FujiFilm QP242 User Manual

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Page 1

English

CONTENTS

Overview

Installation

Job Setup

ProLINE-RoadRunner

™

Operator’s Guide

Operation

for Fuji MFU:

QP242, QP351 ,IP3

PN 096-0230-002

Maintenance

Troubleshooting

Page 2

No rotate

Data I/O has made a conscientious effort to ensure that the information in this document is accurate and complete. Data I/O assumes no liability for errors, or for any incidental, consequential, indirect, or special damages, including, without limitation, loss of use, loss or alteration of data, delays, or lost profits or savings, arising from the use of this document or the product which it accompanies.

No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, without written permission from Data I/O.

Data I/O is a registered trademark of Data I/O Corporation. TaskLink is a trademark of Data I/O Corporation. ProLINE-RoadRunner is a trademark of Data I/O Corporation.

Data I/O Corporation acknowledges the trademarks of other organizations for their respective products or services mentioned in this document.

Page 3

Chapter 1

ProLINE-RoadRunner

for Fuji........... 2

Jobs and Statistics.. ... ...... 3

External View........... 4

Internal Components........... 5

Control Panel Lights........... 6

Control Panel Buttons........... 7

Operator Menus........... 8

Overview

ProLINE-RoadRunner Operator’s Guide A

Supervisor Menus........... 9

Warnings and Cautions......... 12

Technical Support......... 53

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The ProLINE-RoadRunner for Fuji

Data I/O is proud to introduce a revolutionary new inline solution for high-volume programming of electronic products.

ProLINE-RoadRunner:

1. Takes programmable devices from a reel...

ProLINE-RoadRunner Operator’s Guide A

2. Places them in sockets and programs them with your data...

3. Places them on a conveyor belt...

4. Delivers them to the pick point of your assembly machine. 

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Programming Jobs

Jobs and Statistics

TaskLink™ for Windows® is required to process devices on ProLINE-RoadRunner.

TaskLink allows you to create and manage a job database and it analyzes job statistics.

PCMCIA cards are used to transfer jobs and statistics between TaskLink and RoadRunner.

Statistics

ProLINE-RoadRunner Operator’s Guide A

For more information on TaskLink, see the TaskLink Help Menu. 

Page 6

External View

1. SMT Communications

Back

Connection

2. Power and Air Connections

3. Power Switch

4. Handhold for lifting

Front

Cables not shown

ProLINE-RoadRunner Operator’s Guide A

5. PCMCIA Card Slot

6. Control Panel

7. Conveyor Belt

8. Mechanical Interface to the Multi-Feeder Unit

9. Electronics Enclosure

10. Robotics Cover 

Page 7

Internal Components

1. Cover Tape Take-Up Reel

2. Tape-In Module

3. PNP Probes, Precisor, and Cover

4. Reject Bin

5. Socket Adapter, Actuator Plate, and Programmer 

ProLINE-RoadRunner Operator’s Guide A

Page 8

Control Panel Lights

1. Blue - Stop Indicator. User intervention is required, or the unit is paused. (Do not remove PCMCIA card unless blue lamp is lit.)

1 2

2. Yellow Correct a problem or the machine will stop.

3. Green

Lit: A job is running. Blinking: Programmed devices

are not yet at the SMT pick point.

- Caution Indicator.

- Run Indicator.

4. Emergency Stop the robot motors in an emergency. To resume motion, twist the button and press

ProLINE-RoadRunner Operator’s Guide A

Start. 

- Press to stop

Page 9

Control Panel Buttons

1. Start - start or resume the chosen job.

2. Menu - exit to the previous menu, —or show the next message (deleting the current one), —or deselect an item.

ProLINE-RoadRunner Operator’s Guide A

3. Up and Down Arrows - move through menu items.

4. Select - select menu items.

5. Pause - interrupt the job without cancelling it. 

Page 10

Main Menu

Job Advance Pocket Align Pocket Purge Socket

• Light gray shaded fields cannot be changed.

• For Advance

Pocket, Align Pocket, and Purge, see

Chapter 3 in the Owner’s Manual.

