Amilo Pro V2060
Service Guide
PART NO.: 49.46I01.001 PRINTED IN TAIWAN
Revision History
Please refer to the table below for the updates made on Amilo Pro V2060 service guide.
Date Chapter Updates
II
Copyright
Copyright © 2005 by Wistron Incorporated. All rights reserved. No part of this publication may be
reproduced, trans mitted, transcribed, sto red in a retrieval sy stem, or trans lated int o any lang uag e or comp uter
language, in any form or by any means, electronic, mechanical, magnetic, optical, chemical, manual or
otherwise, without the prior written permission of Wistron Incorporated.
Disclaimer
The information in this guide is subject to change without notice.
Wistron Incorpor ated ma ke s no rep r ese nt a tions or warranties, eith er ex pre ss ed or implied, with respect to th e
contents hereof and specifically disclaims any warranties of merchantability or fitness for any particular
purpose. Any Wistron Incorporated software described in this manual is sold or licensed "as is". Should the
programs prove defective following their purchase, the buyer (and not Wistron Incorporated, its distributor, or
its dealer) assumes the entire cost of all necessary servicing, repair, and any incidental or consequential
damages resulting from any defect in the software.
Intel is a registered trademark of Intel Corporation.
Pentium is a registered trademark of Intel Corporation.
Other brand and product names are trademarks and/or registered trademarks of their respective holders.
III
Conventions
The following conventions are used in this manual:
Screen messages Denotes actual m essa ges t hat ap pear
on screen.
NOTE Gives bits and pieces of additional
information related to the current
topic.
WARNING Alerts you to any damage that might
result from doing or not doing specific
actions.
CAUTION Gives precau tionary measures to
avoid possible hardware or software
problems.
IMPORTANT Reminds you to do specific actions
relevant to the accomplishment of
procedures.
IV
Preface
Before using this information and the product it supports, please read the following general information.
1. This Service Guide provides you with all technical information relating to the BASIC CONFIGURATION
decided for Wist ron "g lobal" product of ferin g. To better fit loca l m ark et requ ire me nt s an d enhance product
competitiveness, your regional office MAY have decided to extend the functionality of a machine (e.g.
add-on card, modem, or extra memory capability). Th ese LOCALIZED FEATURES will NOT be covered
in this generic service guide. In such cases, please contact your regional offices or the responsible
personnel/channel to provide you with further technical details.
2. Please note WHEN ORDERING FRU PARTS, that you should check the most up-to-date information
available on your regional web or channel. If, for whatever reason, a part number change is made, it will
not be noted in the printed Service G uide. For Medion AUTHORIZED SERVICE PROVIDERS, your
Medion office may have a DIFFERENT part number code to those given in the FRU list of this printed
Service Guide. You MUST use the list provided by your regional Medion office to order FRU parts for
repair and service of customer machines.
V
VI
Machine Disassembly and Replacement
This document cont ain s ste p-by -s tep proc ed ures on how to disasse mb le the not ebook computer for
maintenance and troubleshooting.
To disassemble the computer, you need the following tools:
T Wrist grounding strap and conductive mat for preventing electrostatic discharge
T Flat screwdriver
T Phillips screwdriver
T Hex screwdriver
T Plastic flat screwdriver
NOTE: The screws for the different components vary in size. During the disassembly process, group the
screws with the corresponding components to avoid mismatch when putting back the components.
Chapter 1
Chapter 1 1
General Information
Before You Begin
Before proceeding with the disassembly procedure, make sure that you do the following:
1. Turn off the power to the system and all peripherals.
2. Unplug the AC adapter and all power and signal cables from the system.
3. Remove the battery pack .
2 Amilo Pro V2060
Disassembly Procedure Flowchart
The flowchart o n the succ eedin g p age give s yo u a gr aph ic rep resent atio n on the entire disa ssem bly s equen ce
and instructs you on the components that need to be removed during servicing. For example, if you want to
remove the main board, you must first remove the keyboard, then disassemble the inside assembly frame in
that order.
