Fujitsu ASY9USCCW, AOY9USCC, ASY12USCCW, AOY12USCC, AOY9UFCC Service Manual

SPLIT TYPE ROOM AIR CONDITIONER
WALL MOUNTED
type
Models
Indoor unit Outdoor unit
ASY9USCCW AOY9USCC
ASY12USCCW AOY12USCC
CONTENTS
SPECIFICATIONS . . . . . . . . . . . . . . . . . .
OUTLINE AND DIMENSIONS . . . . . . . . .
REFRIGERANT SYSTEM DIAGRAM . . .
CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . .
INDOOR PCB CIRCUIT DIAGRAM . . . . .
DISASSEMBLY ILLUSTRATION . . . . . . .
PARTS LIST . . . . . . . . . . . . . . . . . . . . . .
1
4
5
7
ERROR CONTENTS . . . . . . . . . . . . . . . . 8
14
STANDARD ACCESSORIES . . . . . . . . .16
9
2
SPECIFICATIONS
TYPE COOLING & HEATING
INDOOR UNIT
OUTDOOR UNIT
COOLING CAPACITY
HEATING CAPACITY
COMPRESSOR
DIMENSIONS
TYPE
DISCRIMINATION
POWER SOURCE
REFRIGERANT
REFRIGERANT CHARGE
ADDITIONAL REFRIGERANT
R410A
Pipe length
7.5 m
10 m
15 m
Hermetic type, Permanet split condenser, 2 pole, Single phase, Induction motor, Rotary
HI-SPEED
INDOOR UNIT
POWER SUPPLY
MED-SPEED
LO-SPEED
QUIET
(r.p.m.)
OUTDOOR UNIT
(r.p.m.)
INDOOR UNIT H x W x D
H x W x D
OUTDOOR UNIT
FAN MOTOR
WEIGHT
INDOOR UNIT
GROSS / NET
HI-SPEED
MED-SPEED
LO-SPEED
SUPER QUIET
GROSS / NET
(dB)
OUTDOOR UNIT
INDOOR UNIT
NOISE LEVEL
POWER SOURCE
RUNNING CURRENT
(A)
COOL
HEAT
INPUT WATTS
(kW)
COOL
HEAT
E.E.R.
(kW/kW)
COOL
HEAT
MOISTURE REMOVAL
AIR CIRCULATION HIGH
ELECTRICAL DATA
(m /hr)
3
AOY12USCC
ASY12USCCW
3.95 kW
3.25 kW
230V 50Hz
5.9
5.6
1.35
1.28
2.41
3.09
1.8
COOL 535 HEAT 545
802-361-35B
750 g
COOL 40 HEAT 40
COOL 38 HEAT 38
COOL 36 HEAT 35
COOL 33 HEAT 32
COOL 1310 HEAT 1330
COOL 1200 HEAT 1210
COOL 1090 HEAT 1090
COOL 980 HEAT 980
770
230 V
257 x 808 x 187 mm
535 x 695 x 250 mm
10 kg / 8 kg
34 kg / 31 kg
COOL 48 HEAT 48
ASY9USCCW
AOY9USCC, AOY9UFCC
2.95 kW
2.60 kW
230V 50Hz
4.8
4.1
1.07
0.90
2.43
3.28
1.3
COOL 540 HEAT 515
802-141-45B
220, 230, 240V / 50Hz
220, 230, 240V / 50Hz
650 g
20 g/m20 g/m
900 g800 g
800 g700 g
750 g650 g
COOL 1310 HEAT 1250
COOL 1170 HEAT 1140
COOL 1030 HEAT 1020
800
COOL 40 HEAT 38
COOL 38 HEAT 36
COOL 35 HEAT 34
COOL 30 HEAT 28
COOL 900 HEAT 900
230 V
257 x 808 x 187 mm
535 x 650 x 250 mm
10 kg / 8 kg
29 kg / 26 kg
COOL 46 HEAT 46
OUTDOOR UNIT
(dB)
/h )(
1
2004.11.30
INDOOR UNIT
Unit : mm
DIMENSIONS
22004.11.30
187
808
257
695 250
500
Drain pipe hold 20
440
290
265
54
535
13
98
Unit : mm
O
OUTDOOR UNIT
250
650
535
Model : AOY9USCC
AOY9UFCC
Model : AOY12USCC
32004.11.30
REFRIGERANT SYSTEM DIAGRAM
Models : ASY9USCCW / AOY9USCC
ASY9USCCW / AOY9UFCC
Models : ASY12USCCW / AOY12USCC
9.52mm(3/8")
Cooling
Heating
: Flare coupling
Compressor
Capillary tube
for heating
Capillary tube
for heating and cooling
OUTDOOR UNIT
INDOOR UNIT
Condenser
9.52mm(3/8")
Refrigerant pipe
Refrigerant pipe
6.35mm(1/4")
Charging valve
3-Way valve
4-Way valve
2-Way valve
Dryer or Strainer
Dryer
Compressor
Check valve
Capillary tube
for heating and cooling
OUTDOOR UNIT
INDOOR UNIT
Condenser
Evaporator
Refrigerant pipe
Refrigerant pipe
Charging valve
2-Way valve
3-Way valve
4-Way valve
Evaporator
6.35mm(1/4")
42007.05.10
CIRCUIT DIAGRAM
INDOOR UNIT
Thermistor (Room Temp.)
