Fuji Electric PXR3 Operating Manual

SV C1 C2 AL1 AL2
Micro-contr oller X
SEL
Model: PXR3
Operation Manual
TN5A2704-E

Table of Contents

1 Part Names and Functions .................................................................................................... 5
2 Operations ............................................................................................................................. 6
2-1 Parameter list............................................................................................................ 6
2-2 Basic operations ....................................................................................................... 11
2-3 Parameter functions and method of settings ............................................................ 12
First block parameters ............................................................................................... 13
Standby setting .......................................................................................................... 13
Ramp-soak control..................................................................................................... 14
Canceling the alarm latch .......................................................................................... 15
Auto-tuning function................................................................................................... 16
Displaying ON-delay alarm or the remaining time of timers ...................................... 17
Setting alarm 1 and 2 ................................................................................................ 18
Upper limit of alarm 1 and 2 ...................................................................................... 18
Lower limit of alarm 1 and 2....................................................................................... 18
Key lock ..................................................................................................................... 19
Second block parameters .......................................................................................... 20
Proportional band ...................................................................................................... 20
Integral time ............................................................................................................... 21
Derivative time ........................................................................................................... 22
Hysteresis range for ON/OFF control ........................................................................ 23
Cooling-side proportional band coefficient ................................................................ 24
Cooling-side proportional band shift (Dead band/Overlap band) .............................. 25
Output offset value..................................................................................................... 26
Anti-reset windup ....................................................................................................... 26
Control algorithm ....................................................................................................... 27
PV (Measured value) stable range ............................................................................ 31
HYS (Hysteresis) mode at ON/OFF control............................................................... 32
Cycle time of control output 1 .................................................................................... 33
Cycle time of control output 2 (cooling-side).............................................................. 34
Input signal code........................................................................................................ 35
Setting lower limit of the measuring range................................................................. 36
Setting upper limit of the measuring range ................................................................ 36
Decimal point position................................................................................................ 38
PV offset .................................................................................................................... 39
SV offset .................................................................................................................... 40
Time constant of input filter........................................................................................ 41
Alarm types................................................................................................................ 42
Selecting ramp-soak patterns .................................................................................... 45
Ramp-soak status display.......................................................................................... 46
1st to 8th target SV.................................................................................................... 46
1st to 8th ramp segment time .................................................................................... 46
1st to 8th soak segment time..................................................................................... 46
Ramp-soak modes..................................................................................................... 46
Third block parameters .............................................................................................. 49
Specifying control system and action, and output direction at input burn-out............ 49
SV (Setting value) lower limiter.................................................................................. 50
SV (Setting value) upper limiter ................................................................................. 50
The time of ON-delay alarm or timer function............................................................ 51
Hysteresis alarm 1 and 2 ........................................................................................... 53
Options of alarm 1 and 2 ........................................................................................... 54
Upper and lower limits for control output 1 ................................................................ 56
Upper and lower limits for control output 2 ................................................................ 56
Output limit types ....................................................................................................... 57
Output value display .................................................................................................. 58
RCJ (Cold junction compensation) ............................................................................ 59
Adjusting the PV (Measured value) display (0%)....................................................... 60
Adjusting the PV (Measured value) display (100%)................................................... 60
DI operation ............................................................................................................... 61
Station No. for communication ................................................................................... 64
Parity for communication ........................................................................................... 65
Input type for PYP...................................................................................................... 66
Retransmisson output type setting ............................................................................ 67
Retransmisson base scale......................................................................................... 68
Retransmisson span scale......................................................................................... 68
Parameter display mask ............................................................................................ 69
3 T roub leshooting...................................................................................................................... 70
Index ......................................................................................................................................... 72
digit
<Size of front H x W>
4
24 × 48 mm
<Input signal>
5
Thermocouple °C
Specification Note
Thermocouple °F RTD Pt100 3-wire type °C RTD Pt100 3-wire type °F 1 to 5V DC 4 to 20mA DC
<Control output 1>
6
Relay contact output SSR/SSC driving output 4 to 20mA DC output
<Control output 2>
7
None Relay contact output SSR/SSC driving output 4 to 20mA DC output
<Revision code>
8
<Optional specifications 1>
9
None Alarm 1 point 8 ramps/soaks Alarm 1 point + 8 ramps/soaks Alarm 2 point Alarm 2 point + 8 ramps/soaks
<Instruction Manual>
10
None 100 to 240V AC
<Power supply voltage>
Japanese 100 to 240V AC English 100 to 240V AC None 24V AC/24V DC Japanese 24V AC/24V DC English 24V AC/24V DC
<Optional specifications 2>
11
None
12
RS-485 Modbus interface
13
RS-485 Z-ASCLL interface Retransmission + Digital input 1 point Retransmission Digital input 2 points RS-485 Modbus interface + Digital input 1 point RS-485 Z-ASCLL interface + Digital input 1 point
<Non-standard specification>
14
Non-standard parameter setting
PXR
Note 1 Note 1 Note 1
Note 2 Note 2
Note 3 Note 3
45678 9
3
T R N S A B
A C E
Y A C E
1 2
10 11 12 13 14
0 1 4 5 F
G
N Y V C A B
0
0
M
0
N
0
Q
0
R
0
T
0
V
0
W
0
Model Specifications
Note 1
Process alarm (2 points) (the codes “ F and G ” in the 9th digit) cannot be specified.
Note 2
Control output 2 (the codes “ A, C, and E ” in the 7th digit) cannot be specified.
Note 3
Control output 2, communication digital input (2 points), alarm (2 points), and 24V power supply (the codes “ A, C and E ” in the 7th digit, “ F and G ” in the 9th digit, and “ A, B, and C ” in the 10th digit) cannot be specified.
The default settings of input signals, measured ranges, and setting values are shown below.
Thermocouple specified : Thermocouple K, Measured range: 0 to 400°C,
Resistance bulb specified : Pt, Measured range: 0 to 150°C, Setting value:
Voltage, Current specified : Scaling: 0 to 100%, Setting value: 0%
0 0 0 0 0 0 0 0
In any case other than the description above, specify input signals and measured range.
The input signals for the thermocouple and the resistance bulb can be switched with the front panel keys.
The default settings of control action is reverse for control output 1 and direct for control output 2. The reverse and direct actions can be switched with keys on the face panel.
F
Setting value: 0°C
0°C
1
This chapter explains the part names and functions on the face panel. The face panel has the PV and SV displays, the status indicating lamp, and the setting keys, etc. Those functions are explained below. Please read and understand them before using the PXR. For details about the setting of parameters, see Chapter 2.

Part Names and Functions

Lampforcontroloutput1①
Lampforcontroloutput2②
Lampforalarmoutput1③
Lampforalarmoutput2④
SV C1 C2 AL1 AL2
⑥  key
Type:PXR3
q Lamp for control output 1
Lights up while control output 1 stays ON.
w Lamp for control output 2
Lights up while control output 2 stays ON.
e Lamp for alarm output 1 (option)
Lights up when alarm output 1 is actuated. Flickers un­der ON-delay operation.
SEL
SEL
⑤Display⑨SVlamp
⑦   key
y
SEL
Used to switch the PV display to/from the SV display and select a parameter block and a parameter, and regis­ter a set value.
u keys
Used to change the SV, call parameters, and change pa­rameter values.
⑧Auto-tuning/self-tuninglamp
key
r Lamp for alarm output 2 (option)
Lights up when alarm output 2 is actuated. Flickers un­der ON-delay operation.
t Display
Displays the PV (process value) or SV (set value). When setting a parameter, its name or its value appears.
i Auto-tuning/self-tuning lamp
Flickers under an auto-tuning or self-tuning operation.
o SV lamp
Displays the PV (process value) in normal condition (while the lamp stays out). Press the up the SV lamp and display the SV (set value). Note that the lamp stays out while parameters and data are dis­played. Flickers while the display shows the PV (process value) in standby state.
SEL
key to light
2

Operations

This chapter explains how to set the SV (Setting value) and the parameters for the PXR.

2-1 Parameter list

Parameters for the PXR are classified under three blocks according to the frequency of use. The parameters of the second and third blocks are used at initialization or when they are of absolute necessity. Some parameters may not be displayed at the time of delivery depending on the type of the instrument.
Parameters of the first block
Parameter
display symbol
Parameter name
AT
AL1
AL2
Standby setting
Ramp-soak control
Alarm latch cancel
Auto-tuning
Timer 1 display Timer 2 display Set value of
alarm 1
Lower limit value of alarm 1
Upper limit value of alarm 1
Set value of alarm 2
Lower limit value of alarm 2
Upper limit value of alarm 2
Key lock
Stby
ProG
LACH
TM-1 TM-2
A1-L
A1-H
A2-L
A2-H
LoC
Description
Switches between RUN and Standby for control.
Switches between Start, Stop, and Hold for ramp-soak control
Cancels the alarm latch.
Used for setting the constants for , , and by auto-tuning.
Displays the remaining time of timer 1. Displays the remaining time of timer 2.
Sets the value at which alarm 1 is detected.
Sets the lower limit value at which alarm 1 is detected.
Sets the upper limit value at which alarm 1 is detected.
Sets the value during which alarm 2 is detected.
Sets the lower limit value at which alarm 2 is detected.
Sets the upper limit value at which alarm 2 is detected.
Specifies whether or not to allow the change of parameters.
is displayed when alarm type 1 is 0 to 15, or 32 to 34, and or is displayed when alarm type 1 is 16 to 31.
is displayed when alarm type 2 is 0 to 15 or 32 to 34, and or is displayed when alarm type 2 is 16 to 31.
Setting range and
factory default setting (*)
oN: Control standby
(Output: OFF, Alarm: OFF)
oFF: Control RUN* oFF: Stop*
rUn: Start HLd: Hold
0: Keeps the alarm latch.* 1: Opens up the alarm latch.
0: OFF (Resets the auto-tuning or does
not use it.)*
1: ON (Performs the auto-tuning in the
SV standard type.)
2: ON (Performs the auto-tuning in
low PV type (SV value-10%FS).)
- (Unit: seconds)
- (Unit: seconds)
When the alarm type is absolute value: 0 to 100%FS (*:10)
When the alarm type is deviation:
-100 to 100%FS (*:10)
When the alarm type is absolute value: 0 to 100%FS (*:10)
When the alarm type is deviation:
-100 to 100%FS (*:10)
0: All settings are changeable both from
the face panel and via communication.*
1: All settings are unchangeable from the
face panel, but changeable via communication.
2: Only the SV is changeable from the
face panel, and all settings are changeable via communication.
3: All settings are changeable from the
face panel, but unchangeable via communication.
4:
All settings are unchangeable from the face
panel or
via
5:
Only the SV is changeable from the face
panel, but all settings are unchangeable
via
communication.
communication.
User’s
set value
Parameter mask DSP
dSP1-1
dSP1-2
dSP1-4
dSP1-8
dSP1-16 dSP1-32
dSP1-128
dSP2-1
dSP2-2
dSP2-4
dSP2-8
dSP2-16
dSP3-1
Reference
page
13
14
15
16
17 17
18 18 18 18 18 18
19
*
*
*
*
*
*
Note: The parameters for which * is marked with the page number in Reference page are related to Remedies
of “4” on page 70.
Parameters of the second block
Parameter display symbol
User’s
set value
Reference
page
Description
Sets the types of alarm operations. Sets the types of alarm operations.
Selects ramp-soak patterns.
Sets the 1st target SV of ramp-soak operation. / Selected at switching­SV function for DI1
Sets the first ramp segment time.
Setting range and factory
default setting (*)
0.0 to 999.9% (*: 5.0)
0 to 3200 seconds (*: 240)
0.0 to 999.9 seconds (*: 60.0) 0 to 50%FS (*: equivalent of 1.0°C)
0.0 to 100.0 (*: 1.0)
-50.0 to +50.0 (*: 0.0)
-100 to 100% (*: single 0.0, dual 50.0)
0 to 100%FS (*: 100%FS)
PID: Runs normal PID control.* FUZY: Runs PID control with fuzzy logic. SELF: Runs PID control with self-running.
0 to 100%FS (*: 2%FS)
oFF: Starts the two-position control at the
values of SV+HYS/2 and SV-HYS/2.
on:
Starts the two-position control at the values of SV and SV+HYS, or SV and SV-HYS.
*
RLY, SSR: 1 to 150 seconds
(*: Contact output = 30, SSR/SSC-driven output = 2)
RLY, SSR: 1 to 150 seconds (*: Contact output = 30, SSR/SSC-driven output = 2)
1 to 16 (*: specified by customer while ordering)
Note 1
-1999 to 9999 (*: specified by customer while ordering)
Note 1
-1999 to 9999 (*: specified by customer while ordering)
Note 1
0 to 2 (*: specified by customer while ordering)
Note 1
°C / °F
-10 to 10%FS (*: 0)
-50 to 50%FS (*: 0)
0.0 to 900.0 seconds (*: 5.0)
0 to 34 (*: 0/5) 0 to 34 (*: 0/9)
- (*: OFF)
1: Performs 1st to 4th segments.* 2: Performs 5th to 8th segments. 3: Performs 1st to 8th segments.
