Fujitsu ASYG12LTCA, AOYG12LTC Service Manual

Page 1
SPLIT TYPE ROOM AIR CONDITIONER WALL MOUNTED TYPE
Indoor unit Outdoor unit
ASYG12LTCA AOYG12LTC
CONTENTS
SPECIFICATIONS. . . . . . . . . . . . . . . . . . .
DIMENSIONS . . . . . . . . . . . . . . . . . . . . . .
REFRIGERANT SYSTEM DIAGRAM. . . .
INDOOR PCB CIRCUIT DIAGRAM . . . . .
OUTDOOR PCB CIRCUIT DIAGRAM . . .
ERROR DETECTION . . . . . . . . . . . . . . .
PARTS (INDOOR UNIT) . . . . . . . . . . . . .
PARTS (OUTDOOR UNIT) . . . . . . . . . . .
ACCESSORIES . . . . . . . . . . . . . . . . . . .
10
12
17
20
1
2
3
4
5
8
Page 2
SPECIFICATIONS
ELECTRICAL DATA
TYPE Cool & heat inverter
INDOOR UNIT ASYG12LTCA
OUTDOOR UNIT
COOLING CAPACITY
HEATING CAPACITY
POWER SOURCE
FREQUENCY 50 Hz
RUNNING CURRENT
INPUT WATTS
E.E.R. Cooling 4.12 kW/kW
COP
MOISTURE REMOVAL
AIR CIRCULATION HIGH
MAXIMUM CURRENT
Cooling
Heating
Cooling
Heating
Heating
Cooling
Heating
Cooling
Heating
AOYG12LTC
3.50 kW
4.00 kW
230 V
4.0 A
4.3 A
0.850 kW
0.910 kW
4.40 kW/kW
1.8 L/h
850 m3/h
850 m3/h
9.0 A
10.5 A
FAN MOTOR
POWER SOURCE
230 V
NOISE LEVEL
High speed
INDOOR UNIT Cooling
INDOOR UNIT Heating
OUTDOOR UNIT Cooling 48 dB
OUTDOOR UNIT Heating
Medium speed
Low speed
Quiet
High speed
Medium speed
Low speed
Quiet
43 dB
37 dB
32 dB
21 dB
43 dB
38 dB
32 dB
21 dB
49 dB
COMPRESSOR AND REFRIGERANT
Hermetic type,
COMPRESSOR TYPE
DISCRIMINATION
WEIGHT (with oil)
PRECHARGED REFRIGERANT
REFRIGERANT TYPE
Pipe length
FULL CHARGE
15 m
20 m
4 pole, 3 phase,
DC inverter motor,
Rotary
808-884-80
9.3 kg
1,200 g
R410A
1,200 g
1,300 g
High speed
INDOOR UNIT Cooling
INDOOR UNIT Heating
OUTDOOR UNIT Cooling 870 r.p.m.
OUTDOOR UNIT Heating 780 r.p.m.
2011.04.25 1
Medium speed
Low speed
Quiet
High speed
Medium speed
Low speed
Quiet
1,370 r.p.m.
1,120 r.p.m.
960 r.p.m.
650 r.p.m.
1,370 r.p.m.
1,120 r.p.m.
960 r.p.m.
650 r.p.m.
ADDITIONAL CHARGE
MAXIMUM PIPING HEIGHT
20 g/m
15m
DIMENSIONS
INDOOR UNIT H x W x D
OUTDOOR UNIT 620 x 790 x 290 mm
H x W x D
282 x 870 x 185 mm
WEIGHT
INDOOR UNIT Shipping / Net
OUTDOOR UNIT
Shipping / Net
12 kg / 9.5 kg
43 kg / 40 kg
Page 3
DIMENSIONS
unit : mm
INDOOR UNIT
282
OUTDOOR UNIT
870
185
Drain pipe diameter
16.2 mm
Liquid pipe diameter : 6.35 mm Gas pipe diameter : 9.52 mm
20
620
20
790
62
290
540
2011.04.25 2
Page 4
REFRIGERANT SYSTEM DIAGRAM
Heat exchanger (indoor unit)
Compressor
3-Way valve
Muffler
4-Way valve
Heat exchanger (outdoor unit)
2-Way valve
Strainer
Expansion valve
Strainer
Refrigerant pipe diameter Liquid : 1/4" (6.35 mm) Gas : 3/8" (9.52 mm)
2011.04.12 3
Refrigerant direction
Cooling Heating
Page 5
CN201
RED
1
WHITE
2
WHITE
3
INDICATOR PCB ASSY
FMFAN MOTOR
4 5 6 7 8
WHITE
WHITE
WHITE
WHITE
WHITE
BLUE
YELLOW
WHITE
BLACK
RED
TO COMMUNICATION KIT ( OPTION )
WHITE
WHITE
WHITE
2 3
1
2 3
1
CONTROLLER PCB ASSY
( MAIN PCB )
1
1
2
2
3
3
4
4
CN3
5
5
6
6
7
7
8
8
1
1
2
2
3
3
CN7
4
4
5
5
6
6
CN5