Job

View

Results

End

Job Name Device: E28F320 Checksum: 3FC00000 Mfg: INTEL Adapter: PA-G021 Prec: 621-0086-005 Act: 644-0016-001 Passed: 992 Failed: 4 System Yld: 98.7 Prgrmr Yld: 99.6 Handler Yld: 99.5 Parts/Hour: 255 MCBI: 201 Skt 1 Yld: 99.9 Skt 2 Yld: 100 Skt 3 Yld: 100 Skt 4 Yld: 100 Skt Cycles: 249

Operator Menus

Socket

Socket 1: Enabled Socket 2: Enabled Socket 3: Enabled Socket 4: Enabled Adapter Statistics

Reset Clean Clean Count Clean Alert: 3500 No: 22113204 Mfg: 09/23/02 Actuations:1055 Adptr. Life: 10000 Insertions: 4220 Pass: 4202 Fail: 16 Yld: 99.5 Socket 1 Insertions: 1055 Pass: 1053 Fail: 2 Yield: 99.8 Socket 2 [same as 1] Socket 3 [same as 1] Socket 4 [same as 1]

Operator Menus are visible on the RoadRunner control panel, and can be navigated by using the Up Arrow and Down Arrow buttons.

Pressing the Menu button displays the menu that is one level up. If you are at the main menu, pressing Menu will have no effect. Job is the first item in the main menu.

NOTE: To change languages press Menu while pressing the Select button. Arrow Down to the desired language and press Menu twice.

Version 5.14.00 menus shown. 

ProLINE-RoadRunner Operator’s Guide A

Page 11

Supervisor Menus

Main Menu

Job Advance Pocket Align Pocket Purge Socket Home Operation* System* Robot Diagnostics^ Programmer Diags^ Event Log^

* See next page ^ Next odd page

• HOME sends the PNP Head to the Home position.

• Light gray shaded fields cannot be changed.

Job

View

Results

End Select

Socket

X Job 1

Socket 1: Enabled Socket 2: Enabled Socket 3: Enabled Socket 4: Enabled Adapter Statistics

y Job 2

End of List

ProLINE-RoadRunner Operator’s Guide A

Reset Clean Count Clean Count Clean Alert: 3500 No: 22113204 Mfg: 09/23/02 Actuations:1055 Adptr. Life: 10000 Insertions: 4220 Pass: 4202 Fail: 16 Yld: 99.5 Socket 1 Insertions: 1055 Pass: 1053 Fail: 2 Yield: 99.8 Socket 2 [Same as 1] Socket 3 [Same as 1] Socket 4 [Same as 1]

View the Supervisor Menus by inserting a PCMCIA card with supervisor authority. (The menus on this page and the next two pages are in addition to the Operator Menus.)

Supervisor (Administrator) authorization is set in TaskLink. For more information, refer to the TaskLink Help Menu.

Version 5.14.00 menus shown. A (

•) indicates the currently

selected item. A (

X) indicates the current cursor

position.

Page 12

Operation

Job

Head Probes

Teach

Pick Retries: 2 Error Retries: 3 Pocket Pitch: 4 Pocket Advance: 3 Velocity: 250 Accel: 700 Puff: 50 Pick: 200 Place: 100 Travel: 250 Tape: 40.0 Skt 1: -26.85 Reject: -166 Belt: -180 Restore Defaults

• Light gray shaded fields cannot be changed.

Supervisor Menus, continued

System

Time

Odometer

Update Software

Network

Hour: 4 Minute: 55 Month: 9 Day: 23 Year: 2002

Hours: 469.92 Devices: 24742

Timekeeping: OFF Erase: 0.0s Blankcheck: 0.0s Program: 0.0s Verify: 0.0s

Network Parm:Card Status: Enabled PGM: Fred’sRR2 IP: 888.888.88.888 Prog Port: 7596 SUB: 255.255.248 GTW: 139.138.16.1 SNS: 0.0.0.0

System

Network (cont.)