Within the SV limit. (*: 0%FS)
0 to 99h59m (*: 0.00)
Parameter
mask DSP
dSP3-2
dSP3-4 dSP3-8 dSP3-16
dSP3-32
dSP3-64
dSP3-128
dSP4-1
dSP4-2
dSP4-4
dSP4-8
dSP4-16
dSP4-32
dSP4-64
dSP4-128
dSP5-1
dSP5-2
dSP5-4
dSP5-8
dSP5-16 dSP5-32
dSP5-64 dSP5-128 dSP6-2
dSP6-4
dSP6-8
dSP6-16
Selects the control algorithm.
Sets the PV stable range for the self­tuning operation.
Selects the hysteresis operation at ON/OFF control.
Not shown at 4-20mA DC output
Set this parameter when changing the types of temperature sensors.
Set to 0.0 to select the ON/OFF control (Two-position control).
20 21
22 23
24
25 26
26
27
31
32
33
34
35
36 36 38
36
39 40
41 42
42 46
45
46
46
Sets the hysteresis for ON/OFF control.
*
*
*
*
*
*
P
I
D
HYS
CooL
db
bAL
Ar
CTrL
SLFb
onoF
TC
TC2
P-n2
P-SL
P-SU
P-dP
P-dF
PTn
Sv-1
TM1r
Parameter name
ALM1
ALM2
STAT
P-F
PVOF
SVOF
Proportional band
Integral time Derivative time
Hysteresis range for ON/OFF control
Cooling-side proportional band coefficient
Cooling-side proportional band shift
Output convergence value
Anti-reset windup
Control algorithm
PV (Measured value) stable range
Setting HYS (Hysteresis) mode
Cycle time of control output 1
Cycle time of control output 2 (cooling-side)
Input signal code
Lower limit of measuring range
Upper limit of measuring range
Setting the deci­mal point position
Time constant of input filter
Selecting ramp-soak execute type
1st target value
/Switching-SV value
First ramp segment time
Alarm type 1 Alarm type 2 Status display
of ramp-soak
°C / °F selection
PV (Measured value) offset
SV (Setting value) offset
Shift the display of the PV. Shift the SV. But the SV display
is not changed.
Note: The pa rameters for which * is marked with the page number in
Reference page are related to Remedies of “4” on page 70.
Parameter display symbol
Parameter name Description
TM1S
Sv-2
TM2r
TM2S
Sv-3
TM3r
TM3S
Sv-4
TM4r
TM4S
Sv-5
TM5r
TM5S
Sv-6
TM6r
TM6S
Sv-7
TM7r
TM7S
Sv-8
TM8r
TM8S
Mod
1st soak segment time
2nd target SV
2nd ramp segment time
2nd soak segment time
3rd target SV
3rd ramp segment time
3rd soak segment time
4th target SV
4th ramp segment time
4th soak segment time
5th target SV
5th ramp segment time
5th soak segment time
6th target SV
6th ramp segment time
6th soak segment time
7th target SV
7th ramp segment time
7th soak segment time
8th target SV
8th ramp segment time
8th soak segment time
Ramp-soak mode
Sets the 1st soak segment time.
Sets the 2nd target SV of ramp-soak operation.
Sets the 2nd ramp segment time.
Sets the 2nd soak segment time.
Sets the 3rd target SV of ramp-soak operation.
Sets the 3rd ramp segment time.
Sets the 3rd soak segment time.
Sets the 4th target SV of ramp-soak operation.
Sets the 4th ramp segment time.
Sets the 4th soak segment time.
Sets the 5th target SV of ramp-soak operation.
Sets the 5th ramp segment time.
Sets the 5th soak segment time.
Sets the 6th target SV of ramp-soak operation.
Sets the 6th ramp segment time.
Sets the 6th soak segment time.
Sets the 7th target SV of ramp-soak operation.
Sets the 7th ramp segment time.
Sets the 7th soak segment time.
Sets the 8th target SV of ramp-soak operation.
Sets the 8th ramp segment time.
Sets the 8th soak segment time.
Selects the power-on start, repeat, and standby functions for ramp­soak operations.
Setting range and factory
default setting (*)
0 to 99h59m (*: 0.00)
Within the SV limit. (*: 0%FS)
0 to 99h59m (*: 0.00)
0 to 99h59m (*: 0.00)
Within the SV limit. (*: 0%FS)
0 to 99h59m (*: 0.00)
0 to 99h59m (*: 0.00)
Within the SV limit. (*: 0%FS)
0 to 99h59m (*: 0.00)
0 to 99h59m (*: 0.00)
Within the SV limit. (*: 0%FS)
0 to 99h59m (*: 0.00)
0 to 99h59m (*: 0.00)
Within the SV limit. (*: 0%FS)
0 to 99h59m (*: 0.00)
0 to 99h59m (*: 0.00)
Within the SV limit. (*: 0%FS)
0 to 99h59m (*: 0.00)
0 to 99h59m (*: 0.00)
Within the SV limit. (*: 0%FS)
0 to 99h59m (*: 0.00)
0 to 99h59m (*: 0.00)
0 to 15 (*: 0)
User’s
set value
Parameter
mask DSP
dSP6-32
dSP6-64
dSP6-128
dSP7-1
dSP7-2
dSP7-4
dSP7-8
dSP7-16
dSP7-32
dSP7-64
dSP7-128
dSP8-1
dSP8-2
dSP8-4
dSP8-8
dSP8-16
dSP8-32
dSP8-64
dSP8-128
dSP9-1
dSP9-2
dSP9-4
dSP9-8
Reference
page
46
*
46 46 46
*
46 46 46
*
46 46 46
*
46 46 46
*
46 46 46
*
46 46 46
*
46 46 46
46
Note 1:When a customer does not specify the settings while ordering, the follo wing settings are selected as f actory defaults.
Thermocouple input: Thermocouple K Measured range: 0 to 400°C Resistance bulb input: Measured range: 0 to 150°C Voltage/Current input: Scaling: 0 to 100%
Parameters of the third block
Parameter display symbol
Parameter name Description
P-n1
Sv-L
Sv-H
dLY1
dLY2
A1hy
A2hy
A1oP
A2oP
PLC1
PHC1
PLC2
PHC2
PCUT
oUT1
oUT2
GAin
AdJ0
AdJS
STno
CoM
PYP
Ao-T
Control action
SV (Setting value) lower limiter
SV (Setting value) upper limiter
Delay time 1 Delay time 2
Alarm 1 hysteresis
Alarm 2 hysteresis
Alarm 1 options
Alarm 2 options
Lower limit for output 1 Upper limit for output 1 Lower limit for output 2 Upper limit for output 2
Output limit types
Output value (MV) display
Output value (MV) display
RCJ (Cold junction compensation)
rCJ
setting
PV gradient User-definable zero
adjustment User-definable span
adjustment DI1 (Digital input 1)
di-1
operation DI2 (Digital input 2)
di-2
operation Station No.
Parity setting
Input type for PYP (Color Touch­Operation Unit)
Retransmission output type
Note: The parameters for which * is marked with the page number in
Specifies control action and output at the input burn-out.
Sets the lower limit of the SV.
Sets the upper limit of the SV.
Delay time or timer value for alarm 1 relay. Delay time or timer value for alarm 2 relay.
Sets the hysteresis range of ON and OFF of alarm 1.
Sets the hysteresis range of ON and OFF of alarm 2.
Sets the optional functions of alarms 1 and 2.
Alarm latch (1: use, 0: not use)
Alarm of error status (1: use, 0: not use)
De-energized output (1: use, 0: not use)
Sets the lower limit for output 1. Sets the upper limit for output 1. Sets the lower limit for output 2. Sets the upper limit for output 2.
Sets the limit types of outputs 1 and 2 (breaking the limit, or maintained within the limit).
Displays the value of output 1.
Displays the value of output 2.
Sets the cold junction compensation function to ON/OFF.
Shifts the zero point of input value.
Shifts the span of input value.
Sets the DI1 operations.
Sets the DI2 operations.
Sets the station No. for communication.
Sets the parity for communication. (The baud rate is fixed at 9600bps.
Sets the input type for communicating with PYP.
Selecting retransmission output type.
0 to 19 (*: specified by customer while ordering)
0 to 100%FS (*: 0%FS)
0 to 100%FS (*: 100%FS)
0 to 9999 seconds (*: 0) 0 to 9999 seconds (*: 0)
0 to 50%FS (*: 1)
0 to 50%FS (*: 1)
000 to 111 (*: 000)
000 to 111 (*: 000)
-3.0 to 103.0% (*: -3.0)
-3.0 to 103.0% (*: 103.0)
-3.0 to 103.0% (*: -3.0)
-3.0 to 103.0% (*: 103.0)
0 to 15 (*: 0)
-
-
ON: Performs the RCJ compensation).* OFF: Does not perform the RCJ (Cold junction compensation).
0.001 to 2.000 (*: 1.000)
-50 to 50%FS (*: 0)
-50 to 50%FS (*: 0)
0 to 12 (*: 0=OFF)
0 to 12 (*: 0=OFF)
0 to 255 (Setting to does not start the communications function.) (*: 1)
0: Odd parity* 1: Even parity 2: No parity
0 to 255 (*: 34)
0: PV/ 1: Set point/ 2: Output/ 3: Error (* : 0)
Reference page are related to Remedies of “4” on page 70.
Setting range and factory
default setting (*)
Note 2
(Cold junction
User’s
set value
Parameter mask DSP
dSP9-16
dSP9-32
dSP9-64
dSP9-128 dSP10-1
dSP10-16
dSP10-32
dSP10-128
dSP11-1
dSP11-4 dSP11-8
dSP11-16 dSP11-32
dSP11-64
dSP11-128
dSP12-1
dSP12-2
dSP12-4 dSP12-8
dSP12-16
dSP12-32
dSP12-64
dSP12-128
dSP13-1
dSP13-2
dSP13-4
Reference
page
49 50 50
51 51
53 53 54
54 56
56 56 56
57
58 58
59
60
60 61 61
64
65
66
67
*
*
*
*
*
*
Ao-L
Ao-H
Retransmission base scale
Retransmission span scale
Setting retransmission base scale.
Setting retransmission span scale.
(Setting range: -100.0 to 100.0%) (* : 0.0%)
(Setting range: -100.0 to 100.0%) (* : 100.0%)
Note 2:The following settings are selected as factory defaults depending on the model you order.
Seventh digit = Y model: 0 Seventh digit = A, C, E model: 4
dSP13-8
dSP13-16
68
68
Parameter display symbol
Parameter name Description
Setting range and factory
default setting (*)
User’s
set value
Parameter
mask DSP
Reference
page
to
to
to
dSP9
dSP10
to
Parameter mask
Sets whether or not to display each parameter.
0 to 255 (*: specified by customer while ordering)
69
dSP13
dSP1
10

2-2 Basic operations

Just after power-on:
The PV (process value) is displayed just after power-on.
SV C1 C2 AL1 AL2
SEL
How to switch parameters:
The figure below shows the basic operations for the PXR3.
Exp.) In case when the PV (process value)
Basic operations for the PXR3
is 149.9.
SV C1 C2 AL1 AL2
SEL
Indication switching PV (process value) to / from SV (set value)
OFF
SV lamp
……indicatingPV
Lit, flickers
……indicatingSV
Press the key to
SEL
switch PV to / from SV.
How to set values:
key: One press increases the value by 1.
Press and hold this key to increase the value.
key: One press decreases the value by 1.
Display state just after power-on
(PV indication)(SV indication)
Parameter setting
Flickers when the set value is changed by pressing the
SEL
SV C1 C2 AL1 AL2
SEL
or key. Stop flickering when the SV is registered by pressing the key.
SEL
Set data indication
SEL
(apporox. 1 second)
SEL
(apporox. 3 second)
SEL
(apporox. 5 second)
SEL
SEL
Set data registration
Parameters of the first block
Parameters of the second block
Parameters of the third block
Pressing and holding the keys makes the value increase or decrease fast.
If it has not been operated for 30 seconds, the display returns to the PV display. Pressing the key for 2 second after setting parameters, the indication
SEL
shifts to the SV indication state.
Press and hold this key to decrease the value.
How to register the set data:
By pressing the Note that the SV (SV0) will be registered in 3 seconds without any operation. (Refer to P.12) When changed the parameters “P-n2”, “ALM1” or “ALM2”, turn the power OFF and ON.
key, the displayed values are registered.
