Fujitsu ASY9LSBCW, ASY12LSBCW, AOY9LFBC, AOY12LFBC Service Manual

SPLIT TYPE ROOM AIR CONDITIONER
WALL MOUNTED
type
CONTENTS
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
REFRIGERANT SYSTEM DIAGRAM . . . . . . . . . . . . 3
CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ERROR CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . .
6OUTDOOR PCB CIRCUIT DIAGRAM . . . . . . . . . . .
7
DISASSEMBLY ILLUSTRATION . . . . . . . . . . . . . . . . 9
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
14
STANDARD ACCESSORIES
. . . . . . . . . . . . . . . . . .
Models
Indoor unit Outdoor unit
ASY9LSBCW AOY9LFBC
ASY12LSBCW AOY12LFBC
2005.01.24 1
INDOOR UNIT
H x W x D (mm)
H x W x D (mm)
275 x 790 x 215
OUTDOOR UNIT
540 x 790 x 290
DIMENSIONS
INDOOR UNIT
GROSS / NET (kg)
GROSS / NET (kg)
12 / 9
OUTDOOR UNIT
42 / 3839 / 35
WEIGHT
SPECIFICATIONS
TYPE
COOL & HEAT INVERTER
INDOOR UNIT
ASY12LSBCW
OUTDOOR UNIT
AOY12LFBC
ASY9LSBCW
AOY9LFBC
COOLING CAPACITY
(kW) 3.50
HEATING CAPACITY
(kW)
4.80
POWER SOURCE (V) 230
FREQUENCY (Hz)
50
RUNNING CURRENT
COOLING 4.3
(A)
HEATING
5.6
INPUT WATTS
(kW)
COOLING 0.92
HEATING
1.23
E.E.R.
COOLING
3.80
COP HEATING
3.90
MOISTURE REMOVAL
1.8
AIR CIRCULATION-Hi (m /hr)
3
C 635 H 670C 595 H 645
2.60
3.60
3.0
3.8
0.62
0.82
4.19
4.39
1.3
FAN MOTOR
TYPE
Hermetic type, 4 pole, 3 phase, DC inverter motor, Rotary
DISCRIMINATION DA 89 X 1F - 20F
REFRIGERANT R410A (g) 1,050950
POWER SOURCE (V) 230
HI-SPEED (r.p.m.) C 1,300 H 1,390
INDOOR UNIT
MED-SPEED (r.p.m.) C 1,120 H 1,200
LO-SPEED (r.p.m.) C 950 H 1,000
QUIET (r.p.m.) C 700 H 760
C 1,370 H 1,440
C 1,150 H 1,200
C 950 H 1,000
C 700 H 760
OUTDOOR UNIT (r.p.m.) C 830 H 830C 840 H 840
ELECTRICAL DATA
COMPRESSOR
( /hr)
INDOOR UNIT
(dB) C 43 H 43
OUTDOOR UNIT
(dB) C 47 H 49
C 42 H 42
C 47 H 48
NOISE LEVEL
REFRIGERANT (R410A)
Pipe Length
15 m 950 g 1,050 g
FULL CHARGE AMOUNT
20 m 1,050 g 1,150 g
ADDITIONAL REFRIGERANT
20 g / m
(kW/kW)
(kW/kW)
DIMENSIONS
ASY12LSBCW / AOY12LFBC
Models : ASY9LSBCW / AOY9LFBC
(unit : mm)
275
2,000
215
790
2005.01.24 2
REFRIGERANT SYSTEM DIAGRAM
2-Way
valve
Strainer
Strainer
3-Way
valve
Muffler
Muffler
4-Way valve
Expansion valve
Heat exchanger
( INDOOR )
Heat exchanger ( OUTDOOR )
AOY9LFBC
(2Pass)
AOY12LFBC
(4Pass)
Compressor
Cooling Heating
ASY12LSBCW / AOY12LFBC
Models : ASY9LSBCW / AOY9LFBC
Refrigerant pipe diameter Liquid : 1/4" (6.35 mm) Gas : 3/8" (9.52 mm)
2005.03.16 3
CIRCUIT DIAGRAM
INDOOR UNIT
OUTDOOR UNIT
ASY12LSBCW / AOY12LFBC
Models : ASY9LSBCW / AOY9LFBC
2005.01.24 4
Fan Motor
Stepping Motor
Thermistor (room temp.)
Terminal
Terminal
Fuse 250V20A
Reactor Reactor
Fan Motor
Expansion Valve
4-Way Valve Assy
PCB (MAIN)
Power Relay
Compressor
Thermistor (pipe temp.)
Test
Thermistor (pipe)
Thermistor (Discharge Pipe)
Thermistor (outdoor temp.)
