Fujitsu ASY9FSBCW, ASY12FSBCW, AOY9FSBC, AOY12FSBC Service Manual

SPLIT TYPE ROOM AIR CONDITIONER
WALL MOUNTED
type
Models
Indoor unit Outdoor unit
ASY9FSBCW AOY9FSBC ASY12FSBCW AOY12FSBC
CONTENTS
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 1
OUTLINE AND DIMENSIONS . . . . . . . . . . . . . . . 3
CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . 5
REFRIGERANT SYSTEM DIAGRAM . . . . . . . . 4
STANDARD ACCESSORIES . . . . . . . . . . . . . . . .15
DISASSEMBLY ILLUSTRATION . . . . . . . . . . . . .
6
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
INDOOR PRINTED CIRCUIT BOARD CIRCUIT DIAGRAM ERROR DISPLAY
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7 9
COOLING COOLING
ASY9FSBCW ASY12FSBCW
AOY9FSBC AOY12FSBC
(kW) 2.75 3.40
ELECTRICAL DATA
230V 50Hz 230V 50Hz
4.7 6.2
1.05 1.33
2.62 2.56
1.3 1.8
(m /hr) 540 540
COMPRESSOR
220, 230, 240V / 50Hz 220-240V / 50Hz
80230135
80235035
(g) 590 720
FAN MOTOR
POWERSUPPLY (V) 230 230
Hi‑SPEED (r.p.m) 1,310
1,310 MED‑SPEED (r.p.m) 1,190 1,230 LO‑SPEED (r.p.m) 1,070
1,150
S‑LO (r.p.m) 960
1,080
OUTDOORUNIT (r.p.m) 740 740
DIMENSIONS
257 x 808 x 187 257 x 808 x 187 535 x 695 x 250 535 x 695 x 250
WEIGHT
10 / 8 10 / 8
33 / 30 35 / 32
NOISE LEVEL
Hi-SPEED (dB) COOL 39 COOL 39 MED-SPEED (dB) COOL 37 COOL 37 LO-SPEED (dB) COOL 34 COOL 35 S-LO (dB) COOL 31 COOL 33
OUTDOOR UNIT (dB) COOL 45 COOL 46
SPECIFICATIONS
TYPE INDOOR UNIT
TYPE
OUTDOOR UNIT COOLING CAPACITY
RUNNING CURRENT (A)
INDOOR UNIT
POWER SOURCE
AIR CIRCULATION-Hi
Hermetic type, Permanent split condenser, 2 pole, Single phase, Induction motor
POWER SOURCE
DISCRIMINATION REFRIGERANT R410A
INDOOR UNIT
INPUT WATTS (kW) E.E.R (kW/kW) MOISTURE REMOVAL
GROSS NET(kg)
INDOOR UNIT
OUTDOOR UNIT
INDOOR UNIT
OUTDOOR UNIT
H x W x D
(mm)
12004.04.06
3
ADDITIONAL CHARGE OF REFRIGERANT (ASY9FSBCW / AOY9FSBC) (ASY12FSBCW / AOY12FSBC)
Refrigerant suitable for a piping length of 7.5 m is charged in the outdoor unit at the factory.
When the piping is longer than 7.5 m, additional charging is necessary.
For the additional amount, see the table below.
PIPE LENGTH 7.5 m 10 m
ADDITIONAL REFRIGERANT None 50 g
15 m
150 g
Between 7.5 m and 10 m, when using a connection pipe other than that in the table,
charge additional refrigerant with 20g /1 m as the criteria.
(The maximum length of piping is 15m. If the units are further apart than this, correct
operation can not be guaranteed.)