SEL
11

2-3 Parameter functions and method of settings

Method of setting the SV (Setting value) [Description]
•The SV is a target value for control.
•Any SV that is outside of the range set in the parameters of (lower limit) and (upper limit) of the third block cannot be set. (See page 50.)
[Setting example] Changing the SV from 250.0°C to 348.7°C
Display Operating procedure
Related parameters: (page 50)
(page 50)
PV indication SV indication
Press the key to display the SV. (SV lamp is lit.)
1.
Press the or keys to display .
2.
will be registered in the SV (front SV) in three seconds. After that, the controller will
3.
operate with the SV being .
SEL
12
q First block parameters
Standby setting (Settings: oFF/on)
[Description]
•This parameter switches the control between RUN and Standby.
• During standby, the control output and the alarm output stay OFF, like the standby for ramp-soak operation. Retransmission output is kept operated. (However, if the type of retransmission output is set to the MV, it becomes 4mA or lower.)
• While the alarm with a hold is selected, the hold function takes effect after changing the Standby setting from ON to OFF.
is displayed during the standby for ramp-soak operations or the controller changes to the standby state in case of the occurrence of errors.
• The other operations are the same as those of the ramp­soak standby.
•The setting of ON/OFF for standby is saved after po wer ­off.
•When the standby is set to ON during the auto-tuning, self-tuning, and ramp-soak operations, those operations will stop. (The PID constant will not be renewed.) Even through it is set to OFF later, the auto-tuning, self-tuning, and ramp-soak operations will not be re-started.
• During standby, the ON-delay timer is reset. When returning to RUN from the standby state, the timer will start from the beginning.
•The SV lamp flickers only when standby state.
[Setting example] Starting the control
Display Operating procedure
PV indication
SV indication
PV indication
Press and hold the key for one second.
1.
will be displayed.
Press the key once.
2.
The current setting ( ) will be displayed.
Press the or keys to flicker and to display .
3.
Press the key once. The standby state for control is selected. (control output and all the alarm
4.
outputs: OFF) (Repeat the procedure from 2 to 4 to check the set value.)
If you want to display the operation status, press and hold the key for two seconds. The value
5.
on the SV display will flash, indicating the standby status.
If unoperated state continues, the PV will be displayed.
SEL
SEL
SEL
SEL
13
Ramp-soak control (Settings: oFF/rUn/hLd) (Option)
[Description]
• This function automatically changes the SV (Setting value) according to the program pattern set in advance as shown in the right line graph. Up to eight pairs of ramp­soak operation can be programmed.
•The first ramp starts at the PV (Measured value) that is the one just before running the program.
•The program can also automatically run at power-on (Power-on starting function). Refer to the parameter of
(page 46).
Related parameters:
(page 46) to (page 46)
to (page 46)
to (page 46) (page 46) (page 45)
Up to SV-8
SV-3 SV-2 SV-1
SV-4
PV
First ramp
TM1r
Ramp: the section in which the SV changes toward the target value. Soak: the section in which the SV is the target value, and remains unchanged.
First soak
TM1S
Second soak
Second ramp
TM2S
TM2r
Third soak
Third ramp
Fourth ramp
TM3S
TM3r TM4r
Fourth soak
TM4S
Up to TM8r
Up to TM8s
[Setting example] Starting the ramp-soak operation
Display Operating procedure
PV indication
SV indication
PV indication
Press and hold the key for one second.
1.
will be displayed.
Press the key to display .
2.
Press the key once.
3.
SEL
The current setting ( ) is displayed.
Pressing the or keys, the display flickers and is displayed.
4.
Press the key once. Then, the program will start according to the ramp-soak pattern that is
5.
SEL
set in advance.
(Repeat the procedure from 3 to 5 to check the set value.)
If you want to display the operation status, press and hold the key for two seconds.
6.
The SV is displayed on the display area.
If unoperated state continues, the PV will be displayed.
SEL
*1
SEL
14
*1) When the program was not set, it is turned to .
Canceling the alarm latch (Setting range: 0/1) (Option)
[Description]
•This parameter cancels the alarm latch when it is latching.
Related parameters:
[Setting example] Opening up the alarm latch
Display Operating procedure
to (page 54)
PV indication
SV indication
PV indication
Press and hold the key for one second.
1.
will be displayed.
Press the key to display .
2.
Press the key once.
3.
The current setting ( ) is displayed.
Pressing the or keys to flicker and to display .
4.
Press the key once.
5.
(Repeat the procedure from 3 to 5 to check the set value.)
If you want to display the operation status, press and hold the key for two seconds.
6.
The SV is displayed on the display area.
If unoperated state continues, the PV will be displayed.
SEL
SEL
SEL
SEL
15
Auto-tuning function (Settings: 0/1/2)
[Description]
[Note]
If the controller is powered off during auto-tuning, this makes the auto-tuning ineffectiv e with each parameter of , , and unchanged. To start the auto-tuning operation, set to “1” or “2” again.
•To suspend the auto-tuning, set to “0”. This makes the auto-tuning cancel with each parameter of , , and
unchanged.
• Once the parameters of , , and are set automatically by the auto-tuning, those parameters are stored in the controller even after it is powered off. Therefore, it is not necessary to execute the auto-tuning again.
• By setting to “1” or “2” , the auto-tuning operation starts, and at the end of the tuning, will be displayed automatically to .
• After the auto-tuning operation, the controller starts to operate at the automatically set values of , , and .
•A decimal point at the right end of the SV display flashes during auto-tuning.
•There are two codes for AT: Setting code [1]: SV standard type
Performs the auto-tuning based on the SV.
Setting code [2]: Low PV type
Performs the auto-tuning based on the SV-10%FS.
[Note]
Since ON/OFF control is performed during auto-tun­ing, overshoot against the SV may occur. To reduce the overshoot, execute the auto-tuning operation with the setting code [2] (Low PV) selected.
•The auto-tuning can be executed both just after power-on and in a control or stable status.
Related parameters:
(page 20) (page 21) (page 22)
(page 26)
(page 24)
[Setting example] Setting the auto-tuning operation to 1
Display Operating procedure
PV indication
PV indication
SV indication
Press and hold the key for one second.
1.
will be displayed.
Press the key to display .
2.
Press the key once.
3.
The current setting ( ) is displayed.
Press the or keys to flicker the display and to display .
4.
Press the key once. is displayed and the auto-tuning will start. During auto-tuning,
5.
a decimal point at the first digit from the right end of the display flickers.
(Repeat the procedure from 3 to 5 to check the set value.)
When the auto-tuning finishes properly, a decimal point stops flashing, and the set values of , ,
6.
and parameters change. When the auto-tuning finishes abnormally, a decimal point stops flash­ing, but the set values of , , and parameters remain unchanged.
If you want to display the operation status, press and hold the key for two seconds.
7.
The SV is displayed on the display area.
SEL
SEL
SEL
SEL
16
PV indication
If unoperated state continues, the PV will be displayed.
,
Displaying ON-dela y alarm or the remaining time of timers (unit: seconds) (Option)
[Description]
•These parameters display the remaining time of T imers 1 and 2.
• The remaining time of the ON/OFF-delay timer is counted down. When the counter shows , the alarm relay is closed.
• During count-down, if the PV changes to the value of the temperature at which the alarm is set to OFF, or if “DI” for the timer is set to OFF, the counter is reset, and the alarm relay is opened.
,   display parameter
SEL SEL
[Setting example] Displa ying ON-delay alarm or the remaining time of timers
Display Operating procedure
PV indication
SV indication
PV indication
Press and hold the key for one second.
1.
will be displayed.
Press the key to display . By pressing the key,
2.
the remaining time (10 seconds) of the timer 1 will be displayed. Pressing the key again, it returns to display.
Press the key to display . By pressing the key, the remaining time (8 seconds)
3.
of the timer 2 will be displayed. Pressing the key again, it returns to display.
If you want to display the operation status, press and hold the key for two seconds.
4.
The SV is displayed on the display area.
If unoperated state continues, the PV will be displayed.
SEL
SEL
SEL
SEL
SEL
SEL
17
[Description]
Setting alarm 1 and 2 Upper limit of alarm 1
and 2 Lower limit of alarm 1
and 2
(Setting range:
Absolute value alarm: 0 to 100%FS Deviation value alarm: -100 to 100%FS )
}
(Option)
• These parameters are used to for settings of alarm 1 and 2.
• When the alarm type ( or alarms 1 and 2 ( and ) can be set.
•When the alarm type ( or ) is set to any value other than 0 to 15, the upper and lower limits of alarm 1 and 2 ( , , , ) can be set.
[Setting example] Setting the operation value of alarm 2 to -10°C
Display Operating procedure
PV indication
Press and hold the key for one second.
1.
will be displayed.
Press the key to display .
2.
Press the key once.
3.
The current setting ( ) will be displayed.
Press the or keys to flicker and to display .
4.
SEL
) is set to 0 to 15,
SEL
[Note]
Setting codes (12 to 15) cannot be selected in alarm type 1 ( ).
Related parameters: ,
, , ,
(page 42) (page 53) (page 51) (page 54)
SV indication
PV indication
Press the key once. will be displayed and the operation value -10°C will be registered
5.
for . After that, the controller will operate with the operation value of = -10°C.
(Repeat the procedure from 3 to 5 to check the set value.)
If you want to display the operation status, press and hold the key for two seconds.
6.
The SV will be displayed on the display area.
If unoperated state continues, the PV will be displayed.
SEL
SEL
18
Key lock (Setting range: 0−5)
[Description]
• This parameter makes the set values of parameters unchangeable. However, the parameter name and the set values can be displayed.
•To reset the key lock, change to .
• Even when the key lock is set, control and alarm functions can operate properly.
• There are six levels of the key lock:
[Setting example] Setting the key lock to “2”
Display Operating procedure
: Unlocked (reset) : All settings are unchangeable from the controller, but
changeable via communication.
: Only the SV is changeable from the controller, and all
settings are changeable via communication.
: All settings are changeable from the controller, but
unchangeable via communication.
:
All settings are unchangeable from the controller or via communication.
: Only the SV is changeable from the controller, but all
settings are unchangeable via communication.
PV indication
SV indication
PV indication
Press and hold the key for one second.
1.
will be displayed.
Press the key to display .
2.
Press the key once.
3.
The current setting ( ) will be displayed.
Press the or keys to flicker and to display .
4.
Press the key once. will be displayed and "2" will be registered for . After that,
5.
any setting other than the SV cannot be changed from the front panel.
(Repeat the procedure from 3 to 5 to check the set value.)
If you want to display the operation status, press and hold the key for two seconds.
6.
The SV will be displayed on the display area.
If unoperated state continues, the PV will be displayed.
SEL
SEL
SEL
SEL
19
w Second block parameters
Proportional band (Setting range: 0.0 to 999.9% of the measured range)
[Description]
•To select the ON/OFF control (two-position control), set to 0.0. It is not necessary to set and .
can be automatically set by the auto-tuning operation.
• When is too small, control will be unstable, and when is too large, the response will be delayed.
[Setting example] Changing the proportional band from 5.0% to 15.0%
Display Operating procedure
• Set the hysteresis of the ON/OFF control (two-position control) in the parameter
• If auto-tuning is run after the ON/OFF control is selected, the ON/OFF control changes to the PID control. To keep the ON/OFF control selected, do not execute the auto­tuning.
Related parameters: (page 23)
.
(page 32)
PV indication
SV indication
PV indication
Press and hold the key for three seconds.
1.
will be displayed.
Press the key once.
2.
The current setting ( ) will be displayed.
Press the or keys to flicker and to display .
3.
Press the key once. will be displayed and the 15.0% will be registered for . After that,
4.
the controller will operate with being 15.0%. (Repeat the procedure from 2 to 4 to check the set value.)
If you want to display the operation status, press and hold the key for two seconds.
5.
The SV will be displayed on the display area.
If unoperated state continues, the PV will be displayed.
SEL
SEL
SEL
SEL
20
Integral time (Setting range: 0 to 3200 seconds)
[Description]
can be set automatically by the auto-tuning operation.
can also be set manually.
•When is set to 0, the integral operation does not start.
•When is set to 0.0, this makes the setting of ineffec­tive.
[Setting example] Changing the integral time from 240 seconds to 600 seconds
Display Operating procedure
PV indication
SV indication
PV indication
Press and hold the key for three seconds.
1.
will be displayed.
Press the key to display .
2.
Press the key once.
3.
The current setting ( ) will be displayed.
Press the or keys to flicker and to display .
4.
Press the key once. will stop flashing and will be registered for . After that, the
5.
controller will operate with being seconds.
(Repeat the procedure from 3 to 5 to check the set value.)
If you want to display the operation status, press and hold the key for two seconds.
6.
The SV will be displayed on the display area.
