Fujitsu AUY54FUAS, AUY54UUAS, AOY54FMAYT, AOY54UMAYT Service Manual

CONTENTS
SPECIFICATIONS . . . . . . . . . . . . . . . . . .
1
OUTLINE AND DIMENSIONS . . . . . . . . .
2
CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
4
REFRIGERANT SYSTEM DIAGRAM. . . .
5
9
ERROR CONTENTS
7
OUTDOOR PCB CIRCUIT DIAGRAM . . .
10
DISASSEMBLY ILLUSTRATION . . . . . .
11
PARTS LIST. . . . . . . . . . . . . . . . . . . . . .
21
SPLIT TYPE
AIR CONDITIONER
CASSETTE TYPE (50Hz)
Indoor unit Outdoor unit
AUY54FUAS AOY54FMAYT
AUY54UUAS AOY54UMAYT
2005.03.07 1
SPECIFICATIONS
HIGH
680 r.p.m.
FAN SPEED
INDOOR
MED
580 r.p.m.
(r.p.m.)
LOW
S-LOW
500 r.p.m.
300 r.p.m.
OUTDOOR
780 r.p.m.
AIR FLOW
INDOOR
(m3/h)
1,700 m3/h
OUTDOOR
INDOOR
OUTDOOR
6,300 m3/h
INDOOR
296 x 830 x 830 mm
GRILLE
35 x 940 x 940 mm
DIMENSIONS
H x W x D
OUTDOOR
1,290 x 900 x 330 mm
40 kg / 55 kg
114 kg / 121 kg 118 kg / 125 kg
MAX PIPE LENGTH / HEIGHT
50 m / 30 m
REMOTE CONTROLLER TYPE
WIRED
Pipe Length
50 m (164 ft.)
20 m (66 ft.)
30 m (99 ft.)
40 g / m ( 0.427 oz. / ft. )
4,500 g (158.7 oz.)
3,300 g (116.4 oz.)
3,700 g (130.5 oz.)
4,700 g (165.8 oz.)
40 m (132 ft.) 4,100 g (144.6 oz.) 4,300 g (151.7 oz.)
3,500 g (123.5 oz.)
3,900 g (137.6 oz.)
ADDITIONAL CHARGE
FULL CHARGE AMOUNT
ADDITIONAL REFRIGERANT CHARGE (R410A)
WEIGHT
NET / GROSS
HEATING CAPACITY
POWER SOURCE
FREQUENCY
RUNNING CURRENT
COOLING
HEATING
INPUT WATTS
COOLING
HEATING
E.E.R.
COOLING
HEATING
3.11 kW/kW
MOISTURE REMOVAL
( /hr)
AUY54FUAS AUY54UUAS
AOY54FMAYT AOY54UMAYT
14.5 kW 14.5 kW
------
------
------
------
16.5 kW
TYPE
COOLING
COOLING & HEATING
INDOOR UNIT
OUTDOOR UNIT
COOLING CAPACITY
400 V
50 Hz
ELECTRICAL DATA
COMPRESSOR
TYPE
DISCRIMINATION
REFRIGERANT R410A
Hermetic type, 2 pole, 3 phase,
Induction motor, Scroll
9.50 A 9.50 A
9.50 A
5.16 kW
5.16 kW
5.30 kW
2.81 kW/kW 2.81 kW/kW
STARTING CURRENT
70 A
6.0 L/hr
BN65YEAMT
3,300 g 3,500 g
2005.03.08 2
OUTLINE AND DIMENSIONS
296
750
940
30
60
285
120
150
120
150
(Small pipe)
(Drain pipe)
60
(Drain pipe)
(Large pipe)
(Small pipe)
(Large pipe)
250
750
940
305.5
298.5
248.5
305.5
Drain Inside Dia. 32
Dia. 37Outside
298.5
248.5
(Unit : mm)
INDOOR UNIT
Models : AUY54FUAS
AUY54UUAS
(Unit : mm)
OUTDOOR UNIT
Models : AOY54FMAYT
AOY54UMAYT
3177900 330 12
9
21
1290
400
650
370
Air Flow
2005.03.30 3
151
170
99
196
OUTDOOR UNIT
OUTDOOR UNIT
INDOOR UNIT
INDOOR UNIT
Evaporator
Refrigerant pipe
19.05mm (3/4")
Refrigerant pipe
19.05mm (3/4")
REFRIGERANT SYSTEM DIAGRAM
Models : AUY54FUAS / AOY54FMAYT
Models : AUY54UUAS / AOY54UMAYT
: COOL