Thermistor (Pipe Temp.)
Controller PCB
Display PCB
Terminal
Fan Motor Capacitor
Stepping Motor
Transformer
Fan Motor
Power Supply PCB
52005.01.07
Model : AOY9UFCC
Models : AOY9USCC
AOY12USCC
62005.01.07
TERMINAL
N
L
3
4
COMPRESSOR CAPACITOR
COMPRESSOR
FAN MOTOR
FAN MOTOR CAPACITOR
FOUR WAY VALVE COIL
OVERLOAD RELAY
WHITE
BLUE
BLACK
BLUE
RED
RED
ORANGE
WHITE
WHITE
DARK GRAY
DARK GRAY
S
R
C
C M
F M
S V
TERMINAL
N
L
3
4
COMPRESSOR CAPACITOR
COMPRESSOR
FAN MOTOR
FAN MOTOR CAPACITOR
FOUR WAY VALVE COIL
WHITE
BLACK
BLACK
RED
RED
ORANGE
WHITE
WHITE
DARK GRAY
DARK GRAY
S
R
C
C M
F M
S V
CONTROLLER PCB ASSY (MAIN PCB)
ASY9USCCW : K02DE-0400HSE-C1
ASY12USCCW : K02DE-0401HSE-C1
7
INDOOR PCB CIRCUIT DIAGRAM
2005.07.27
Jumper wire configurations
Switch Function ON/Linked OFF/Open
JP1 Heating compensation +4 +2 JP2 Cooling compensation 0 -2 JP3 Auto restart enable disable JP4 Custom code A B
5V
5V
R20 - R23 10K <1/10W> x 4
5V
R8 10K <1/10W>
C9
0.01 <R>
C7 10/ 25V
+
R7 4.7K <1/8W>
R6 1.0K <1/8W>
C8
0.1 <F>
I C4-6 uLN2003
I C4-5 uLN2003
Q3 DTC124EUA
Q1 DTC124EUA
5V
5V
5V
C11
0.1 <F>
R12 10K <1/10W>
I C2 BR93LC46
EEPROM
L1
X1 CST8.38MHz
12V
R19 10K <1/10W>
C16 1000P <R>
5V
R17 330 <1/10W> R16 330 <1/10W> R15 330 <1/10W>
12V
R8 47 <1/10W>
C21
0.1 <F>
C22
0.1 <F>
R24 390 <1/10W>
R25 390 <1/10W>
C25
0.1 <F>
5V
R28 10K <1/10W>
C27
0.1 <F>
5V
MANUAL AUTO SWITCH
SW1
R29 10K <1/10W>
5V
R27 10K <1/10W> (1%)
R26 49.9K <1/10W> (1%)
I C3 BD1742G
RESET
2 1
5
3
4
R30 1.0K <1/10W>
I C4-1 uLN2003
I C4-4 uLN2003
I C4-3 uLN2003
I C4-2 uLN2003
R33 10K <1/10W>
I C4-7 uLN2003
CN6 B8B-PH-K-S
12V
12V
5V
C108
0.1 <F>
12V
I C101 7805
D103 1SR139
+
I O
G
Q101 KSD880
+
D104 MTZJ15B
R102 1.0K <1/2W>
+
C109 10/50V
C105 2200 /35V
R101 10K <1/2W>
D105 - D108 1N4007
12V
SSR103 PR3BMF11YSZ
VA102 470V
CN101 B3P5-VH-B
R103 100 <1/2W>
C111
0.1
C104
0.1
L101 SS11V-10062
W105
W106
5V
5V
C1
0.1 <F>
R1 10K <1/10W>
CN8 S3P-VH
12V
R14 10K <1/10W>
BZ1 PKM13EPY-4000
B Z
Q2 DTC124EUA
C2
0.1 <F>
5V
R2 1.0K <1/10W>
1
2
3
9
1
31614
8
15
13
4
2
2
33
32
X1 X2
48
47
46
45
49
50
51
52
5
6
7
35
11
12
38
13
19
29
25
24
28
8
44
37
14
15
16
43
27
10 20
26
23 22 30
9 34 21
4
36
1
2
3
42 41 40 39
17
18
31
P57
RESET
P11
P10
XT2
P25
P36
P03
P35
P34
P00
P56
P55
P54
P47
P46
P45
P44
P43
P42
P41
P40
P75
P02
P20
P21
P22
P23
AVDD
VDD0 VDD1
AVREF
P12 P13
XT1
VSS0 VSS1 AVSS
P53
P01
P50
P51
P52
P73
P70
P71
P72
P23
P24
I C
CN5 53325-0510
LOUVER
CN5-8 YELLOW
CN5-10 BLUE
CN5-9 PINK
