Fujitsu SPLIT TYPE AIR CONDITIONER User Manual

UNIVERSAL TYPE - FLOOR / CEILING / WALL
SPLIT TYPE AIR CONDITIONER
IMPORTANT! Please Read Before Starting
This air conditioning system meets strict safety and operating standards. As the installer or service person, it is an important part of your job to install or service the system so it operates safely and efficiently.
• Carefully read this instruction booklet before beginning.
• Follow each installation or repair step exactly as shown.
• Observe all local, state, and national electrical codes.
• Pay close attention to all danger, warning, and caution notices given in this instruction sheet.
This symbol refers to a hazard or
WARNING
:
unsafe practice which can result in severe personal injury or death.
This symbol refers to a hazard or
CAUTION
:
unsafe practice which can result in personal injury and the potential for product or property damage.
• Hazard alerting symbols
Electrical
Safety/alert
If Necessary, Get Help
These instructions are all you need for most installation sites and maintenance conditions. If you require help for a special prob­lem, contact our sales / service outlet or your certified dealer for additional instructions.
In Case of Improper Installation
The manufacturer shall in no way be responsible for improper installation or maintenance service, including failure to follow the instructions in this document.
SPECIAL PRECAUTIONS
When Wiring
ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL INJURY OR DEATH. ONLY A QUALIFIED, EXPERIENCED ELEC­TRICIAN SHOULD ATTEMPT TO WIRE THIS SYSTEM.
• Do not supply power to the unit until all wiring and tubing are completed or reconnected and checked.
• Highly dangerous electrical voltages are used in this system. Carefully refer to the wiring diagram and these instructions when wiring. Improper connections and inadequate ground­ing can cause accidental injury or death.
Ground the unit following local electrical codes.
• Connect all wiring tightly. Loose wiring may cause overheat­ing at connection points and a possible fire hazard.
When Transporting
Be careful when picking up and moving the indoor and outdoor units. Get a partner to help, and bend your knees when lifting to reduce strain on your back. Sharp edges or thin aluminum fins on the air conditioner can cut your fingers.
When Installing...
...In a Ceiling or Wall
Make sure the ceiling/wall is strong enough to hold the unit’s weight. It may be necessary to construct a strong wood or metal frame to provide added support.
...In a Room
Properly insulate any tubing run inside a room to prevent “sweating” that can cause dripping and water damage to walls and floors.
...In Moist or Uneven Locations
Use a raised concrete pad or concrete blocks to provide a solid, level foundation for the outdoor unit. This prevents water dam­age and abnormal vibration.
...In an Area with High Winds
Securely anchor the outdoor unit down with bolts and a metal frame. Provide a suitable air baffle.
...In a Snowy Area (for Heat Pump-type Systems)
Install the outdoor unit on a raised platform that is higher than drifting snow. Provide snow vents.
When Connecting Refrigerant Tubing
• Keep all tubing runs as short as possible.
• Use the flare method for connecting tubing.
• Apply refrigerant lubricant to the matching surfaces of the flare and union tubes before connecting them, then tighten the nut with a torque wrench for a leak-free connection.
• Check carefully for leaks before starting the test run.
NOTE:
Depending on the system type, liquid and gas lines may be either narrow or wide. Therefore, to avoid confusion the refriger­ant tubing for your particular model is specified as either “small” or “large” rather than as “liquid” or “gas”.
When Servicing
• Turn the power OFF at the main circuit breaker panel before opening the unit to check or repair electrical parts and wiring.
• Keep your fingers and clothing away from any moving parts.
• Clean up the site after you finish, remembering to check that no metal scraps or bits of wiring have been left inside the unit being serviced.
• After installation, explain correct operation to the customer, using the operating manual.
Fig. 1-A Fig. 1-B
Outdoor Unit
3/8” (9.53 mm) dia. 5/8” (15.88 mm) dia.
Indoor Unit
Under ceiling
Indoor Unit
Floor console
Outdoor Unit
3/8” (9.53 mm) dia.
5/8” (15.88 mm) dia.