: HEAT
Refrigerant pipe
9.53mm (3/8")
Refrigerant pipe
9.53mm (3/8")
Charging valve
Charging Valve
Accumulator
Expansion Valve
Condenser
Evaporator
Condenser
4-way Valve
Strainer
Strainer
Cappillary Tube
Compressor
Accumulator
Strainer
Strainer
Strainer
Compressor
Pressure Check Valve
Pressure Check Valve
Hight Pressure Switch
Hight Pressure Switch
Charging Valve
Charging Valve
Muffler x 2
2005.03.24 4
CIRCUIT DIAGRAM
Model : AUY54FUAS
Model : AOY54FMAYT
2005.12.06 5
Model : AUY54UUAS
Model : AOY54UMAYT
2005.12.06 6
1 2 3 4
1 3 5 7
1 2 3 4
1 3 5 7
1 2 3 1 2 1 2 1 2
1 3 5 1 3 1 3 1 3
CN10
CN5CN3CN4
W1
CN2CN8CN1
CN11
TERMINAL
T0 POWER SUPPLY
FUSE
COMPRESSOR
INTERNAL OVERLOAD PROTECTOR
PRINTED CIRCUIT BOARD
FUSE
FAN MOTOR (UPPER)
FAN MOTOR (LOWER)
T0 INDOOR UNIT
FAN MOTOR CAPACITOR
RED
RED
WHITE
BROWN
BLUE
BLACK
BROWN
RED
WHITE
GRAY
WHITE
WHITE
PINK
WHITE
BLACK
BLACK
BLUE
YELLOW YELLOW
YELLOW YELLOW
RED WHITE BLACK
BLACK
BLACK
BLACK
MAGNETIC RELAY
GRAY
THERMAL PROTECTOR
THERMAL PROTECTOR
CM
FM
FM
U(T1)
W(T3)
V(T2)
2 4 6 14 22 A1
1 3 5 13 21 A2
R S T N 1 2 3
4 6 3 1
4 6 3 1
4 6 3 1
4 6 3 1
(UPPER)
(LOWER)
1 2 3 4 5 6
1 2 3 4
1 2
1 2
5 6
1 21 21 2
3 1 3 1
3 4 5 6
1 2 3 4 5 6
CN12CN6CN7CN14
THERMOSTAT
(DISCHARGE TEMP.)
THERMOSTAT
(COMP TOP TEMP.)
HIGH PRESSURE SWITCH
SOLENOID COIL
EXPANSION VALVE COIL
BELT HEATER
BLUE
BLUE
BROWN BROWN BLACK BLACK BLACK BLACK
WHITE
RED RED
YELLOW ORANGE BLUE BROWN RED
BLACK BLACK
BLACK
BLACK
1 2
1 2
1 2
1 2
(PIPE TEMP.)
(OUTDOOR TEMP.)
EV
4WV
5V R55 10K <1/10W>
NC
C49
0.01 <F>
C44
0.1 <F>
X1 CSTS0500MG03-T
1
2
3
70
69
X1 X2
60
28
73
22
23
24
31
30
29
42
80
79
78
64
52
49
51
48
32
62
47
50
53
61
5
11
12
13
16
17
18
27
34
35
26
14
15
25
6
10
9
8
77
76
54
55
66
65
3
2
1
74
68
75
7
4
67
33
71
72
56
57
58
59
63
19
20
21
40
39
38
37
36
43
44
45
46
41
P10
P11
P70
P71
P72
P131
P46
P24
P23
P47
P57 P56
P50
P27
P26
P25
P22
P21
P20
P130
P00
P121
P36
P33
P01
P55
P34
P37
P35
P120
P03
P12
P13
P14
P66
P52
P53
P54
P45
P44
P43
XT1
P51
RESET
P65
P32
P31
P30
P67
P60
P61
P62
P63
P64
P42
P41
P40
P02
P127
P126
P125
P124
XT2
I C
VSS1
VSS0
AVSS
AVRF1
AVRF0
VDD1
VDD0
P04
P05
P123
P122
P17
P16
P15
5V
C19 - C21
0.01 <F> x 3
R15 - R17 10K <1/10W> x 3
R20 1.0K <1/10W>
R19 1.0K <1/10W>
R18 1.0K <1/10W>
12V
14V
+
I C2 7812
10K <1/10W> x 4
R59
R97
R98
R99
5V
C47
0.1 <F>
C15
0.1 <F>
+
C14 100/
6.3V
C13
0.1 <F>
I C3 7805
JM10
5V R29 - R32
10K <1/10W> x 4
R33 - R36
1.0K <1/10W> x 4
NC
C26 - C29
0.01 <F> x 4 5V
5V
CR6
0.01 <F>
R10 10K <1/10W>
R9 390
<1/10W> R12 1.0K <1/10W>
SW2 DRS4016-5
C
1
8
4
2
5V