Start
Battery
A x 1
Hard Disk
Drive Cover
Hard Disk
Drive
Module
E x 2
Hard Disk
Drive
Bracket
Hard Disk
Drive
B x 1
Optical Disk
Drive Module
D x 1
Optical
Bracket
Optical
Disk
Drive
Middle Cover
Keyboard
RTC
Battery
Main Board
A x 2
H x 1
FAN
I x 1
J x1
DIMM
Plate
DIMM
G x 1
G x 1
Speaker
C x 1A x 1
Left
B x 2
LCD Module
A x 1
Upper Case
Lower
Case
G x 1
Right
Speaker
C x 4
G x 2
B x 15
C x 1
A x 2 F x 4
Wireless
LAN
Board
D x 4
D x 4
Touch Pad
Touch Pad
Bracket
Bracket
Touch Pad
Touch Pad
Board
Board
A x 8
Lower
Cover
Modem
Board
Thermal
Module
CPU
3
LCD Module
B x 2
B x 2
G x 1
G x 1
Inverter Board
Inverter Board
LCD Assembly LCD Panel
B x 2
B x 2
G x 3
LCD Bezel
LCD Bezel
Left Hinge
Left Hinge
B x 2
B x 2
Right Hinge
Right Hinge
Screw List
Item Description
D x 4D x 4
Left LCD
Bracket
Right LCD
Bracket
LCD
LCD FPC
Cable
A SCREW M2XL4 (Black)
B SCREW M2.5XL6 (Black)
C SCREW M2.5XL8 (Silver)
D SCREW M2XL3 (Silver)
E SCREW M3XL4 (Silver)
F SCREW CPU SPRING (Silver)
G SCREW M2.5XL5 (Silver)
H SCREW M2XL2 (Silver)
I SCREW M2XL6 (Silver)
J SCREW NUT M2.5XL2.5 (Silver)
D x 2
Main Antenna
D x 2
D x 2
Aux Antenna
Aux Antenna
4 Amilo Pro V2060
Removing the Battery
1. Unlock the battery lock knob.
2. Release the battery latch knobs and remove the battery module from the main unit.
5
Removing the Lower Cover
1. See “Removing the Battery” on page 5
2. Removing the eight screws to remove the lower cover.
Step Size (Quantity) Color Torque
1-8 M2 x L4 (8) Black 1.2 kgf-cm
6 Amilo Pro V2060
Removing the Modem Board
1. See “Removing the Battery” on page 5
2. See “Removing the Lower Cover” on page 6
3. Remove the two screws to detach the mo dem board .
Step Size (Quantity) Color Torque
1 M2 x L4 (2) Black 1.2 kgf-cm
4. Disconnect the modem cable to remove the modem board.
7
Removing the Wireless LAN Board
1. See “Removing the Battery” on page 5
2. See “Removing the Lower Cover” on page 6
3. Remove the gasket from the wireles s LAN board.
4. Disconnect the main antenna RF cable and aux antenna RF cable.
5. Release the latches on both sides of the socket to detach the wireless LAN board.
8 Amilo Pro V2060
Removing the CPU
1. See “Removing the Battery” on page 5
2. See “Removing the Lower Cover” on page 6
3. Remove the four screws to remove the CPU thermal module.
Step Size (Quantity) Color Torque
1-4 CPU SPRING (4) Silver 3 kgf-cm
NOTE: Follow the steps indicated above to secure the screws on CPU thermal module when reinstalling.
4. Release the CPU socket by turning the screw counterclockwise; then remove the CPU.
CAUTION: When attaching the CPU back, locate PIN1 at the corner of the socket as shown.
9
Removing the Hard Disk Drive Module
1. See “Removing the Battery” on page 5
2. Remove the one screw to remove the hard disk drive cover.
Step Size (Quantity) Color Torque
1 M2 x L4 (1) Black 1.2 kgf-cm
3. Pull the mylar to pull the hard disk drive module out and lift it up to remove it.
Removing the Hard Disk Drive
1. See “Removing the Battery” on page 5
2. See “Removing the Hard Disk Drive Module” on page 10
3. Remove the two screws, and then push the hard disk drive out to remove it from the chassis.
Step Size (Quantity) Color Torque
1 M3 x L4 (2) Silver 3 kgf-cm
10 Amilo Pro V2060
Removing the Middle Cover
1. See “Removing the Battery” on page 5
2. Release latches to remove the middle cover as shown.
11
Removing the Keyboard
1. See “Removing the Battery” on page 5
2. See “Removing the Middle Cover” on page 11
3. Release the latches to detach the keyboard as shown, and then turn it over.
4. Release th e latch to disconnect the keyboard cable to remove the keyboard.
12 Amilo Pro V2060
Removing the Optical Disk Drive Module
1. See “Removing the Battery” on page 5
2. See “Removing the Middle Cover” on page 11
3. See “Removing the Keyboard” on page 12
4. Remove the one screw; then us e a plastic fl at screw driver to push the opt ical disk driv e out as shown and
pull it out to remove it.
Step Size (Quantity) Color Torque
1 M2.5 x L6 (1) Black 3 kgf-cm
Removing the Optical Disk Drive
1. See “Removing the Battery” on page 5
2. See “Removing the Middle Cover” on page 11
3. See “Removing the Keyboard” on page 12
4. See “Removing the Optical Disk Drive Module” on page 13
5. Remove the one screw to remove the optical bracket.
Step Size (Quantity) Color Torque
1 M2 x L3 (1) Silver 1.6 kgf-cm
13
Removing the DIMM Plate
1. See “Removing the Battery” on page 5
2. See “Removing the Middle Cover” on page 11
3. See “Removing the Keyboard” on page 12
4. Remove the two screws to remove the DIMM plate.
Step Size (Quantity) Color Torque
1 M2 x L4 (1) Black 1.2 kgf-cm
2 M2.5 x L8 (1) Silver 3 kgf-cm
NOTE: When installing, insert the DIMM plate to the upper case to make sure the DIMM plate is installed well.
14 Amilo Pro V2060
Removing the Internal DIMM
1. See “Removing the Battery” on page 5
2. See “Removing the Middle Cover” on page 11
3. See “Removing the Keyboard” on page 12
4. See “Removing the DIMM Plate” on page 14
5. Release the latches on both sides of the DIMM socket to detach the DIMM.
15
Removing the RTC Battery
1. See “Removing the Battery” on page 5
2. See “Removing the Middle Cover” on page 11
3. See “Removing the Keyboard” on page 12
4. Disconnect the RTC cable to remove the RTC battery.
CAUTION: Make sure the RTC battery is reinstalled immediately to prevent CMOS from resetting.
16 Amilo Pro V2060
Removing the LCD Module
1. See “Removing the Battery” on page 5
2. See “Removing the Lower Cover” on page 6
3. See “Removing the Wireless LAN Board” on page 8 to disconnect the RF cables.
4. See “Removing the Middle Cover” on page 11
5. See “Removing the Keyboard” on page 12
6. Pull out the RF cables and release the EMI cloth to release the cables from the latches.
NOTE: While reinstalling, arrange the RF cables well as shown.
7. Remove the two screws to disconnect the LCD cable.
Step Size (Quantity) Color Torque
1 M2.5 x L8 (2) Silver 3 kgf-cm
8. Remove the four screws as shown.
17
Step Size (Quantity) Color Torque
1 M2.5 x L8 (2) Black 3 kgf-cm
2 M2.5 x L5 (2) Silver 3 kgf-cm
9. Remove the other two screws on the bottom of the unit.
Step Size (Quantity) Color Torque
1 M2.5 x L6 (2) Black 3 kgf-cm
10. Remove the LCD module from the main unit.
Removing the LCD Bezel
1. See “Removing the Battery” on page 5
2. See “Removing the Wireless LAN Board” on page 8 to disconnect the RF cables.
3. See “Removing the Middle Cover” on page 11
4. See “Removing the Keyboard” on page 12
18 Amilo Pro V2060
5. See “Removing the LCD Module” on page 17
6. Remove the five pieces of the screw rubber.
7. Remove the five screws as shown.
Step Size (Quantity) Color Torque
1-3 M2.5 x L5 (3) Silver 3 kgf-cm
4-5 M2.5 x L6 (2) Black 3 kgf-cm
8. Snap off the LCD bezel carefully and then remove it from the LCD module.
Removing the Inverter Board
1. See “Removing the Battery” on page 5
2. See “Removing the Wireless LAN Board” on page 8 to disconnect the RF cables.
3. See “Removing the Middle Cover” on page 11
4. See “Removing the Keyboard” on page 12
5. See “Removing the LCD Module” on page 17
6. See “Removing the LCD Bezel” on page 18
19
7. Remove the one screw as shown.
Step Size (Quantity) Color Torque
1 M2.5 x L5 (1) Silver 3 kgf-cm
8. Disconnect the inverter cable and LCD power cable to remove the inverter board.
Removing the Hinge
1. See “Removing the Battery” on page 5
2. See “Removing the Wireless LAN Board” on page 8 to disconnect the RF cables.
3. See “Removing the Middle Cover” on page 11
4. See “Removing the Keyboard” on page 12
5. See “Removing the LCD Module” on page 17
6. See “Removing the LCD Bezel” on page 18
7. Remove the two screws to remove the left hinge.
20 Amilo Pro V2060
Step Size (Quantity) Color Torque
1 M2.5 x L6 (2) Black 3 kgf-cm
8. Remove the two screws to remove the right hinge.
Step Size (Quantity) Color Torque
1 M2.5 x L6 (2) Black 3 kgf-cm
Removing the LCD
1. See “Removing the Battery” on page 5
2. See “Removing the Wireless LAN Board” on page 8 to disconnect the RF cables.
3. See “Removing the Middle Cover” on page 11
4. See “Removing the Keyboard” on page 12
5. See “Removing the LCD Module” on page 17
6. See “Removing the LCD Bezel” on page 18
7. See “Removing the Inverter Board” on page 19
8. See “Removing the Hinge” on page 20
9. Remove the LCD carefully.
Removing the LCD Bracket
1. See “Removing the Battery” on page 5
2. See “Removing the Wireless LAN Board” on page 8 to disconnect the RF cables.
3. See “Removing the Middle Cover” on page 11
4. See “Removing the Keyboard” on page 12
5. See “Removing the LCD Module” on page 17
21
6. See “Removing the LCD Bezel” on page 18
7. See “Removing the Inverter Board” on page 19
8. See “Removing the Hinge” on page 20
9. See “Removing the LCD” on page 21
10. Remove the four screws to remove the left LCD bracket.
Step Size (Quantity) Color Torque
1-4 M2 x L3 (4) Silver 1.2 kgf-cm
11. Remove the four screws to remove the right LCD bracket.
Step Size (Quantity) Color Torque
1-4 M2 x L3 (4) Silver 1.2 kgf-cm
Removing the LCD FPC Cable
1. See “Removing the Battery” on page 5
2. See “Removing the Wireless LAN Board” on page 8 to disconnect the RF cables.
3. See “Removing the Middle Cover” on page 11
4. See “Removing the Keyboard” on page 12
5. See “Removing the LCD Module” on page 17
6. See “Removing the LCD Bezel” on page 18
7. See “Removing the Inverter Board” on page 19
8. See “Removing the Hinge” on page 20
9. See “Removing the LCD” on page 21
10. Remove the tape as shown; and then disconnect the LCD FPC cable.
22 Amilo Pro V2060
Removing the Antenna
1. See “Removing the Battery” on page 5
2. See “Removing the Wireless LAN Board” on page 8 to disconnect the RF cables.
3. See “Removing the Middle Cover” on page 11
4. See “Removing the Keyboard” on page 12
5. See “Removing the LCD Module” on page 17
6. See “Removing the LCD Bezel” on page 18
7. See “Removing the Inverter Board” on page 19
8. See “Removing the Hinge” on page 20
9. See “Removing the LCD” on page 21
10. Remove the two screws as shown and release the RF cable to remove the main antenna.
Step Size (Quantity) Color Torque
1 M2 x L3 (2) Silver 1.6 kgf-cm
NOTE: When installing, make sure to route the RF cable well as shown.
11. Remove the two screws as shown and release the RF cable to remove the aux antenna.
23
Step Size (Quantity) Color Torque
1 M2 x L3 (2) Silver 1.6 kgf-cm
NOTE: When installing, make sure to route the RF cable well as shown.
24 Amilo Pro V2060
Removing the Upper Case
1. See “Removing the Battery” on page 5
2. See “Removing the Middle Cover” on page 11
3. See “Removing the Keyboard” on page 12
4. See “Removing the LCD Module” on page 17
5. Release the latch and disconnect the touch pad cable.
6. Disconnect the cover switch cable.
7. Remove the two screws as shown.
Step Size (Quantity) Color Torque
1 M2 x L4 (1) Black 1.2 kgf-cm
2 M2.5 x L8 (1) Silver 3 kgf-cm
8. Remove the fifteen screws from the bottom of the unit as shown.
25
Step Size (Quantity) Color Torque
1-15 M2.5 x L6 (15) Black 3 kgf-cm
NOTE: Follow the steps indicated above to secure the screws when reinstalling.