If unoperated state continues, the PV will be displayed.
SEL
SEL
SEL
SEL
21
Derivative time (Setting range: 0.0 to 999.9 seconds)
[Description]
can be set automatically by the auto-tuning operation.
• can also be set manually.
•When is set to 0, the differential operation does not start.
•When is set to 0.0, this makes the setting of ineffective.
[Setting example] Changing the diff erential time from 60.0 seconds to 50.0 seconds
Display Operating procedure
PV indication
SV indication
PV indication
Press and hold the key for three seconds.
1.
will be displayed.
Press the key to display .
2.
Press the key once.
3.
The current setting ( ) will be displayed.
Press the or keys to flicker and to display .
4.
Press the key once. will be displayed and 50.0 seconds will be registered for . After that,
5.
the controller will operate with being 50.0 seconds.
(Repeat the procedure from 3 to 5 to check the set value.)
If you want to display the operation status, press and hold the key for two seconds.
6.
The SV will be displayed on the display area.
If unoperated state continues, the PV will be displayed.
SEL
SEL
SEL
SEL
22
Hysteresis range for ON/OFF control (Setting range: 0 to 50%FS)
[Description]
•To select the ON/OFF control (two-position control), set to 0.0. It is not necessary to set and .
• When the hysteresis range (Range of ON/OFF control) is
too small, the output may switch the ON/OFF frequently. (This may affect the life of the device to be controlled, especially when contact output is selected.)
• The unit of the set value of this parameter is ºC or ºF
(engineering unit). The setting range varies according to the measured range of input.
[Ex] Input Thermocouple K :At measured range of 0
Resistance bulb :At measured range of 0
Related parameters:
[Setting example] Changing the hysteresis range from 1˚C to 35˚C
Display Operating procedure
to 400 ºC, the setting range is 0 to 200 ºC.
to 150 ºC, the setting range is 0 to 75 ºC.
(page 20)
(page 32)
PV indication
SV indication
PV indication
Press and hold the key for three seconds.
1.
will be displayed.
Press the key to display .
2.
Press the key once.
3.
The current setting ( ) will be displayed.
Press the or keys to flicker and to display .
4.
Press the key once. will be displayed and 35˚C will be registered for . After that,
5.
the controller will operate with the being 35˚C.
(Repeat the procedure from 3 to 5 to check the set value.)
If you want to display the operation status, press and hold the key for two seconds.
6.
The SV will be displayed on the display area.
If unoperated state continues, the PV will be displayed.
SEL
SEL
SEL
SEL
23
Cooling-side proportional band coefficient (Option: Available for DUAL output only) (Setting range: 0.0 to 100.0)
[Description]
• This parameter is used for setting the cooling-side pro­portional band. (See the figure below.)
Heating side
Output
Cooling side
Coefficient: 0.5 Coefficient: 1.0 Coefficient: 2.0
• When
is set to 0.0 and
is set to 0.0 in the dual output type, the cooling output is as shown in the figure below. The hysteresis is fixed at 0.5%FS.
Heating output (Output 1)
ON 0.5%
Cooling output (Output 2)
0.5% ON
Heating-side proportional band
Proportional band (P)
50
Cooling-side proportional band
MV
OFF
HYS DB
Related parameters:
SV
(page 20)
(page 23)
OFF
• Before setting the cooling-side proportional band, set the heating-side proportional band to an optimum value. To select the two-position control for the cooling side, set
to 0.0.
Cooling-side proportional band
Ex) When making the proportional band of 10% of the
full scale with the proportional band (P) being 50%:
10% = × Coefficient
Consequently, the coefficient is 0.4.
Proportional band (P)
=
50%
2
2
× Coefficient
[Setting example] Changing the cooling-side proportional band coefficient from 1.0 to 2.5
Display Operating procedure
PV indication
Press and hold the key for three seconds.
1.
will be displayed.
SEL
PV
24
SV indication
PV indication
Press the key to display .
2.
Press the key once.
3.
SEL
The current setting ( ) will be displayed.
Press the or keys to flicker and to display .
4.
Press the key once. will be displayed and 2.5 will be registered for . After that,
5.
SEL
the controller will operate with the being 2.5.
(Repeat the procedure from 3 to 5 to check the set value.)
If you want to display the operation status, press and hold the key for two seconds.
6.
SEL
The SV will be displayed on the display area.
If unoperated state continues, the PV will be displayed.
Cooling-side proportional band shift (Dead band/Overlap band)
(Option: Available for DUAL output only) (Setting range: -50.0 to +50.0)
[Description]
• This parameter is used for shifting the cooling-side pro­portional band from the set value. (See the figure belo w.)
Output
Heating side
MV
Overlap band
Dead band
Cooling side
MV
•When is a positive value, it is called the "Dead band", and when it is a negative value, the "Overlap band".
• Since the unit of is same one used for MV [%], if you want to set in the unit of deviation [%], must be converted using the equation below.
DB [%] = Deviation × [%]
Ex) When making a dead band with a deviation of
1.0 [%] from the SV while the proportional band (P) is 5.0%:
DB [%] = 1.0 × = 20 [%]
100
P
100
5.0
MV=50%
Consequently, set the parameter to 20 [%].
• Related parameter: (page 20)
[Setting example] Shifting the cooling-side proportional band by 2.0
Display Operating procedure
PV indication
Press and hold the key for three seconds.
1.
will be displayed.
Press the key to display .
2.
Press the key once.
3.
The current setting ( ) will be displayed.
Press the or keys to flicker and to display .
4.
Press the key once. will be displayed and 2.0 will be registered for . After that, the
5.
controller will operate with being 2.0 %.
(Repeat the procedure from 3 to 5 to check the set value.)
SEL
SEL
SEL
SV indication
PV indication
If you want to display the operation status, press and hold the key for two seconds.
6.
The SV will be displayed on the display area.
If unoperated state continues, the PV will be displayed.
SEL
25
Output offset value (Setting range: -100.0 to 100.0 %) Anti-reset windup (Setting range: 0 to 100%FS)
[Description]
• The anti-reset windup ( ) is automatically set to an optimum value by the auto-tuning operation. By setting , the amount of overshoot can be adjusted.
[Note]
By making use of the fuzzy control system equipped with PXR, the amount of overshoot can be minimized without setting and .
SV
PV
AR value AR value
[Setting example] Changing the anti-reset windup from 60˚C to 80˚C.
Display Operating procedure
In this range, the integral
}
operation is not performed. In this range, the integral
}
operation is performed.
In this range, the integral operation is not performed.
}
PV indication
SV indication
PV indication
Press and hold the key for three seconds.
1.
will be displayed.
Press the key to display .
2.
Press the key once.
3.
The current setting ( ) will be displayed.
Press the or keys to flicker and to display .
4.
Press the key once. will be displaed and 80˚C will be registered for . After that, the
5.
controller will operate with the being 80˚C.
(Repeat the procedure from 3 to 5 to check the set value.)
If you want to display the operation status, press and hold the key for two seconds.
6.
The SV will be displayed on the display area.
If unoperated state continues, the PV will be displayed.
SEL
SEL
SEL
SEL
26
Control algorithm (Settings: PID/FUZY/SELF)
[Description]
•This parameter is used for selecting PID control, FUZZY­PID control, or PID control with self-tuning.
•To select the PID control or FUZZY-PID control, it is necessary to set the parameters of , , , and
manually or by the auto-tuning in advance.
•For the ON/OFF control (Two-position control), select the PID control and then set to 0.0. For detailed infor­mation, refer to (page 20).
• Refer to the next page for the PID control with self-tuning.
[Setting example] Changing the control system from PID to FUZZY
Display Operating procedure
PV indication
SV indication
PV indication
Press and hold the key for three seconds.
1.
will be displayed.
Press the key to display .
2.
Press the key once.
3.
The current setting ( ) will be displayed.
Press the or keys to flicker and to display .
4.
Press the key once. will be displayed and FUZZY will be registered fo .
5.
After that, the controller will operate with the FUZZY control system activated.
(Repeat the procedure from 3 to 5 to check the set value.)
If you want to display the operation status, press and hold the key for two seconds.
6.
The SV will be displayed on the display area.
If unoperated state continues, the PV will be displayed.
SEL
SEL
SEL
SEL
27
[Self-tuning]
1
Function:
With the self-tuning function, PID parameters are automatically re-optimised depending on the actual condition of de vice to be controlled and the setting temperature (SV).
2
How to execute:
Follow the procedure shown below to set and execute the self-tuning. The self-tuning starts to run at the appropriate conditions. (See page 27)
q Power on the PXR.
w Set the SV.
e Select in the
parameter of .*
r Power off the PXR.
t Power on the device
to be controlled.
y Power on the PXR.
(Tuning / Control) *
2
1
If the device that is to be controlled has powered
To re-start the self-tuning:
ON at this point:
Wait until the temperature of the device that is to be controlled falls and
Select in the
parameter of .
stabilizes.
The device to be controlled and the PXR should be powered ON at the same time or in order of the left flow­chart.
*1: How to set the parameter of :
SEL
*2: Display during self-tuning is shown below:
28
SEL
This lamp flickers
3
Conditions under which the self-tuning runs:
q At power-on:
The self-tuning runs when all of the following conditions are met.
•The SV that appears at power-on is not the same one when the ,
, and set by the self-tuning, auto-tuning, manual setting, and writing by communications tools at
previous time)
•The (SV-PV) at power-on is larger than (the value of × input range) or (the set value of
w When the SV is changed:
The self-tuning runs when all the conditions below are met.
•The changed SV is larger than the SV that was set when the , , , and were selected previously.
•The changed amount of the SV is larger than 0.
•The changed amount of the SV is larger than (the set value of × input range) or (the set value of
e When output becomes unstable:
The self-tuning runs when control becomes unstable and the hunting of the operating output (MV) occurs. (The self­tuning runs only once as long as the SV is not changed.)
r When the control standby mode is cancelled:
The self-tuning runs by the same reason as "q At power-on" are met. * Only when the PXR is set to standby mode at power-on.
4
Conditions under which the self-tuning does not run:
, ,
, and were set previously. (i.e. ,
).
).
q During control standby mode w During two-position control (Parameter of = 0) e During auto-tuning operation r During ramp-soak operation t Error display ( or is displayed.) y During dual output (The set value of the parameter of is larger than 4.) u When setting the parameters of
tools)
5
Conditions under which the self-tuning is suspended:
q At the condition described in w When the SV is changed during self-tuning operation e When the self-tuning operation can not be completed within approx. 9 hours
6
Caution
q Once the PID constant is set, the self-tuning does not operate at next power-on as long as the SV is not
changed.
w For an accurate tuning, be sure to power on the device to be controlled before or at the same time as the
PXR is powered on. If the PXR has to be powered on first for reasons of the system configuration, perform the auto-tuning with the PID or FUZZY control.
e If the device to be controlled is powered on under temperature change (especially when it rises), accurate
tunings can not be performed. Be sure to power on the PYX when the temperature of device to be controlled is stabilized.
r The self-tuning does not run for cooling system control under Direct Action output (P ar ameter = 2 or 3). t In case the control is not stable after performing the self-tuning, change the algorithm to the PID or FUZZY
control and perform the auto-tuning.
, ,
4
shown above
, and manually (including the setting written by communications
29
7
Reference [About the self-tuning method]
The PID constant is calculated in one of the following two methods. The method is selected automatically depending on the characteristics of the device to be controlled.
• Step response method
• Limit cycle method
The following figures show the operations at power-on and changing the SV, and under unstable control.
q Operations at power-on
Step response method Limit cycle method
PV
SV
During tuning
w Operations at changing the SV
Step response method Limit cycle method
PV
Changing the SV
SV
During tuning
e Operation under unstable control
Limit cycle method
Time
Time
PV
SV
PV
SV
During tuning
Changing the SV
During tuning
Time
Time
30
SV
100%
Unstable control
PV
MV
During tuning
Time
PV (Measured value) stable range (Setting range: 0 to 100%FS)
[Description]
• Self-tuning logic recognizes that control is stable if PV is
staying within the SV ± .
• It is not necessary to set this parameter under normal con­ditions.
[Setting example] Changing the PV stable range from 2 to 3
Display Operating procedure
PV indication
SV indication
PV indication
Press and hold the key for three seconds.
1.
will be displayed.
Press the key to display .
2.
Press the key once.
3.
The current setting ( ) will be displayed.
Press the or keys to flicker and to display .
4.
Press the key once. will be displayed and 3 will be registered for . After that,
5.
the controller will operate with the PV stable range being 3.
(Repeat the procedure from 3 to 5 to check the set value.)
If you want to display the operation status, press and hold the key for two seconds.
6.
The SV will be displayed on the display area.
If unoperated state continues, the PV will be displayed.