Configuration

SNS Port: 7500 HST: rr215.nt.data-io

DOM: nt.data-io.com DNS: 888.888.88.888 DTS: 888.888.88.88 EAddr:

0010EC002211

Clear NetParms Firmware Version Ver 05.11.00.C

Installed Boards Bkpln Brd Id: 2 Cntrl Brd Id: 1 Wvfrm Brd Id: 1 Adptr Brd Id: 3 Hardware Config HwCfgIds 1, 3, 4 Model: name (-uC)

Refer to the previous page for the main menu.

Note that many of the values shown, such as the Teach and Network menus, are for example only.

ProLINE-RoadRunner Operator’s Guide A

Page 13

Robot Di

ags

Robot: Run Mode: Belt

Sensors

Socket

Probe 1– 4

Head Position

Supervisor Menus, continued

Enabled Job/Dry Run Move:Fwd/Bkw Pick Sensor: 0 Speed: 400 ± 10 Measure Device Offset: 0.00 Tape Sprocket: 0 Tape Broken: 0 Reject Full: 0 Reject Bin: 1 Air: 1 Interlock: 0 E-Stop: 0 +Overtravel: 0 Home: 1 State: Up Actuate: 0

Act.Duration:150

Position: Up Vacuum: Enabled Puff: Enabled Vac Sense: 1 Speed: 135 ± 5 Head: 0

Programmer Diags

Programr: Enabled Exercise Display Test Cycles: 3 Test All: PASS Bus Test: PASS Adtr ID Test: PASS LED Dvr Test: PASS G Node Test: PASS Vcc OC Test: PASS Vpp OC Test: PASS I2C Bus Test: PASS DAC Ref Test: PASS GSlew Test: PASS High RAM Test: Continuity Loop: 3

Event Log

View Clear

• Light gray shaded fields cannot be changed.

Programmer Diagnostic tests require a Diagnostic Adapter Board for all items below this line.

Refer to the main Supervisor Menu (2 pages back) for orientation.

NOTE: Programmer Diags are only available with a Diagnostic Adapter Board.

Actuation duration is set by the Socket

Adapter.

For more information about menu commands, see Chapter 3 of the ProLINE-RoadRunner Owner’s Manual. 

ProLINE-RoadRunner Operator’s Guide A

Page 14

Warnings and Cautions

Compressed Air

Loud Noise

High Voltage

Heavy Object

Moving Parts

Electrostatic Discharge

Point air hoses away from body. Always wear approved eye protection.

Sound pressure levels may exceed 85db. Hearing protection is recommended for prolonged exposure at this level.

T urn power off before removing electronics cover.

This equipment weighs approximately 15Kg (35 lbs). Do not drop. Mount only with approved hardware.

Pinch warning. Keep hands away from moving parts.

Electrostatic Discharge (ESD) may cause damage. Discharge static against a common ground.

ProLINE-RoadRunner Operator’s Guide A

Page 15

Chapter 2

Mounting on the

Feeder Bank ...... 14

Connecting Power and Air ...... 16

Running the Self-Test ...... 18

Installation

ProLINE-RoadRunner Operator’s Guide A

Page 16

Mounting on the Feeder Bank

ProLINE-RoadRunner Operator’s Guide A

To mount RoadRunner onto an MFU:

1. Align and push the communications cable into the MFU.

NOTE: To allows access to RoadRunner , do not use the ten right-most slot positions on the MFU.

2. While holding RoadRunner at a slight nose-down angle, let the nose rest on the MFU. Ensure that it settles into a slot.

Warning:

Heavy. 15 kg (31 lb). Do not drop.

Mount only on approved units.

Page 17

3. Still holding it at an angle, slide it forward as far as it will go. (The nose will fit under the lip on the MFU.)

4. Lower RoadRunner and jiggle it to ensure that the angle bracket has settled into the spring clamp on the MFU.

NOTE: The assembly machine pick point will correspond with the MFU slot number that is inline with the conveyor belt. Make sure the communication socket number corresponds with that slot number. 

Warning

Heavy. 15 kg. Do not drop. Turn off

RoadRunner and disconnect facilities

ProLINE-RoadRunner Operator’s Guide A

before removing it from a feeder bank.