CN12
1 2
CN4 3 4 5
CN8 6 7 8
CN6
9
3
3
2
2
CN14
1
1
1
1
BLACK
CN1
2 3 4 2 3 4
WHITE
CN11
5 5
RED
W4
1 2 3 4 5
1 2 3 4 5 6
1 2 3 4
1 2 3 4 5
121
1 2 3 4 5
1 2 3 4 5 6
1 2 3 4
2
RED
ORANGE
YELLOW
PINK
BLUE
RED
ORANGE
YELLOW
PINK
BLUE
BLACK
BLACK
BLACK
BLACK
TEST
WHITE
WHITE
GREEN
INDOOR UNIT
CIRCUIT DIAGRAM
OUTDOOR UNIT
M
LOUVER
REACTOR
W7
U V
M
OPEN PANEL
WHITE
RED
W10 W11
W
W8 W9
CONTROLLER
CN71
CN70
W4
W2
W1
W3
PCB ASSY
CN800
CN40
CN30
THERMISTOR ( PIPE TEMP. )
THERMISTOR
( PIPE TEMP. )
THERMISTOR
( DISCHARGE TEMP. )
BLACK
BLACK BROWN BROWN
1
1
2
2
3
3
4
4
THERMISTOR ( ROOM TEMP. )
THERMISTOR
( OUTDOOR TEMP. )
WHITE
FUSE
5A
1
1
2
2
PANEL LIMIT SWITCH
250V
BLACK
BLACK
BLACK
FUSE
20A
250V
TERMINAL
GREEN
BLACK
BLACK
RED
WHITE
BLACK
1
1
2
2
3
3
GREEN
RED WHITE BLACK
RED
1
1
2
2
3
3
BLACK
4
4
WHITE
5
5
YELLOW
6
6
BROWN
7
7
RED
1
1
BLUE
2
2
ORANGE
3
3
YELLOW
4
4
WHITE
5
5
BLACK
1
1
2
2
BLACK
3
3
1 2 3 L N
COMPRESSOR
R
CM
S
FM
PMV
4WV
FAN MOTOR
EXPANSION VALVE
4-WAY VALVE
C
THERMAL FUSE 102
PYROELECTRIC SENSOR
EARTH TERMINAL
POWER SOURCE
1 2 3
TERMINAL
2011.03.02 4
Page 6
EARTH TERMINAL
INDOOR PCB CIRCUIT DIAGRAM
CONTROL UNIT EZ-01010HSE
FAN MOTOR
PYROELECTRIC SENSOR
1
2
3
B03B-PL I SK-1
F M
OUTDOOR UNIT
RED
BLACK
WHITE
YELLOW
BLUE
WHITE
WHITE
WHITE
3
2
1
TERMINAL
6
5
4
CN7
3
B5 ( 6-5 ) B-XN I SK-A-1
2
1
3
CN14
2
B03B-XN I SK-A-1
1
THERMAL FUSE 102
BLACK
WHITE
1
2
CN1
2013485-1
GREEN
EMI FILTER
ESD-R-19
RED
3
5
4
B04B-PL I RK-1
B05B-PL I SK-1
B02B-PL I RK-1
B06B-PL I RK-1
W4
CN4
CN5
CN11
CN12
or
TRCB-19-10-10
3 T
1
2
3
4
1
2
3
4
5
1
2
3
1
2
3
4
5
6
BLACK
BLACK
BLACK
BLACK
RED
ORANGE
YELLOW
PINK
BLUE
WHITE
WHITE
RED
ORANGE
YELLOW
PINK
BLUE
THERMISTOR ( PIPE TEMP. )
THERMISTOR ( ROOM TEMP. )
M
LOUVER ( UP / DOWN )
PANEL LIMIT SWITCH
M
OPEN PANEL
CONTROLLER PCB ASSEMBLY ( MAIN PCB ) K10CH-1005HSE-C1
OPTION
COMMUNICATION PCB ASSEMBLY ( OPTION ) K10DC-1000HSE-CA0
B7B (9-7.8) B-PLISK
CND01
9
8
7
6
5
4
3
2
1
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
9
8
7
6
CN8
5
B7B (9-7.8) B-PLISK
4
3
2
1
2011.04.25 5
CN3
B08B-PL I RK-1
CN6
B5B-PH-K-S
1
2
3
4
5
6
7
8
1
2
3
4
5
RED
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
TEST
1
2
3
4
5
6
7
8
CN201 JB20-08
INDICATOR PCB ASSEMBLY K10CX-1000HSE-D0
Page 7
POWER SOURCE AC230V 50Hz
TO TERMINAL
2013485-1
BLK
WHT
RED
B03B-XN I SK-A-1
PYROELECTRIC SENSOR
TEST
CN1
1
3
5
CN14
CN6
B5B-PH-K-S
TP00351-31 x 2
FH1 FH2
F1
3.15A 250V
JM4 0R0
18
R12
1.0k
<1/2W>
1
2
3
5V
1
2
3
4
5
VA1
470V
<ERZ10V>
C29
1000p
<E>
5V-2
C91
0.1
<F>
A
A
C1
0.1
<LE>
G K - L V 3 0 1 1 E 5
14
5V-2
<SS11V>
4
C3
0.01 <F>
C2
0.01 <F>
H I C 2
10
R90 10k
R92
1.0k
R89 470
5V
R49
R51
10k
10k
R62 - R64
100 <1/10W> x 3
THERMISTOR ( ROOM TEMP. )
THERMISTOR ( PIPE TEMP. )
L1
W4
C92
0.1
<F>
A
3
21
4
5
5V
R87, R88
10k x 2
B04B-PL I RK-1
0.6A - 10mH
2
3
A
L5
1
C36
0.1
<F>
R52, R48, R47
100 x 3
CN4
4
3
2
1
2
5V-2
5V
16 1
R55 10k
5V
A