1
GENERAL
This INSTALLATION INSTRUCTION SHEET briefly outlines where and how to install the air conditioning system. Please read over the entire set of instructions for the indoor and outdoor units and make sure all accessory parts listed are with the system before beginning.
1. TYPE OF COPPER PIPE AND INSULATION MATERIAL
Copper tubing for connecting the outdoor unit to the indoor unit and insulation material is available for pur­chase locally. When you purchase them, please speci­fy the following.
(1)
Deoxidized annealed copper pipe for refrigerant piping as:
Table 1
Outer diameter Thickness
Small pipe 3/8” (9.52 mm) 1/32” (0.8 mm)
Large pipe 5/8” (15.88 mm) 3/64” (1.0 mm)
Cut each pipe to the appropriate length +12” (30 cm) to 16” (40 cm) to dampen vibration between units.
2. ADDITIONAL MATERIALS REQUIRED FOR INSTALLATION
(1) Refrigeration (armored) tape (2) Insulated staples or clamps for connecting wire
(See your local electrical codes.) (3) Putty (4) Refrigeration lubricant (5) Clamps or saddles to secure refrigerant piping
3. OPERATING RANGE
Table 2
Indoor Outdoor
air intake air intake
Cooling
Temperature
Maximum 90°F DB, 73°F WB 115°F DB
Minimum 65°F DB, 57°F WB 70°F DB
ELECTRICAL REQUIREMENT
Always make the air conditioner power supply a spe­cial branch circuit and provide a special switch and receptacle. Do not extend the power cord.
(1) Limit the height difference between
the indoor and outdoor units to within 26 ft. (8 m).
(2) The maximum length of the piping
is 66 ft. (20 m). If the units are fur­ther apart than this, correct opera­tion can not be guaranteed.
(2)
Foamed polyethylene insulation for copper pipes as required to precise length of piping. Wall thickness of the insulation should not be less than 5/16” (8 mm).
(3) Use insulated copper wire for field wiring.
Check local electrical codes and regula­tions before obtaining wire. Also , check any specified instructions or limitations.
MINIMUM CIRCUIT AMPACITY 15A MAXIMUM OVERCURRENT PROTECTION 20A (TIME DELAY FUSE OR HACR TYPE CIRCUIT BREAKER)
2
STANDARD PARTS
The following installation parts are furnished. Use them as required.
INDOOR UNIT ACCESSORIES
Name and Shape
Cover plate (left)
Cover plate (right)
Tapping screw (ø4 x 10)
Installation template
Bracket (left)
Bracket (right)
Anchor bolt (M12)
Q’ty
1
1
2
1
1
1
4
Application
For positioning the indoor unit For under ceiling type.
For suspending the indoor unit from ceiling
Name and Shape
VT wire
Remote control unit
Battery (penlight)
Remote control unit holder
Tapping screw (ø3 x 12)
Q’ty
For fixing the drain
1
hose L 280 mm
Use for air condi­tioner operation
1
For remote control unit
4
For mounting the remote control
1
unit
For remote control unit holder
2
installation
OUTDOOR UNIT ACCESSORIES
Application
Spring washer
Spring nut
Wall bracket
Tapping screw (ø4 x 20)
Coupler heat insulator (large)
Coupler heat insulator (small)
Nylon fastener
Drain hose
Insulation (drain hose)
4
4
For suspending the
2
indoor unit on the wall.
For fixing the wall
6
bracket. For indoor side
pipe joint
1
(Large pipe)
For indoor side
1
pipe joint (small pipe)
For fixing the
1
drain hose
1
Adhesive type 70 x 230
1
Name and Shape
Hexagon wrench
Q’ty
Application
For air purge
1
OPTIONAL PARTS FOR INDOOR UNIT
Name and Shape
Joint pipe-A For indoor
Part No.
9302812021
Application
side pipe joint
3
SELECTING THE MOUNTING POSITION
• Under ceiling
Ceiling
Install at a place that can withstand the weight of the indoor and outdoor units and install positively so that the units will not topple or fall.