C17
0.01 <F>
C18
0.01 <F>
Q3 DTC124EKA
R13 10K <1/10W>
I C9 TLP621 (D4) - GB
D8 D1F60
R11 56K <1W>
SW1 DSS803
10K <1/10W> x 3
R39
R38
R37
AUTO RESTART
ROOM TEMPERATURE CORRECTION ( HEATING OPERATION )
ROOM TEMPERATURE CORRECTION ( HEATING OPERATION )
R42 1.0K <1/10W>
R40 1.0K <1/10W>
R41 1.0K <1/10W>
14V
14V
5V
R93 - R96 10K <1/10W> x 4
C10
0.01 <F> x 3
C12
C30
5V
K 4
R21 - R24 10K <1/10W> x 4
R25 - R28
1.0K <1/10W> x 4
I C5 (5/7) uPA2003GR
I C5 (1/7) uPA2003GR
C22 - C25
0.01 <F> x 4
I C11-1 BA10358
TEST
CN9 B5P-SHF-1AA
-
+
1
2
3
10
7
CN9-1
CN9-2
CN9-4
CN9-3
CN9-5
CN19-1
CR8 TA120033
K8
G5N-1A
CN19 B2P3-VH-B-R
RED
UL1015 AWG18 GRAY
+
-
SSR1
G3MC-202PL-VD
VA2 470V <TNR>
JM8JM5
No.1
No.3
No.2
CN5 B3P5-VH-B WHITE
FAN MOTOR
C11 10/ 25V
C54
0.01 <F>
SECONDARY
PRIMARY
C101
0.22
C105
0.022 <YE>
C106
0.022 <YE>
C103
0.01 <KH>
C104
0.01 <KH>
C102
0.22
SA101 RA-362M
VA101 470V <TNR>
VA102 470V <TNR>
TM102
TM101
E101
W103
W104
LF101
ELF20N018A
FH101
FH102
F101 3.15A <BET>
YELLOW
YELLOW
UL1015 AWG22 x 2
BLACK
BLACK
DRAIN PUMP
M
CN6 B2P3-VH-B-E BLUE
K4 G5NB-1A
CN6-2
CN6-1
C3 0.22 <RE>
R88 120 <1/2W>
+
R7 330 <1/4W>
C8 100/
6.3V
D1 D3SB60
C5 100/ 450V
+
R2 1.5 <RSP2 - 2W>
Q2 2SC1815
R3 100 <1/10W>
Q1 2SC4236
R1 3.3 <RGGS - 5W>
R4 330K <SPRH - 2W>
C6 4700P <ECQM>
R5 62K <RSP - 2W>
D5 1SR139-600
D10 1SR139-600
R6 100 <1/2W>
C7 0.047 <ECQB>
D2 D1FL20U
D4 D1FL20U
D3 MTZJ5.1B
D6 D2FL20U
SWITCHING TRANSFORMER
ZFT29B01
T1
C9 1000 /25V
R8 10K <1/10W>
+
I O
G
I O
G
JM1 JM2 JM3
JUMPER SETTING
REMOTE CUSTOM CODE
REMOTE CUSTOM CODE
REMOTE CUSTOM CODE
POWER SOURCE 230V 50Hz
L
N
1
2 3
E
OUTDOOR UNIT
TERMINAL BOARD
UL1015 AWG18 BLACK
UL1015 AWG18 WHITE
GRAY
GRAY
CN3-1
CN3-2
THERMAL FUSE
CN3 53406-9910
UL1015 AWG16
GREEN
UL1015 AWG18
BLACK
UL1015 AWG18 WHITE
UL1015 AWG22 x 3
BLACK
WHITE
RED CN5-3
CN5-2
CN5-1
CN4-1
CN4-2
FAN CAPACITOR
8.0 uF 400V
CN4 B2P3-VH-B-Y YELLOW
UL1015 AWG20 x 2
WHITE
WHITE
F M
CN1 B2P3-VH-B-C BLACK
CN1-1
CN1-2
C45
0.1 <F>
5V
I C8 PST600C
2
3
1
CN15-1
CN15-3
CN15-2
UL1430 AWG22
UL1430 AWG22
CN15 B3B-XARK-1-A RED
BLACK
BLACK
FLOAT SWITCH
5V
0.01 <F> x 3
C31 C16 C43
RJ1 1.0K <1/10W>
RJ2 10K <1/10W>
NC NC NC
SW4 DSS803
5V
5V
C1 0.1 <F>
K 8
R81 1.0K <1/10W>
R71 1.0K <1/10W>
R72 1.0K <1/10W>
CR7
0.01 <F>
10K <1/10W> x 3
R70 R69 R80 CR1 - CR4 10K <1/10W> x 4
14V
5V
I C6 (4/7) uPA2003GR
R67 1.0K <1/10W>
R68 10K <1/10W>
R52 10K <1/10W>
R51 1.0K <1/10W>
C40
0.01 <F>
5V
CR5 1000P <R>
5V
+
BZ1 PKM13EPY-4000
B Z
C42
0.01 <F>
C41 10/ 25V
R54 47 <1/10W>
R53 10K <1/10W>
I C6 (2/7) uPA2003GR
R56
R57 1.0K <1/10W>