SEL
SEL
SEL
SEL
31
HYS (Hysteresis) mode at ON/OFF control (Settings: oFF/on)
[Description]
• This parameter is used for selecting the hysteresis opera­tion mode at ON/OFF control.
:
Starts the ON/OFF control at the values of
HYS
SV+ and SV- .
2
:
Starts the ON/OFF control at the values of SV and SV+HYS, or SV and SV-HYS.
• Related parameters: (page 20)
HYS
2
Reverse actionDirect action
(page 23) (page 49)
[Setting example] Setting the hysteresis mode to ON
Display Operating procedure
onoF : OFF onoF : ON
HYS
SV SV
HYS
SV
HYS
HYS
SV
PV indication
SV indication
PV indication
Press and hold the key for three seconds.
1.
will be displayed.
Press the key to display .
2.
Press the key once.
3.
The current setting ( ) will be displayed.
Press the key to flicker and to display .
4.
Press the key once. will be displayed and the hysteresis action ON will be registered
5.
for . After that, the controller will operate with the hysteresis being as shown in the figure of ON above.
(Repeat the procedure from 3 to 5 to check the set value.)
If you want to display the operation status, press and hold the key for two seconds.
6.
The SV will be displayed on the display area.
If unoperated state continues, the PV will be displayed.
SEL
SEL
SEL
SEL
32
Cycle time of control output 1 (Setting range: 1 to 150 seconds)
[Description]
• This parameter is applicable for to the contact output and SSR-driving output.
• While input is within the proportional band, output changes between ON and OFF in cycles. These cycles are called cycle time.
Output: ON
Cycle
time
Cycle
time
• Do not set this parameter to "0".
For contact output:
The higher the frequency of output is, the more precise the control becomes. However a high frequency of out­put may shorten the life of the contacts and the device to be controlled. Be sure to adjust the proportional cycles considering controllability and the life of the device and the contacts.
Typical: 30 seconds
For SSR-driving output:
Use in short cycles if there is no problem with the device to be controlled.
Typical: 1 to 2 seconds
[Setting example] Setting the cycle time from 30 seconds to 20 seconds
Display Operating procedure
PV indication
SV indication
PV indication
Press and hold the key for three seconds.
1.
will be displayed.
Press the key to display .
2.
Press the key once.
3.
The current setting ( ) will be displayed.
Press the or key to flicker and to display .
4.
Press the key once. will be displayed and 20 seconds will be registered for .
5.
After that, the controller will operate with the cycle time being 20 seconds.
(Repeat the procedure from 3 to 5 to check the set value.)
If you want to display the operation status, press and hold the key for two seconds.
6.
The SV will be displayed on the display area.
If unoperated state continues, the PV will be displayed.
SEL
SEL
SEL
SEL
33
Cycle time of control output 2 (Cooling-side)
(Setting range: 1 to 150 seconds) (Option: Available for DUAL output only)
[Description]
•By this parameter is set, the cycle time of control output 2.
• While input is within the proportional band, output changes between ON and OFF in cycles. These cycles are called cycle time.
Output: ON
Cycle
time
Cycle
time
• Do not set this parameter to "0".
For contact output:
The higher the frequency of output is, the more precise
the control becomes. However a high frequency of out­put may shorten the life of the contacts and the device to be controlled. Be sure to adjust the proportional cycles considering controllability and the life of the device and the contacts.
Typical: 30 seconds
For SSR-drive output:
Set it to short time if it does not cause any problem on the operation end.
Typical: 1 to 2 seconds
[Setting example] Setting the cooling-side cycle time from 30 seconds to 20 seconds
Display Operating procedure
PV indication
SV indication
PV indication
Press and hold the key for three seconds.
1.
will be displayed.
Press the key to display .
2.
Press the key once.
3.
The current setting ( ) will be displayed.
Press the or key to flicker and to display .
4.
Press the key once. will be displayed and 20 seconds will be registered for .
5.
After that, the controller will operate with the cooling-side cycle time being 20 seconds.
(Repeat the procedure from 3 to 5 to check the set value.)
If you want to display the operation status, press and hold the key for two seconds.
6.
The SV will be displayed on the display area.
If unoperated state continues, the PV will be displayed.
SEL
SEL
SEL
SEL
34
Code
1
2 3 4 5 6 7
8 12 13 16
Input signal
Resistance bulb (RTD)
• Pt 100 Thermocouple
• J
• K
• R
• B
• S
• T
• E
• N
• PL-II
1 to 5 V, 4 to 20mA DC
Type
I
II
Input signal code (Setting range: 0 to 16)
[Description]
• This parameter is used for selecting input signals. Input signal varies depending on the sensors (2 types below). Set a code that corresponds to the sensor you use.
Type I : Thermocouples (9 kinds of signals)
Resistance bulbs (1 kind of signal)
Type II : Voltage, current
• Input signals can be selected within the same type. It is impossible to select input signals of a different type.
• For type II, when changing from the voltage input to the current input, connect the supplied resistance of 250 between terminals w and e . When changing from the current input to the voltage in­put, remove the resistance of 250 connected to the in­put terminals.
[Note]
After changing the codes, power off the PXR, and then power it on again.
• Input signals and codes q Input signals code table
[Setting example] Changing from thermocouple K to thermocouple T in Type I
Display Operating procedure
SEL
SEL
PV indication
SV indication
PV indication
Press and hold the key for three seconds.
1.
will be displayed.
Press the key to display .
2.
Press the key once.
3.
SEL
The current setting ( ) will be displayed.
Press the or key to flicker and to display .
4.
Press the key once. will be displayed and the thermocouple T will be registered for
5.
. After that, the controller will operate with the kind of input signals being thermocouple T.
SEL
(Repeat the procedure from 3 to 5 to check the set value.)
If you want to display the operation status, press and hold the key for two seconds.
6.
The SV will be displayed on the display area.
If unoperated state continues, the PV will be displayed.
35
Setting lower limit of the measuring range (Setting range: -1999 to 9999) Setting upper limit of the measuring range (Setting range: -1999 to 9999)
Selection ˚C / ˚F (Setting: ˚C or ˚F )
[Description]
•These parameters are used for setting the lower and up­per limits of the measured range.
•A decimal point position can be set in the parameter of
.
•For the current and voltage inputs, = , , and for other inputs, = are valid.
• See the right table for input range.
w Input range table (Standard range)
Input type
Resistance bulb JIS (IEC)
Thermocouple
Direct-curren voltage
t
Pt100
J J K K K R B S T T E E N
PL-II
1 to 5 V DC
Range
(°C)
0 0 0 0
-50
-100
-150
-150 0 0 0 0 0 0 0 0
-150
-150 0
-150 0 0
With / without
a decimal point
to to to to to to to to to to to to to to to to to to to to to to
(°C)
150
O
300
O
500
O
600
O
100
O
200
O
600
O
850
X
400
O
800
O
400
O
800 1200 1600 1800 1600
1300 1300
O X X X X
200
O
400
O
800
O
800
O X X
-1999 to 9999
(Scaling is possible)
* For 4 to 20 mA DC input, connect a resistance of 250 between
terminals and to change the input to the 1 to 5 V DC input.
[Note]
The input accuracy is ±0.5%FS±1 digit except the cases shown below.
Thermocouple R at 0 to 400 °C: ±1%FS ± 1 digit ±1˚C Thermocouple B at 0 to 500 °C: ±5%FS ± 1 digit ±1˚C Other kinds of thermocouples : ±0.5% FS ± 1 digit ±1˚C
Range
(°F)
*
32 32 32 32
-58
-148
-238
-238 32 32 32 32 32 32 32 32
-238
-238 32
-238 32 32
to
302
to
572
to
932
to
1112
to
212
to
392
to
1112
to
1562
to
752
to
1472
to
752
to
1472
to
2192
to
2912
to
3272
to
2912
to
392
to
752
to
1472
to
1472
to
2372
to
2372
With / without
a decimal point
*
(°F)
O O O X O O X X O X O X X X X X X X X X X X
Settable up
to 2 digits
O: with
*
X: without
36
[Setting example] Changing the measuring range from 0°C to 150°C to -100°C to 200°C (Pt100)
Display Operating procedure
PV indication
Press and hold the key for three seconds.
1.
will be displayed.
Press the key to display .
2.
Press the key once.
3.
The current setting ( ) will be displayed.
Press the or key to flicker and to display .
4.
Press the key once. will be displayed and -100 will be registered for .
5.
(Repeat the procedure from 3 to 5 to check the .)
Press the key to display .
6.
Press the key once.
7.
The current setting ( ) will be displayed.
Press the or key to flicker and to display .
8.
SEL
SEL
SEL
SEL
SV indication
PV indication
Press the key once. will be displayed and will be registered for .
9.
After that, the controller will operate with the measured range being -100˚C to 200˚C. (Repeat the procedure from 7 to 9 to check the .)
If you want to display the operation status, press and hold the key for two seconds.
10.
The SV will be displayed on the display area.
If unoperated state continues, the PV will be displayed.
SEL
SEL
37
Decimal point position (Settings: 0 / 1 / 2)
[Description]
• This parameter is used for selecting the number of decimal point positions for the process value (PV) .
"0" (No digit after decimal point)
"1" (1 digit after decimal point)
"2" (2 digits after decimal point. This is valid only for the voltage and current inputs)
Related parameters:
(page 36)
(page 36)
[Setting example] Changing the decimal point position setting from 0 to 1
Display Operating procedure
PV indication
SV indication
PV indication
1.
Press and hold the key for three seconds. will be displayed.
2.
Press the key to display .
3.
Press the key once. The current setting ( ) will be displayed.
4.
Press the keys to flicker and to display .
Press the key once. will be displayed and will be registered for . After that,
5.
the controller will operate with one decimal point position displayed.
(Repeat the procedure from 3 to 5 to check the set value.)
If you want to display the operation status, press and hold the key for two seconds.
6.
The SV will be displayed on the display area.
If unoperated state continues, the PV will be displayed.
SEL
SEL
SEL
SEL
38
PV offset (Setting range: -10 to 10%FS)
[Description]
•With this function, predetermined value is added to the in­put reading. This parameter is used for adjusting PXR3’s indication so that it becomes same as the one of the re­corder.
•The PXR3 operates at the displayed PV (the value to which the PV offset value is added).
[Setting example] Adding the PV offset value of 5°C to the input value of 1200 °C
Display Operating procedure
PV indication
SV indication
PV indication
1.
Press and hold the key for three seconds. will be displayed.
2.
Press the key to display .
3.
Press the key once. The current setting ( ) will be displayed.
4.
Press the or keys to flicker and to display .
Press the key once. will be displayed and will be registered for , and then offset
5.
5˚C will be added to the input value. After that, the controller will operate so that the value to which the offset value of 5˚C is added can be brought close to the set value.
(Repeat the procedure from 3 to 5 to check the set value.)
If you want to display the operation status, press and hold the key for two seconds.
6.
The SV will be displayed on the display area.
If unoperated state continues, the PV will be displayed.
SEL
SEL
SEL
SEL
39
SV offset (Setting range: -50 to 50%FS)
[Description]
•With this function, predetermined value is added to the origi­nal SV. This parameter is used to eliminate the of fset that occurs in performing P control.
•The PXR3 operates based on the SV to which the SV off­set value is added.
• Alarm judgment is made by the displayed SV to which the SV offset value is not added.
•When the retransmission output type is set to the SV , the displayed SV, to which the SV offset value is not added, is output.
[Setting example] Adding the SV offset value of 9°C to the currently set value
Display Operating procedure
PV indication
SV indication
PV indication
1.
Press and hold the key for three seconds. will be displayed.
Press the key to display .
2.
3.
Press the key once. The current setting ( ) will be displayed.
4.
Press the or keys to flicker and to display .
Press the key once. will be displayed and will be registered for .
5.
(The displayed SV remains unchanged.) After that, the controller will operate at the SV value to which the SV offset value of 9˚C is added.
(Repeat the procedure from 3 to 5 to check the set value.)
If you want to display the operation status, press and hold the key for two seconds.
6.
The SV will be displayed on the display area.
If unoperated state continues, the PV will be displayed.
SEL
SEL
SEL
SEL
40
Time constant of input filter (Setting range: 0.0 to 900.0 seconds)
[Description]
• This parameter is used for reducing the fluctuation of in­put signal (filter function). For example, when the input filter constant is set to 5 seconds, the PV changes as shown in right figure while input changes from 0 to 100% suddenly. It takes 5 sec­onds for the PV to change from 0 to 63.2%.
X
°C 100
Input
filter
Y
PID
Input
Control output
[Note]
The factory default setting is 5.0 (5 seconds). Do not
change this parameter as long as changing is not of abso­lute necessity.
63
(%)
5 seconds
PV display
t
[Setting example] Changing the filter constant from 5.0 (5 seconds) to 10.0 (10 seconds)
Display Operating procedure
PV indication
1.