L4
0R0
S1NBC60
2
3
R13
10k
3
RT1N241M
1
A
I C13-1
uLN2003
5V
S-93C66B0 I
8 4 7
6
C7
470
<1/16W>
5V
Q1
VCC
DO NC
TEST
D5
I C15
+
-
GND
L6
0R0
L3
0R0
CS D I SK
R14
1.0k
D3
D1FL20U
340V
1
4
D12
I C8
TNY277
5
S S
6 7
S S
8
BP_M
EN_UV
ST03D-140
4
D
2
1
C26
10/
25V
+
C4
+
68/
420V
R15
A
1.0k
C21
0.01 <B>
A
C20
0.01 <B>
A
WARIKOMI
1 2 3 4 5
3
1
2SC4081
Q5
<R>
S-D I
T1
EE16
2
C10 100/ 25V
10
9 8 7 6
A
R11 27k
R8
2.7k
5V
S-DO
I C1
78F1154AGK
74
A
HA-I N
HA-OUT
W-I N
W-OUT
ERROR
P00
73
P01
72
P02
71
P03
70
P04
39
P05 P06
38
54
P10
53
P11
52
P12
51
P13
50
P14
49
P15
48
P16
47
P17
68
P20
67
P21
66
P22
65
P23
64
P24 P25
63 62
P26 P27
61 40
P30
25
P31
9
P40
8
P41
7
P42
6
P43
5
P44
4
P45
3
P46
2
P47
41
P50
10
RESET
13
FLMD0
16
REGC
17
GND
60
AGND
18
EGND
13VTR-CUT
PWM
W-I N
R53
100
15V CUT
LED3 LED2 LED1 P-SW
FB
ERROR
C17
1.0
<F>
C28
0.1
<F>
A
C31
0.1
<F>
A
1 3 2 5
R44
10k
A
A
LED-DEM
R54 470
A
R38
1.0k
R39 10k
1%
A
R40
1.0k
R41
49.9k 1%
A
C14
0.01 <B>
EVCC AVREF0 AVREF1
P120 P121 P122 P123 P124 P130 P140 P141 P142 P143 P144 P145
VCC
P110 P111
19 20 59 56
42
P51 P52
43 44
P53 P54
45
P55
46 21
P60
22
P61
23
P62 P63
24 26
P64
27
P65
28
P66 P67
29 37
P70
36
P71
35
P72
34
P73
33
P74
32
P75
31
P76 P77
30 55
P90
57 58
1 15 14 12 11 69 80 79 78 77 76 75
C15
0.1
<F>
A
A
C18
+
10/
25V
SSR
W-OUT
5VCUT
LED-PWM
100k
R19
10k
R23 1.0k R60 100 R42 1.0k R61 100 R59 100
C24
1.0
<F>
A
WARIKOMI
HA-OUT
S-D I S-DO
R30
R22
10k
HA-I N
5V
5V
100k
+
C19
1.0
<F>
A
R65 0R0
32.768kHz <MC-146>
R71
R24
100k
<1/10W>
D1FL20U
15V
X3
7
I C13-7
uLN2003
340V
A
D11
C16 330/ 25V
DTA124
15V
+
2SA1576A
<R>
1
Q7
1
3
8.00MHz <FCR>
2
C30 12p
C32 12p
A
10
KPT-1340P22
CN8 SJH20-09WSF
9
6
5
4
3
2
1
D4
BLm18
D1FL20U
<BD102>
R6
150
1
Q6
3
I C6
TL431
2
15V-2
3
I C14-7
2
uLN2003
10
7
X1
15V
R43
10k
BZ
BZ1
COMMUNICATION PCB ( OPTION )
L2
C 1
A 2
C9 470/ 25V
R7
1.2k
C11
0.1
<F>
REF 3
15V CUT
13V
INDOOR UNIT
JM2 0R0
D13
RD8.2FM
5V
JM3 0R0
5V-2
+
R10 10k
1%
R9
10k
1%
15V
I C13-8
uLN2003
12
LED2
15V
VCC
G / V
9
8
A
LED1
LED3
2
9
VCC
uLN2003
G / V
8
A
DTC143EUA
3
DTC143EUA
1
A
R80
I C14-8
Q13
2
Q15
2
1
2
3
1
A
3
DTC143EUA
1
A
16
2
15
I C13-2 uLN2003
3
R29 1.0k <1/4W>
R28 1.0k <1/4W>
R27 1.0k <1/4W>
Q16
5
I C14-5
uLN2003
A
5V
R36
C25
1000p
<B>
10k
R37
22
A
PWM
5V
R21
FB
C23
1000p
<B>
10k
R20
1.0k
A
C50
1000p
<B>
A
I C14-6
uLN2003
6
C41
0.1
<F>
A
15V-2
2
11
Q3
DTA124EUA
1
3
CONTROLLER PCB ASSEMBLY ( MAIN PCB ) K10CH-1005HSE-C1
5V
CN11
R69
P-SW
I C14-1 uLN2003
I C14-2 uLN2003
15
3 14
I C13-3 uLN2003
14
4
13
5 12
5V
R46
1.0k
I C13-6
uLN2003
R25
10k 1%
R26
8.2k 1%
C40
0.1
<F>
A
I C14-3 uLN2003
4 13
I C13-4 uLN2003
I C13-5 uLN2003
R45 10k
6 11
C6
+
10/
25V
A
A
R70
1.0k
I C14-4 uLN2003
15V-2
1.0k
13V
340V
B02B-PL I RK-1
1
2
A
13V
13V
R75 0R0
A
1
2
3
4
5
6
1
2
3
4
5
5V
1
2
3
4
5
6
7
8
A
PANEL LIMIT SWITCH
CN12 B06B-PL I RK-1
OPEN PANEL MOTOR
LOUVER ( UP / DOWN )
CN5 B05B-PL I SK-1
INDICATOR PCB