CN5-7 ORANGE
CN5-6 RED
UL1061 AWG25 x 5
M
5V
CN4 B6B-PH-K-S
R3, R34, R5, R35 10K <1/10W> x 4
JP1
JP4
JP3
JP2
1
2
3
123
611
512
10 7
1 2 3 7
8
4 6 5
VCC
DO TEST GND
CS SK D I
NC
12V
12V
12V
K103 G4A-1A-E-PS
3 2
4
1
BROWN
SSR102 S202TY2
C110 4700P
VA103 470V
VA101 470V
FH102
FH101
F101 T 3.15A - 250V
W102
BLUE
W103
BLACK
W104
RED
N
L
3
4
TERMINAL BOARD
UL1015 AWG14 WHITE
UL1015 AWG22 BLACK
UL1015 AWG22 BROWN
UL1015 AWG22 BLUE
UL1015 AWG22 RED
UL1015 AWG22 BLUE
EARTH
GREEN / YELLOW
D102 1SR139
K 101
C103
0.1
C101 4700P
C102 4700P
CR101 120/0.2
FAN MOTOR
F M
CN101-1 BLACK
CN101-3 YELLOW
CN101-5 WHITE
CN7-1 RED
CN7-2 WHITE
CN7-3 BLACK
CN2 150-103-86176
CN3 150-503-96077
CN1 B5P-SHF-1AA
CHECKER
CN1-1
CN1-5
CN1-4
CN1-3
CN1-2
CN2-1 BLACK
CN2-2 BLACK
CN3-2 GRAY
CN3-1 GRAY
ROOM TEMPERATURE THERMISTOR
PIPE TEMPERATURE THERMISTOR
UL1061 AWG26 x 6
6
5
4
3
2
1
CN4-6 WHITE
CN4-1 RED
CN4-2 WHITE
CN4-3 WHITE
CN4-4 WHITE
CN4-5 WHITE
OPERATE(RED)
TIMER(GRN)
SWING(ORG)
D201 SLR-325<VC>
D203 SLR-325<DC>
D202 SLR-325<MC>
CN201
R201 47 <1/4W>
+
X201 GP1UM261RK
VCC
DATA
GND
C202
0.1 <F>
C201 47/ 10V
INDICATOR PCB K04AQ-0400HSE-D0
ROOM TEMPERATURE CORRECTION-1 ( HEATING OPERATION ) ROOM TEMPERATURE CORRECTION-2 ( HEATING OPERATION ) AUTO RESTART REMOTE CONTROL UNIT CUSTOM CODE
CN105-1
BLUE
CN105-2
WHITE
CN105-3
WHITE
CN105-4
WHITE
CN105-5
WHITE
CN105-6
WHITE
CN105-7
WHITE
CN105-8
WHITE
CN6-8
CN6-7
CN6-6
CN6-5
CN6-4
CN6-3
CN6-2
CN6-1
UL1061 AWG26 x 8
CN105 PHR-8
K101
JZC-43F/012-HS
W101 E GREEN
UL1015 AWG22
GREEN
POWER TRANSFORMER EZ-030HSE-T
THERMAL FUSE
PRIMARY SECONDARY
CN102 B2P3-VH-B
CN104 B2B-XH-AM
CN103 B2B-XASK-1-A
CN102-3 PURPLE
CN102-1 PURPLE
CN104-1 RED
CN104-2 RED
CN103-2 GRAY
CN103-1 GRAY
UL1015 AWG20 ORANGE
UL1015 AWG20 ORANGE
FAN CAPACITOR
7.0uF
POWER SUPPLY PCB K04AQ-0400HSE-P0
C106
R105
POWER SOURCE 220V / 240V 50Hz
R104
I C 1
uPD780024ASGB
-X22-8ET-A
ERROR DISPLAY
operation
timer
Error contents Error contents
thermistor
0.5 second 2 times
room temp. thermistor error
0.5 second 2 times
heat exchanger thermistor error
0.5 second 3 times
control unit
0.5 second 4 times
MANUAL AUTO button error
(indoor unit )
0.5 second 2 times
power source Hz decision error
0.5 second 4 times
fan motor
0.5 second 6 times
0.1 second
0.1 second
0.1 second
0.1 second
Indication : When an error happens, first indication is "Large division indication". Indication is switched by pushing TEST OPERATION button between "Large" and "Small".
