DONE BY A FULLY TRAINED AND QUALIFIED PERSONNEL.
BEFORE DISCONNECTING OR OPENING UP A FUEL LINE AND BEFORE CLEANING OR REPLACING
PARTS OF ANY KIND,
• TURN OFF THE MAIN MANUAL FUEL SHUTOFF VALVES INCLUDING THE PILOT COCK, IF
APPLICABLE. IF A MULTIPLE FUEL BURNER, SHUT OFF ALL FUELS.
• TURN OFF ALL ELECTRICAL DISCONNECTS TO THE BURNER AND ANY OTHER EQUIPMENT OR
SYSTEMS ELECTRICALLY INTERLOCKED WITH THE BURNER.
Service Organization Information:
Date of Startup
-
Company Name
Address
Phone Number
Lead Technician
Page 2 Safety PrecautionsJB Manual
TABLE OF CONTENTS
Safety Precautions ...............................................................................................................................
A. Introduction ..........................................................................................................................................
Burner Model Number .............................................................................................................
JB1 Specifications ...................................................................................................................
JB2 Specifications ...................................................................................................................
JB3 Specifications ...................................................................................................................
B. Component ldentification ......................................................................................................................
C. Installation ............................................................................................................................................
D. Special lnstructions For Canadian lnstallations .....................................................................................
E. Burner Mounting Criteria ......................................................................................................................
F. Fuel Systems ........................................................................................................................................
G. Initial Settings .......................................................................................................................................
H. Ignition Systems .................................................................................................................................
I. Start-up & Operating Adjustments .......................................................................................................
J. Trouble Shooting ..................................................................................................................................
K. General Maintenance and Care ...........................................................................................................
L. Care of The Burner During Extended Shutdown ..................................................................................
M. Replacement Parts ..............................................................................................................................
N. Warranty Validation & Field Start-up Report ........................................................................................
Start-Up Report .......................................................................................................................
A. INTRODUCTION
similar to the nameplates shown in Figure A-1. An
This manual covers the Models JB1, JB2 and JB3 CYCLONETIC burners offered by Webster Engineering & Manufacturing Co., LLC. These burners can be used in a wide
variety of Cast Iron, Firebox, Firetube, Flextube and other
applications. They can fire gas, oil and combination gas
and oil with several different operating systems.
“X” in the model number refers to a low NOx burner,
where FGR or a NOx cone is used to reduce the NOx
in the combustion gases. If the burner is not a low NOx
burner, there is no “X” in the model.
Figure A-1 Nameplate
2
3
5
6
8
10
12
17
18
19
20
28
30
32
42
45
48
48
48
49
READ AND SAVE THESE INSTRUCTIONS FOR REFER
ENCE
WARNING
DO NOT ATTEMPT TO START, ADJUST OR MAIN
TAIN THIS BURNER WITHOUT PROPER TRAINING
OR EXPERIENCE. FAILURE TO USE KNOWLEDGEABLE TECHNICIANS CAN RESULT IN EQUIPMENT
DAMAGE, PERSONAL INJURY OR DEATH.
The startup and maintenance of the JB burner requires the
skills of an experienced and properly trained burner technician. Inexperienced individuals should not attempt to start
or adjust this burner.
Every attempt has been made to accurately reflect the
burner construction, however, product upgrades and special order requirements may result in differences between
the content of this manual and the actual equipment.
These special components will be described in the information provided with the burner and should be used as the
controlling document.
NOTE: This manual must be readily available to all operators and maintained in legible condition.
1. Nameplate Information
Each burner has a nameplate with important job details,
-
MAXIMUM
MINIMUM
FUEL
CONTROL CIRCUIT
BURNER MOTOR
OIL PUMP MOTOR
MODEL NUMBER
JB2C-15-RM7840L-UL-IRI
MBTU/HR IN.WC
2940 2.8
1680 1.0
NATURAL GAS
VOLTS AMPS HERTZ PHASE
115
208
208
5.0 60 1
5.9 60 3
4.3 60 3
SERIAL NUMBER
U81375A-018-06
OIL INPUT RATINGGAS INPUT RATING
GPH PSI
21 300
12 100
#2 FUEL OIL
HP
1.5
1/2
The serial number represents the unique number for that
burner and is a critical number that will be needed for any
communications with Webster Engineering.
The input rates define the maximum and minimum inputs
for that burner, given in MBH for gas and GPH for oil. Air
atomized burners show both the oil pressure and air pressure. Pressure atomized burners only list the oil pres-
Page 3 IntroductionJB Manual
sure. For gas firing, the gas manifold pressure is given in
“in wc” which is inches of water column.