CN3 B08B-PL I RK-1
CN7 B5 ( 6-5 ) B-XN I SK-A-1
5
4
3
2
1
FAN MOTOR
2011.02.28 6
Page 8
INDOOR UNIT INDICATOR PCB ASSEMBLY K10CX-1000HSE-D0
13V
VCC
2
OUT
1
GND
3
I C201
GP1UM271R
D204
UDZS6.2B
D205
UDZS6.2B
D206
UDZS6.2B
SLR-343ECT
SL I-343DCT
SLR-343ECT
A
D201
<GREEN>
D202
<ORANGE>
D203
<GREEN>
C204
47/
10V
+
KSHC611BT
A
R202
47
<1/4W>
R201
22
<1/4W>
SW201
5V
4
8
A
L=250 #26 / 1061
1
2
3
5
6
7
CN201
8 - JB / PL I
13V
5V
C203
0.1
<F>
A
2011.02.21 7
Page 9
OUTDOOR PCB CIRCUIT DIAGRAM
INVERTER ASSEMBLY EZ-01010HUE
TO INDOOR UNIT
POWER SOURCE AC230V 50Hz
EARTH
L
N
SERIAL
TERMINAL
1
2
3
L
N
W103
UL1015 AWG20
BLACK
W100
UL1015 AWG20
WHITE
W102
UL1015 AWG20 BLACK
EMI FILTER
ZCAT2132-1130
2 T
F202
5A
250V
W101
UL1015 AWG14
BLACK
WIRE w/TERMINAL ( CORE ) 1015#22
GREEN
F201
20A
250V
FRAME
EMI FILTER
ZCAT2132-1130
1 T
UL1015 AWG14
BLACK
UL1015 AWG14
WHITE
UL1015 AWG20
RED
UL1015 AWG16
GREEN
W1
W2
W4
W3
W7
U
CN30
BLACK
B
W8
V
B
W9
W
B
1
2
3
B
B
REACTOR
B
B2P3-VH-B-C
B
EMI FILTER
W10
B
ZCAT2132-1130
1 T
UL3271 AWG14
WHITE
W5 W6
UL1015 AWG14
ORANGE
W11
B
UL3271 AWG14
RED
RED
WHITE
BLACK
UL3271 AWG16
BLACK
BLACK
F M
4-WAY VALVE
COMPRESSOR
THERMISTOR ( PIPE TEMP. )
THERMISTOR ( DISCHARGE TEMP. )
BLACK
BLACK
BROWN
BROWN
1
2
CN71
3
B04B-PASK-1
WHITE
4
CONTROLLER PCB ASSEMBLY
THERMISTOR ( OUTDOOR TEMP. )
BLACK
BLACK
2011.03.04 8
1
CN70
2
B03B-PASK-1
WHITE
3
K10CT-1001HUE-C1
B5 ( 7-2.3 ) B-XASK-1-A
CN800
WHITE
CN40
B05B-PL I SK-1
WHITE
1
2
3
4
5
6
7
1
2
3
4
5
RED
BLACK
WHITE
YELLOW
BROWN
RED
BLUE
ORANGE
YELLOW
WHITE
DC FAN MOTOR
F M
PMV
EXPANSION VALVE
Page 10
OUTDOOR UNIT CONTROLLER PCB ASSEMBLY K10CT-1001HUE-C1
POWER SOURCE AC230V 50Hz
EARTH
SERIAL
B2P3-VH-B-C
4-WAY VALVE
FAN MOTOR
B5 ( 7-2.3 ) B-XASK-1-A
B05B-PL I SK-1
EXPANSION VALVE
B04B-PASK-1
THERMISTOR ( PIPE TEMP. )
THERMISTOR ( DISCHARGE TEMP. )
THERMISTOR ( OUTDOOR TEMP. )
B03B-PASK-1
L
N
CN800
CN40
W1
BLACK
W2
WHITE
W3
GREEN
W4
RED
CN30
BLACK
WHITE
WHITE
CN71
CN70
VA1
470V
<TNR>
VA2
470V
<TNR>
SA1
RA-302M
18
8
1
2=3
DCV-F POW_GND
15V
1
2
3
4
5
6
7
L40
1
2
3
4
5
L70
BL02Rn1
1
2
R71 4.75k
3
4
1
2
3
C75
0.1
<F>
38.3k
14
7 6
CR30
RE1201
0.1/120
C800
L800
100/
BL02Rn1
C802
0.1 <F>
25V
+
POW_GND
12V 12V
TD62064
2
O1
7
O2
9
O3
16
O4
4
GND4
5
GND2
12
GND3
13
GND4
5V
1%
R72
13k 1%
R73
1%
C1
1.0
<LE>
RCH4716-070PF07
H U 2 0 0 1 R 3
R801
1.0k
<1/4W>
R802
560
<1/4W>
I C40
3
I 1
6
I 2
11
I 3 I 4
14
COM1
1 8
COM2
10
NC1
15
NC2
D80
SLR-332VR
<RED>
SO/I C80-2 V4-AC/I C80-3
PR/I C80-5
R75
C71
10k
0.1 <F>
R76
C72
10k
0.1
<F>
R77
10k
C73
0.1
<F>
2
1
3
4
C4
0.01
<KH>
C5
0.01
<KH>
L1
H Y I C 1
10 543
5
5V
JM32
K30
Q801
2 1
2
5V
DAN217U
3
R804
1.0k
FTR-F3
132
3
1
D600
EPV3/44P EPV4/43P EPV2/42P EPV1/45P
JM31
V4-AC/I C80-3
15V
1
3
DTA143EUA
5V
R803
10k
<1/10W>
R40 - R43
1.5k <1/10W> x 4
C40
0.1
<F>
12V
I C80
R80
uLN2003
2.2k
16
1C 2C
15 14
3C
13
4C
12
5C 6C
11 10
7C
9
COM
12V
TE/5P
TD/4P
TA6P
4
4
C801
0.01 <F>