Display Board
Controller PCB
Power
102 C
Thermal Fuse
1 2 3 4 5 6
1 2 3
1 2 3
1 2 3
1 2 3
1 2 3
4 5
1 2 3 4 5
1 2 3
1 2 3
1 2 3
4
1 2 3 4
1 2 3 4
5
6
1
2
3
4
5
1
2
3
4
5
1
2
1
2
1
2
3
4
5
1
2
3
4
5
6
7
1
2
3
4
5
6
1
2
3
4
5
6
1
2
2
1
2
1
3
4
5
6
7
8
9
10
11
1
2
3
4
5
6
7
8
9
10
11
5V
5V
12V
5V
R45 10K <1/8W>
I C13-6
SW1
I C11 S80842
R42 100K <1/8W>
JP1
5V
JM19
JP3
C27
0.01 <B>
+
C26 100/ 16V
5V
R30 330 <1/8W>
R29 330 <1/8W> R28 330 <1/8W> R27 330 <1/8W>
R36 10K <1/8W>
R37 47 <1/8W>
12V
12V
C25 1000P <R>
CN6 53325-0510
I C13-2
I C13-5
I C13-4
I C13-3
5V
R56 10K <1/8W>
5V
5V
I C13-1
1
16
VCC
CS
SK D I NC
DO TEST GND
1 2 376
5
4
8
32
33
X1
X2
40
41
42
43
29
30
13
11
48
49
50
51
35
1
2
3
4
5
6
7
8
12
47
28
31
24
25
20
10
18
17
26 27
9 21 34
52
19
36
46
45
44
14
38
15
16
23
22
39
37
P23
P24
VDD0 VDD1 AVREF AVDD
GND0 AGND GND1
P47
P25
P01 I NTP1
P41
P40
P75 BUZ
P20
P03
P21
P22
P12 AN I 2
P13 AN I 3
P70
P02 I NTP2
P10 AN I 0
P11 AN I 1
I C
RESET
P42
P35
P57
P56
P55
P54
P53
P52
P51
P50
P00 I NTP0
P46
P45
P44
P43
P34
P36
XT1
XT2
P74 P73 P72
P71
5V
R55 1.0K <1/8W>
R44 10K <1/8W>
C36
0.1 <F>
I C12 S-93C46ADFJ
CN6-1 RED
CN6-2 ORANGE
CN6-3 YELLOW
CN6-4 PINK
CN6-5 BLUE
M
LOUVER
+
VCC OUT GND
11
6
9
2
15
4 13
8
12
143
5
X1
8.38MHz
CN3 S07B-ZR-3.4
K 1
C35
0.1 <F>
R46 1.0K <1/8W>
R41
49.9K <1/8W> (1%)
C31
0.1 <F>
R40 1.0K <1/8W>
NC
GND
VDD
OUT
1
2 3
4
R39 10K <1/8W> (1%)
R38 1.0K <1/8W>
C28
0.1 <F>
5V
5V
R53,R54 10K <1/8W>
C19
0.1 <F>
+
C18 10/ 25V
C17 330/ 25V
+
C16
0.1 <F>
5V
R13 10K <1/8W>
R14 1.0K <1/8W>
C22
C20
0.01 <B>
C21
0.01 <B>
R15 1.0K <1/8W>
Q1 DTC124EUA
I C13-7
10
7
4
3
2
1
1
2
3
4
4
3
2
1
3
2
1
O
I
G
I
O
G
+
+
C
A
REF
R7
1.0K <1/8W>
R9 34K <1/8W> (1%)
R10
8.25K <1/8W> (1%)
I C6 7805
12V
D5 D1F60
C15 330/ 25V
C14
0.01 <B>
R8 47K <1/8W>
5V
CN201 JB20-11HG
CN201-11
CN201-2
CN201-3
CN201-4
CN201-5
CN201-6
CN201-7
CN201-8
CN201-9
CN201-10
CN201-1
RED
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
5V
5V
I C201 GP 1UM261RK
R201 47 <1/4W>
C202 47/10V
D208 SLR-325 <ORG>
D205 SLR-325 <GRN>
D204 SLR-325 <GRN>
D201 SLR-325 <RED>
C201
0.1 <F>
INDICATOR PCB K02CB-0300HSD-D0
CN5 2P-SCN
CN4 2P-SAN
ROOM TEMPERATURE THERMISTOR
PIPE TEMPERATURE THERMISTOR
CN4-1 BLACK
CN4-2 BLACK
CN5-2 GRAY
CN5-1 GRAY
uPD780024ASGB-X52-8ET-A
I C 1
C23 1000P <R>
Q4 DTC124EUA
5V
R21 10K <1/8W>
R20 1.0K <1/8W>
R24 330 <1/8W>
5V
15V
I C9 PS2561-1 <L>
I C10 PS2561-1 <L>
15V
15V
R25 1.0K <1/4W> (1%)
R26 820 <1/4W> (1%)
+
R22
4.7K <1/8W>
A
A
15V
A
VM
C24 100/ 16V
R23 6.8K <1/4W>
CN2 53426-9920
CUSTOM CODE SWITCHING
AUTO RESTART
JM1
JM2
5V
R49 - R52, R47,R48 10K <1/8W> x 6
12V
R43 10K <1/8W>
BZ PKM13EPY-4000-TF01
B Z
CN7 BS5P-SHF-1AA
TEST
CN7-1
CN7-5
CN7-4
CN7-3
CN7-2
TIMER SHORT
CLOCK
DATA-OUT
DATA-I N
Q2 DTC124EUA
5V
1
4
5
2
3
10
18
14
W3
E
GREEN
UL1015 AWG22
GREEN
L1
1.3A
9.0mH
R2 2.2 <5W>
R1 2.2 <5W>
R12
1.0K <1/2W>
A
I C7 H I 2002 ( or GK30431 )
C3
0.01 <F>
C2
0.01 <F>
C1 0.1 <F>
+
C4 100/ 420V
R60 330K <1/2W>
VA1 470V
W2
W1
K1 D I 12D1
D1 GS I B460L
F2
2.5A - 250V
F1
3.15A
- 250V
VM
C5
0.01
D2 1NH42
R5 2M <1/4W>
R3 100K <2W>
15V
I C2 TNY266P
C6
0.1 <F>
I C4 78M15
JP7
C10
0.1 <F>
+
C7 100/35V
+
R4 18K <1/8W>
C11 0.01 <F>
D3 D1FL20U
20V
13.5V
C12 330/ 25V
D4 D2FL20U
6
10
4
2
1
7
5
4
1
5
8
7
32
SSSSS
D
BP
EN / UV
I C3 PS2561-1 <L>
C9 330/ 25V
I C5 TL431 I LP
CN1
T1
ETS19AB1P8AG
GRAY
GRAY
BLACK
BROWN
WHITE
RED
GREEN / YELLOW
E
TERMINAL BOARD
BLUE
N
L
3
POWER SOURCE 230V 50Hz
FAN MOTOR
F M
RED
BLACK
WHITE
YELLOW
BLUE
CN2-6
CN2-1
CN2-2
CN2-3
CN2-4
THERMAL FUSE
102
CONTROLLER PCB ASSEMBLY ( MAIN PCB ) ASY9LSBCW : K02DR-0410HSE-C1 ASY12LSBCW : K02DR-0411HSE-C1
2005.08.02 5
Models :