Press and hold the key for three seconds. will be displayed.
2.
Press the key to display .
3.
Press the key once. The current setting ( ) will be displayed.
4.
Press the or keys to flicker and to display .
SEL
SEL
SV indication
PV indication
Press the key once. will be displayed and will be registered for . After that,
5.
the controller will operate with the filter constant being 10.0. (Repeat the procedure from 3 to 5 to check the set value.)
If you want to display the operation status, press and hold the key for two seconds.
6.
The SV will be displayed on the display area.
If unoperated state continues, the PV will be displayed.
SEL
SEL
41
,
Alarm types (Setting range: 0 to 34) (Option)
[Description]
• These parameters are used for selecting the operation types of Alarms 1 and 2.
Alarm1 is activated in the same way as Alarm2
• 12 to 15. (Codes 12 to 15 cannot be selected for
•When any code of 12 to 15 is selected for Alarm 2, Alarm 2 is activated and Alarm 1 is cancelled. "Alarm hysteresis", "Delay time", and "Alarm latch" can be selected in Alarm 2 settings.
•The display of the parameter in which the alarm value is set varies depending on the alarm operation types.
[Note] Alarm set value and alarm operations
Alarm set value (AL)
Plus setting Minus setting
except for codes
Alarm1
[Note]
Since the alarm set value may change after changing the alarm operation types, be sure to set the alarm set value
.)
again.
After changing the alarm operation types, power the PXR off, and then on.
Setting code 0 indicates "No alarm".
Related parameters:
, (page 53)
, (page 54)
,
(page 18)
,
(page 51)
Upper
limit
Absolute
value
Lower
limit
Upper
limit
Deviation
value
Lower
limit
AL
0
AL
0
AL
SV
AL
SV
Disabled
Disabled
AL
SV
AL
SV
[Setting example] Changing the alarm type of Alarm 2 from upper-limit deviation to the upper-limit deviation with hold
Display Operating procedure
PV indication
1.
Press and hold the key for three seconds. will be displayed.
2.
Press the key to display .
3.
Press the key once.
SEL
The current setting ( ) will be desplayed.
SEL
42
SV indication
PV indication
4.
Press the keys to flicker and to display .
Press the key once. will be displayed and will be registered for . After that,
5.
SEL
the controller will operate with Alarm 2 of upper limit deviation with hold. (Repeat the procedure from 3 to 5 to check the set value.)
If you want to display the operation status, press and hold the key for two seconds.
6.
SEL
The SV will be displayed on the display area.
If unoperated state continues, the PV will be displayed.
[Alarm type list]
Range
alarm
ALM1
11
-
-
-
-
Alarm type
Range upper and
lower limits deviation
(ALM1/2 indepen-
dent operation)
Range upper
and lower limits
absolute value Range upper and
lower limits
deviation
Range upper limit absolute value and
lower limit deviation
Range upper limit deviation and lower limit absolute value
ALM2
11
12
13
14
15
Operation figure
PV
ALn
SV
ALn
PV
AL2
AL1
PV
AL1
SV
AL2
PV
AL1
SV
AL2
PV
AL1
SV
AL2
Timer
ALM1
32
33
34
Alarm type
ON-delay
timer
OFF-delay
timer
ON/OFF-
delay timer
ALM2
32
33
34
Operation figure
dLYn
Di
ALM
dLYn
Di
ALM
dLYn
Di
ALM
dLYn
The table below shows the meaning of symbols in the following operation figures.
Alarm type
0~15
Display symbol
AL1
A1-L
16~31
A1-H
• Alarm 1 is activated in the same w ay as Alarm 2 except codes 12 to 15. (Codes 12 to 15 cannot be selected for Alarm 1. If any of them is set, it is recognized as code 0, which indicates "No alarm". )
•When any code of 12 to 15 is selected for Alarm 2, Alarm 2 is activated and Alarm 1 is not raised. "Alarm hysteresis", "Delay time", and "Alarm latch" can be selected in Alarm 2 settings.
•The display of the parameter in which the alarm value is set varies depending on the alarm operation types.
• Since the alarm set value may change after changing the alarm operation types, confirm the alarm set value. (Note that this is not abnormal.)
Alarm codes for standard types
Alarm type
ALM2
ALM1
Alarm 1 Alarm 2
Screen name
Set value of Alarm 1 Lower-limit of set value of Alarm 1 Upper-limit of set value of Alarm 1
Operation figure
Display symbol
AL2 A2-L A2-H
Lower-limit of set value of Alarm 2 Upper-limit of set value of Alarm 2
Set value of Alarm 2
Screen name
Absolute
value
alarm
Deviation
value
alarm
10
No alarm
0
0
Upper-limit
1
1
2
3
4
5
6
7
8
9
absolute value
2
Lower-limit
absolute value
Upper-limit
3
absolute value
(with hold)
Lower-limit
4
absolute value
(with hold)
5
Upper-limit
deviation
6
Lower-limit
deviation
7
Upper and lower
limits deviation
8
Upper-limit
deviation (with hold)
9
Lower-limit
deviation (with hold)
Upper and lower
10
limits deviation
(with hold)
SV
SV
ALn
ALn
ALn
ALn
ALn
ALn
ALn
ALn
ALn
SV
ALn
SV
ALn
SV
ALn
SV
PV
PV
PV
PV
PV
PV
PV
PV
• Timer codes
PV
PV
PV
43
• Alarm codes with dual set values
Alarm type
ALM2
Upper and
16
lower limits
absolute value Upper and lower
17
limits deviation
Upper limit
absolute value and
18
lower limit deviation
Upper limit
19
deviation and lower limit absolute value
Upper and lower
limits absolute
20
value (with hold) Upper and lower
limit deviation
21
(with hold)
Upper limit absolute
22
value and lower limit deviation (with hold)
Upper limit deviation
and lower limit absolute
23
value (with hold)
Upper
and lower limits alarm
ALM1
16
17
18
19
20
21
22
23
Operation figure
A1-L A2-L
A1-L
A1-H
A2-L
A2-H
SV
A1-L A2-L
SV
A1-L
SV
A2-L
A1-L A2-L
A1-L
A1-H
A2-L
A2-H
SV
A1-L A2-L
SV
A1-L
SV
A2-L
A1-H A2-H
A1-H A2-H
A1-H A2-H
A1-H A2-H
A1-H A2-H
A1-H A2-H
PV
PV
PV
PV
PV
PV
PV
PV
Range
alarm
ALM1
24
25
26
27
28
29
30
31
ALM2
Alarm type
Range upper
24
and lower limits
absolute value
Range upper
25
and lower
limits deviation
Range upper
limit absolute
26
value and lower
limit deviation
Range upper
limit deviation
27
and lower limit absolute value
Range upper and
lower limits absolute
28
value (with hold)
Range upper and
29
lower limits
deviation (with hold)
Range upper limit
absolute value
30
and lower limit
deviation (with hold)
Range upper limit
deviation and lower
31
limit absolute
value (with hold)
Operation figure
A1-L A2-L
A1-L A2-L
A1-L A2-L
A1-L A2-L
A1-L A2-L
A1-L A2-L
A1-L A2-L
A1-L A2-L
SV
SV
SV
SV
SV
SV
A1-H A2-H
A1-H A2-H
A1-H A2-H
A1-H A2-H
A1-H A2-H
A1-H A2-H
A1-H A2-H
A1-H A2-H
PV
PV
PV
PV
PV
PV
PV
PV
dLYn: The delay time of Alarms 1 and 2 or timers 1 and 2 ALn: The set value of Alarms 1 and 2 AL1: The set value of Alarm 1 AL2: The set value of Alarm 2
44
Selecting ramp-soak patterns (Settings: 1 / 2 / 3) (Option)
[Description]
•This parameter becomes effective when the ramp-soak operation is changed from
• Setting range
: Performs 1st to 4th segments. : Performs 5th to 8th segments.
: Performs 1st to 8th segments.
to
.
[Note]
•This parameter is not effective if it is changed during RUN or HOLD.
•Types 1 and 2 cannot run one after another.
• Once the set values of to
the SV displayed during ramp-soak operation is affected by the SV limiter.
to are set,
when the SV limiter is set
are not changed, but
SV
SV-2
SV-1
4 ramp-soak operations (PTn=1)
SV-3
SV-6
SV-4
SV-5
4 ramp-soak operations (PTn=2)
8 ramp-soak operations (PTn=3)
SV-8
SV-7
Time
[Setting example] Changing the ramp-soak execute type from 1 to 3
Display Operating procedure
PV indication
1.
Press and hold the key for three seconds. will be displayed.
2.
Press the key to display .
3.
Press the key once. The current setting ( ) will be displayed.
4.
Press the keys to flicker and to display .
SEL
SEL
SV indication
PV indication
Press the key once. will be displayed and will be registered for . After that, the
5.
controller will operate in ramp-soak type 3 (Repeat the procedure from 3 to 5 to check the set value.)
If you want to display the operation status, press and hold the key for two seconds.
6.
The SV will be displayed on the display area.
If unoperated state continues, the PV will be displayed.
SEL
SEL
45
Ramp-soak status display (Display only)
to to to
Ramp-soak modes (Setting range: 0 to 15) (Option)
1st to 8th target SV (Setting range: to 1st to 8th ramp segment time (Setting range: 0 to 99h 59min) (Option) 1st to 8th soak segment time (Setting range: 0 to 99h 59min) (Option)
[Description]
• By these parameters, the SV (Set value) are automati­cally changed over time according to the patterns set in advance as shown in the f igure below. A maximum of 8 ramp-soak segments can be set in PXR.
• The first ramp starts from the PV (Measured value) just before performing the program.
•The program can also be started at power-on automati­cally (Power-on start function).
•A maximum of eight ramp-soak segments can be set. It is also possible to set 4 ramp-soak segments twice in­stead.
•When the following parameters are changed under ramp­soak operation, operation will change the patterns of the ramp-soak pattern is changed to the new setting.
to
to
to
) (Option)
[Parameters]
In order to execute these functions, it is necessary to set the programs in advance. To set the programs, set the SV (Setting value) and time desired for the parameters shown in the table on next page.
Related parameters:
(page 45)
(page 14)
(page 50)
(page 50)
Up to SV-8
SV-3 SV-2 SV-1
SV-4
SV
1st
1st
ramp
soak
TM1r TM1S
4 ramp soaks (PTn=1) 4 ramp soaks (PTn=2)
2nd
ramp
TM2r
2nd
3rd
soak
ramp
TM2S
TM3r TM4r
8 ramp soaks (PTn=3)
3rd
soak
TM3S
4th
ramp
4th
soak
TM4S
SV-5
SV-6
SV-7
Up to TM8S, TM8r
SV-8
Time
46
Parameter
display symbol
to
to
STAT
SV-1
to
SV-8
TM1r
to
TM8r TM1s
to
TM8s
Mod
Name
Current program
status
1st to 8th
target SV
1st to 8th ramp
segment time
1st to 8th soak
segment time
Ramp-soak mode
Description
Displays the Ramp-soak current status. This parameter is only for display, and cannot set anything.
: OFF to : to :
Sets the target value (SV) of each ramp segment (Setting range: to )
Sets the ramp time for each segment (Setting range: 0 to 99h 59min)
Sets the soak time for each segment (Setting range: 0 to 99h 59min)
Selects the modes of ramp-soak function. Set to "0" under normal conditions
Under the 1st to 8th ramp operation Under the 1st to 8th soak operation
: Ends the program
Factory
default settings
0%FS
0.00
0.00
0
Remark
No
symbol
appears
when
the
ramp-soak
model is not
selected.
[MODE code list]
MOD
Power-on start 0 1 2 3 4 5 6 7 8 9
10 11 12 13 14 15
Power-on start
OFF OFF OFF OFF OFF OFF OFF OFF
ON ON ON ON ON ON ON ON
1st ramp
PV
TM1r TM1S TM2r TM2S TM3r TM3S TM4r TM4S
Output at the END
Continuous control Continuous control Continuous control Continuous control
Standby mode Standby mode Standby mode
Standby mode Continuous control Continuous control Continuous control Continuous control
Standby mode
Standby mode
Standby mode
Standby mode
Can be repeated
2nd soak
2nd ramp
SV-1
2st soak
Output at OFF Continuous control Continuous control
Continuous control Continuous control
Continuous control Continuous control
Continuous control Continuous control
SV-2
3rd ramp
Standby mode Standby mode
Standby mode Standby mode
Standby mode Standby mode
Standby mode Standby mode
4th ramp
SV-3
3rd soak
Repeat operation
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
SV-4 4th soak
[Description of functions]
1. Power-on start: The ramp-soak operation starts to run from the current PV value.
2. Output at END: The output status at the END of the ramp-soak operation.
3. Output at OFF: The output status while the ramp-soak operation is set to OFF.
4.