1
1B
2
2B
3
3B
4
4B
5
5B
6
6B
7
7B
8
E
C6
3.3
<LE>
2
321
SO/I C80-2
JM30
12V
Q800
DTC143EUA
FAN PWM/2P
2
FAN I N/17P
LED/30P
VA-AC/27P VA-DC/29P
ACFAN/28P
1
SO/32P
PR/31P
R1
ZPR0RCH400
3
12V
2
K1
DX12D1
5V
R23 27k
<1/10W>
R149
4.7k 1%
5V
R18 0R0
W10
WHITE
ORANGE
4
1
PFC/58P
R21
39k
<1/10W>
R22
1.0k
<1/10W>
C123
2200p
<B>
R152
4.7k 1%
R19 0R0
<1/10W>
REACTOR
W5
W6
ORANGE
PR/I C80-5
R157
4.7k
<1/10W>
C21
0.047 <B>
R147, R150 R148, R151
195k
<RN-1/2W>
1% x 4
D110
DAN217U
2
2 1
-12V
R144
22k
1%
R145
22k
1%
C124
2200p
<B>
R585
1.0k
C10
4.7k
W11
RED
2
3
2
3
D105
DAN217U
C138
C137
2.2/ 50V
+
R20
1.0k
PFCEN/14P
15V
1
3
3
D111
DAN217U
10
FAN I N/17P
FANPWM/2P PFCSW/35P CT/3P
PFC/58P
CP-POS/47P
LED/30P
I PM-TRIP/33P
D100
LL25XB60
D101
LL25XB60
-12V R155
100k
1%
0.1
<F>
R156
100k
1%
ZXL/37P
S I/48P
C20
0.022 <B>
DTC143EUA
C130
0.1
<F>
R159
4.7k
C129
1000p
<B>
R143
39k 1%
9
-
8
+
I C104-3
BA2902F
R146
39k
1%
TEST/59P
TTXD/60P
V4-AC/27P ACFAN/28P V4-DC/29P
PR/31P SO/32P
E2CS/41P EPV2/42P EPV4/43P EPV3/44P
I PM-CR/9P DCV/8P ACV/7P TE/5P TA/6P TD/4P
1
+
4
-
1
+
4
-
15V
2 1
3
R153 120k
Q102
DTC143EUA
2
Q103
15V
R160
R161
1.5k
C500
0.1
<F>
1%
6
-
5
+
I C3-2
BA4560
R154
120k
68k 1%
1%
R140
10k 1%
R139
10k
1%
R400 - R407
0.2 <1W> 1% x 8
R127, R128
10k 1% x 2
7
R142 1.2k
1%
R131
R130
10
R132
2
3
1
3
2
2.2k
R162
68k 1%
+
-
220 1%
3
1
5V
R163
10k
1%
1
6
-
5
+
5V
5V
I C105-1 BA2903F
BA2903F
R137, R136 10k 1% x 2
R138 10k 1%
D109
RB751V
6
-
7
5
+
D108
I C104-2
RB751V
BA2902F
I C500
MB90F462
56
17
VCC
P63
AVCC
11
16
P62
25
P00
2
P46
35
P01
P12
26
P17
3
40
P50
59
P37
36
P13
58
37
P14
P36
60
P40
38
P15
21
MD2
39
P16
34
P11
12
AVR
47
P26
45
P24
27
P02
46
P25
28
P03
50
P30
51
P31
29
P04
52
P32
30
P05
53
P33
31
P06
32
54
P34
P07
55
P35
33
P10
14
P60
57
C
15
P61
41
P20
42
18
MD0
P21
43
20
MD1
P22
64
P44
44
P23
63
P43
10
P57
62
P42
P56
9
61
P41
8
P55
1
P45
7
P54
19
RSTX
5
P52
48
P27
6
P53
13
AGND
4
P51
22
24
GND
X0
23
X1
49
GND
1 3
X500
4.00MHz
2
<FCR>
R126
100k
1%
I C103-1
BA4560
2
-
3
+
R129 100k
1%
2
-
3
+
I C3-1
BA4560
C117
1.0
<B>
ZXH/36P
7
I C105-2
R135
10k 1%
R141
10k
1%
R500
10k
C502
0.1
<F>
1
1
R502
1.0k
C501
10/
25V
6 5
R166
3.9k
D107
RB751V
R134, R133
2 3
+
C503
0.1
<F>
C119
0.1
<F>
C120
0.1
<F>
-12
-
7
+
R158
3.9k
D115
DAN217U
10k 1%
x 2
-
1
+
I C104-1
BA2902F
13
-
12
+
I C104-4
BA2902F
5V
PFCEN/14P
I C103-2
BA4560
R122
4.7k 1%
R123
4.7k 1%
3
1 2
R118
10k 1%
R119
14
R503
10k
SERVICE
JM500
PFC-TRIP/46P
R561
1.0k
C561
0.1
<F>
C139
2.2/ 50V
3
2
1
D114
DAN217U
R116
10k 1%
C111
4700p
R164
22k
C115
0.1 <F>
C116
0.1
<F>
E2SK/40P
ZXH/36P ZXL/37P
E2D I/39P
EPV1/45P
U/50P
X/51P V/52P Y/53P
W/54P
Z/55P
TMODE/18P
MD1/64P MD2/63P
TRXD/61P
MD0/1P
/TRES/19P
S I/48P
Q100
STGW20NC60V
5V15V
5V-2
ELC0607RA
C140
+
0.1
<F>
R121 100k
1%
I C102-2
BA2901F
7
+
1
6
-
C113
2700p
<B>
C142
0.1
<F>
5V-2
15k 1%
R117
22k
1%
<B>
C125
C126
+
0.1
<F>
2.2/ 50V
R168
22k
15V
COMP.