ASY9LSBCW ASY12LSBCW
Jumper wire configurations
Switch Function ON/Linked OFF/Open
JM1 Custom code A B JM2 Auto restart enable disable
INDOOR PCB CIRCUIT DIAGRAM
F100
15A - 250V <ATLCR>
D102 1NH42
R103 100 <1/2W>
F101
15A - 250V <ATLCR>
CR30 RE1201
CN30 B2P3-VH-B-C
BLACK
BLACK
BLACK
JM32
JM31
3
1 2
4
K30 G5NB-1A
CR80 RE1202
C80
1.8 <DS401185>
1
2
3
BLACK
ORANGE
WHITE
CN10 BH3P5-VH-B
WHITE
F M
FAN MOTOR
12V
5V
C40
0.1 <F>
R40 R41 R42 R43
1.5K x 4
EPV3/44P
EPV1/45P
EPV2/42P
EPV4/43P
12V
5V
L70 BL02Rn1
I C40
TD62064
2 7 9
16
4
5 12 13
3
6 11 14
1
8 10 15
O1 O2 O3 O4 GND1
COM1
COM2
GND4
GND3
GND2
NC1 NC2
I 1 I 2
I 3 I 4
JM30
12V
2
431
K3 G5N-1A
REACTOR 12A 18mH
D100 D15XB60
B
B
W10
W11
WHITE
RED
AWG14
AWG14
1 4
2
3
+
-
D101 D15XB60
-
+
1
4
2 3
B
B
ORANGE
UL1015
AWG14
W6
W5
15V
R1
ZPR0RCH400
K1 DW12D-0
12V
PR / I C80-5
R400 - R405
0.15 <2W> (1%) x 6
I C103-4 uPC324
14
12
13
+
-
-12V
D105 DAN217U
3
2
1
V4-AC / I C80-3
5V
R504 10K
I C500 MB90460
VCC
56
11 25 26 40 36 37 38 39 12 45 46 50 51 52 53 54
55 14
15 18 20 64 63 62 61
1 19
48 13 24 4923
22
4
6
5
7
8
9
10
44
43
42
41
57
33
32
31
30
29
28
27
47
34
21
60
58
59
3
35
2
16
17
AVCC
P00 P01 P17 P13 P14 P15 P16 AVR
P24 P25 P30
P31 P32 P33 P34 P35 P60 P61 MD0 MD1 P44 P43 P42
P41
P45
RSTX
P27
AGND
GND GND
P63 P62 P46 P12 P50 P37 P36 P40 MD2 P11 P26
P02 P03
P04 P05 P06 P07 P10 C P20 P21 P22 P23
P57 P56 P55 P54
P52 P53 P51 X0
X1
X500
8.0MHz <EF0MC>
C500
0.1 <F>
C502
0.1 <F>
C503
0.1 <F>
+
C501
4.7/50V
C561
0.01 <F>
R561
1.0K
R560 100K
5V
I C560 S80842
3 421
VDD
OUT GND
NC
15V
15V
C130
0.1 <F>
MD1 / 64P MD2 / 63P TCK / 62P TRXD / 61P MD0 / 1P
/ TRES / 19P
S I / 48P
TMODE / 18P
PFCEN / 14P
PFC-TRIP / 46P
EPV1 / 45P
E2DI / 39P
ZXL / 37P
ZXH / 36P
E2SK / 40P
U / 50P X / 51P V / 52P Y / 53P W / 54P Z / 55P
15V
C115
0.1 <F>
C116
0.1 <F>
-12V
C112
0.1 <F>
TAUX / 25P
JM500
R500 10K
R502
1.0K
R503 10K
FAN I N / 17P
FAN PWM / 2P
PFC SW / 35P CT / 3P TEST / 59P
TAUX3 / 21P
TTXD / 60P
PFS / 58P
15V
C. M.
COMPRESSOR
EMI FILTER
U
V
W
B BB
W7 W8 W9
1-172132-1
BLACK BLACK
WHITE WHITE
RED RED AWG16
AWG16
AWG16
U V
W
DCV
R210
1.0K
C214 2200P <B>
C213
0.022 <F>
I PM-G
I PM-G
R218 10K
5V
C219 1000P <B>
R220
1.0K
R219 1.0K
R204 - R209 390 x 6
U / 50P V / 52P W / 54P X / 51P Y / 53P Z / 55P
I PM-TRIP / 33P
12V
5V
R311
8.66K (1%)
R310 143 (1%)
R309
5.76K (1%)
15V
D303 DAN217U
D304 DAN217U
3
3
221 1
+
15V
C84
0.1 <F>
C86 470P <B>
C87 330P <B>
7
6 5
+
-
5V
I C302-2 LM2903
C85
4.7/ 50V
R81 22K
R95
1.0K
1
2
3
DCV-F
R96
4.7K
CP-POS / 47P
R83 27K
C300 100P <CH>
Q80 2SC2412K <BQ>
5V
-12V
15V
I C300-2 LM258
I C300-1 LM258
-
-
+
+
5 6
7
1
2
3
C306
0.1 <F> C305
0.1 <F>
R330 4.7K (1%) R332 4.7K (1%)
I PM-G
V4-AC / 27P AC FAN / 28P V4-DC / 29P LED / 30P PR / 31P SO / 32P
E2CS / 41P EPV2 / 42P