2003.10.30
- 2 -
695 250
500
Drain pipe hold 20
440
290
265
54
535
13
98
INDOOR UNIT
U nit : m m
OUTDOOR UNIT
DIMENSIONS
O
808
257
187
- 3 -
2003.10.30
3-Way valve (with charging port)
Condenser
Dryer
Capillary tube
2-Way valve
(Flare connection) Gas pipe (9.52 dia.) (Flare connection)
(Flare connection) Liquid pipe (6.35 dia.) (Flare connection)
[ INDOOR UNIT ]
[ OUTDOOR UNIT ]
[ Connecting pipe ]
Evaporator
Com­pressor
REFRIGERANT SYSTEM DIAGRAM
Models : ASY9FSBCW / AOY9FSBC
3-Way valve (with charging port)
Condenser
Dryer
Capillary tube
2-Way valve
(Flare connection) Gas pipe (9.52 dia.) (Flare connection)
(Flare connection) Liquid pipe (6.35 dia.) (Flare connection)
[ INDOOR UNIT ]
[ OUTDOOR UNIT ]
[ Connecting pipe ]
Evaporator
Com­pressor
Models : ASY12FSBCW / AOY12FSBC
2003.10.30 4
BLACK
BLACK
WHITE BLACK
WHITE
RED
ORANGE
WHITE RED
INDOOR UNIT
OUTDOOR UNIT
CM
FM
TERMINAL
COMPRESSOR
FAN MOTOR
FAN MOTOR CAPACITOR
OVERLOAD RELAY
COMPRESSOR CAPACITOR
NL
RC
S
Models : ASY9FSB CW / A OY9FSB C
ASY12FSB CW / AOY12FSB C
CIRCUIT DIAGRAM
5
2003.10.30
CONTROL BORAD
STEP MOTOR
M
FM
FAN MOTOR
BLACK
YELLOW
WHITE
1 2
3
4
5
5
4
321
1
2
3
4
5
6
7
8 8
8
7
7
6
6
5
5
44
3
3
2 2
1 1
3
4
6
677
8
8
9
91010
1
12
2
1
2
3
4
5
1
1
1
1
2
2
3
3
2
233
4
4
5
5
6
6
6
5
4321
1
122
3
3
22
2
2
1
1
1
1
POWER SUPPLY BOARD
TRANSFORMER
TERMINAL
BLACK
PURPLE
PURPLE
RED
RED
GREEN
GRAY
GRAY
WHITE
BROWN
BLUE
GREEN / YELLOW
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
BLACK
RED
RED
GRAY
GRAY
BLACK
BLACK
BLUE
PINK
YELLOW
ORANGE
RED
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
BLUE
RELAY
K103
DISPLAY
TEST
CN5
CN3CN2
CN4CN8
CN6
CN1
THERMISTOR (ROOM TEMP. )
THERMISTOR (PIPE TEMP. )
CN201
CN105
CN101
W101
W103
CN103
CN104
CN102
THERMAL FUSE
THERMAL FUSE
L
L
N
N
LOUVER
OPERATE
TIMER
SWING
C104
0.1
12V
12V
5V
SSR101 G3MC-201PL-VD DC12V
12V
L101 SS11V-10062
D101 S1VB20
D103 1SR139
+ C108
0.1 <F>
C106 2200 /25V
Q101 2SD880
D104 MTZJ15B
+
R102
1.0K <1/2W>
+
C109 10/ 50V
R101 10K <1/4W>
C105 2200 /35V
C101 4700P
C102 4700P
W101
E
GREEN
UL1015 AWG22
C110
VA102 470V
FAN CAPACITOR
7.0 uF
CN101
B3P5-VH-B
CN101-1
CN101-3
CN101-5
BLACK
YELLOW
WHITE
RED
CN7-3
CN7-1
CN7-2
WHITE
BLACK
FAN MOTOR
S3P-VH
CN8
5V
5V
C1
0.1 <F>
R1 10K <1/10W>
R14 10K <1/10W>
12V
BZ1
PKM13EPY-4000
B Z
Q2 DTC124EUA
5V
R2 1.0K <1/10W>
C2
0.1 <F>
12V
IC101
7805
I
O
G
D102 1SR139
12V
K103 G4A-1A-E-PS
CN105 PHR-8
CN6 B8B-PH-K-S
5V
C11
0.1 <F>
EEPROM
IC2 BR93LC46
VCC D0 TEST GND
CS SK D1
NC
8 4
6 5
7
3
2
1
10
12
11
5V
5V
R12 10K <1/10W>
IC4-7 uLN2003
IC4-5 uLN2003
IC4-6 uLN2003
R33 10K <1/10W>
7
5
6
123
C9 0.01 <R>
R7 4.7K <1/8W>
C8
0.1 <F>
R6 1.0K <1/8W>
Q3 DTC124EUA
5V
R8 10K <1/10W>
Q1 DTC124EUA
1
2
3
C7 10/ 25V
+
JP1
JP3 JP4
JP2
R3, R34, R5, R35 10K <1/10W>
321
5V
5V
R29 10K <1/10W>
R28 10K <1/10W>
R30 1.0K <1/10W>
SW1
MANUAL AUTO SWITCH
5V
C27
0.1
<F> IC3 BD4742G
RESET
R27 10K (1%) <1/10W>
R26
49.9K (1%) <1/10W>
3
4
5
2
1
R24 390 <1/10W>
R25 390 <1/10W>
C21
0.1 <F>
C25
0.1 <F>
C22
0.1 <F>
5V