The electrical ratings of the burner are given, with the voltage, current load, frequency and phase (this will either be
single or 3-phase). For motors, the motor HP is listed.
2. Ratings
The ratings for each specific burner are given on the nameplate. The general burner ratings are given in Specification Sheets that follow this section. The maximun inputs
are given, based on the type of fuel. Other conditions, like
the supply gas pressure or the combination of fuels, emission requirements and control systems may prevent the
burner from reaching the lowest firing rate.
3. Product Offering
The JB burner can fire natural gas, propane and digester
gas as well as all grades of light and heavy oil (#2, #4, #5
and #6 oils as defined by ASTM D396).
DO NOT USE GASOLINE, CRANKCASE OIL OR ANY
OIL CONTAINING GASOLINE.
e. Catalog cuts of the major components. These provide
details on the installation, adjustment and maintenance of
the components used on the burner.
5. Service, Parts and other Information
Service and parts are available from your local Webster
Representative. For a list of Webster Representatives,
please visit the Webster web site at:
www.webster-engineering.com or call 620-221-7464.
This burner is also available as a low emission burner, and
will have model designation JBX. Several low NOx rates
are available for all gas and light oil burners, with the stan
dard offering of 60 ppm and 30 ppm when firing natural
gas. Heavy oil is not allowed in combination with low NOx,
as the high sulfur content can recirculate from the vessel
through the burner when switched from heavy oil to gas.
Low sulfur heavy oil can be used with gas FGR, when the
sulfur is under ½% (the FGR is closed during oil firing).
The burner can also be equipped with a NOx cone for low
NOx on gas, which does not require FGR. (See Addendum 950064).
Figure A-2 lists the common variations and options avail
able on this product. The minimum furnace conditions are
given in Section C.
4. Your Complete Manual
In addition to this manual, there are several other docu
ments that should be considered as part of the complete
manual for the burner. All of these documents are needed
to support the installation and startup of the unit. These
additional items include:
a. The wiring diagram, which shows the limits and interconnection of the burner and vessel controls.
b. The gas and oil piping schematics, which show the
components and their relative positions in the piping train.
c. The unit material list which provides an overview of
the burner requirements and a complete bill of material,
including the part numbers and description for each item.
d. The flame safeguard manual provides the operating sequence for the burner management system. This will be a
critical document for troubleshooting any future problems.
-
-
-
Page 4 IntroductionJB Manual
MODEL JB(X) BURNER MODEL CONFIGURATION
FIGURE A-2
JBX1G -05-RM7800L-M.25-M-A-UL/CSD-1
BURNER SERIES
JB JB SERIES
FGR or NOx CONE
USED X
NOT USED
HEAD SIZE (INCHES)
1 7 1/8 7 1/2
2 9 1/8 9 1/2
3 11 1/8 11 1/2
FUELS
G Gas
O Oil
C Gas / Oil
BLOWER MOTOR
HORSEPOWER
02 1/4
03 1/3
05 1/2
07 3/4
10 1
15 1 1/2
20 2
30 3
50 5
75 7 1/2
100 10
RM7800L Honeywell
M Mark AutoFlame - mini mark
E110/EP170
Nexus Fireye
LMV51 Siemens
LMV52 Siemens
BLANK
JB JBX
FLAME SAFEGUARD
VENDOR DESIGNATION
Fireye
CODES AND
LISTINGS
UL
ULc
CSD-1
FM
IRI
NFPA-85
OIL SYSTEMS
Pressure Atomizing
A On - Off
L Low Fire Start
H Low - Hi - Low
MP Modulation Simplex
MR Modulation By-Pass
Air or Steam Atomization
MA Air Atomization
MS Steam Atomization
GAS TRAIN VENDOR
VGD Siemens
VGG Siemens
M Maxon
Blank
.15 1 1/2 inches
.20 2 inches
.25 2 1/2 inches
.30 3 inches
.40 4 inches
GAS SYSTEM
A On-Off
L Low Fire Start
H Low-Hi-Low
M Modulation
All Others
(ASCO) - (std)
GAS TRAIN SIZE
The above represents the common model designations.
Contact the factory for other options and special applications.
