FUJITSU PDS5003W-H, PDS5003W-S, PDS5003E-S, PDS5003E-H, PDS5003U-S Service Manual

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PDS5003W-H/S

PDS5004W-S PDS5003E-H/S PDS5003U-H/S

PDS5004E-S

PDS5004U-S

FUJITSU GENERAL Proprietary

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VIDEO MODE ADJUSTMENTVIDEO MODE ADJUSTMENTVIDEO MODE ADJUSTMENTVIDEO MODE ADJUSTMENT

POWER ON

PICTURE

Contrast

Brightness

POWER OFF

ENTER

Color

Tint

RGB

RGB 1

Sharpness

RGB 2

RGB 3

Picture Mode

Dynamic

Fine

VIDEO

Video

Real 1

S-Video

Real 2

Comp. Video

Static

WIDE

Normal

Color Temp.

Standard

Auto

Cool

Wide 1

User

Wide 2

Warm

Zoom 1

Zoom 2

User Color Temp.

Red

{0 to 255}

Green

{0 to 255}

Blue

{0 to 255}

Normal

Noise Reduction

Std

Max

Off

Min

POSITION/SIZE

Position

Horizontal

{-30 to +30 (Comp. Video -16 to +16) (1080I,720P -32 to +32)}

Vertical

{-7 to +7 (Zoom:-15 to +15) (Comp. Video -16 to +16) (1080I,720P -32 to +32)}

Size

Width

{-7 to +7 (Comp. Video -4 to +4)}

Wide 1

Height

{-7 to +7 (Comp. Video -4 to +4)}

AUDIO

Treble

{-6 to +6}

Bass

{-6 to +6}

Balance

{-10 to +10}

Mask Off

Loudness

Off

FEATURES

Adjustment

Clamp Position

{-8 to +8} *Only Comp. Video

Wide 2

Function

24 Frame model

Off

3D Y/COnMask 5

Off

On Screen Menu

OSD

Off

Language

English

Deutsch

Espanol

Francais

Mask 10

Italiano

Portugues

Pycc

*Only E-model

Input Terminal

Video Input

Auto

NTSC

PAL

SECAM

PAL 60

Mask 15

N-PAL

M-PAL

4.43 NTSC

Position

Horizontal "-"

S-Video Input

Auto

NTSC

PAL

SECAM

PAL 60

N-PAL

M-PAL

4.43 NTSC

BNC Input

RGB PC

Horizontal "+"

Decoder

Mask

Off

Comp.video

D-SUB Input

Function

RGB PC

Decoder

Mask

Off

1015Vertical "-"

Others

Picture Memory

Load

Memory 1

Save

Memory 2

Memory 3

Memory 4

Memory 5

Memory 6

Memory 7

Memory 8

DPMS

Time

Off

Vertical "+"

1 min

15 min

45 min

60 min

Background

Black

White

Audio Input

No Audio

Audio 1

Size

Width "-"

Audio 2

Audio 3

Input Priority

Off

RGB2

RGB3

Video

S-Video

Comp. Video

Width "+"

Monitor No.

234

White Screen

OffOnExhibition Mode

Off

Height "-"

Installation

Normal

+90 Deg

Mode

-90 Deg

Monitor No.

Freq. Scan Mode

Key Lock

Off

Input Signal

Freq.

Information

Height "+"

FACTORY DEFAULT

Execute

Yes

{-30 to +30 (Comp. Video -60 to +60)}

{-16 to +16}

REMOTE CONTROLLER

{-30 to +30}

{-60 to +60}

Zoom 1

Zoom 2

кий

- 10 -

- 12 -

TROUBLESHOOTING USING LED AND OSD

1. Display

(1) OSD

Two kinds of error messages are displayed on the screen, and the power is turned off 10 sec later.

(2) LED

LED error is displayed continuously after the power is turned off.

2. Error types and check points

On screen display Cause Check point

ERROR MESSAGE CONDITION 1

Fan protector operated

Fan Main/Digital PCB

ERROR MESSAGE CONDITION 2

Temperature protector operated

Ambient temperature of unit Main/Digital PCB Temp. sensor IC757

(1) OSD

LED lamp display status Cause Check point

Steady light (Red)

Stand-by status

Continuous

Flashes continuously (Red)

No power Power supply protector

operated

1 time

Flashes once every 4 sec. (Red)

Fan protector operated

Fan Main/Digital PCB

Main/Digital PCB

2 times

Flashes twice every 5 sec. (Red)

Temperature protector operated

Ambient temperature of unit Temperature sensor IC757 Main/Digital PCB

4 times

Flashes four times every 7 sec. (Red)

Main/Digital circuit faulty Main/Digital PCB

5 times

Flashes five times every 8 sec. (Red)

Video circuit faulty Video PCB Assy

(2) LED

--------------------

PDP panel

- 12 -

MAIN POWER SELECTOR SWITCH ADJUSTMENT

Adjustment

Note:

Confirm the main voltage set switch is set to 230V. (W and E version) Confirm the main voltage set switch is set to 110V. (U version)

230V covers input AC voltage from 200V till 260V, and 110V covers from 90V till 130V.