EPV3 / 44P
EPV4 / 43P
DCV / 8P ACV / 7P TE / 5P TA / 6P TD / 4P    
I PM-CR / 9P
I PM-TRIP / 33P
CP-POS / 47P
5V
C570
0.1 <F>
I C570 BR93LC46
R570 10K
E2CS / 41P E2SK / 40P E2DI / 39P
12V
12V
I C80 M54523
1 2 3 6
8 4 7 5
VCC
DO NC
GND
CS SK
D I
NC
1C
6C
5C
4C
3C
2C
7C COM
1B
7B
6B
5B
4B
3B
2B
E
V4-AC / 27P V4-DC / 29P PR / 31P AC FAN / 28P
SO / 32P
LED / 30P
5V
R80
2.2K
SO / I C80-2 V4-AC / I C80-3 V4-DC / I C80-4 PR / I C80-5 AC FAN / I C80-6
D80 SLR-332 <RED>
R585
1.0K
TAUX / 25P TTXD / 60P
TRXD / 61P TMODE / 18P TAUX3 / 21P TCK / 62P / TRES / 19P
CN580 B10B-PASK-1
WHITE
C73
0.1 <F>
C72
0.1 <F>
C75
0.1 <F>
R75 10K
R76 10K
R77 10K
R71
4.75K (1%)
R72
6.65K (1%)
R73
38.3K (1%)
C71
0.1 <F>
TE / 5P
TD / 4P
TA / 6P
TEST / 59P
MD2 / 63P
MD1 / 64P
MD0 / 1P
R93R92 R90R91
10K x 4
R583 1.0K
R584 22K
R582 10K
R581 10K
C580
0.1 <F>
TAUX
TTXD
TRXD TMODE TAUX3
TCK / TRES / TICS
1
5
8
7
6
4
3
2
10
9
1
3
2
1
4
3
2
1
6
5
4
3
2
YELLOW
WHITE
ORANGE
BLUE
BROWN
RED
BLACK
BLACK
BROWN
BROWN
BLACK
BLACK
CN70 B03B-PASK-1
WHITE
C4
0.01 <E>
C5
0.01 <E>
C6 1.0 <LE>
C1 1.0 <LE>
L1 SC-10-55JH
SA1 RA-302M
B
B
B
B
W3
W2
W4
W1
VA1 470V <TNR>
VA2 470V <TNR>
5V
5V
SO / I C80-2
HY I C 1
GK-30434
18
14
10 5 4 3 2
1
R23 27K
R21 10K
R20 1.0K
R22 1.0K
S I / 48P
ZXL / 37P
C20
0.022 <F>
C21
0.047 <B>
15V
5V
R132
2.2K
R131 100K (1%)
PFC / 58P
2
1
3
+
10
9
8
+
7
5
6
-
-
C118 1000P
<B> Q101 DTC114EUA
I C103-3 uPC324
R130 100K (1%)
I C103-2 uPC324
C117 1000P <B>
5V R162 68K (1%)
R160 68K (1%)
-
+
2
3
1
+
7 6
1
5V
5V
R112 10K (1%)
5V
5V
EXPANSION VALVE
M
CN40 B6B-XARK-1-A
RED
CN71 B04B-PASK-1
WHITE
DISCHARGE TEMPERATURE THERMISTOR
PIPE TEMPERATURE THERMISTOR
OUTDOOR TEMPERATURE THERMISTOR
4-WAY VALVE
SERIAL
EARTH
UL1015 AWG16
GREEN
UL1015 AWG14
WHITE
UL1015 AWG20
RED
L
N
W201
UL1015 AWG14
BLACK
F201 20A - 250V
UL1015 AWG14
BLACK
POWER SOURCE 230V 50Hz
-
+
8
9
10
3
2
1
3
2 1
R144 22K (1%)
R143 47K (1%)
-12V
C129 1000P <B>
R159
4.7K
R145 22K (1%)
I C104-3 uPC324
R146 47K (1%)
R139 10K (1%)
R137 10K (1%)
R140 10K (1%)
-
+
7
5
6
6 5
7
+
-
R138 10K (1%)
D109 RB751V
R135 10K (1%)
I C105-2 LM2903
I C105-1 LM2903
R161
1.5K(1%) R136
10K (1%)
R134 10K (1%)
R133 10K (1%)
ZXH / 36P
R163
10K (1%)
R141 10K (1%)
D108 RB751V
I C104-2 uPC324
I C104-1 uPC324
I C104-4 uPC324
-
-
+
+
14
13 12
2 3
1
AC FAN / I C80-6
C123 2200P <B>
R149
4.7K (1%)
C124 2200P <B>
R152
4.7K (1%)
D110 DAN217U
D111 DAN 217U
195K <RN-1/2W> x 4
R147
R151
R150
R148
C134
0.1 <F>
C133
2.2/ 50V
+
C132
2.2/ 50V
+
C131
0.1 <F>
R168 22K R169 22K
15V
-12V
C119
0.1 <F>
C120
0.1 <F>
5V
ACV / 7P
D113 DAN217U
3
1 2
C128
0.1 <F>
+
C125
0.1 <F>
C126
2.2/50V
R165 22K
+
C127
2.2/50V
5V
3
1
2
D112 DAN217U
CT / 3P
+
C109
2.2/ 50V
DCV / 8P
R107
3.83K (1%)
POW_GND C107
0.1 <F>
D106 DAN217U
3
1 2
+
R110
6.8K
C108