0.1 second
0.1 second
0.1 second
0.1 second
0.1 second
0.1 second
0.1 second
lock error
(indoor unit)
0.5 second 2 times
r.p.m. error
model distinction error
0.5 seond 3 times
LED flashing
operation
timer
LED flashing
Small division indicationLarge division indication
82004.11.30
DISASSEMBLY ILLUSTRATION
Models : ASY9USCCW
ASY12USCCW
92004.11.30
777
385
Models : ASY9USCCW
ASY12USCCW
102004.11.30
Model : AOY9USCC
112006.01.23
999
Model : AOY9UFCC
122006.01.23
412
999
985
986
Model : AOY12USCC
132006.01.23
999
When you order parts, please make a photocopy of this page and fill the number of the parts in the "Order" column.
INDOOR UNIT
PARTS LIST
Ref.
No.
Description
34 Capacitor (Fan Motor) 9900089061 9900089061 63 9312417032 9312417063 65 Flow Control Panel-Z 9306058012 9306058012 69 9306055028 9306055028 74
Louver-A
Filter 9305444014 9305444014 108 9309755062 9309755062 109 9306052027 9306052027 122 9303066010 9303066010 127 Drain Hose Assy 9305550029 9305550029 146 9330144019 9330144019
151
Base
Casing
Shaft Holder -B
Evaporator Assy
Control Box 9330007017 9330007017 158 Connecting Pipe Assy 9306416010 9306416010 164 Fan Motor Assy-IN 9601171010 9601171010 169 Cross-Flow Fan Assy 9307836015 9307836015 178 9601302018 9601302018 184 313728262708 313728262708 188 Power Cord Assy 9702595043 9702595043 196 313035356905 313035356905 233 9900028015 9900028015 235
Motor Cushion -M
Thermistor Sping
Clamp SKB-150
Power Transformer
Thermistor Assy -Pipe 9702039059 9702039059
236 Controller PCB Assy 9706046015 9706046022
(K02DE-0400HSE-C1) (K02DE-0401HSE-C1)
240 Remote Control Unit 9312058020 9312058020
Part No.
401 Wall Hook Bracket 9304358008 9304358008 440
Flow Control Panel-U 9306057015 9306057015 466 313714328805 313714328805 522-1
Clamp NK-4N
Gear-A 9306062002 9306062002
523
Gear Bracket 9306407001 9306407001 652-1 Thermistor Holder Pipe 313714262805 313714262805 668
313681304205 313681304205
759
9330001015 9330001015
764 Drain Cap Assy 9304150008 9304150008
777
9306755010 9306755010 815 9900040048 9900040048 850
9330003019 9330003019 872 9330009011 9330009011
873 9330014015 9330014015 874
Control Box Cover 9330008014 9330008014
876 Step Motor 9900139018 9900139018
ASY9USCCW ASY12USCCW
281
Clamp Metal (Pipe) 9306063009 9306063009 283 9303529010 9303529010 323
Bushing-A
Louver-B 9306056025 9306056025 385
PCB (Power and Indicator) 9706039017 9706039017
767-1
Screw w/Washer
Intake Grill -A
Terminal
Window (Receiver
Indicator Case
Lamp Cover
Bottom Cover -A 9330004016 9330004016
Clamper (Grille)
Panel (Front) Total Assy
877 Face Panel (Front)-A 9330005044 9330005044
142005.07.27
When you order parts, please make a photocopy of this page and fill the number of the parts in the "Order" column.
AOY9USCC AOY9UFCC
OUTDOOR UNIT
Ref.
No.