- 19 -

EXPLANATION OF LABELS

Panel Label Information

MC106W36P4

No.

Vbk : Vsus : Ve : Vad

MADE IN JAPAN

Panel Production Date

For Example---------1.8.2

18 2

Year Month

9 : 1999 1 : JAN 1 : Beginning of Month(01-10th) 0 : 2000 2 : FEB 2 : Middle of Month (11-20th) 1 : 2001 3 : MAR 3 : End of Month (21-31st) 2 : 2002

9 : SEP 0 : OCT N : NOV D : DEC

For Example----------- YA1450001 YA 1 4 5 0001 * MID/AUG/2001

* YA Production Line

1 Production Line No. 4 Production Period (Day)

1st Month

2 Production Year 1 : BEG (1-10)

1 : 2001 2 : MID (11-20) 2 : 2002 3 : END (21-30/31)

2nd Month

3 Production Month 4 : BEG (1-10)

1 : JAN-FEB 5 : MID (11-20) 2 : MAR-APR 6 : END (21-30/31) 3 : MAY-JUN 4 : JLY-AUG 5 Serial Number 5 : SEP-OCT From 0001----6 : NOV-DEC

* * *

*****

**********

1 2

Unit Serial Number

Panel Part Number

Panel Serial Number

Adjustment Voltage

- 20 -

REPLACEMENT PARTS AND REQUIRED ADJUSTMENT

Caution

Preparation

Quick adjustment after PCB replacement

To remove PCB, wait for 1 minute after power was turned off for electrolytic capacitors to discharge.

Wide------------------ Auto Input------------------ White pattern

PCB Item VR Test Point Level

Vsus R639 TPVsus Vsus ± 1V Vbk R513 TPVBK 140V ± 5V Vda R528 P27 connector pin 2 75V ± 0.5V PFC R548 P4 connector pin 1 400V ± 1V Vset R6940 TPSET 224V ± 1V

Vad R960 TPVAD VAD ± 1V Sustain Drive PCB Ve R6829 TPVE VE ± 1V Panel Drive Power PCB Vad R960 TPVAD VAD ± 1V

Vsus R639 TPVsus Vsus ± 1V

Vad R960 TPVAD VAD ± 1V

Ve R6829 TPVE VE ± 1V

Panel Glass

Scan Drive PCB

Power Supply PCB

- 21 -

R6490/Vset

R639/Vsus R528/Vda R513/Vbk R960/Vad

R6556 R6524

S701 110V/230V Switch

R548/PFC R6829/Ve

TPSC1

R6524

TPSC2

TPVAD TPSS1 TPVe TPSS1

TPVscn TPVset TPVsus TPVbk

Label (Panel Information)

Label (Serial Number for Unit)

TPPR1 TP15V TPSS1

Adjustment VR Location

Test Point Location

VR AND TEST POINT LOCATION

- 22 -

A: Main Digital PCB

Left) PCB

Center) PCB

Right) PCB

DISASSEMBLY PROCEDURES

1.Layout of Main PCB

1) Layout of Main PCB.

B: Panel

Drive Power

PCB

C: Data Drive (Upper

D: Data Drive (Upper

E: Data Drive (Upper

PARTS LIST

Ref.no. Description PDS5003W-H PDS5003E-H PDS5003U-H PDS5003W-S PDS5003E-S PDS5003U-S

Packing Pad-Bottom 8112249003

Cabinet Case Front 8112221009 8112484008

Case Rear 8112437004

Electric Fan Motor 8900280003

Optical Filter 8113177008 Filter PCB Assy 8112791007 8112792004 8112791007 8112523004 Audio Connection PCB 8113113006 Audio Main PCB 8113083002 Connection PCB Assy 8113075007 DC/DC PCB Assy 8113081008 I/O PCB Assy 8113073003 Key Switch PCB Assy 8113079005 LED/PHOTO PCB Assy 8113077001 Main Digital PCB Assy 8113339000 Video PCB Assy 8113071009 PDP Unit S141010282 Power Cord VDE 8112527002 ----------- 8112527002 ---------- UL.CSA ----------- ----------- 8112528009 ----------- ----------- 8112528009 Remote Control Unit 8108442005 8110867001 Panel Glass S141010107 Panel Drive Power PCB (P4) S141009958 Data Drive (Upper Left) PCB (C1) S141009965 Data Drive (Upper Center) PCB (C2) S141009972 Data Drive (Upper Right) PCB (C3) S141009989 Data Drive (Lower Right) PCB (C4) S141009996 Data Drive (Lower Center) PCB (C5) S141010008 Data Drive (Lower Left) PCB (C6) S141010015 Scan Drive Output (Upper) PCB (SU) S141010022 Scan Drive Output (Lower) PCB (SD) S141010039 Scan Drive PCB (SC) S141010046 Sustain Drive PCB (SS) S141010053 Saving Power (Upper/Lower Right) PCB (C7) S141010060 Saving Power (Upper/Lower Left) PCB (C8) S141010077 Power Supply PCB (P1) S141010084 Digital Process and Control PCB (D) S141010091