-12V
5V
R560 100k
2
VDD OUT
1
I C560
S-80842
D102
UF4007
R103
100
<1/2W>
R102
47k
L130
R125 4.7k
R120 4.7k 1%
11
+
10
-
I C102-4
BA2901F
R171
4.7k
R115
22k 1%
5
+
2
4
­I C102-1
BA2901F
R165
22k
C127
2.2/ 50V
C131
<F>
R581, R582
10k x 2
TTXD/60P
TRXD/61P
TMODE/18P
/TRES/19P
1000p <B> x 2
R93, R92, R91, R90
3
NC
4
GND
<HCP>
2
1
3
R109
22
<1/4W>
1
GAT I N
5
S I
7
D I NC
3
5V
I C100
TA8316
R124
4.7k I C101
13
TC74HC00AF
1 2 3 4 5 6 7
R101
5V-2
4.7k
C141
R112
1000p
10k
<B>
1%
C110
0.1
<F>
C128
+
0.1 <F>
C132
+
0.1
2.2/ 50V
E2SK/40P E2CS/41P E2D I/39P
C574, C573
10k <1/10W> x 4
MD0/1P MD1/64P MD2/63P
TEST/59P
C103
0.1
R108
47
<1/4W>
2
VCC
6
SO
4
GND
I C102-3 BA2901F
15V
R169
22k
C133
2.2/ 50V
R583
1.0k
0.1 <F>
C112
5V
C100 - C102
660uF / 450V x 3
+ +
+
15V
L100
BL02Rn1
15V-2
+
C104
C105
10/25V
5V
14 13 12 11 10
9 8
C106
5V-2
0.1
<F>
R113
1.0k 1%
9
+
14
8
-
R114
C136
4.7k
0.01 <F>
0.1
<F>
3
2
1
DAN217U
C134
+
0.1
<F>
R584
22k
S-93C66BD0 I
1 2 3 6
C572
1.0k
5V
1%
D112
5V
CS SK D I NC
R104 220k
<2W>
R167
10k
C580
0.1
<F>
I C570
R570
PFCSW/35P PFCEN/14P PFC-TRIP/46P
D106
DAN217U
2 1
3
C108
2.2/ 50V
R111
10k
ACV/7P
3
DAN217U
2
1
5V
8
VCC
4
DO
7
NC
5
GND
10k
F100
15A
250V
R107
3.83k 1%
+
+
D113
5V
JM101 JM102 JM103 JM100
3.15A 250V
DCV
POW_GND
5V
R110
6.8k
DCV/8P
C109
2.2/
50V
CT/3P
C570
0.1
<F>
D54
RD24FM
TEST
F4
DCV-F
POW_GND
R105, R106
195k
<RN-1/2W>
1% x 2
C107
0.1
<F>
COMP.
L50, L51
BLm31
<A601>
x 2
POW_GND
DCV
FC51FL x 2
FH2
FH1
R203 330k
390 <1/10W> x 6
U/50P
V/52P
W/54P
X/51P
Y/53P
Z/55P
I PM-TRIP/33P
C219
1000p
I PM-CR/9P
Q300
DTC114EUA
CP-POS/47P
D50
1SS355
D51
UDZS8.2B
R50 0R0
D52
1SS355
R51
47
C50
47/
35V
<B>
15V
D200 - D202
+ +
C205 0.1 <F>
C204 47/35V
R218
<1/10W>
R219
R220
1.0k
R52 470k
<1/8W>
1%
R53 510k
<1/8W>
1%
R54 510k
<1/8W>
1%
R55 510k
<1/8W>
1%
C51
1.0
+
<B>
US1J x 3
C203 0.1 <F>
R202 330k
4.7k
R204
R205
R206
R207
R208
R209
1.0k
D301
DAN217U
5V
R339
10k
3
1
C300 330p
<B>
DCV-F
<2W>
C202 47/35V
5V
<ECQV>
R334
10k 1%
2
R56 150k
1 2 3 4
R200
39
<1/2W>
+
C201 0.1 <F>
C200 47/35V
R201 330k
C206 - C208, C215 - C217
5V
1
2
R327
3
22k
C320
0.15
5V
R337 100k
1%
2
-
1
3
+
I C302-1
C339
BA2903F
C52
2200p
<E>
R57 0R0
D53
UF4005
I C50
TOP243P
M S S
C
0.01 <F>
R81
1.0k
<1/10W>
R83
10k
<1/10W>
8
S
7
S
5
D
C209 0.1 <F>
I PM-G
2200p <B> x 6
D302
RB751V
C311
1000p
<B>
5V 5V
R335
R336
10k
10k
1%
1%
R338
3.3k 1%
5V
I C302-2
BA2903F
-
7
+
1
2 3
4 5
T60
RPZ-1F
C210 0.1 <F>
R328
1.0k
6 5
R333
10k
1%
C85
10/
25V
C84
0.1
<F>
10
C211 0.1 <F>
9 8 7
6
C212 0.1 <F>
I C300-1
BA4560
1
7
C330
1000p
<B>
15V
+
470p
D62
D1FL20U
C66 100/ 25V
15V
C221 0.1 <F>
C213
0.022
R329
47k 1%
2
-
3
+
R331
47k 1%
5
+
6
-
DAN217U
C86
<B>
C87
330p
<B>
D60
D1FL20U
D61
D1FL20U
D64
1SS355
L300
CAL45VB470K
D204 RD24FM
C222 1.0 <F>
<F>
I PM-G
R330
4.7k 1%
R332
4.7k 1%
I C300-2 BA4560
D304
2 1 2 1
3
+
+
+
C220 100/35V
C306
0.1 <F>
C305
0.1 <F>
W
V U
D303
DAN217U
3
C64 330/ 25V
D63
1SS355
123OI
G
I C60
BA7805
C69
+
100/ 25V
-12V
I C200
FSBB20CH60
NU
21
VCC
1 2
COM
3
I N
4
22
I N
NV
5
I N
6
VFO
NW
23
7
CFOD
8
CSC
9
I N
U
24
10
VCC
11
VB
12
VS
13
I N
V
25
14
VCC
15
VB
16
VS
26
W
17
I N
18
VCC
P
19
27
VB
20
VS
R210
1.0k
C214
2200p
<B>
I PM-G
15V
-12V
R305, R303, R301 R306, R304, R302
195k
<RN-1/2W>
x 6
R309
5.76k 1%
R310
143 1%
C65
+
470/ 25V
C67
0.1
<F>
U V W
W7 W8
U
DCV
R211
R212
R213
R214
R215
R216
<1W>
I PM-G
R307, R308
<RN-1/2W>
R311
8.66k 1%
15V
12V
R61 10k
C68 100/ 25V
W9
V W
0.1
1% x 6
POW_GND
195k
x 2
5V
+
2011.03.02 9
Page 11
ERROR DETECTION
INDOOR UNIT REMOTE CONTROL
If you use a wireless remote control, the lamp on the photo detector unit will output error codes by way of blinking patterns. If you use a wired remote control, error codes will appear on the remote control display. See the lamp blinking patterns and error codes in the table. An error display is displayed only during operation.
: 0.5s ON / 0.5s OFF
: 0.1s ON / 0.1s OFF
Indoor unit display
OPERATION indicator lamp (green)
TIMER indicator lamp (orange)
ECONOMY indicator lamp (green)
Wired remote control display (Option) If an error occurs, the following display will be shown.
(“Er” will appear in the set room temperature display.)
Error code
( ) : Number of flashing
Indoor unit
OPERATION
lamp
(green)
(1)
(1)
(1)
(2)
(2)
(3)
(3)
(4)
(4)
(5)
(5)
(6)
(6)
(6)
(6)
(6)
(7)
TIMER
lamp
(orange)
(1)
(2)
(5)
(2)
(3)
(2)
(5)
(1)
(2)
(1)
(15)
(2)
(3)
(4)
(5)
(10)
(1)
ECONOMY
(green)
lamp
Wired remote control
Description
Serial communication error
Wired remote control communication error
Check run unfinished
Indoor unit capacity error
Combination error
Indoor unit PCB model information error
Manual auto switch error
Room temp. sensor error
Indoor unit Heat Ex. Middle temp. sensor error
Indoor unit fan motor error
Indoor unit error
Outdoor unit main PCB model information error or communication error
Inverter error
Active filter error, PFC circuit error
Trip terminal L error
Display PCB microcomputers communication error
Discharge temp. sensor error
OPERATION
lamp
(green)
(7)
(7)
(7)
(7)
(7)
(7)
(8)
(8)
(8)
(8)
(9)
(9)
(9)
(9)
(10)
(10)
(10)
(10)
Indoor unit
TIMER
lamp
(orange)
(2)
(3)
(4)
(5)
(6)
(7)
(2)
(3)
(4)
(6)
(4)
(5)
(7)
(9)
(1)
(3)
(4)
(5)
ECONOMY
lamp
(green)
Wired remote control
Description
Compressor temp. sensor error
Outdoor unit Heat Ex. liquid temp. sensor error
Outdoor temp. sensor error
Suction Gas temp. sensor error
2-way valve temp. sensor error• 3-way valve temp. sensor error
Heat sink temp. sensor error
Sub-cool Heat Ex. gas inlet
temp. sensor error Sub-cool Heat Ex. gas outlet • temp. sensor error
Liquid pipe temp. sensor error
Current sensor error
Discharge pressure sensor error
Suction pressure sensor error• High pressure switch error
Trip detection
Compressor rotor position detection error (permanent stop)
Outdoor unit fan motor error
4-way valve error
Discharge temp. error
Compressor temp. error
High pressure error
Low pressure error
2011.04.11 10
Page 12
OUTDOOR UNIT
LED
on
0.5 second on / 0.5 second off
0.1 second on / 0.1 second off
2.0 second on / 2.0 second off
0.1 second on / 2.0 second off
5.0 second on / 5.0 second off
ERROR
Discharge temperature abnormal
IPM overcurrent protection
Thermistor abnormal
CT abnormal
Compressor location abnormal
Fan abnormal
2011.01.21 11
Page 13
PARTS
INDOOR UNIT
2
3
4
5
6
Ref. Description Part number
1 Bracket Panel 9318913002
2
Wire Cover 9318911008
Wire Shield 9318919004
43Under Cover 9318879001
5
Louver (Upper) 9318880007
6
Louver (Lower) 9318881004
7
Remote Control 9319207001
8
Remote Control Holder 9318912005
-- Air Clean Filter Assy 9317250009
7
8
1
2011.04.25 12
Page 14
INDOOR UNIT Front panel
12
13
19
20
21
23
22
15
16
14
Ref. Description Part number
11 Front Panel Total Assy 9319348018
Air Filter
12
13 Intake Grille Assy 9319351018
Front Panel 9318876000
14
15
Front Panel Cover T
16 Display Plate Holder L 9318894004
9318883008
9318909005
17
18
11
17 9318895001
Display Plate Holder R
18 Display Plate R 9318893007
19 9318900002
Arm Cover
20 Grille Stay 9318899009
21 Grille Clamper B 9316951006
22
Motion LED Display Case
23 Pyroelectric Sensor 9317755023
2011.04.12 13
9318907001
Page 15
INDOOR UNIT Evaporator
36
37
35
33
34
32
31
Ref. Description Part number
31 Evaporator Total Assy 9319327006
32 Joint Pipe Assy 9319322001
33 Joint Pipe Holder 9318901009
Base 9318874006
3534Filter Guide 9318887006
36 Evaporator Holder L 9318875003
37 Air Seal 9319295008
2011.03.08
14
Page 16
47
48
53
51
54
55
49
50
52
43
42
44
45
46
INDOOR UNIT Control box
Ref. Description Part number
41
Cover Shield A
Control Box
42
43 Box Shield Assy 9319344003
9318916003
9318882001
57
41
56
Ref. Description Part number
50 Gear B 9319294001
51 Panel Gear 9319293004
5253Gear Case 9318903003
2011.09.27
Controller PCB Assy 9708713069
44
Terminal 9900638009
45
46
Earth Terminal 9318918007
47
Room Thermistor Holder
48 Gear Cover 9318902006
49 Step Motor 9900384166
9319068008
Switch Case 9319332000
54 Grille Key Top 9319334004
55 Micro Switch 9900625009
56
Display Assy 9708823010
Display PCB Assy 970882401757
-- Thermistor Assy 9900627003
15
Page 17
INDOOR UNIT Casing assy
62
61
63
68
69
74
67
80
66
78
75
76
77
65
79
73
71
64
72
Ref. Description Part number
Fan Motor 9602947003
61
Crossflow Fan Assy 9319361000
62
Bearing C Assy 9306628017
63
64
Casing Assy 9319342009
65
Casing 9318873009
66
Motor Cover 9316601000
70
Ref. Description Part number
71
Pipe Bracket 9318889000
72
Panel Cover 9319296005
73
Louver Holder 9318886009
74
R and L Louver 9318885002
Motor Step 9900384128
75
76
Louver Gear Holder
9318905007
2011.04.27
67
Motor Cover 9318888003
Fan Guard 9318924008
68
Casing Cover F 9318923001
69
Casing Cover B 9318920000
70
16
77
Louver Gear
78
Gear A
79
Drain Cap 9316177017
80
Drain Hose Assy 9316904002
9318904000
9309994003
Page 18
PARTS
OUTDOOR UNIT
1
4
5
3
10
8
11
6
2
12
9
1
Ref. Description Part number
7
1 Front Panel Assy 9318463026
2 Emblem 9319151007
13
14
2011.04.12 17
37Cabinet Left Assy 9318461008
4 Top Panel Assy 9318464023
5 Protective Net 9331640015
6 Grip 9317588003
Switch Cover Assy 9318246001
8 Cabinet Right Assy 9318462012
9 Valve Bracket 9331649001
10 Separator Assy 9331722018
11 Reactor Assy 9900641016
12 Motor Bracket Assy 9316041011
13 Fan Motor 9602724017
14 Propeller Fan 9313808013
-- Drain Pipe 9303029022
Page 19
22
23
OUTDOOR UNIT
30
29
28
21
Ref. Description Part number
21 Base Assy 9316885066
22 Condenser Assy 9317090001
23 Condenser Total Assy 9317089005
24 Compressor Assy 9317117005
25 2-way Valve Assy 9315573018
26 3-way Valve Assy 9317174015
27 Muffler 9308625007
4-way Valve Assy 9317110013
28
29 Pulse Motor Valve Assy 9314557019
30 Expansion Valve Coil 9970095030
27
24
25
26
-- Solenoid 9970055010
2011.03.15 18
Page 20
OUTDOOR UNIT
31
32
33
34
35
Ref. Description Part number
31 Sealed Panel 9309913011
Controller PCB Assy
32 9708753027
33 PCB Holder 9313074029
34 9315690043
Inverter Case Assy
Inverter Case Cover 9314507014
35
36 Terminal Bracket 9315233073
37 Terminal 9900435028
-- Outdoor Thermistor 9900544010
-- Thermistor Assy 9900614027
37
36
2011.04.12 19
Page 21
ACCESSORIES
INDOOR UNIT
Name and Shape Part number
Bracket panel
9318913002
Remote control
9319207001
Remote control holder
Battery (penlight)
Cloth tape
Tapping screw (big)
( 4 x 25)
9318912005
0600185046
9308117007
0700076046
Tapping screw (small)
( 3 x 12)
OPTION
Name and Shape Part number
Air cleaning filter
2011.04.12 20
0700019036
UTR-FA16
UTR-FA16-2
Page 22
1103G3924
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