2.2/50V
R111 10K
PFC-TRIP / 46P
PFCEN / 14P
PFCSW / 35P
R167 10K (1%)
C106
0.1 <F>
I C102-3 BA10339
R113 4.7K
(1%)
-
-
-
+
+
10
11
13
R115 22K (1%)
I C102-2 BA10339
C135
0.01 <F> C110
0.1 <F>
I C102-4 BA10339
C136
0.01 <F>
R114 15K
9 8
14
10
11
12
13
14
9
8
7
6
5
4
3
2
1
1 2
3 4 5 6 7
10
11
12
13
14
9 8
I C101 TC74HC00AF
5V
R120 10K (1%)
R121 220K (1%)
I C102-1 BA10339
5 4
2
+
-
1 5 7
3
2 6
4
GATI N
VCC S I D I NC
SO
GND
DCV-F
R105
R106
195K <RN-1/2W> x 2
I C100 TA8316
15V
R109 22 <1/4W>
R108 47 <1/4W>
R102 47K
Q100 GT30JI21
C105
0.1 <F>
+
C104
4.7/ 50V
L100
BL02Rn1
POW_GND
DCV
FH2
FH1
F4 BET
3.15A - 250V
DCV-F
C103 0.1 <HCP>
C100 750 / 385V
C102 750 / 385V
C101 750 / 385V
+ + +
R104 220K <2W>
I PM-G
L300 47uH <ELC0607>
R200 39 <1/2W>
10 <1/2W> x 3
R223
R222
R221
I C200 FSB20CH60
21
22
23
24
25
26
27
10 11 12 13 14
15 16 17 18 19 20
9
8
7
6
5
4
3
2
1
NU
NW
NV
U
W
V
P
VCC COM I N
I N
I N
VFO CFOD
CSC I N VCC VB VS I N VCC
VB VS I N
VCC VB VS
R211
R212
R213
R214
R215
R216
R217
0.15 <1W> x 7
C218 0.1 <HCP>
C209 0.1 <F>
C210 0.1 <F>
C211 0.1 <F>
C212 0.1 <F>
C221 0.1 <F>
C222 1.0 <B>
D203 ZP1027
C220 47 / 35V
+
5V
2 1
3
2 3
1
+
-
D301 DAN217U
C320
0.15
<EC
QB>
R327
22K
(1%)
C311 1000P <B>
D302 RB751V
R331 47K (1%)
R328
1.0K (1%)
R329 47K (1%)
U V
W
R305R306
R304 R303
R302
R301
195K <RN-1/2W> x 6
R308 195K
<RN-1/2W>
R307 195K
<RN-1/2W>
I C60 TA7805
I
O
G
123
+
C62 100/ 16V
+
C60 220/ 16V
15V
+
C63 100/ 35V
R60 10K
+
C61 470/ 25V
D60 D2FL20U D61 D1FL20U
D62 D1FL20U
C64 0.1 <F>
-12V
T60 JPZ200
10
12
13
15
16
9 8
7
6
3
2
1
C67 100/ 35V
+
D64 - D67 D1FL20U x 4
C66
0.1 <F>
C68
0.1 <F>
D63 D1FL20U
C65 220/ 35V
+
POW_GND
R51 220K <2W>
R52 1.0K <RS-3W>
C51 20P
<B> Q50 2SC4236
R53 100 <1W>
C52
0.047 <ECQB>
1
2
3
D51 RD5.6ES <B2>
+
R54 330 <1/4W>
C53 100/ 16V
R50 2.4 <1/2W>
D52
D1FL20U
D50
D1FL20U
D107 RB751V
R119 10K (1%)
R164 22K
C111 4700P <B>
R117 22K (1%)
R118 10K (1%)
R116 15K (1%)
-
+
1
2 3
R126 100K (1%)
I C103-1
uPC324
R127 10K (1%) R128 10K (1%) R129 100K (1%)
C113 2700P <B>
3 3
1 1
2 2
R122 10K
R123 10K (1%)
C121 47P <CH>
R166
10K (1%)
D115
DAN217U
D114
DAN217U
R333 10K (1%)
C330 1000P <B>
R337 100K (1%)
R335 - R336 10K (1%) x 2
R338
4.7K (1%)
R340 10K (1%)
C339
0.01 <F>
I C302-1 LM2903
R334 10K (1%)
Q300 DTC114EUA
3
1
2
R339
10K (1%)
I PM-CR / 9P
POW_GND
C215
C216
C217
C206
C207
C208
2200P
<B>
x 6
R203 330K
C205 0.1 <F>
C204 47/35V
+
R202 330K
C203 0.1 <F>
C202 47/35V
+
R201 330K
C201 0.1 <F>
C200 47/35V
+
D202
U1JU44
D201
U1JU44
D200
U1JU44
FLASH WRITING
RESET
( INTLLIGENT POWER MODULE )
AOY9LFBC
AOY12LFBC
JM101
TEST
JM103
JM102
JM101
TEST
JM103
JM102
Model Changing
I C102_PASS CON
I C104_PASS CON
I C105_PASS CON
I C300_PASS CON
I C103_PASS CON
2005.08.02 6
CONTROLLER PCB ASSEMBLY AOY9LFBC : K04DT-0400HUE-C1 AOY12LFBC : K04DT-0401HUE-C1