Packing Carton Top 8112482004

Carton Bottom 8112247009 Packing Joint-D 8108655009 Packing Pad-Top 8112248006

: Same as left

TRANSPORTATION AND HANDLING RESTRICTIONS

Transportation

Bad loading

Don't load the plasmavision on a truck as shown in the drawing.

Handling

Never drop.Never topple.

Don't hold the surface of the optical filter.

Over 20 cm

Drop

Floor

- 60 -

Don't stack the plasmavision over two units high.

Example of good transportation and handling

Good loading

Load the plasmavision as shown above.

- 61 -

PARTS LIST

Ref.no. Description PDS5004W-S PDS5004E-S PDS5004U-S

Cabinet Case Front 8112484008

Case Rear 8112437004

Electric Fan Motor 8900280003

Optical Filter 8112399005

Filter PCB Assy 8112791007 8112792004

Audio Connection PCB 8113113006

Audio Main PCB 8113083002

Connection PCB Assy 8113113006

DC/DC PCB Assy 8113081008

I/O PCB Assy 8113073003

Key Switch PCB Assy 8113079005

LED/PHOTO PCB Assy 8113077001

Main Digital PCB Assy 8113339000

Video PCB Assy 8113071009

PDP Unit S141010282

Power Cord VDE 8112527002 -----------

UL.CSA ----------- ----------- 8112528009

Remote Control Unit 8110867001

Panel Glass S141010107

Panel Drive Power PCB (P4) S141009958

Data Drive (Upper Left) PCB (C1) S141009965

Data Drive (Upper Center) PCB (C2) S141009972

Data Drive (Upper Right) PCB (C3) S141009989

Data Drive (Lower Right) PCB (C4) S141009996

Data Drive (Lower Center) PCB (C5) S141010008

Data Drive (Lower Left) PCB (C6) S141010015

Scan Drive Output (Upper) PCB (SU) S141010022

Scan Drive Output (Lower) PCB (SD) S141010039

Scan Drive PCB (SC) S141010046

Sustain Drive PCB (SS) S141010053

Saving Power (Upper/Lower Right) PCB (C7) S141010060

Saving Power (Upper/Lower Left) PCB (C8) S141010077

Power Supply PCB (P1) S141010084

Digital Process and Control PCB (D) S141010091

Packing Carton Top 8112482004

Carton Bottom 8112247009

Packing Joint-D 8108655009

Packing Pad-Top 8112248006

Packing Pad-Bottom 8112249003

: Same as left

1.LayoutofMainPCB.(2of3)

F: Data Drive (Lower

Right) PCB

H: Data Drive (Lower

Left) PCB

K: Scan

Drive

G: Data Drive (Lower

Center) PCB

I: Scan Drive Output (Upper)

J: Scan Drive Output (Lower)

L: Sustain

Drive

PCB

M: Saving Power

(Upper/Lower Left)

PCB

N: Saving Power (Upper/Lower Right)

Main PCB

1. Layout of Main PCB (3 of 3)

O: Power

Supply PCB

Q: Audio

P: Digital

Process and Control

2. Removing the Video PCB

* The Video PCB can be removed without moving the Rear Case.

1) Remove the 2 circled screws.

2) Pull out the Video PCB Unit from the Plasmavision.

3) Remove 5 screws from the Video PCB Unit.

4) Remove the Video PCB Assy.

3. Removing the PFC PCB

1) Remove the Rear Case.

2) Remove the 2 screws and PFC cover.

3) Disconnect the circled connector.

4) Remove the 5 screws and PFC PCB.

* View after PFC PCB removed.

4. Removing the Main Digital PCB (1 of 3)

1) Remove the Rear Case.

2) Remove the Video Unit.

3) Remove the DC/DC PCB.

4) Remove the 3 screws and I/O PCB.

4. Removing the Main Digital PCB (2 of 3)

5) Disconnect the circled connector.

6) Remove the 12 screws and Main Digital Unit.

7) Remove the shield.

8) Turn over the Main Digital PCB.

4. Removing the Main Digital PCB (3 of 3)

9) Remove the Connection PCB.

* View after Main Digital PCB removed.

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