Page 18

Connecting Power and Air

To connect the power and the air:

1. Turn the RoadRunner power switch to the Off (0) position.

2. Grasp the air hose behind the “quick connect” collar and push it firmly onto the male fitting.

The collar must be allowed to move back as it goes onto the fitting.

ProLINE-RoadRunner Operator’s Guide A

NOTE: Compressed air must be clean and dry at approximately

5.25 kgf/cm

(75 psi).

Warning:

Point air hoses away from body.

Wear approved eye protection.

Page 19

3. Connect to a grounded power source using a cable with a

Pull Collar

standard IEC 320 plug. RoadRunner accepts power between 100 and 240 VAC, 50/60Hz.

4. Align and push the communications cable end into the RoadRunner connector. (Th e other end should already be connected to the MFU.)

NOTE: To disconnect the air hose, grasp the collar on the connector and pull back.

The air line is equipped with a “quick connect” that will stop airflow when disconnected. 

ProLINE-RoadRunner Operator’s Guide A

Page 20

Running the Self-Test

To run the Self-Test:

1. Turn the power switch On (I).

ProLINE-RoadRunner Data I/O Corporation Version: 05.14.00.C

All the control panel indicator lamps light up. When the SelfTest finishes, the blue lamp will remain on and the version number will display.

If all the indicator lamps start blinking, a serious error has occurred. Turn the unit off then on again. If the error continues, have the unit serviced.

2. If no errors display , RoadRunner is operation ready. 

ProLINE-RoadRunner Operator’s Guide A

Page 21

Chapter 3

Inserting a Job Card ..... 20

Changing the Precisor ..... 22

Changing the

Actuator Plate..... 24

Changing the

Socket Adapter..... 26

Adjusting the Tape-In Module ..... 28

Loading a Reel of Devices ..... 30

Aligning the Tape Pockets ..... 32

Job Setup

ProLINE-RoadRunner Operator’s Guide A

Page 22

Inserting a Job Card

To run a job, insert a TaskLink job card into the PCMCIA card slot. Use

ProLINE-RoadRunner Data I/O Corporation Version 02.00.00.B

only TYPE I or TYPE II PCMCIA cards.

To insert a job card:

1. If the power switch is on, make sure the blue lamp is lit.

Caution:

Electrostatic discharge may cause dama ge.

Discharge static against common ground

prior to inserting Job Card.

ProLINE-RoadRunner Operator’s Guide

Page 23

2. Slide the job card into the PCMCIA card slot.

NOTE: When fully inserted, the job card extends slightly from the PCMCIA card slot.

ProLINE-RoadRunner Operator’s Guide A

NOTE: Do not eject the card unless the blue lamp is lit (or the power is off).

3. The Card Eject button can be pushed to remove the card when the blue lamp is lit. 

Page 24

Changing the Precisor

PNP Head Cover

To change the precisor:

1. Select Job, then End, wa it for the blue lamp to light and turn the power Off (0).

2. Lift off the Robotics Cover.

precisor down off the magnet, and then pull the other end off.

The PNP Head Cover can be removed for easier access.

Warning:

Pinch Warning. Keep hands

away from moving parts.

ProLINE-RoadRunner Operator’s Guide

3. Starting at one end, pull the

Page 25

4. When inserting the new precisor, make sure that the part number faces up and that the small holes near the precisor edge fit over the dowel pins on the PNP head.

There should be no visible gap between the precisor and the head. 

ProLINE-RoadRunner Operator’s Guide A

Page 26

Changing the Actuator Plate

PNP Head

To change the Actuator Plate:

1. Select Job, then End, wa it for the blue lamp to light and turn the power Off (0).

2. Lift off the Robotics Cover. Once power is off, the PNP Head

can be moved by hand to allow access to the Actuator Plate.

Warning:

Pinch Warning. Keep hands

away from moving parts.

ProLINE-RoadRunner Operator’s Guide

Page 27

3. Pull the Actuator Plate to slide it out of the grooved brackets.

NOTE: The Actuator Plate must be out to access or change the Socket Adapter.

To change the Socket Adapter, see the procedure on the following page. 