Repeat operation:
This function makes the ramp-soak op­eration to continue after one cycle of ramp-soak opera­tion is completed. At the e vent of Repeat operation: OFF, the SV that is set in the final cycle is kept.
* Standby mode: Output: control output OFF or -3%
Alarm: OFF Control: OFF Retransmission output is kept opera­tional. (Howe ve r , if the type of retrans­mission output is set to the MV, it be­comes 4mA or lower.)
[Ramp]
The segment in which the set value changes tow ard the tar­get value.
[Soak]
The segment in which the set value is always the tar get value and remains unchanged.
47
•Even if the ramp time and the soak time of a segment are set to zero, the SV of the segment is used as the starting value of the next segment.
[Example] SV-1: 50 SV-2:200 SV-3:100 TM1r:0.10 TM2r:0.00 TM3r:1.00 TM1S:0.05 TM2S:0.00 TM3S:0.75
200
100
50
PV
TM1r TM1S
TM3r
TM3S
•The SV limit function is valid ev en while the ramp-soak operation is running. Although the set value (SV-n) remains unchanged, the SV under ramp-soak operation is affected by the limit function. Therefore, the pattern is as shown in the figure on right, and it may not change according to the original set time.
SV-1
SV-2
PV
SV-3
[Setting example] Setting the 1st target SV to 400°C
Display Operating procedure
PV indication
1.
Press and hold the key for three seconds. will be displayed.
Press the key to display .
2.
3.
Press the key once. The current setting ( ) will be displayed.
SEL
SEL
TM1r TM1S
Pattern of the program
Pattern that is affected by the SV limit function
TM2S
TM2r
TM3r
48
SV indication
PV indication
4.
Press the keys to flicker and to display .
Press the key once. will be displayed and 400˚C will be registered for the 1st target
5.
value. (Repeat the procedure from 3 to 5 to check the set value.)
If you want to display the operation status, press and hold the key for two seconds.
6.
The SV will be displayed on the display area.
If unoperated state continues, the PV will be displayed.
SEL
SEL
Code
(P-n1)
0 1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19
Output 1
Lower limit
Upper limit Lower limit Upper limit Lower limit Upper limit Lower limit Upper limit Lower limit Upper limit Lower limit Upper limit Lower limit Upper limit Lower limit Upper limit Lower limit Upper limit Lower limit Upper limit
Output 2
...
Direct
Reverse
Output 1
Reverse
Direct
Reverse
Direct
Reverse
Direct
Burn-out output*Control action
Output 2
...
Lower limit
Upper limit
Lower limit
Upper limit
Lower limit
Upper limit
Lower limit
Upper limit
Model
Standard
(single)
Heating
/Cooling
(dual)
e Third block parameters
Specifying control system and action, and output direction at input burn-out (Setting range: 0 to 19)
[Description]
• This parameter specifies action (Single/Dual and Heating/ Cooling), and output direction at input burn-out.
• The standard model (single output) or the heating/cool­ing control output (dual output) are available.
•There is defference of hardware between the standard model and the heating/cooling control output model. Set the code that is applicable to your controller.
• In general, reverse action is applyed for the heating process and direct action is applyed for the cooling process.
*The lower limit of a burn-out output indicates
that output is set to OFF, or 4mA or less. The upper limit indicates that output is set to ON, or 20mA or more.
* Retransmission output is kept operated. How-
ever, if the type of retransmission output is set to the MV, the output becomes the same as the output at burnout.
Control operation code table
[Setting example] Changing the "Reverse/Lower limit for burn-out output" to the "Direct/Upper limit for burn-out output"
Display Operating procedure
PV indication
SV indication
PV indication
1.
Press and hold the key for five seconds. will be displayed.
Press the key once.
2.
The current setting ( ) will be displayed.
Press the or keys to flicker and to display .
3.
Press the key once. will be displayed and will be registered for . After that,
4.
the controller will operate with the "Direct/Upper limit for burn-out output" selected. (Repeat the procedure from 2 to 4 to check the set value.)
If you want to display the operation status, press and hold the key for two seconds.
5.
The SV will be displayed on the display area.
If unoperated state continues, the PV will be displayed.
SEL
SEL
SEL
SEL
49
SV (Setting value) lower limiter (Setting range: 0 to 100%FS)
SV (Setting value) upper limiter (Setting range: 0 to 100%FS)
[Description]
• These parameters set the setting range of the SV (Setting value).
• Both the SV under ramp-soak operation and the SV switched by the DI1 function are affected by the SV limiter.
SV upper
limiter
(SV-H)
,
) can be set
,
Measured value
Upper limit of
measuring range
(P-SU)
(PV)
•The SV upper and lower limiters ( within the range of the measuring values (
Lower limit of
measuring range
(P-SL)
SV lower
Setting range of the SV (Setting value)
Setting range of SV limiter [Measuring range (FS)]
limiter
(SV-L)
Setting value
(SV)
[Note]
• Before setting the parameters of and , be sure to set the following parameters.
• Setting the lower limit of the measured range ( )
• Setting the upper limit of the measured range ( )
).
• Setting the of decimal places point position ( )
• After changing the parameters of , , and
, power off the PXR, and then on. Then, set the pa-
rameters of and again.
•Before setting the SV, set the parameters of and
.
•Be sure to set the values of and so that is larger than or is the same as .
•Although the displayed SV is affected by the limiter imme­diately after setting and , the set values of
to are not affected.
• When the SV limiter is set during ramp-soak operation or switching the SV with the DI function, the SV (SV0) that is set manually and the displayed SV are affected by the SV limiter. So, after setting the ramp-soak operation to OFF, or returning the switched SV to the original SV, the PXR3 operates with the SV0 affected by the SV limiter .
[Setting example] Setting the upper limiter to 100°C
Display Operating procedure
PV indication
SV indication
PV indication
1.
Press and hold the key for five seconds. will be displayed.
2.
Press the key to display .
3.
Press the key once. The current setting ( ) will be displayed.
Press the or keys to flicker and to display .
4.
Press the key once. will be displayed and 100˚C will be registered for . After
5.
that, the upper limit of the SV will be 100˚C. (Repeat the procedure from 3 to 5 to check the set value.)
If you want to display the operation status, press and hold the key for two seconds.
6.
The SV will be displayed on the display area.
If unoperated state continues, the PV will be displayed.
SEL
SEL
SEL
SEL
50
ON
OFF
ON
OFF
• ON-delay timer operation
DI input
ON
OFF
Set value: T
0
T
Relay output alarm LED
De-energized output LED
Timer display
T:dLYn(n=1 / 2 / 3)
ON
OFF
ON
OFF
• OFF-delay timer operation
DI input
ON
OFF
Set value: T
0
T
Relay output alarm LED
Invert output LED
Timer display
T:dLYn(n=1 / 2 / 3)
,
The time of ON-delay alarm or timer function (Setting range: 0 to 9999 seconds)
(Option)
[Description]
ON-delay alarm
•With this function, the alarm relay is closed after the pre­determined delay time. (See operation q shown in the figure below.)
• In case the cause of the alarm is solved within the delay time, the alarm relay is not closed. (See operation e shown in the figure below.)
•The alarm relay is opened regardless of this parameter. (See operation w shown in the figure below.)
Alarm operation
ON
OFF
•The timer display function shows the remaining time of timers 1 and 2.
•The set time is counted down while the ON or OFF timer is activated.
While the ON timer is activated, the alarm relay is closed when the remaining time is 0. While the OFF timer is acti­vated, the alarm relay is opened when the remaining time is 0.
Displays the remaining time (seconds)
• In case the alarm is set to OFF during standby, the ON­delay operation performs again when returning to RUN.
•When the delay time is changed during ON-delay opera­tion, the alarm is activated in the changed delay time.
Timer function
•When the ON-delay timer is selected, the relay is closed in the set time after DI input is set to ON. While the DI input stays OFF , the timer cannot be acti vated.
•When the OFF-delay timer is selected, the timer cannot be activated while the DI input is set to ON. The relay is closed in the set time after DI input is set to OFF.
• When the ON/OFF-delay timer is selected, the timer is activated while the DI input stays either ON or OFF.
Alarm relay operation under normal conditions
Alarm relay operation during ON-delay
ON
OFF
ON
OFF
q
Delay setting time
we
51
[Setting example] Setting the delay time for ON-delay alarm to 30 seconds
Display Operating procedure
PV indication
SV indication
PV indication
1.
Press and hold the key for five seconds. will be displayed.
2.
Press the key to display .
3.
Press the key once. The current setting ( ) will be displayed.
4.
Press the or keys to flicker and to display .
Press the key once. will be displayed and seconds will be registered for .
5.
After that, the controller will operate with being 30 seconds. (Repeat the procedure from 3 to 5 to check the set value.)
If you want to display the operation status, press and hold the key for two seconds.
6.
The SV will be displayed on the display area.
If unoperated state continues, the PV will be displayed.
SEL
SEL
SEL
SEL
52
,
Hysteresis of alarm 1 and 2 (Setting range: 0 to 50% FS) (Option)
[Description]
• The alarm is detected in the two-position operation (ON/ OFF). The hysteresis means the difference between the input at ON and the input at OFF. For example, the hys­teresis of 5°C means that the range between ON and OFF is 5°C.
• Setting the decimal place with allows decimal point to be placed automatically.
• Hysteresis can be set for each alarm.
A1hy
• ALM1
AL1
• Upper limit alarm
OFF
• Lower limit alarm
• Range alarm
OFF
5˚C
AL
ON
5˚C
AH
AL
ON
5˚C
OFF
AH
ON
Input
5˚C
A2hy
• ALM2
Input
OFF
[Setting example] Changing the hysteresis of alarm 2 from 1°C to 3°C
Display Operating procedure
PV indication
1.
Press and hold the key for five seconds. will be displayed.
SEL
AL2
SV indication
PV indication
2.
Press the key to display .
3.
Press the key once. The current setting ( ) will be displayed.
4.
Press the or keys to flicker and to display .
Press the key once. will be displayed and 3˚C will be registered for . After
5.
that, the controller will operate with the hysteresis of alarm 2 being 3˚C. (Repeat the procedure from 3 to 5 to check the set value.)
If you want to display the operation status, press and hold the key for two seconds.
6.
The SV will be displayed on the display area.
If unoperated state continues, the PV will be displayed.
SEL
SEL
SEL
53
, Options of alarm 1 and 2 (Setting range: 000 to 111) (Option)
[Description]
• These parameters are used to switch ON/OFF the alarm latch, the error satus alarm, and the de-energized output alarm functions for each of Alarm 1 and 2.
•Each function is set to ON by setting the following digit to "1":
•The de-energized output alarm function is used for ener­gizing or de-energizing the alarm relay to be closed. While this function is set to ON, when the alarm judgment shows the ON status, the relay is opened, and when the alarm judgment shows the OFF status, the relay is closed.
Alarm latch (1: use, 0: not use) Alarm of input error status (1: use, 0: not use) De-energized output alarm (1: use, 0: not use)
• The alarm latch is the function to keep the alarm ON, once the alarm judgment shows the alarm ON status. To cancel the alarm latch, follow the instructions below.
• Power off the PXR, and then on.
• Set the alarm latch to OFF.
• Cancel the alarm latch at the alarm latch canceling parameter.
Cancel
the alarm latch by DI input.
Cancel
the alarm latch via communication.
• The alarm of error status is activated, when the problems in the table below occur. When using this error status alarm function, set the alarm types (ALM1 or 2) to "0".
Display
A break in the thermocouple sensor
A break in the resistance bulb sensor (RTD) (A)
The PV reading value exceeds the P-SU by 5%FS or more.
Causes
Alarm judgment
Alarm relay movement without de-energizing function
Alarm relay movement with de-energizing function
ON
OFF
ON
OFF
ON
OFF
[Note]
• The ON-delay , the alarm latch, and the de-ener gized out­put functions can be activated for the error status alarm.
•The alarm lamps (AL1, AL2) goes on and off according to the alarm judgment regardless of the de-energized out­put settings.
A break in the resistance bulb sensor (B) or (C)
The resistance bulb sensor (A-B) or (A-C) is short-circuited.
The PV reading value is below the P-SL by 5%FS or more.
A break or a short-circuit in the voltage input line.
Breakdown in the PXR
54
[Setting example] Setting the error status alarm function for Alarm 2 to ON
Display Operating procedure
PV indication
SV indication
PV indication
1.
Press and hold the key for five seconds. will be displayed.
2.
Press the key to display .
3.
Press the key once. The current setting ( ) will be displayed.
4.
Press the or keys to flicker and to display .
Press the key once. will be displayed and the main unit input error alarm function for
5.
Alarm 2 will be turned ON. After that, the controller will operate with the error status alarm function for Alarm 2 being ON.