R20 - R23 10K <1/10W> x 4
5V
C16 1000P <R>
R19 10K <1/10W>
R18 47 <1/10W>
5V
12V
R17 330 <1/10W>
R15 330 <1/10W>
R16 330 <1/10W>
12V
X1 CST8.38MHz
IC4-1 uLN2003
IC4-4 uLN2003
IC4-3 uLN2003
IC4-2 uLN2003
8
4
13
3 14
2 15
16
1
9
2
33
32
X1 X2
45
46
47
48
49
50
51
52
5
6
7
35
11
12
38
13
19
29
25
24
28
8
44
37
14
15
16
43
27
10
20
26
23 22 30
9
34
21
4
36
1
2
3
42 41 40 39
17
18
31
P43
P42
P41
P40
P44
P45
P46
P47
P54
P55
P56
P00
P34
P35
P36
P03
P25
XT2
P10
P11
RESET
P57
P75
P02
P20
P21
P22
P74
AVDD
VDD0
VDD1
AVREF
P12 P13 XT1
VSS0 VSS1 AVSS
P53
P01
P50
P51
P52
P73 P72 P71 P70
P23 P24
I C
CN2-1 BLACK
CN2-2 BLACK
CN3-2 GRAY
CN3-1 GRAY
CN1-1
CN4-1 RED
CN1-5
CN1-4
CN1-3
CN1-2
CN4-2 WHITE
CN4-3 WHITE
CN4-4 WHITE
CN4-6 WHITE
CN4-5 WHITE
CN5-6 RED
CN5-7 ORANGE
CN5-8 YELLOW
CN5-9 PINK
CN5-10 BLUE
UL1061 AWG26 x 5
UL1061 AWG26 x 6
1
5
4
3
2
6
5V
X201
GP1UM261RK
VCC
GND
DATA
+
R201 47 <1/4W>
C202
0.1
<F>
C201 47/10V
D201 SLR-325<VC>RED
D202 SLR-325<MC>
GRN
D203 SLR-325<DC>
ORG
CN201
CN5 53325-0510
B6B-PH-K-SCN4
CN1
B5P-SHF-1AA
CHECKER
INDICATOR PCB K04AS-0400WSE-D0
CN2
150-103-86176
CN3
150-503-96077
ROOM TEMPERATURE THERMISTOR
PIPE TEMPERATURE THERMISTOR
VA101 470V
C103
0.1
FH101
F101
T 3.15A 250V
F102
W103
BLACL
BROWN
BLUE
UL1015 AWG14
UL1015 AWG22
UL1015 AWG22
WHITE
UL1015 AWG22
BLACK
POWER SOURCE 230V 50Hz
TERMINAL BOARD
GREEN / YELLOW
N
L
POWER TRANSFORMER EZ-030HSE-T
THERMAL FUSE
PRIMARY
SECONDARY
THERMAL FUSE (103 )  
CN102-3 PURPLE
CN102-1 PURPLE
CN104-1 RED
CN104-2 RED
CN103-2 GRAY
CN103-1 GRAY
B2P3-VH-B
B2B-XH-AM
B2B-XASK-1-A
CN102
CN103
CN104
POWER SUPPLY PCB K04AS-0400WSE-P0
F M
CN105-1
CN6-2
CN6-1
CN105-8
CN105-7
CN105-6
CN105-5
CN105-4
CN105-3
CN105-2
BLUE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
CN6-4
CN6-8
CN6-7
CN6-6
CN6-5
CN6-3
UL1061 AWG26 x 8
HEATING TEMPERATURE CORRECTION 1 HEATING TEMPERATURE CORRECTION 2 AUTO RESTART REMOTE CONTROL CUSTOM CODE
CONTROLLER PCB ASSEMBLY ( MAIN PCB ) ASY9FSBCW : K02DE-0405WSE-C1 ASY12FSBCW : K02DE-0406WSE-C1
I C 1
uPD780024-X02-8ET
2005.04.14
- 6 -
I N D O O R P R I N T E D C I R C U I T B O A R D C I R C U I T D I A G R A M
Models : ASY9FSBCW
ASY12FSBCW
2003.10.30 7
Troubleshooting check table
Operation lamp
: Red lamp
Timer lamp : Green lamp
Error contents Error contents
thermistor error RED lamp (2 times) thermistor error (room temp.) RED lamp
Green lamp Green lamp (2 times)
thermistor error (heat exchanger) RED lamp
Green lamp (3 times) control unit error RED lamp (4 times) MANUAL AUTO button error RED lamp (indoor unit ) Green lamp Green lamp (2 times)
power source Hz decision error RED lamp
Green lamp (4 times) fan motor error RED lamp (6 times) lock error RED lamp (indoor unit) Green lamp Green lamp (2 times)
rpm error RED lamp
Green lamp (3 times
)
: 0.5s ON/OFF repeated : 0.1s ON/OFF repeated
LED indication LED indication
Small division indicationLarge division indication
ERROR DISPLAY
2004.04.09 8
Thermistor resistance values <Indoor unit side> ASY9FSB, ASY12FSB
1) Room temperature thermistor (THIA)
Room tempera­ture ( C)
Resistance value (k )
0
33.6
2.5
29.5525.9
7.5
22.81020.2
12.5
17.91515.8
17.5
14.12012.5
22.5
11.22510.0
27.5
9.0308.0
Room tempera­ture ( C)
Resistance value (k )
32.5
7.2356.5
37.5
5.9405.3
42.5
4.8454.3
47.5
3.9503.6
2) Indoor heat exchanger temperature thermistor (THHM,THHI)
Heat exchanger
ture ( C)
Resistance value (k )
0
176.0
2.5
153.55134.2
7.5
117.610103.3
12.5
91.01580.3
17.5
71.02062.9
22.5
55.92549.7
27.5
44.33039.6
Resistance value (k )
32.5
35.43531.7
37.5
28.54025.6
42.5
23.14520.8
47.5
18.85017.1
52.5 55 57.5 60
15.5 14.1 12.8 11.6
tempera
Heat exchanger
ture ( C)
tempera
9
2004.02.18
Model : ASY9FSBCW
ASY12FSBCW
777
777
10
2003.04.23
985
986
2003.04.23 11
12
2003.04.23
985
986
When you order parts, please make a photocopy of this page and fill the number of the parts in the "Order" column.
INDOOR UNIT
PARTS LIST
Ref.
No.
Description
Ord.
Q`ty
63 9312417032 9312417063 65 Flow Control Panel-Z 9306058043 9306058043 69 9306055028 9306055028 74
Louver-A
Filter 9305444014 9305444014 108 9309755062 9309755062 109 9306052027 9306052027 122 9303066010 9303066010 127 Drain Hose Assy 9305550029 9305550029
146 9330144019 9330144019 151 9330007017 9330007017
158 Connecting Pipe Assy 9306416010 9306416010 164 Fan Motor Assy-I N 9601172017 9601172017 169 Cross-Flow Fan Assy 9307836015 9307836015 178 9601302018 9601302018 184 313728262708 313728262708 185 9330015012 9330015012 188 Power Cord Ass y 9702595043 9702595043 196 313035356905 313035356905
233 9701803026 9701803026 235
Base
Casing
Shaft Holder-B
Evaporator Assy
Control Box
Motor Cushion-M
Thermistor Spring
Wire Clamp
Clamp SKB-150
Power Transformer
Thermistor Assy-Pipe 9702039059 9702039059
236 Controller PCB Assy 9706046060 9706046077 240 Remote Control Unit 9312058037 9312058037
Part No.
401 Wall Hook Bracket 9304358008 9304358008 440 Flow Control Panel-U 9306057046 9306057046 466 313714328805 313714328805 522-1 9306062002 9306062002 523 Gear Bracket 9306407001 9306407001
652-1 Thermistor Holder Pipe 313714262805 313714262805 668 313681304205 313681304205 687 9330012011 9330012011
759 9330001015 9330001015
764 Drain Cap Assy 9304150008 9304150008
777 9306755010 9306755010 815 9900040062 9900040062
850 9330003019 9330003019 872 9330009011 9330009011
873 9330014015 9330014015 874 Control Box Cover 9330008014 9330008014 875 Power Supply PCB Assy 9706051019 9706051019 876 9900139018 9900139018
ASY9FSBCW ASY12FSBCW
283 9303529010 9303529010 323 9306056025 9306056025 385 Indicator PCB Assy 9706053013 9706053013
13
767-1
Clamp NK-4N
Gear-A
Screw w/Washer
Earth Terminal
Intake Grille-A
Terminal
Window ( Receiver)
Indicator Case
Lamp Cover
Step Motor
Bushing-A
Louver-B
Bottom Cover-A 9330004016 9330004016
Clamper ( Grille)
2005.04.14
Panel (Front) Total Assy
877 Face Panel (Front)-A 93300050449330005044
W hen yo u o rder parts, pl eas e m ake a photo copy of this page an d fi ll the num ber of the parts in the "O rde r" colu mn.