Page 5 IdentificationJB Manual
Model JB1 - Specification Data (400 - 2500 MBH Input)
Fuel Burned
Fuel Burned
(1) STANDARD UL EQUIPMENT
AND IMPORTANT OPTIONS
Motor, Fan and Air Inlet Control X X
Air Flow Switch (also with oil systems using remote pump)
(2) Burner Mounted Control Panel,
Switch and Indicator Lights
Flame Safety Control X X Main Gas Regulator X
General
Ultra Violet Scanner
Motor Controller (single phase
voltage)
Fuel Selector Switch Duel Fuel Burners Only Metering Valve (modulation only) X
Proven Gas Pilot Ignition
Pilot Solenoid Gas Valve X Oil Nozzle(s) X
Pilot Gas Regulator & Manual Valve
Pilot Gas Ignition Transformer
Ignition
Direct Spark Oil Ignition X Second Safety Shutoff Valve X
Direct Spark Oil Ignition
Transformer
Inverted Housing X X Oil Pressure Gauge X
Alternate Control Cabinet
Positioning
Remote Control Panel X X Future Gas Combustion Head-OPT Opt.
Optional
Fuel Metering CAM-NETIC II X X
1. The configuration of each unit will vary with specific job requirements such as input rating, electrical specification and special agency approval
codes. The above chart shows those items standard to a basic burner plus a few options that may be added.
2. Indicator lights are “Power On”, “Call for Heat”, ”Fuel On” and ”Flame Fail” for hard wired panels. “Alarm”, “Low Water”, “Power”, “Call for
Heat”, “Ignition On”, and “Fuel On” for circuit board light panels.
Gas
No. 2 Oil
pressure
atomized
X Main Safety Shutoff Valve X
X X Second Safety Shutoff Valve X
X X Gas Checking Valve X
X X
X
X Integral Oil Pump X
X Main Safety Shutoff Valve X
X
X X
STANDARD UL EQUIPMENT
AND IMPORTANT OPTIONS
Main Manual Shutoff Valve X
Gas Fuel
High and Low Gas Pressure
Switches (st’d over 2500 MBH)
Oil Drawer Assembly with Diffuser X
Low Oil Pressure Switch
Oil Fuel
(STD when using remote oil pump)
Oil Metering Valve (modulating
systems)
Gas
Opt.
No. 2 Oil
pressure
Opt.
X
atomized
Model JB1 - Sizing and Application Data (contact Webster for complete information)
Model
Number
JB1-02 1.25 400 / 1000 3.0 / 7.1 1/4 1/3 1” 6 / 14” 7 /14” Integral
JB1-03 1.25 600 / 1500 4.0 / 10.7 1/3 1/2 1 1/4” 8 / 14” 9 / 14” Integral
JB1-05 1.25 800 / 2100 6.0 / 14.8 1/2 1/2 1 1/2” 7 / 14” 8 / 14” Integral
JB1-07 1.25 900 / 2500 7.0 / 17.8 3/4 3/4 1 1/2” 9 / 14” 11 / 14” Integral
3. Larger motors may be required for single phase or 208 volts 4. Contact Webster for more complete details
The above maximum ratings are based on 0 furnace pressure, an altitude of 1000 feet, 90oF air temperature and 60 HZ electrical supply. Use
the following corrections for higher temperatures and altitude. Capacity decreases by 17% for 50 Hertz.
Capacity decreases by 4% for each 1000 feet above 1000 foot altitude.
Capacity decreases by 6% for each 1 inch of furnace pressure.
Capacity decreases by 2% for each 10oF increase in air temperature over 90oF.
Gas input ratings based on 1000 BTU/cu ft. and 0.64 specific gravity. Sizes and pressure will vary with gas.
Oil input ratings are based on 140,000 BTU/gal for ASTM #2 fuel oil.
Maximum
Furnace
Pressure
Burner Firing Capability
Range
Gas scfh #2 Oil gph On-Off, LFS Modulation
Burner Motor HP Gas Train Oil Pump
Gas Only
HP
(3) Oil or
Combination
Pipe Size
(4) Inlet Pressure
Motor HP
Essential Ordering Information and Data:
Power Supply - Confirm 120-60-1 for control circuit and electrical supply for burner motor(s) (voltage, frequency and phase).
Describe Boiler or Heater to be Fired - Including the manufacturer, model number, furnace pressure and furnace size.
Firing Rate - Define firing rates in MBH for gas and GPH for oil.
Fuel to be Burned - Type of gas and/or oil, including the BTU value.
Approval Agency - UL, FM, IRI (GE GAP), CSD-1, NFPA, Mil spec and local codes, if applicable.
Flame Safety Control Preferred - Honeywell or Fireye controls.