ProLINE-RoadRunner Operator’s Guide A

Page 28

Changing the Socket Adapter

To change the Socket Adapter (with the Actuator Plate removed):

1. Make sure the power is Off (0).

2. Unscrew the two captive screws and lift the adapter bracket.

Caution:

Electrostatic Discharge may cause damage.

Discharge static against common gr ound.

ProLINE-RoadRunner Operator’s Guide

Page 29

3. Without touching the gold contact surfaces on the bottom of the adapter, lift the adapter free.

4. Insert the correct adapter, making sure that it seats on the dowel pins.

NOTE: Each type of device may have its own Socket Adapter.

5. Tighten the screws and replace the Actuator Plate. 

ProLINE-RoadRunner Operator’s Guide A

Page 30

Adjusting the Tape-In Module

Non-Adjustable Adjustable

Current Setting

If you have an Adjustable Tape-In Module, you may need to adjust the tape width.

Adjustable Tape-In Module only— If the etched number on the 3-Position Spacer does not match your tape width dimension (mm):

1. With the power off (0), move the PNP Head out of the way.

2. Loosen the Position Locking Screw several turns using a 4mm Allen wrench.

ProLINE-RoadRunner Operator’s Guide

Page 31

3. Rotate the 3-Position Spacer

with your finger until you read 16, 24 or 32, corresponding to your tape width.

4. Retighten the Position Locking Screw.

5. Rotate the Peel Bar counterclockwise 180 degrees to the up position.

6. Lift and move the magnetic Front Track to the position that fits your tape width.

7. Rotate the Peel Bar back down. 

ProLINE-RoadRunner Operator’s Guide A

Page 32

Loading a Reel of Devices

To load and thread device tape:

1. Place a reel onto the RoadRunner spindle.

ProLINE-RoadRunner Operator’s Guide

2. Lock the reel in place by rotating the brass button on the spindle end.

3. Insert the device tape into the Tape-In Module and onto the sprocket.

4. Select Advance Pocket from the operator menu, then press the Up Arrow button.

Page 33

5. When the tape is advanced past the Peel Bar, separate the cover tape from the device tape.

6. Thread the cover tape up through the cover tape path and attach it to the Cover Tape Take-Up Reel. Advance the tape as necessary.

ProLINE-RoadRunner Operator’s Guide A

NOTE: A small piece of adhesive tape may be needed to stick the cover tape to the Take-Up Reel.

7. T urn the T ake-Up Reel to take up slack cover tape.

8. Align the tape pockets as described in the following procedure. 

Page 34

Aligning the Tape Pockets

To align the tape pockets:

1. Select Align Pocket from the Operator Menu.

Job Advance Pocket

> Align Pocket

Purge

advance the tape until the next tape pocket center hole is approximately centered at the pick point alignment mark. Do not advance devices past the pick point. They may fall and jam the tape path. Do not use the Down Arrow to align.

2. Press the Up Arrow button to

NOTE: This aligning procedure must be performed each time power is applied, such as after releasing the Emergency Stop. 

ProLINE-RoadRunner Operator’s Guide

Page 35

Running a Job ......... 34

Pausing or Stopping a Job ......... 35

Ending a Job ......... 36

Chapter 4

Emptying the Reject Bin ......... 38

Emptying Cover Tape ......... 39

Shutting Down ......... 40

Restarting a Job ......... 42

Operation

ProLINE-RoadRunner Operator’s Guide A

Page 36

Running a Job

To run a job:

1. Insert a job card into the PCMCIA card slot.

2. Clear the conveyor belt of any

> Job

Advance Pocket Align Pocket Purge

unneeded devices.

3. Press Start. The green lamp will start

blinking. When the programmed devices

reach the assembly machine pick point, the belt will pause and the green lamp will stay lit without blinking. 

ProLINE-RoadRunner Operator’s Guide A

Page 37

> Job

Advance Pocket Align Pocket

Pausing or Stopping a Job

> Job

Advance Pocket Align Pocket

To pause at the end of the current operation:

1. Press Pause on the control panel.

To instantly stop in an emergency situation:

2. Press the Emergency Stop (E-Stop) button.

The E-Stop does not stop the assembly machine. 