Q'ty
AOY9FSBC AOY12FSBC
OUTDOOR UNIT
Ref.
No.
Description
Ord.
4 9308468017 5 Cabinet Front Panel, Plastic 9306386016 7
Emblem-Rear
Connector Cover ( Cabinet) 9306119010
9 Cabinet R ear Panel, Plastic 9306385019 12 Base Assy, P ainted 9306118020 13 9310085011 14 9310084014
16 9308463036 18 9308675002
19 Capillary Tube 9308670007
BR Sheet 30x120x T7
9305039036
BR Sheet 170x130x T2
9305498062 9305039166
BR Sheet 100x160x T5
32 Control Box Metal 9308561015 34 Capacitor (Fan Motor) 9900089023 37 9307588013 38 Clamp Metal (Capacitor) 313468061808 39 9305538003 41 Fan Motor Assy-Out 9307715013 42 9305536016 46
3-Way Valve 2-Way Valve
Condenser Assy Suction Pipe
Capacitor ( Running)
Propeller Fan
Bracket (Motor) Compressor Assy 9310112014
51 Special Nut M5 313199233602 55 Special Nut M6 313252257701 62 Wire Assy (S hield)-A 9305695027
9305581023
9351813017 109 9351120009 138 Separate Wall Metal 9305971008 187
9308468017 9306386016 9306119010 9306385019 9306118020 9310085011 9310084014
15 Dryer 9312056002 9312056002
9308463036 9308679000
9308668004
20 Discharge Pipe Ass y 9308677006 9308681003
9305039074
9305039029
9305039067
9308561015 9900089023 9307588013 313468061808 9305538003 9307715013 9305536030 9310110010
47-2 Discharge Pipe R ubber 313185159802 313185159802
313199233602 313252257701 9305695027
98 Fan R ing 9305581023
107 Rubber Seat-A 9351813017
9351120009 9305971008 313361271706
195
Terminal Cover (Comp.)
Clamp No.1219 Clamp SKB-100 313361275805
313361271706
313361275805
Part No.
230 9308430007 365 9306748012 412 Terminal Gasket (Comp.) 9351121006 423 9308464019 582 Outlet Pipe (Cond.) 9312269006 674 9307303012
9305973002
9308562012
9356802009
0700179013
9304902003 9304903000
688 313681304205 815 9306489014
Reinforcement(Cabinet Top) 9305973002
916 9306362003
942-1 Control Box Cover-A Metal
982 Cord Clamp ( Plastic, Black) 9302271002 985 Special Nut w/Washer 9304902003 986 9304903000
9308667007
A Screw ( serrated)
Screw (with Spring Washer)
B
9356802009 0700179013
9308445001 9306748012 9351121006 9308464019 9312270002 9307303012 313681304205 9306489014 9306362003
9308562012
942-2 Control Box Cover-B Metal 9305975006 9305975006
9302271002
935-1
Connection Pipe (Capillary)X-1 9308667007
196-2
Overload R elay Bracket (Valve)
Noise Insulation-B
Tapping S crew ( Special) Screw (with Square Washer) Terminal-3P Noise Insulation-G
Special Washer
Clamp SKB-3MC 9305335008 9305335008
------
9305498062
BR Sheet 55 x 135x T2
9305039166
BR Sheet 100x120x T5
9305039029
BR Sheet 180x180x T2
9305039067
9305039074
2004.05.10
14
Note :
Always use specified screws, since Ref No. 668, A and B are screws for the earth.
Ref No. 668 : Machine screw (with spring washer) M4 x P0.7 x L10, plating thickness 5 or more
A : Tapping screw (with inner clip washer) M4 x L10, plating thickness 5 or more B : Machine screw (with spring washer) M4 x P0.7 x L10, plating thickness 5 or more
Name and Shape
Part No.
ASY9FSBCW
ASY12FSBCW
0700076046
9308117007
0600185534
9312094066
9304358008
Remote control unit
Battery (penlight)
Cloth tape
Tapping screw (4 x 25)
Wall hook bracket
STAND
ARD
ACCESSORIES
2003.10.30 15
0302G2112
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