Gas Train Components Preferred - ASCO/ITT, Honeywell or Landis
Control System - ON-OFF, Low Fire Start, Low-High-Low, Modulation, Posi-Control
Required Options - Mounting plate, limit controls, etc.
Page 6 SpecificationJB Manual
Model JB1 - Dimentional Data (400 - 2500 MBH Input)
(Dimensions are +/- 1/4 inch)
9 1/2
24
21 7/8
Standard Arrangement
End View
11 7/16
36 15/16
5 5/16
10
15
18 3/8
15 11/16
26 5/8
8 1/4
4
Standard Arrangement
Elevation
4
4
14 3/8
36 15/16
19 3/8
Standard Arrangement
7 1/4 O.D.
Inverted Arrangement
Elevation
W/ Optional Back Mount Control Cabinet
Fuels Burned and Control Systems
- Natural Gas, Propane, Digester or Mixed Gases
- Light #2 Oil, Mechanical Pressure
- On-Off, Low Fire Start, Low-High-Low, Modulating or Micro Modulation
- Control Circuit Requires 120 vac, 60 Hz, Single Phase Voltage Supply
18 3/8
11 3/8
Elevation
(Optional)
Model JB1 burners are listed by Underwriters Laboratories, Inc. (UL / ULC). Also by the State of Massachusetts
Fire Marshal, City of New York Board of Standards and Appeals, State of Minnesota and can be packaged to meet
specific requirements of IRI, FM, GE GAP, NFPA, MIL spec. or other special insurance or local code requirements.
Page 7 SpecificationJB Manual
Model JB2 - Specification Data (6000 MBH Maximum Input)
No. 2 Oil
(1) STANDARD UL EQUIPMENT
AND IMPORTANT OPTIONS
Motor, Fan and Air Inlet Control X X X
Air Flow Switch X X X Main Safety Shutoff Valve X
(2) Burner Mounted Control Panel,
Switch and Indicator Lights
Flame Safety Control X X X Gas Checking Valve X
General
Ultra Violet Scanner
Motor Controller (single phase voltage) X X X Metering Valve (modulating systems) X
Motor Starter w/Overloads (3 PH volt) X X X Normally Open Vent Valve Opt.
Fuel Selector Switch Duel Fuel Burners Only
Proven Gas Pilot Ignition X X
JB2-30 and JB2-50 X X X Oil Nozzles X X
Pilot Solenoid Gas Valve
Pilot Gas Regulator & Manual Valve
Pilot Gas Ignition Transformer
Ignition
Direct Spark Oil Ignition (3) Low Air Atomizing Switch X
Direct Spark Oil Ignition
Transformer
Inverted Housing X X X Oil Pressure Gauge X X
Alternate Control Cabinet
Positioning
Options
Remote Control Panel X X X Future Gas Combustion Head Opt. Opt.
Fuel Metering CAM-NETIC II X X X Air Compressor X
1. The configuration of each unit will vary with specific job requirements such as input rating, electrical specification and special agency approval codes.
The above chart shows those items standard to a basic burner plus a few options that may be added.
2. Indicator lights are “Power On”, “Call for Heat”, ”Fuel On” and ”Flame Fail” for hard wired panels. “Alarm”, “Low Water”, “Power”, “Call for Heat”, “Ignition
On”, and “Fuel On” for circuit board panels.
3. Maximum rate for direct spark is 20 GPH at low fire or 35 GPH at high fire. (standard on straight oil burners, pressure atomized)
Gas
Pressure
X X X
X X X High and Low Gas Pressure Switches X
X X Integral Oil Pump (JB2-07 to JB2-20) X
X X Remote Oil Pump (JB2-30 to JB2-50) X Opt.
X X Two Safety Shutoff Valves X X
(3)
X X X
Air
Atomized
Atomized
STANDARD UL EQUIPMENT
AND IMPORTANT OPTIONS
Main Manual Shutoff Valve X
Second Safety Shutoff Valve
Main Gas Regulator X
Gas Fuel
Oil Drawer Assembly with Diffuser X X
Low Oil Pressure Switch (STD when
Oil Fuel
using remote oil pump)
Oil Metering Valve (modulating
system)
X
Gas
No. 2 Oil
Pressure
Atomized
X X
X X
Air
Atomized
Model JB2 - Sizing and Application Data (contact Webster for complete information)
Model
Number
JB2-07 2 900 / 2800 10 / 20 3/4 1 1/2” 10 / 14” 13” Integral N/A N/A
JB2-10 2 900 / 3500 10 / 25 1 2” 8 / 14” 9 / 14” Integral Optional 2
JB2-15 2 900 / 3500 10 / 25 1 1/2 2” 8 / 14” 9 / 14” Integral Optional 2
JB2-20 2 1200 / 4200 12 / 30 2 2”
JB2-30 2.5 1200 / 5300 12 / 37.8 3 2 1/2” N/A 13 / 14” 3/4 Optional 2
JB2-50 2.5 1200 / 6000 12 / 42.8 5 2 1/2” N/A 2-5 psi 3/4 Optional 2
3. Lower pressures may apply to reduced inputs. 4. 11-14” with IRI and LFS or LHL. 12-14” with IRI and modulation.
The above maximum ratings are based on 0 furnace pressure, an altitude of 1000 feet, 90
ing corrections for higher temperatures and altitude. Capacity decreases by 17% for 50 Hertz.
Capacity decreases by 4% for each 1000 feet above 1000 foot altitude.
Capacity decreases by 6% for each 1 inch of furnace pressure.
Capacity decreases by 2% for each 10oF increase in air temperature over 90
Gas input ratings based on 1000 BTU/cu ft. and 0.64 specific gravity. Sizes and pressure will vary with different gas properties.
Oil input ratings are based on 140,000 BTU/gal. for ASTM #2 fuel oil.
The vessel draft must be between -0.1 and +0.1 wc.
Maximum
Furnace
Pressure
Burner Firing
Capability Range
Gas scfh
#2 Oil gph
Burner
Motor
HP
Gas Train
Oil Pump Motor HP Air
Pipe Size (3) Inlet Press (in wc) Pressure
LFS, LHL Modulation
(4) 12 / 14” (3) 13 / 14”
o
F air temperature and 60 HZ electrical supply. Use the follow
o
F.
Atomizing
Integral Optional 2
Air
Atomizing
Compressor
Motor HP
Essential Ordering Information and Data:
Power Supply - Confirm 120-60-1 for control circuit and electrical supply for burner motor(s) (voltage, frequency and phase).
Describe Boiler or Heater to be Fired - Including the manufacturer, model number, furnace pressure and furnace size.
Firing Rate - Define firing rates in MBH for gas and GPH for oil.
Fuel to be Burned - Type of gas and/or oil, including the BTU value.
Approval Agency - UL, FM, IRI (GE GAP), CSD-1, NFPA, Mil spec and local codes, if applicable.
Flame Safety Control Preferred - Honeywell or Fireye controls. Gas Train Components Preferred - ASCO/ITT, Honeywell or Landis
Control System - ON-OFF, Low Fire Start, Low High Low, Modulation, Posi-Control. Required Options - Mounting plate, limit controls, etc.
JB Manual
Page 8
Specification
-
Model JB2 - Dimensional Data (6000 MBH Maximum Input)
(Dimensions are +/- 1/4 inch)
6 1/2
24
17 3/4
30 11/16
Standard Arrangement
End View
10
5 5/16
15
19 1/16
19
28 5/8
9 1/2
Standard Arrangement
Elevation
4
39 1/4
19 1/2
Standard Arrangement
Elevation
4
4
14
9 1/8
O.D.
Inverted Arrangement
W/ Optional Back Mount Control Cabinet
Fuels Burned and Control Systems
- Natural Gas, Propane, Digester or Mixed Gases
- Light #2 through Heavy #6 Fuel Oil
- Low Fire Start, Low-High-Low, Modulating or Micro Modulation
- Control Circuit Requires 120 vac, 60 Hz, Single Phase Voltage Supply
39 1/4
18 1/2
12 1/8
Elevation
Model JB1 burners are listed by Underwriters Laboratories, Inc. (UL/ULC). Also by the State of Massachusetts Fire
Marshal, City of New York Board of Standards and Appeals, State of Minnesota and can be packaged to meet spe
-
cific requirements of IRI, FM, GE GAP, NFPA, MIL spec. or other special insurance or local code requirements.