(1) Do not install where there is the
danger of combustible gas leakage. (2) Do not install near heat sources. (3) If children under 10 years old may
approach the unit, take preventive
measures so that they cannot reach
the unit.
Decide the mounting position with the customer as follows:
1. INDOOR UNIT
(1) Install the indoor unit level on a strong wall, floor,
ceiling which is not subject to vibration.
(2) The inlet and outlet ports should not be obstructed :
the air should be able to blow all over the room.
(3) Install the unit near an electric outlet or special
branch circuit.
(4) Do not install the unit where it will be exposed to
direct sunlight.
(5) Install the unit where connection to the outdoor unit
is easy.
(6) Install the unit where the drain pipe can be easily
installed.
(7) Take servicing, etc. into consideration and leave the
spaces shown in Fig.2. Also install the unit where the filter can be removed.
Left
6” (15 cm) or more
Indoor unit
Ceiling
12” (30 cm) or more
3/4” (2 cm) or more
Right
2. OUTDOOR UNIT
(1) Install the unit where it will not be
tilted by more than 5˚
(2) When installing the outdoor unit
where it may be exposed to strong wind, fasten it securely .
(1) If possible, do not install the unit where it will be
exposed to direct sunlight. (If necessary, install a blind that does not interfere with the air flow.)
(2) Install the outdoor unit in a place where it will be
free from being dirty or getting wet by rain as much as possible.
(3) Install the unit when connection to the indoor unit is
easy.
(4) Do not place animals and plants in the path of the
warm air.
(5) Take the air conditioner weight into account and
select a place where noise and vibration are small.
(6) Select a place so that the warm air and noise from
the air conditioner do not disturb neighbors.
(7)
Provide the space shown in Fig. 2 so that the air flow is not blocked. Also for efficient operation, leave open three of the four directions front, rear and both sides.
Fig. 2
• Floor console
Left Right
12” (30 cm) or more
12” (30 cm) or more
Fig. 3
1’ (30 cm) or more
1’4” (40 cm) or more
1’ (30 cm) or more
2’ (60 cm) or more
4
2’ (60 cm) or more
INSTALLATION PROCEDURE
Install the room air conditioner as follows:
1.
PREPARING INDOOR UNIT INSTALLATION
1. REMOVE THE INTAKE GRILLE
Open the intake grille and remove the three screws. (Fig. 4)
Fig. 7
Wall
4” (100 mm)
Indoor side
1/4” (6 mm)
Outdoor side
Fig. 4
Screw
Intake grille
Tapping screw
Remark : The main unit can be wired before
the indoor unit is installed. Select the most appropriate installation order.
2. INDOOR UNIT INSTALLATION
A. FLOOR CONSOLE TYPE
1. DRILLING FOR PIPING
Select piping and drain directions. (Fig. 5) The piping and drain can be made in three directions a
shown below.
Fig. 5
Avoid areas where electrical wiring or conduits are located.
Accidentally cutting a live wire can cause death or injury.
When installing the set to wall, install the accessory wall bracket at the position shown in Fig. 8, and mount the set to it.
Fig. 8
26" (65.5 cm)
21" (53 cm)
1-3/4" (4.5 cm)
39" (99 cm) 20" (50 cm)
2-1/2" (6.5 cm)
4" (10 cm) hole
2" (5 cm) hole
5" (12.5 cm)
4" (10 cm)
9-5/8"
(24.5 cm)
Wall bracket
Side of set
2-1/2" (6.5 cm)
The drain hose can be connected to either the left or right side. (Fig. 6)
Fig. 6
Drain hose (Left side)
When the directions are selected, drill a 4” (10cm) dia. hole on the wall so that the hole is tilted downward toward the outdoor for smooth water flow. When the pipe is led out from the rear, make a hole in Fig. 7, at the position shown.
Drain hose (Right side)
2. INSTALLING DRAIN HOSE INSTALL THE DRAIN HOSE
Select whether the drain hose will be connected to the left or right side. (Fig. 6)
Insert the drain hose into drain pan, then secure the drain hose with a nylon fastener. (Fig. 9)
Fig. 9
Drain pan
Nylon fastener
Drain hose
5
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