Models :
AOY9LFBC AOY12LFBC
OUTDOOR PCB CIRCUIT DIAGRAM
Self-diagnosis function table (Flashing LED Display)
Applicable model : ASY9LSBCW, ASY12LSBCW
* Detailed Trouble Display (secondary level) can be indicated by pressing Test Operation button.
ERROR CONTENTS
Error Operation Timer Error Operation Timer
Serial signal Normal 1 sec
Serial reverse signal error
0.1sec 0.5sec
When a signal is not read continuously for 10 secs from power relay ON immediately after operation starts >>Cooling 0 code transmission, automatic reset When a signal is not read for 20 secs thereafter >>Trouble display continues and power relay OFF >>Permanent stop
When a signal is not read continuously for 10 secs from power relay ON immediately after operation starts >>Cooling 0 code transmission, automatic reset When a signal is not read for 20 secs thereafter >>Trouble display continues and power relay OFF >>Permanent stop
error blinking
at operation start up
blinking 2 times
Signal reverse signal error
0.1sec 0.5sec
during operation
blinking 3 times
Serial forward signal error
0.1sec 0.5 sec
Normal Serial Forward Signal can not be
at operation start up
blinking 4 times
received more than 10 secs >>Releases when it becomes normal
Serial forward signal error
0.1sec 0.5sec
Normal Serial Forward Signal can not be
during operation
blinking 5 times
received more than 10 secs ( after receiving effective forward transfer signal) >>Releases when it becomes normal
Indoor unit 0.5sec 0.1sec
Indoor temperature
0.1sec 0.5sec
Thermistor detection value is open when
thermistor 2 times blinking
thermistor open
blinking 2 times
AC plug is inserted
error
>>Releases when value becomes normal
Pipe thermistor
0.1sec 0.5sec
Thermistor detection value is open or short
open or short
blinking 3 times
when AC plug is inserted >>Releases when value becomes normal
Outdoor unit 0.5sec 0.1sec
Discharge thermistor
0.1sec 0.5sec
Thermistor detection value is open or short
thermistor 3 times blinking
open or short
blinking 2 times
error
>>Outdoor unit stops
Releases when it becomes normal
Heat exchanger
0.1sec 0.5sec
Thermistor detection value is open
thermistor open
blinking 3 times
>>Outdoor unit stops
Releases when it becomes normal
Outdoor temperature
0.1sec 0.5sec
Thermistor detection value is open or short
thermistor open or short
blinking 4 times
>>Outdoor unit stops
Releases when it becomes normal
Indoor unit 0.5sec 0.1sec
Forced automatic SW
0.1sec 0.5sec
Forced Auto SW is ON for more than
control error 4 times blinking
welded
blinking 2 times
10 secs continuously >>Error is indicated while it is ON
Normal Operation other than error indication
Main relay welded
0.1sec 0.5sec
Serial Reverse Signal is received 1 min.
blinking 3 times
after Main relay becomes OFF
>>Error is indicated while serial reverse
signal is input on normal operation
Normal operation except error indication
Power interruption error
0.1sec 0.5sec
50/60Hz is not detected after 4 secs of
blinking 4 times
power ON. >>Error is indicated and unit is stopped
Trouble Display (primary) Detailed Trouble Display (by Test Button)
Detailed Error Item
IndoorIndoorIndoorIndoorIndoor OutdoorOutdoorOutdoor
2005.02.17 7
IndoorIndoor OutdoorOutdoorOutdoorOutdoorOutdoorOutdoorOutdoorOutdoor
Error Operation Timer Error Operation Timer
Outdoor unit 0.5sec 0.1sec
Current trip
0.1sec 0.5sec
Current trip error is 2nd time within
control error 5 times blinking blinking 2 times
start up >>Permanent stop
CT abnormal
0.1sec 0.5sec
Current detection value is 0A for more
blinking 3 times
than 1 sec when compressor is operated at more than 56rps
>>Automatic release after 3 min. ST
Compressor rotation
0.1sec 0.5sec
Compressor location detection error (incl.
error blinking 5 times
failed start up) for 3 times >>Permanent stop
Indoor fan 0.5sec 0.1sec
Abnormal lock
0.1sec 0.5sec
Detected rotation is 0 r.p.m. at start up or
motor error 6 times blinking blinking 2 times
at 56 secs after Fan mode is selected
>>Permanent stop
Abnormal rotation
0.1sec 0.5sec
Detected rotation is 1/3 of target r.p.m. at
blinking 3 3 times
start up or at 56 secs after Fan mode is selected
>>Permanent stop
Refrigerant 0.5sec 0.1sec
Discharge temperature
0.1sec 0.5sec
Discharge Temperature protection
cycle error 7 times blinking abnormal blinking 2 times
(Discharge temperature is 110degC)
operated 2 times
>>Permanent stop
Cooling high pressure
0.1sec 0.5sec
High pressure rise protection (Outdoor
abnormal rise
blinking 3 times
heat exchanger temperature is 65degC) operated >>Comp. OFF (releases after 3min.ST)
Error is indicated while 3 min.ST
Optional 0.5sec 0.1sec
Active filter voltage
0.1sec 0.5sec
Active Filter voltage error operated 3 times
function 8 times blinking
abnormal (3rd time)
blinking 2 times
error
>>Permanent stop
PFC circuit
0.1sec 0.5sec
abnormal
blinking 4 times
>>Permanent stop
Active filter foltage
0.1sec 0.5sec
Active Filter Module error or open
abnormal (1st time)
blinking
3 times
detection protection operated >>Automatic release after 3 min. ST
Trouble Display (primary) Detailed Trouble Display (by Test Button)
Detailed Error Item
Outdoor
Outdoor unit fan drive system abnormal
0.1sec 0.5sec
When outdoor fan abnormal fan motor duty abnormal operated 5 times
blinking 6 times
>>Permanent stop
2005.02.16 8
DISASSEMBLY ILLUSTRATION
51
53
2
3
1
6
7
1
4
5
5
ASY12LSBCW
Models : ASY9LSBCW
2005.01.14 9
188
32
24
30
29
20
31
23
43
46
48
236
37
26
28
52
36
42
39
33
21
38
27
61-1
61-2
32
ASY12LSBCW
Models : ASY9LSBCW
2005.01.14 10
AOY12LFBC
Models : AOY9LFBC
2005.01.24 11
11
26
27
37
38
29
42
45
5
16
17
25
18
19
32
12
23
10
7
15
2
1
13
14
40
9
36
39
24
8
41
46
42
4
3
21
22
43
2005.01.14
12
When you order parts, please make a photocopy of this page and fill the number of the parts in the "Order" column.