Page 9 SpecificationJB Manual
Model JB3 - Specification Data (12,600 MBH Maximum Input)
(1) STANDARD UL
EQUIPMENT
AND IMPORTANT OPTIONS
Motor, Fan and Air Inlet Control X X X X
Air Flow Switch X X X X Main Safety Shutoff Valve X
(2) Burner Mounted Control Panel,
Switch and Four Indicator Lights
Flame Safety Control X X X X Gas Checking Valve X
General
Ultra Violet Scanner
Motor Starter with Overloads X X X X Metering Valve (modulating systems) X
Fuel Selector Switch Duel Fuel Burners Only Normal Open Vent Valve (above
Proven Gas Pilot Ignition X X X
Pilot Solenoid Gas Valve
Pilot Gas Regulator & Manual Valve
Pilot Gas Ignition Transformer
Ignition
Inverted Housing X X X X Low Oil Pressure Switch X X X
Alternate Control Cabinet Positioning X X X X Oil Pressure Gauge X X X
Remote Control Panel X X X X Oil Metering Valve X X X
Options
Fuel Metering CAM-NETIC II X X X X Future Gas Combustion Head Opt. Opt. Opt.
Posi-Control X X X X Air Compressor X X
1. The configuration of each unit will vary with specific job requirements such as input rating, electrical specification and special agency approval codes.
The above chart shows those items standard to a basic burner plus a few options that may be added.
2. Indicator lights are “Power On”, “Call for Heat”, ”Fuel On” and ”Flame Fail”.
Gas
X X X X
X X X X High and Low Gas Pressure Switches X
X X X Oil Nozzles X X X
X X X Oil Heater with Integral Thermostat X
X X X Remote Oil Pump X Opt. Opt.
Air
Pressure
Atomized
No. 4 - 6 Oil
Atomized
STANDARD UL EQUIPMENT
AND IMPORTANT OPTIONS
Air Atomized
Main Manual Shutoff Valve X
Second Safety Shutoff Valve
Main Gas Regulator X
Gas Fuel
12,500 MBH)
Oil Drawer Assembly with Diffuser X X X
Two Safety Shutoff Valves
High Oil Temperature Switch
Low Air Atomizing Switch
Oil Fuel
No. 2 Oil
No. 2 Oil
Gas
X
X
Air
Pressure
Atomized
Atomized
X X X
N0. 4 - 6 Oil
Air Atomized
X
X
Model JB3 - Sizing and Application Data (contact Webster for complete information)
Model
Number
JB3-30 3.5 1400 / 6300 10.2 / 45 10 / 42 3 2 1/2” 12 / 27” 1 Optional Optional 2
JB3-50 3.5 1400 / 8300 11 / 59.2 10 / 55.3 5 3” 15 / 27” 1 1/2 Optional Optional 2
JB3-75 3.5 1600 / 10500 12.3 / 75 11 / 70 7 1/2 3” 23 / 27” 1 Optional Optional 2
JB3-100 3.5 1800 / 12600 20.3 / 90 12 / 84 10 3” 2-5 psi 1 Optional Optional 2
The above maximum ratings are based on 0 furnace pressure, an altitude of 1000 feet, 90
ing corrections for higher temperatures and altitude. Capacity by 17% for 50 Hertz.
Capacity decreases by 4% for each 1000 feet above 1000 foot altitude.
Capacity decreases by 6% for each 1 inch of furnace pressure.
Capacity decreases by 2% for each 10oF increase in air temperature over 90
Gas input ratings based on 1000 BTU/cu ft. and 0.64 specific gravity. Sizes and pressure will vary with gas.
Oil input ratings are based on 140,000 BTU/gal. for ASTM #2 fuel oil and 150,000 BTU/gal for ASTM #4-6 fuel oil.
The vessel draft must be between -0.1 and +0.1 wc.
Maximum
Furnace
Pressure
Burner Firing Capability Range Burner
Gas scfh #2 Oil
gph
#4-6
Oil gph
Motor
HP
Gas Train
Pipe
Size
#2 Oil Pump Motor HP #4 - 6
Pump
Motor HP
o
F.
Inlet
Press
o
Pressure
Atomizing
F air temperature and 60 HZ electrical supply. Use the follow
Air
Atomizing
Compressor
Motor HP
Essential Ordering Information and Data:
Power Supply - Confirm 120-60-1 for control circuit and electrical supply for burner motor(s) (voltage, frequency and phase).
Describe Boiler or Heater to be Fired - Including the manufacturer, model number, furnace pressure and furnace size.
Firing Rate - Define firing rates in MBH for gas and GPH for oil.
Fuel to be Burned - Type of gas and/or oil, including the BTU value.
Approval Agency - UL, FM, IRI (GE GAP), CSD-1, NFPA, Mil spec and local codes, if applicable.
Flame Safety Control Preferred - Honeywell or Fireye controls.
Gas Train Components Preferred - ASCO/ITT, Honeywell or Landis
Control System - ON-OFF, Low Fire Start, Low High Low, Modulation, Posi-Control
Required Options - Mounting plate, operating controls, limit controls, etc.
Air
-
JB Manual
Page 10
Specification
Model JB3 - Dimensional Data (12,600 MBH Maximum Input)
(Dimensions are +/- 1/4 inch)
6 1/2
24
16
27
Standard Arrangement
End View
48
5 5/16
10
15
19 15/16
22 1/2
38 1/4
15 15/16
4
Standard Arrangement
Elevation
4
22 1/2
4
19 1/4
48
19 9/16
Standard Arrangement
Elevation
W/ Optional Back Mount Control Cabinet
11 1/4
O.D.
14 3/4
Fuels Burned and Control Systems
- Natural Gas, Propane, Digester or Mixed Gases
- Light #2 through Heavy #6 Fuel Oil
- Modulating Control System - Micro Modulation or Linkage
Inverted Arrangement
Elevation
- Control Circuit Requires 120 vac, 60 Hz, Single Phase Voltage Supply
Model JB3 burners are listed by Underwriters Laboratories, Inc. (UL/ULC). Also by the State of Massachusetts Fire
Marshal, City of New York Board of Standards and Appeals, State of Minnesota and can be packaged to meet specific requirements of IRI, FM, GE GAP, NFPA, MIL spec. or other special insurance or local code requirements.
Page 11 SpecificationJB Manual
B. COMPONENT IDENTIFICATION
This secion shows the different common components used in the JB burner line and should be helpful to identify parts
described elsewhere in this manual.
Light & Switch Panel
Mod Motor
Figure B-1
JB2 Burner
Oil Fuel
Control Cabinet
Control Transformer
Sight Glass
Drawer Assembly
Gas Valve
Combustion
Head
Manual Ball Valve
Linkage
Louver Box
Oil Valve
Blower Motor
Oil Pressure Switch
Oil Pressure Gauge
Pilot Solenoid
Pilot Gas Regulator
Gas Actuator
Gas Valve
Ignition
Transformer
High Gas
Pressure Switch
Figure B-2
JB1G Left Side View
Figure B-3
JB1G Right Side View
Page 12 IdentificationJB Manual
Air Flow Switch
Pilot Gas Regulator
Gas Actuator
Gas Pressure Gauge
Switch / Light
Panel
Figure B-4
Control Panel
Circuit Board
Design
Board to Light
Panel Cable
Combination Flame
SafeGuard Base
and Circuit Board
Light Panel
Circuit Board
Flame SafeGuard
Base
Panel Wiring
Terminal Strip
Electrical Panel Identification: The above pictures show the flame safeguard base mounted on a circuit board. Connections are wired via cable to
light / switch circuit board. Picture below shows the flame safeguard (base) mounted directly to the panel back plate.
Figure B-5
Control Relays
Field Wiring
Terminal Strips
Board to Light
Panel Cable
Control Panel
Hard Wired
Design
Transformer Fuses
Burner Motor
Starter
Flame Safeguard
Terminal Strip
Control Transformer
Switch / Light Panel
Pressure
Gauge
Air Filter
Compressor
Figure B-6
Air Compressor
Page 13 IdentificationJB Manual
Air Chamber
Belt Guard
Electric Motor
Air Discharge
Connection
Oil Cam
Oil Metering
Valve
Drawer Assm.
Pre-heat Oil
Lines
Oil Temp.
Gauge
Electrical Junction Box
Jack Shaft
Air Inlet
Louver Box
Drawer Assembly
High Oil Temp.
Switch
Low Atomizing
Air Press. Sw.
Atomizing Air
Bleed Muffler
Air Bleed Valve
Atomizing Air
Press. Gauge
Blower Motor
Atomizing Line
to Nozzle
Supply Oil
Press. Gauge
Trim Heater
Safety Relief
Valve
Trim Heater
Oil Supply To
Nozzle
Thermostat Control
Switch & Cold Oil
Interlock Switch
N.O. Return
Oil Valve
Safety Oil
Valves
Figure B-7
JB Burner
#4 - 6 Fuel Oil
Nozzle Oil
Press. Gauge
Low Oil Press.
Switch
Choke Cone
JB1 & JB2 Only
Primary Gas Orifices
(Behind Retention Plate)
Diffuser Assembly
Oil Nozzle(s)
Figure B-8
JB Combustion Head - Dual Fuel
Page 14 IdentificationJB Manual
Gas Pilot
Secondary Gas Orifices
Retention Plate
Nose Choke Cone
Mounting Flange
Orifice Plate
Gas Manifold
Secondary Gas Orifices
Primary Gas Orifice
Retention plate Assembly
Diffuser
Figure B-9
Standard Head Arrangement
Section View
Retention Plate
Assembly
Back Mounting
Plate w/View Port
To Oil System
Return
Oil Supply Line
Oil Return Line
Drawer Assembly
Ignition Electrode
Pilot Assembly
Gas Inlet
Gas Manifold (inner cylinder)
This connection between the retention plate assembly and the gas manifold inner cylinder must
be properly made for proper performance.
Diffuser Mounting Bracket
Oil Nozzle(s)
Adapter
Oil Nozzle(s)
Oil Supply Line
(lower pipe)
Pilot Gas Supply
View Port
Pilot Gas Inlet
Oil Supply Line
Backplate
Pilot Gas
Supply Line
Gas Pilot
Ignition Electrode
Figure B-10
JB3 Combination or Straight Oil Drawer Assembly
with Proven Gas Pilot
Oil Supply Line
Pilot Gas Line
Figure B-11
JB1 & 2 Combination Drawer Assembly
with Proven Gas Pilot Ignition
Diffuser
Ignition Electrode
Gas Pilot
Oil Nozzle(s)
Adapter
Oil Nozzle(s)
Diffuser
Sight Tube
Page 15 IdentificationJB Manual
View Port
Oil Supply Line
Oil Supply Line
Oil Ignition Electrodes
Diffuser
Oil Nozzle(s)
Diffuser Clamp
Sight Tube
Oil Nozzle(s)
Adapter
Back Plate
Figure B-12
JB1 & 2 Straight #2 Oil Drawer Assembly
with Direct Spark Ignition
Gas Orifice Part Number and Description
Part No. Description Sketch
Example
090002 Gas orifice, 5/16” brass blank, no holes
090002-076 Gas orifice, 5/16” brass, (2) radial #48 holes, no axial hole (48 x 2) B FB
090002-098 Gas orifice, 5/16” brass, (2) radial #40 holes, no axial hole (40 x 2) B FB
090054-xxx Gas orifice, 5/16” brass, no radial holes, (1) axial hole (xxx = hole dia.) E FB, SF
090055-xxx Gas orifice, 5/16” steel, no radial holes, (1) axial hole (xxx = hole dia.) E
090069-xxx Gas orifice, 5/16” brass, (4) #40 radial holes, (1) axial hole (xxx = hole dia.) (40 x 4 x __ ) A FB, SF
090184-xxx Gas orifice, 5/16” steel, (4) #40 radial holes, (1) axial hole (xxx = hole dia.) (40 x 4 x __ ) A
090185-000 Gas orifice, 5/16” steel blank, no radial or axial holes
090185-098 Gas orifice, 5/16” steel, (2) radial #40 holes, no axial hole (40 x 2) B
090227-xxx Gas orifice, 5/16” brass, (4) #48 radial holes, (1) axial hole (xxx = hole dia.) (48 x 4 x __ ) A
090284-xxx Gas orifice, 1/4” steel, no radial holes, (1) axial hole (xxx = hole dia.) E
090287 Orifice extention, 5/16” OD steel tube, 1.188” long D
090288 Orifice extention, 5/16” OD steel tube, 2.75” long D
090318 Orifice extention, 5/16” OD brass tube, 1.188” long D SF
090319 Orifice extention, 5/16” OD brass tube, 2.75” long D
OT (open tube) No orifice used (If no orifice part number given in BOM, asume OP)
Vessel
Note: 1. Part numbers ending in “-xxx” use the drilled hole diameter as the last three digits, or
the “-xxx”. A number 40 drill would be “-098”.
2. Part numbers ending in “000” indicate no drilled hole.
3. Sketches show general appearance only, not number or type of holes.
4. Secondary orifices are closest to the burner center. primary orifices are on the outside.
4 Radial Holes
2 Radial Holes
Orifice Example “E”
Orifice Example “A”
4 Radial Holes, Axial Hole -xxx
If the radial drill size is a # 40 drill, this
would be called a “40 by 4” orifice,
which is common in the JB burner line.
JB Manual
Orifice Example “B”
2 Radial Holes, No Axial Holes
If the radial drill size is a # 40 drill, this
would be called a “40 by 2” orifice,
which is common in the JB burner line.
Page 16
No Radial Holes, 1 Axial Hole
The threads run the full length
of the orifice. This orifice cannot
have radial holes.
FB = Firebox
SF = Scotch Firetube
1 Axial Hole
Identification
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