14V
I C6 (1/7) uPA2003GR
12V
12V
12V
5V
5V
I C4 (7/7) uPA2003GR
NC
NC
NC
NC
R60 10K <1/10W>
R61 10K <1/10W>
Q5 2SC2712
Q6 2SC2712
R63 15.4K <1/10W> (1%)
R62 4.7K <1/10W> (1%)
I C11-2 BA10358
R65 390 <1/10W>
D7 DA226U
-
+
7
5 6
2
3
1
1
2
3
7
10
2
3 1
BROWN
RED
ORANGE
YELLOW
WHITE
BROWN
RED
ORANGE
YELLOW
WHITE
UL1430 AWG28 x 5
CN10-1
CN10-5
CN10-4
CN10-3
CN10-2
14V
12V
R64 28K <1/10W> (1%)
CN10 B5B-XASK-1-A
TERMINAL BOARD
REMOTE CONTROL UNIT
3
2 1
UL1430 AWG22 WHITE
UL1430 AWG22 BLACK
UL1430 AWG22 RED
CN17-1
CN17-3
CN17-2
1
2
3
2
3
1
CN17 B3B-XAKK-1-A
L2 0.022 <DSS306>
L4 0.022 <DSS306>
L3 0.022 <DSS306>
R66 10K <1/10W>
LOUVER ( UP / DOWN )
M
5V
5V
C38
0.01 <F>
R48 10K <1/10W>
R49 1.0K <1/10W>
Q4 DTC124EKA
R47 390 <1/10W>
5V
C37
0.1 <F>
CN14 B4B-XH-AM
HA JEM-A
R45 49.9K <1/10W> (1%)
C34
0.1 <F>
R43 10K <1/10W> (1%)
5V
C39
0.1 <F>
I C7 BR93L46RF
R58 10K <1/10W>
R75 10K <1/10W>
R76 10K <1/10W>
R100 10K <1/10W>
10K <1/10W> x 3
R77 R78 R79
R50 10K <1/10W>
DO
D I
CK
CS GND
NC
NC
VCC
4
3
2
1 5
6
7
8
C32 1000P <R>
C35 1000P <R>
R44 1.0K <1/10W>
R46 1.0K <1/10W>
5V
CN8 B2B-XASK-1-A
CN7 B2B-XAKK-1-A BLACK
CN8-1 BLACK
CN8-2 BLACK
CN7-2 GRAY
CN7-1 GRAY
CN14-1
CN14-4
CN14-3
CN14-2
PIPE TEMPERATURE THERMISTOR
ROOM TEMPERATURE THERMISTOR
I C5 (1/7) uPA2003GR
14V
1
16
11
6
10
7
5
41213
9
2
15
3 14
16
1
8
No.3
No.1
No.2
FAN DELAY CHANGE (HEATING OPERATION)
REMOTE TYPE CHANGE
No.3
No.1
No.2
FAN TYPE CHANGE
5
3
4
2 15
13
14
12
I C 1
11
161
6
8
9
11
12
13
14
15
2
3
4
5
6
uPD780058BGC
-108-8BT
POWER SUPPLY PCB K01AL-040HWSE-P0
COTROLLER PCB ASSEMBLY ( MAIN PCB ) K01AL-040HWSE-C1
Model : AUY54FUAS
INDOOR PCB CIRCUIT DIAGRAM
2005.12.07
7
JP3 JP2 JP1
Wireless remote controller
Wired remote controller
Remote controller custom code switching
"with thermistor" type
EZ-098YHSE-R series
EZ-09503HSE-R series
weekly type
weekly type
weekly type
weekly type
weekly type
on on on
on on on
on
on
on
on
on
on
A (00)
B (01)
C (10)
D (11)
B (01)
C (10)
D (11)
A (00)
offoffoff
off off
off
off
off
off
off
off
off
*1 In the normal mode, it works as EEPROM model information "wired / wireless switching" shows. In the reversal mode, it reverses that information.
DIP1-3 DIP1-2 Correction
Room temp. heating correction
on
onoff
off
ononoff
off
1 ( -2 deg. )
3 ( +4 deg. )
2 ( o deg. )
0 ( +2 deg. )
SW1 & SW4
on offSW Function
SW4-3
Remote controller type change *1SW4-1
SW1-1
SW4-2
delay
reversal
on
-
no delay
normal
off
-
Fan delay change (heating operation)
Fan type change
Auto restart
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