Warning

Electrical shock hazard. The E-Stop does

not stop electricity to RoadRunner.

ProLINE-RoadRunner Operator’s Guide A

Page 38

Ending a Job

Whenever you are going to change job cards, you must first end the current job.

To end the current job:

1. Press Pause button.

>Job

Advance Pocket Align Pocket

View Results

>End

ProLINE-RoadRunner Operator’s Guide A

2. Select End from the Job Menu. Job is in the main menu.

The system will finish processing devices and place the devices on the belt, but no additional devices will get picked from the tape.

Page 39

3. Clear away excess devices from

the conveyor belt.

4. Empty the Reject Bin. (See next heading.)

ProLINE-RoadRunner Operator’s Guide A

5. Empty the Cover Tape Take-Up Reel. (See “Emptying Cover Tape” ahead several pages.) 

Page 40

Emptying the Reject Bin

To empty the Reject Bin:

1. Press the Pause button.

ProLINE-RoadRunner Operator’s Guide A

2. Pull the Reject Bin out by grabbing the finger tab and then lift up and out.

When reinserting the Reject Bin, be sure the bin is completely lowered so that the tab is positioned out of the path of the probes. 

Warning:

Pinch Warning. Keep hands

away from moving parts.

Page 41

Emptying Cover Tape

To empty the Cover Tape Take-Up Reel:

1. Press Pause.

2. Cut the cover tape, leaving enough slack to reattach.

ProLINE-RoadRunner Operator’s Guide A

3. Pull the Take-Up Reel straight out. (Reels with slots require rotating before pulling off.)

4. Unwind the used cover tape and discard it.

5. Replace the T ake-Up Reel—slide it on and rotate it to line up with the pins, and push (or twist). 

Warning:

Pinch Warning. Keep hands

away from moving parts.

Page 42

Shutting Down

To shut down RoadRunner:

1. Press Pause.

2. Select End Job from the Job Menu and wait for all devices to be placed on the belt.

>Job

Advance Pocket Align Pocket Purge

3. Turn the power Off (0).

4. Remove devices from the conveyor belt.

Reel not shown

ProLINE-RoadRunner Operator’s Guide A

Page 43

5. Empty the Reject Bin.

6. Remove and empty the Take-Up Reel. (For more, see the previous heading.)

7. Remove the air hose or shut off the air flow.

ProLINE-RoadRunner Operator’s Guide A

NOTE: When disconnecting the air hose, pull the connector collar back as you pull the connector off. 

Page 44

Restarting a Job

> Align Pocket

Job Advance Pocket

Purge

ProLINE-RoadRunner Operator’s Guide A

T o restart RoadRunner af ter a pause or an emergency stop:

1. Turn the Emergency Stop button clockwise to release it, if needed.

2. Press Menu until the main level menu is displayed

3. Select Align Pocket.

4. Press the Up Arrow to advance the device tape until the next

pocket center hole lines up with the alignment mark.

5. Press Start. The job will resume. 

Page 45

Chapter 5

Cleaning with Air ... ....... 44

Cleaning with Alcohol.......... 45

Running the Self-Test.......... 46

Maintenance

ProLINE-RoadRunner Operator’s Guide A

Page 46

Cleaning with Air

To prevent dust accumulation, inject compressed air into the following component areas:

1. Tape-In Module (weekly).

2. Sockets (daily). Sockets should

be opened and closed by hand while air is injected.

NOTE: Compressed air must be clean and dry. 

Warning:

Point Air Hoses Away From Body.

Wear Approved Eye Protection.

ProLINE-RoadRunner Operator’s Guide A

Page 47

Cleaning with Alcohol

To prevent dust and oil accumulations, clean the following component areas with isopropyl alcohol on a lint-free cloth.

• Chassis and Covers (every 3 months).

• Conveyor belt (daily). See "Device Rotation" in the Troubleshooting chapter.

NOTE: Dry the conveyor belt before rotating it.

These intervals are based on running 40,000 devices weekly. 