9. Release the latches as shown.
10. Remove the upper case.
Removing the Touch Pad Bracket
1. See “Removing the Battery” on page 5
2. See “Removing the Middle Cover” on page 11
3. See “Removing the Keyboard” on page 12
26 Amilo Pro V2060
4. See “Removing the LCD Module” on page 17
5. See “Removing the Upper Case” on page 25
6. Remove the four screws as shown.
Step Size (Quantity) Color Torque
1 M2 x L3 (4) Silver 1.6 kgf-cm
7. Disconnect the touch pad cable and release it from the bracket to remove it.
8. Remove the five pieces of EMI cloth.
9. Release the latches to remove the touch pad bracket as shown.
NOTE: The adhesive between the touch pad bracket and the upper case would make the removal difficult.
NOTE: While reinstalling, make sure the touch pad bracket is installed well with the latches as shown.
27
Removing the Touch Pad Board
1. See “Removing the Battery” on page 5
2. See “Removing the Middle Cover” on page 11
3. See “Removing the Keyboard” on page 12
4. See “Removing the LCD Module” on page 17
5. See “Removing the Upper Case” on page 25
6. See “Removing the Touch Pad Bracket” on page 26
7. Remove the touch pad board.
NOTE: The adhesive between the touch pad bracket and the touch pad board would make the removal
difficult.
28 Amilo Pro V2060
Removing the Main Board
1. See “Removing the Battery” on page 5
2. See “Removing the Hard Disk Drive Module” on page 10
3. See “Removing the Middle Cover” on page 11
4. See “Removing the Keyboard” on page 12
5. See “Removing the Optical Disk Drive Module” on page 13
6. See “Removing the LCD Module” on page 17
7. See “Removing the Upper Case” on page 25
8. Disconnect the left speaker cable; remove the tape and disconnect the right speaker cable.
CAUTION: While reassembling, be careful not to route the right speaker cable on the chip beside.
9. Remove the one screw.
Step Size (Quantity) Color Torque
1 M2.5 x L5 (1) Silver 3 kgf-cm
10. Remove the main board caref ull y.
29
Removing the FAN
1. See “Removing the Battery” on page 5
2. See “Removing the Hard Disk Drive Module” on page 10
3. See “Removing the Middle Cover” on page 11
4. See “Removing the Keyboard” on page 12
5. See “Removing the Optical Disk Drive Module” on page 13
6. See “Removing the LCD Module” on page 17
7. See “Removing the Upper Case” on page 25
8. See “Removing the Main Board” on page 29
9. Remove the three screws and one screw nut and remove the acetic acid tape.
Step Size (Quantity) Color Torque
1-2 M2 x L4 (2) Black 1.2 kgf-cm
3 M2 x L6 (1)
M2.5 x L2.5 (1) - Nut
Silver 1.2 kgf-cm
10. Remove the other one screw as shown and remove the acetic acid tape.
11. Disconnect the FAN cable and remove the FAN.
30 Amilo Pro V2060
Removing the Speaker
1. See “Removing the Battery” on page 5
2. See “Removing the Hard Disk Drive Module” on page 10
3. See “Removing the Middle Cover” on page 11
4. See “Removing the Keyboard” on page 12
5. See “Removing the Optical Disk Drive Module” on page 13
6. See “Removing the LCD Module” on page 17
7. See “Removing the Upper Case” on page 25
8. See “Removing the Main Board” on page 29
9. Remove the one screw to remove remove the left speaker.
Step Size (Quantity) Color Torque
1 M2.5 x L5 (1) Silver 3 kgf-cm
10. Remove the one screw.
Step Size (Quantity) Color Torque
1 M2.5 x L5 (1) Silver 3 kgf-cm
11. Release the right speaker cable from the latch.
31
12. Release the knob latch on the bottom side of the upper case to release the right speaker cable from the
upper case to remove the right speaker.
NOTE: While reinstalling, arrange the right speaker cable well as shown.
32 Amilo Pro V2060
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