Description
4 9308468017 5 Cabinet Front Panel, Plastic 9306016012 7
Emblem-Rear
Connector Cover 9306018016
9 Cabinet Rear Panel, Plastic 9306017019 12 Base Assy, Painted 9304806042 13 9312863013 14
3-Way Valve 2-Way Valve 9312862016
16 9309104020
32 Control Box Metal 9306475024 34 Capacitor (Fan Motor) 9900089023 37 9307588068 38 Clamp Metal (Capacitor) 313468061808 39
Condenser Assy
Capacitor (Running)
Propeller Fan 9306565015 41 Fan Motor Assy-Out 9307095016 42 9306021016 46 9311012016
62 Wire Assy (Shield)-A 9305791026
48
Bracket (Motor)
Compressor Assy
Fan Ring 9306019020
Part No.
365 9306020026 412 Terminal Gasket (For Comp.) 9351505011 674 Screw, SUS410T +5014 9305848010 688 Screw w/Washer 313681304205
Ref.
No.
Description
Part No.
Bracket (Valve)
9308468017 9306016012 9306018016 9306017019 9304806042 9312863013 9312862016 9309104020
9306475024 9900089023 9307588013 313468061808 9306565015 9307095016 9306021016 9314429019
9305695027
9306019020
230 9311143000 343 9970003011 344 9900162016
Overload Relay
Solenoid Coil
4-Way Valve
----­9970003011 9900162016
9306020026 9314432002 9305848010 313681304205
9301102000 9301143003
765 Drain Pipe (L-type) 766 Drain Pipe Packing 781 9312680016 815 9306488017
Rubber Cushion Terminal-4P
9301102000 9301143003 9312680016 9306488017
935 9306473006
Control Box Cover Metal
982 Cord Clamp, Plastic 9302271002
Reinforcement Plate
942-2 Control Box Cover-B Metal 9305975006
942 9306476007
9306473006
9302271002
9305975006
9306476007
138 Separate Wall Metal 9306474003 195 313361275805 196-2
Clamp SKB-100 Clamp SKB-3MC 9305335008
9306474003 313361275805 9305335008
985 Special Nut w/Washer 9304902003 986 Special Washer 9304903000
A Screw (with Inner Washer) 9357297002
BR Sheet 180x180x T2 9305039067
9304902003 9304903000
999 Capillary Assy 9312868001 9312868001
9357297002 9305039067----
AOY12USCC
4 5
Cabinet Front Panel, Plastic
7
Emblem-Rear
Connector Cover
9
Cabinet Rear Panel, Plastic
12
Base Assy, Painted 13 14
3-Way Valve
2-Way Valve 16
BR Sheet 60x100x T5 9305039012
BR Sheet 40x80x T5 9305039043
32
Control Box Metal 34
Capacitor (Fan Motor) 37 38
Clamp Metal (Capacitor) 39
Condenser Assy
Capacitor (Running)
Propeller Fan 41
Fan Motor Assy-Out 42 46
51
Special Nut M5 55
Special Nut M6
109 138
Separate Wall Metal
187
9308468017 9306386016 9306119010 9306385019 9306118020 9312865017 9312864010 9308459039
9308561022 9900089030 9307588013 313468061808 9305538003 9307715020 9305536016 9311133018
Bracket (Motor)
Compressor Assy
9307091001 313252257701
98
Fan Ring 9305581023
9307090004 9305971008 313361271706
196
313035356905
195
313361275805
230 343 344 365 412
Terminal Gasket (For Comp.)
674
Screw, SUS410T +5014
688
Screw w/Washer
765
Drain Pipe (L-type)
766
Drain Pipe Packing
815
Reinforcement(Cabinet TOP) 9305973002
916
942-1
Control Box Cover-A Metal
982
Cord Clamp, Plastic
Terminal-4P
Noise Insulation -A
A
Screw (with Inner Washer)
Screw (with Spring Washer)
B
9357297002 0700179013
9312899005 9970003011 9900162016 9306748012 9351121006 9305848010 313681304205
9301102000 9301143003 9306488017 9306362003
9308562012
942-2
Control Box Cover-B Metal 9305975006
946
Inlet Pipe 9306401009
9302271002
999 Capillary Assy 9312873005
935-1
Reinforcement -F (Cabinet Top) 9306123000
935-2
196-2
Terminal Cover
Clamp No.1219
Clamp SKB-150
Clamp SKB-100
Overload Relay
Solenoid Coil
4-Way Valve
Bracket (Valve)
Clamp SKB-3MC 9305335008
BR Sheet 180x180x T2 9305039067
----
----
----
152006.01.23
Name and Shape Part No.
9304358008
9312058020
0600185534
9308117007
0700076046
9303029015
Remote control unit
Battery (penlight)
Cloth tape
Drain pipe
(Including drain packing)
Tapping screw
Wall hook bracket
STANDARD ACCESSORIES
( 4 x 25 )
O
162004.12.01
0309G2374
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