ProLINE-RoadRunner Operator’s Guide A

Page 48

>Job

Advance Pocket Align Pocket

Running the Self-Test

Run the Self-Test procedure approximately once a week.

To run the Self-Test procedure:

1. Press Pause.

2. Clear all devices from the sockets and from the conveyor belt.

3. Toggle the power switch off and then back on.

ProLINE-RoadRunner Operator’s Guide A

The Self-Test will run, checking the condition of the components.

4. Check the display for system errors. 

Page 49

Viewing Errors............ 48

Enabling a Socket............ 50

Clearing Jammed Tape............ 51

Chapter 6

Device Rotation............ 52

Technical Support............ 53

Troubleshooting

ProLINE-RoadRunner Operator’s Guide A

Page 50

Viewing Errors

To view and correct errors:

1. Messages will appear in the keypad display.

2. Check the condition—tape path, Reject Bin, etc.—implied by the message.

Inadequate Air Pressure

> U8 RevA ID27 Devices: 800 Rejected: 0 Parts/Hr: 567

ProLINE-RoadRunner Operator’s Guide A

If you cannot correct the error condition, contact a service technician.

3. Press Menu to remove the message.

If there are other error messages the next one will appear.

Page 51

Some common error messages are listed below. For more information see “Troubleshooting” in the

ProLINE-RoadRunner Owner’s Manual.

Stop

Caution

Motor Controller not responding

ProLINE-RoadRunner Operator’s Guide A

Lamp Color Error Message

No change in lamps

Yellow Reject Bin needs to be Blue Cover tape broken

Blue Emergency Stop is

Blue Motor controller not

Twist the Emergency Stop button to release

it.



Card not present

emptied

activated responding

Page 52

Advance Pocket Align Pocket Purge

> Socket

Enabling a Socket

• Socket 1: Disabled

Socket 2: Enabled Socket 3: Enabled Socket 4: Enabled

If a socket repeatedly becomes disabled, RoadRunner should be serviced.

To re-enable a disabled socket:

1. Select Socket from the top level menu.

2. Arrow down and select the disabled socket from the Socket menu. (A dot appears.)

ProLINE-RoadRunner Operator’s Guide A

3. Press the Up Arrow button to re-enable the socket.

NOTE: To disable a probe, disable the probe’s corresponding socket. 

Page 53

2. Cut Cvr

Clearing Jammed Tape

Cut Tape

If the tape jams, an error message displays and the blue lamp illuminates. To clear the tape path:

1. Press the Emergency Stop button (to continue the job later) or select Job, then End. Turn the power off.

ProLINE-RoadRunner Operator’s Guide A

2. Unroll one turn of cover tape and cut it near the Take-Up Reel.

3. Cut the device ta pe where it exits the conveyor.

4. At the tape reel, pull the tape out backwards until the end is free from the tape path.

5. Trim away any flaws before reloading. 

Page 54

Device Rotation

•Clean

•Dry

• Rotate Belt

• Repeat

If devices rotate excessively on the conveyor belt:

1. Press Pause. Wait for all the devices to get picked from the belt.

2. Press the Emergency Stop.

3. Remove the Dust Cover and clean only the exposed surface of the conveyor belt with isopropyl alcohol on a lint-free cloth, then dry it. Rotate the belt by hand and repeat until clean.

4. To continue, replace the Conveyor Dust Cover, release the Emergency Stop button and press Start. 

ProLINE-RoadRunner Operator’s Guide A

Page 55

Technical Support

Contact your local Data I/O representativ e. To find your local representative, go to

http://www.dataio.com/contact/repsearch.asp

ProLINE-RoadRunner Operator’s Guide A

Worldwide

Data I/O Corporation

Shipping address:

10525 Willows Road N.E. Redmond, WA USA 98052

Mailing address:

P.O. Box 97046 Redmond, WA USA 98073-9746

T e le pho ne: 425-867-6870 USA Only: 1-800 -332- 82 46 Fax: 425-882-1043 E-mail: support@dataio.com

You can also find answers by visiting the Knowledge Base on our Web site at www.dataio.com, then click

Support, then Knowledge Base Search.

FujiFilm QP242 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual