FujiFilm QP242 User Manual

English

CONTENTS

Overview

Installation

Job Setup

ProLINE-RoadRunner

™

Operator’s Guide

Operation

for Fuji MFU:

QP242, QP351 ,IP3

PN 096-0230-002

Maintenance

Troubleshooting

No rotate

Data I/O has made a conscientious effort to ensure that the information in this document is accurate and complete. Data I/O assumes no liability for errors, or for any incidental, consequential, indirect, or special damages, including, without limitation, loss of use, loss or alteration of data, delays, or lost profits or savings, arising from the use of this document or the product which it accompanies.

No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, without written permission from Data I/O.

Data I/O is a registered trademark of Data I/O Corporation. TaskLink is a trademark of Data I/O Corporation. ProLINE-RoadRunner is a trademark of Data I/O Corporation.

Data I/O Corporation acknowledges the trademarks of other organizations for their respective products or services mentioned in this document.

Chapter 1

ProLINE-RoadRunner

for Fuji........... 2

Jobs and Statistics.. ... ...... 3

External View........... 4

Internal Components........... 5

Control Panel Lights........... 6

Control Panel Buttons........... 7

Operator Menus........... 8

Overview

ProLINE-RoadRunner Operator’s Guide A

Supervisor Menus........... 9

Warnings and Cautions......... 12

Technical Support......... 53

The ProLINE-RoadRunner for Fuji

Data I/O is proud to introduce a revolutionary new inline solution for high-volume programming of electronic products.

ProLINE-RoadRunner:

1. Takes programmable devices from a reel...

ProLINE-RoadRunner Operator’s Guide A

2. Places them in sockets and programs them with your data...

3. Places them on a conveyor belt...

4. Delivers them to the pick point of your assembly machine. 

Programming Jobs

Jobs and Statistics

TaskLink™ for Windows® is required to process devices on ProLINE-RoadRunner.

TaskLink allows you to create and manage a job database and it analyzes job statistics.

PCMCIA cards are used to transfer jobs and statistics between TaskLink and RoadRunner.

Statistics

ProLINE-RoadRunner Operator’s Guide A

For more information on TaskLink, see the TaskLink Help Menu. 

External View

1. SMT Communications

Back

Connection

2. Power and Air Connections

3. Power Switch

4. Handhold for lifting

Front

Cables not shown

ProLINE-RoadRunner Operator’s Guide A

5. PCMCIA Card Slot

6. Control Panel

7. Conveyor Belt

8. Mechanical Interface to the Multi-Feeder Unit

9. Electronics Enclosure

10. Robotics Cover 

Internal Components

1. Cover Tape Take-Up Reel

2. Tape-In Module

3. PNP Probes, Precisor, and Cover

4. Reject Bin

5. Socket Adapter, Actuator Plate, and Programmer 

ProLINE-RoadRunner Operator’s Guide A

Control Panel Lights

1. Blue - Stop Indicator. User intervention is required, or the unit is paused. (Do not remove PCMCIA card unless blue lamp is lit.)

1 2

2. Yellow Correct a problem or the machine will stop.

3. Green

Lit: A job is running. Blinking: Programmed devices

are not yet at the SMT pick point.

- Caution Indicator.

- Run Indicator.

4. Emergency Stop the robot motors in an emergency. To resume motion, twist the button and press

ProLINE-RoadRunner Operator’s Guide A

Start. 

- Press to stop

Control Panel Buttons

1. Start - start or resume the chosen job.

2. Menu - exit to the previous menu, —or show the next message (deleting the current one), —or deselect an item.

ProLINE-RoadRunner Operator’s Guide A

3. Up and Down Arrows - move through menu items.

4. Select - select menu items.

5. Pause - interrupt the job without cancelling it. 

Main Menu

Job Advance Pocket Align Pocket Purge Socket

• Light gray shaded fields cannot be changed.

• For Advance

Pocket, Align Pocket, and Purge, see

Chapter 3 in the Owner’s Manual.

Job

View

Results

End

Job Name Device: E28F320 Checksum: 3FC00000 Mfg: INTEL Adapter: PA-G021 Prec: 621-0086-005 Act: 644-0016-001 Passed: 992 Failed: 4 System Yld: 98.7 Prgrmr Yld: 99.6 Handler Yld: 99.5 Parts/Hour: 255 MCBI: 201 Skt 1 Yld: 99.9 Skt 2 Yld: 100 Skt 3 Yld: 100 Skt 4 Yld: 100 Skt Cycles: 249

Operator Menus

Socket

Socket 1: Enabled Socket 2: Enabled Socket 3: Enabled Socket 4: Enabled Adapter Statistics

Reset Clean Clean Count Clean Alert: 3500 No: 22113204 Mfg: 09/23/02 Actuations:1055 Adptr. Life: 10000 Insertions: 4220 Pass: 4202 Fail: 16 Yld: 99.5 Socket 1 Insertions: 1055 Pass: 1053 Fail: 2 Yield: 99.8 Socket 2 [same as 1] Socket 3 [same as 1] Socket 4 [same as 1]

Operator Menus are visible on the RoadRunner control panel, and can be navigated by using the Up Arrow and Down Arrow buttons.

Pressing the Menu button displays the menu that is one level up. If you are at the main menu, pressing Menu will have no effect. Job is the first item in the main menu.

NOTE: To change languages press Menu while pressing the Select button. Arrow Down to the desired language and press Menu twice.

Version 5.14.00 menus shown. 

ProLINE-RoadRunner Operator’s Guide A

Supervisor Menus

Main Menu

Job Advance Pocket Align Pocket Purge Socket Home Operation* System* Robot Diagnostics^ Programmer Diags^ Event Log^

* See next page ^ Next odd page

• HOME sends the PNP Head to the Home position.

• Light gray shaded fields cannot be changed.

Job

View

Results

End Select

Socket

X Job 1

Socket 1: Enabled Socket 2: Enabled Socket 3: Enabled Socket 4: Enabled Adapter Statistics

y Job 2

End of List

ProLINE-RoadRunner Operator’s Guide A

Reset Clean Count Clean Count Clean Alert: 3500 No: 22113204 Mfg: 09/23/02 Actuations:1055 Adptr. Life: 10000 Insertions: 4220 Pass: 4202 Fail: 16 Yld: 99.5 Socket 1 Insertions: 1055 Pass: 1053 Fail: 2 Yield: 99.8 Socket 2 [Same as 1] Socket 3 [Same as 1] Socket 4 [Same as 1]

View the Supervisor Menus by inserting a PCMCIA card with supervisor authority. (The menus on this page and the next two pages are in addition to the Operator Menus.)

Supervisor (Administrator) authorization is set in TaskLink. For more information, refer to the TaskLink Help Menu.

Version 5.14.00 menus shown. A (

•) indicates the currently

selected item. A (

X) indicates the current cursor

position.

Operation

Job

Head Probes

Teach

Pick Retries: 2 Error Retries: 3 Pocket Pitch: 4 Pocket Advance: 3 Velocity: 250 Accel: 700 Puff: 50 Pick: 200 Place: 100 Travel: 250 Tape: 40.0 Skt 1: -26.85 Reject: -166 Belt: -180 Restore Defaults

• Light gray shaded fields cannot be changed.

Supervisor Menus, continued

System

Time

Odometer

Update Software

Network

Hour: 4 Minute: 55 Month: 9 Day: 23 Year: 2002

Hours: 469.92 Devices: 24742

Timekeeping: OFF Erase: 0.0s Blankcheck: 0.0s Program: 0.0s Verify: 0.0s

Network Parm:Card Status: Enabled PGM: Fred’sRR2 IP: 888.888.88.888 Prog Port: 7596 SUB: 255.255.248 GTW: 139.138.16.1 SNS: 0.0.0.0

System

Network (cont.)

Configuration

SNS Port: 7500 HST: rr215.nt.data-io

DOM: nt.data-io.com DNS: 888.888.88.888 DTS: 888.888.88.88 EAddr:

0010EC002211

Clear NetParms Firmware Version Ver 05.11.00.C

Installed Boards Bkpln Brd Id: 2 Cntrl Brd Id: 1 Wvfrm Brd Id: 1 Adptr Brd Id: 3 Hardware Config HwCfgIds 1, 3, 4 Model: name (-uC)

Refer to the previous page for the main menu.

Note that many of the values shown, such as the Teach and Network menus, are for example only.

ProLINE-RoadRunner Operator’s Guide A

Robot Di

ags

Robot: Run Mode: Belt

Sensors

Socket

Probe 1– 4

Head Position

Supervisor Menus, continued

Enabled Job/Dry Run Move:Fwd/Bkw Pick Sensor: 0 Speed: 400 ± 10 Measure Device Offset: 0.00 Tape Sprocket: 0 Tape Broken: 0 Reject Full: 0 Reject Bin: 1 Air: 1 Interlock: 0 E-Stop: 0 +Overtravel: 0 Home: 1 State: Up Actuate: 0

Act.Duration:150

Position: Up Vacuum: Enabled Puff: Enabled Vac Sense: 1 Speed: 135 ± 5 Head: 0

Programmer Diags

Programr: Enabled Exercise Display Test Cycles: 3 Test All: PASS Bus Test: PASS Adtr ID Test: PASS LED Dvr Test: PASS G Node Test: PASS Vcc OC Test: PASS Vpp OC Test: PASS I2C Bus Test: PASS DAC Ref Test: PASS GSlew Test: PASS High RAM Test: Continuity Loop: 3

Event Log

View Clear

• Light gray shaded fields cannot be changed.

Programmer Diagnostic tests require a Diagnostic Adapter Board for all items below this line.

Refer to the main Supervisor Menu (2 pages back) for orientation.

NOTE: Programmer Diags are only available with a Diagnostic Adapter Board.

Actuation duration is set by the Socket

Adapter.

For more information about menu commands, see Chapter 3 of the ProLINE-RoadRunner Owner’s Manual. 

ProLINE-RoadRunner Operator’s Guide A

Warnings and Cautions

Compressed Air

Loud Noise

High Voltage

Heavy Object

Moving Parts

Electrostatic Discharge

Point air hoses away from body. Always wear approved eye protection.

Sound pressure levels may exceed 85db. Hearing protection is recommended for prolonged exposure at this level.

T urn power off before removing electronics cover.

This equipment weighs approximately 15Kg (35 lbs). Do not drop. Mount only with approved hardware.

Pinch warning. Keep hands away from moving parts.

Electrostatic Discharge (ESD) may cause damage. Discharge static against a common ground.

ProLINE-RoadRunner Operator’s Guide A

Chapter 2

Mounting on the

Feeder Bank ...... 14

Connecting Power and Air ...... 16

Running the Self-Test ...... 18

Installation

ProLINE-RoadRunner Operator’s Guide A

Mounting on the Feeder Bank

ProLINE-RoadRunner Operator’s Guide A

To mount RoadRunner onto an MFU:

1. Align and push the communications cable into the MFU.

NOTE: To allows access to RoadRunner , do not use the ten right-most slot positions on the MFU.

2. While holding RoadRunner at a slight nose-down angle, let the nose rest on the MFU. Ensure that it settles into a slot.

Warning:

Heavy. 15 kg (31 lb). Do not drop.

Mount only on approved units.

3. Still holding it at an angle, slide it forward as far as it will go. (The nose will fit under the lip on the MFU.)

4. Lower RoadRunner and jiggle it to ensure that the angle bracket has settled into the spring clamp on the MFU.

NOTE: The assembly machine pick point will correspond with the MFU slot number that is inline with the conveyor belt. Make sure the communication socket number corresponds with that slot number. 

Warning

Heavy. 15 kg. Do not drop. Turn off

RoadRunner and disconnect facilities

ProLINE-RoadRunner Operator’s Guide A

before removing it from a feeder bank.

+ 38 hidden pages