INDOOR UNIT
PARTS LIST
--- Indicator PCB Assy 9705039032
1 Air Filter 9309997011 2
Filter (Electric) 9312153015
3 Filter (ION) 9311925033
5
4
Clamper (Grille) 9306755010 6 Front Panel Total Assy 9313130091 7
Intake Grille Assy 9313131050
24 Crossflow Fan Assy 9307836015
37 Insulation (Pipe)-E 9304607007 38
Holder (Evaporator)-L 9309982017
39 Holder (Evaporator)-R 9309983014
61-1 Flow Control Panel-U 9309991033 61-2
Flow Control Panel-Z 9309992030
188
Power Cord 9900157012
236 Controller PCB Assy 9705656062
--- Pipe Temperature Thermistor 9702039042
---
Room Temperature Thermistor 9700801108
9705039032
9309997011 9312153015 9311925033
Holder (Filter) 93066020179306602017
9306755010 9313130091
9313131050 20 Gear-A 9309994003 21 Casing Assy 9312112081 23 Cover (Casing)-B 9311916017
9309994003
9312112081
9311916017
9307836015 26 Clamp (Motor) 9310102008 27 Shaft Holder-C Assy 9306628017 28 Drain Hose Assy 9310357019
9310102008
9306628017
9310357019 29 Drain Cap Assy 9304150008 30
Wire Clamper 9311946014
31
Box (Switch) 9309996014 32 Cover (Switch) 9311863014 33 Evaporator Total Assy 9313099015 36
Joint Pipe Assy 9313104016
9304150008 9311946014 9309996014 9311863014 9313099015 9313104016
9304607007 9309982017
9309983014 42 Air Seal 9310611005 43
Terminal 9701955077
46
Step Motor 9900139025 48 Fan Motor Assy 9601814016 51
Remote Control Unit 9313144012 52
Bracket Panel 9310001004
9310611005 9701955077 9900139025 9601814016 9313144012 9310001004
53 Remote Control Unit Holder 93056420149305642014
9309991033 9309992030 9900157012 9705656055
(K02DR-0410HSE-C1) (K02DR-0411HSE-C1)
9702039042 9700801108
Ref.
No.
Description
Part No.
ASY9LSBCW ASY12LSBCW
Ord.
Q'ty
2005.08.02
13
When you order parts, please make a photocopy of this page and fill the number of the parts in the "Order" column.
OUTDOOR UNIT
1 Fuse Holder 2 Fuse 3 Thermister Holder Pipe 4 Thermistor Spring-A 5 Thermistor Spring 7 Terminal 8 Cord Clamp 9 Cover (Case)
10 Bracket Valve
11 Cover (Switch)
12 Rubber Cushion 13 Inverter Case Assy 15 Nut Special Assy 16 Front Panel 17 Fan Ring 18 Propeller Fan 19 Bracket (Motor) Assy 21 Separator-B 22 Protective Net 23 Base Assy (Painted)
24 Top Panel (Painted) 25 Cabinet Left (Painted) 26 Cabinet Right (Painted) 27 3-Way Valve Assy 29 4-Way Valve Assy 32 Compressor Assy 36 Cover (Inverter Case) 37 2-Way Valve Assy 38 Pulse Motor Valve Assy 39 Motor
40 Inverter PCB Assy 41 Expansion Valve Coil 42 Thermistor Assy 43 Thermistor (Outdoor Temp) 45 Solenoid 46 Condenser Total Assy 9314032011
0501454012 0600382018 313714262805 313728262708 9300089012 9306489038 9307271014 9309913011 9310229026 9310979013
9312680016 9312972029 9313452018 9313806026 9313807016 9313808013 9313990015 9313815011 9313941017 9313987015
9313989026 9313992019 9313995027 9314022012 9314093012 9314278013 9314507014 9314554018 9314557019 9601859017
9705706019 9900057039 9900148027 9900210038 9970033018
0501454012 0600382018 313714262805 313728262708 9300089012 9306489038 9307271014 9309913011 9310229026 9310979013
9312680016 9312972029 9313452018 9313806026 9313807016 9313808013 9313990015 9313815011 9313941017 9313987015
9313989026 9313992019 9313995027 9314022012 9314093012 9314278013 9314507014 9314554018 9314557019 9601859017
9705706026 9900057039 9900148027 9900210038 9970033018
9314107016
--- Emblem Rear 93126330299312633029
Ref.
No.
Description
Part No.
AOY9LFBC AOY12LFBC
Ord.
Q'ty
9305642014
Remote control unit holder
Name and Shape
Part No.
ASY9LSBCW, ASY12LSBCW
9312752010
9308846099
0600185534
0700076046
9310519004
9312153015
9311925033
Remote control unit
Battery (penlight)
Cloth tape
Tapping screw (big)
Wall hook bracket
STANDARD ACCESSORIES
9306602017
Tapping screw (small) ( 3 x 12)
( 4 x 25)
0700019036
Air cleaning filter
Air cleaning filter frame
2005.01.14
14
0412G2714
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