(Repeat the procedure from 3 to 5 to check the set value.) If you want to display the operation status, press and hold the key for two seconds.
6.
The SV will be displayed on the display area.
If unoperated state continues, the PV will be displayed.
SEL
SEL
SEL
SEL
55
,
Upper and lower limits for control output 1 (Setting range: -3.0 to 103.0%)
,
Upper and lower limits for control output 2 (Setting range: -3.0 to 103.0%)
(Option: only for DUAL type)
[Description]
• These parameters set the limit value of output.
Upper limit
Lower limit PHC1 PHC2
PLC1 PLC2
100
×
TC
100 ×
.
OUT1 OUT2
• How the output is limited (maintained within the limit or breaks the limit) is set in the parameter of
•When flammability is controlled by turning the gas on and off, this function can avoid flashing.
(Minimum ON pulse width [seconds] ) =
(Minimum OFF pulse width [seconds] ) =
: Cycle time
100
TC
30 (seconds)
PHC
Output
PLC
0
Related parameters:
Input
100(%)
(page 33)
(page 57)
(TC= 30 seconds)
[Setting example] Changing the lower pulse width limit from 20.0% to 10.0%
Display Operating procedure
PV indication
SV indication
Press and hold the key for five seconds.
1.
will be displayed.
2.
Press the key to display .
3.
Press the key once. The current setting ( ) will be displayed.
Press the or keys to flicker and to display .
4.
Press the key once. will be displayed and 10% will be registered for . After
5.
that, the controller will operate with the output lower limit being 10%. (Repeat the procedure from 3 to 5 to check the set value.)
If you want to display the operation status, press and hold the key for two seconds.
6.
The SV will be displayed on the display area.
SEL
SEL
SEL
SEL
56
PV indication
If unoperated state continues, the PV will be displayed.
PCUT
0 1 2 3 4 5 6 7 8
9 10 11 12 13 14 15
103% 103% Limit Limit 103% 103% Limit Limit 103% 103% Limit Limit 103% 103% Limit Limit
-3% Limit
-3% Limit
-3% Limit
-3% Limit
-3% Limit
-3% Limit
-3% Limit
-3% Limit
103% 103% 103% 103% 103% 103% 103% 103% Limit Limit Limit Limit Limit Limit Limit Limit
-3%
-3%
-3%
-3% Limit Limit Limit Limit
-3%
-3%
-3%
-3% Limit Limit Limit Limit
Output 1 Output 2
Upper limit
Upper limit
Lower limit
Lower limit
Output limit types (Setting range: 0 to 15)
[Description]
•This parameter sets whether to maintain the value within the limit or to break the limit when the output value in­creases up to the limit set value.
Output value (beyond the limit)
103%
PLC
-3%
Breaking the limit
Breaking the limit
PHC
PLC
Limit
Output value
(under the limit)
PHC
Limit
[Setting example] Selecting the operation that outputs 1 and 2 are maintained within the upper and lower limits
Display Operating procedure
PV indication
SV indication
PV indication
1.
2.
3.
4.
5.
6.
Press and hold the key for five seconds.
SEL
will be displayed.
Press the key to display .
Press the key once.
SEL
The current setting ( ) will be displayed.
Press the or keys to flicker and to display .
Press the key once. will be displayed and will be registered for . After that,
SEL
the controller will operate with outputs 1 and 2 maintained within the upper and lower limits. (Repeat the procedure from 3 to 5 to check the set value.)
If you want to display the operation status, press and hold the key for two seconds.
SEL
The SV will be displayed on the display area.
If unoperated state continues, the PV will be displayed.
57
,
Output value display (Display only: -3.0 to 103.0%)
[Description]
• These parameters display the output values of outputs 1 and 2 in the unit of %. (Since the values are calculated with the software, they may have some error comparing to the actual output.)
[Setting example] Confirming the output value (the calculated value) of control output 1
Display Operating procedure
PV indication
SV indication
PV indication
Press and hold the key for five seconds.
1.
will be displayed.
Press the key to display .
2.
Press the key once.
3.
The output value will be displayed.
4.
If you want to display the operation status, press and hold the key for two seconds. The SV will be displayed on the display area.
If unoperated state continues, the PV will be displayed.
SEL
SEL
SEL
58
RCJ (Cold junction compensation) (Setting range: ON/OFF)
[Description]
•This parameter sets whether or not to perform the RCJ (Cold junction compensation) for the thermocouple in­put. Use the factory default setting (ON: performs the RCJ) under normal conditions.
: Performs the RCJ (Cold junction compensation). : Does not perform the RCJ (Cold junction com-
pensation).
• Set this parameter to OFF under the conditions that the RCJ is not needed, such as when the RCJ is performed outside of the PXR or when the temperature deviations are recorded.
[Setting example] Changing the RCJ (Cold junction compensation) from ON to OFF
Display Operating procedure
PV indication
SV indication
PV indication
1.
Press and hold the key for five seconds. will be displayed.
2.
Press the key to display .
3.
Press the key once. The current setting ( ) will be displayed.
4.
Press the or keys to flicker and to display .
Press the key once. will be displayed and will be registered for . After that,
5.
the controller will operate with the RCJ (Cold junction compensation) being . (Repeat the procedure from 3 to 5 to check the set value.)
If you want to display the operation status, press and hold the key for two seconds.
6.
The SV will be displayed on the display area.
If unoperated state continues, the PV will be displayed.
SEL
SEL
SEL
SEL
59
Adjusting the PV (Measured value) display (0%) (Setting range: -50 to 50% FS) Adjusting the PV (Measured value) display (100%) (Setting range: -50 to 50% FS)
[Description]
•The user-definable functions are independent of the adjust­ment values of the PXR. Setting the parameters of and to can return to the factory default settings.
5.Return the parameter of
[Operating example for input range of 0°C to 400°C]
to ON.
1. Prepare the following devices before adjustment by us-
ing these parameters.
DC voltage standard generator
1 to 5V (for voltage input) 0 to 100 mV (for thermocouple input)
Decade resistance box
100.0 to 400.0 (for resistance bulb input)
2.Set the parameter of
to OFF.
3.Apply a voltage that is equivalent of 0%.
If there is an error lar ge enough to impair its accurac y, set
the parameter of
.)
. (See the right example to set
4. Apply a voltage that is equivalent of 100%.
If there is an error lar ge enough to impair its accurac y, set
the parameter of
.)
. (See the right example to set
}
Reading at input of 0°C: -1°C Reading at input of 400°C: 402°C
Set the parameter of Set the parameter of
Therefore;
}
Reading at input of 0°C: 0°C Reading at input of 400°C: 400°C
[Adjustment example for input range of 0 to 400°C]
Before adjustment Display at input of 0°C: -1°C Display at input of 400°C: 402°C
Setting the parameters of turns to the factory default settings.
to "1".
Adjustment value
to "-2"
: 1
Display at input of 0°C: 0°C
: -2
Display at input of 400°C: 400°C
and
After adjustment
to "0" re-
[Setting example] Setting the zero adjustment to "+1°C"
Display Operating procedure
PV indication
SV indication
PV indication
1.
Press and hold the key for five seconds. will be displayed.
2.
Press the key to display .
3.
Press the key once. The current setting ( ) will be displayed.
4.
Press the or keys to flicker and to display .
Press the key once. will be displayed and 1˚C will be registered for . After that,
5.
the controller will operate with the zero adjustment being +1˚C. (Repeat the procedure from 3 to 5 to check the set value.)
If you want to display the operation status, press and hold the key for two seconds.
6.
The SV will be displayed on the display area.
If unoperated state continues, the PV will be displayed.
SEL
SEL
SEL
SEL
60
setting screen (the first block) Display during OFF: Control
RUN mode
Display during ON: Control Standby
mode
RUN
RESET
HOLD
END
Ramp-soak
operation status
ON edge
No change RUN RUN No change
OFF edge
RESET No change RESET RESET
DI
DI operation (Setting range: 0 to 12) (Option)
[Description]
• Select each DI function with and (DI set­ting parameter) and set the DI to ON to activate the func­tions.
Setting range: 0 to 12
= No function
= Switches the SV. = Control RUN/Standby = Starts the auto tuning (standard). = Starts the auto tuning (low PV). = Cancels latching for all alarms. = Cancels latching for alarm 1. = Cancels latching for alarm 2. = Activates ALM 1 relay timer. = Activates ALM 2 relay timer. = Ramp-soak operation RUN/RESET
Switching the SV (DI function 1)
•This function switches the SV.
(Exp.) In case of switching SV 4 points DI set parameter, DI and type of SV to be switched and selected
Set value Set value
11
DI2 OFF
DI1 OFF DI1 ON DI1 OFF DI1 ON
DI2 ON
• The ramp-soak operation can be also switched between RUN/RESET manually.
•The ramp-soak execute types that are set in the parameter of operate.
• The table below shows the operations when the DI changes during ramp-soak operation.
•When the settings are set manually, via communication, and DI, the settings that are set later are valid.
Switching control RUN/Standby (DI function 2)
•RUN and Standby mode is switched by DI DI ON : Standby DI OFF: RUN
• When the control is in standby state,
During PV display
The SV (set value) flickers.
of the ramp-soak target SV is used to set the SV 1.
• The SV cannot be changed on the SV display screen while is selected.
•While switching the SV, the SV and the SV No. ap­pear alternately. (SV: 2 seconds, SV No.: 1 second) However, the SV No. is not displayed during the ramp­soak operation.
Ramp-soak operation RUN/RESET (DI function 12)
• The ramp-soak operation is switched between RUN/ RESET by DI.
DI ON edge : RUN DI OFF edge : RESET
[Note]
RUN and RESET are switched by ON and OFF edge of DI.
Displays alternately.
SV
SVNo.
During SV display
The SV lamp flickers.
•The control can also be switched between RUN/ Standby manually. Select ON or OFF in the parameter for
(Set-
ting standby).
• The table below shows the relationship between the RUN and Standby mode switched with a manual op­eration, DI 1, and ramp-soak operation.
Standby status of ramp-soak operation
Standby Standby
ON
Standby Standby
DI
DI OFF DI ON
OFF
Manual setting
OFF ON OFF ON
RUN Standby
Standby Standby
61
Starting the auto-tuning (DI functions 3, 4)
• These functions can switch the start/stop of the auto­tuning.
DI function
AT (Standard)
AT (Low PV)
DI ON edge
AT start
DI OFF edge
AT cancel
Cancel the alarm latch (DI functions 5 to 7)
• These functions can cancel the alarm latch while alarms are latched by setting the alarm latch function to ON.
Set value of or
5 6 7
DI ON
Cancels the latching
for alarms 1 and 2
Cancels the
latching for alarm 1
Cancels the
latching for alarm 2
DI OFF
Keeps the
latching
Timer operation (DI functions 9, 10)
• The DI can set the ON/OFF of timer while codes 32 to 34 are set in "Setting alarm types" (page 42). For the operation, see page 42.
alarm
62
[Setting example] Changing the SV (Front SV) to SV1
Display Operating procedure
PV indication
SV indication
PV indication
Press and hold the key for five seconds.
1.
will be displayed.
Press the key to display .
2.
Press the key once.
3.
The current setting ( ) will be displayed.
Press the or keys to flicker and to display .
4.
Press the key once. will be displayed and 1 will be registered for .
5.
(Repeat the procedure from 3 to 5 to check the set value.)
Short-circuit the Di1 terminals. The SV will be changed from the front SV to SV1.
6.
If you want to display the operation status, press and hold the key for two seconds. The SV
7.
value and SV No. will appear alternately. The switched SV or will be displayed alternately on the display area.
If unoperated state continues, the PV will be displayed.
SEL
SEL
SEL
SEL
63
Station No. for communication (Setting range: 0 to 255) (Option)
[Description]
• Do not set the same number as other Micro-controllers.
[Setting example] Setting the station No. to "123"
Display Operating procedure
PV indication
SV indication
PV indication
Press and hold the key for five seconds.
1.
will be displayed.
Press the key to display .
2.
Press the key once.
3.
The current setting ( ) will be displayed.
Press the or keys to flicker and to display .
4.
Press the key once. will be displayed and will be registered for . After that,
5.
the controller will operate with the station number being 123. (Repeat the procedure from 3 to 5 to check the set value.)
If you want to display the operation status, press and hold the key for two seconds.
6.
The SV will be displayed on the display area.
If unoperated state continues, the PV will be displayed.
SEL
SEL
SEL
SEL
64
Parity for communication (Setting range: 0 to 2) (Option)
[Description]
• This parameter sets the parity for communications. The baud rate is fixed at 9600bps.
: Odd parity
: Even parity
: No parity
[Setting example] Setting the even parity
Display Operating procedure
PV indication
SV indication
PV indication
Press and hold the key for five seconds.
1.
will be displayed.
Press the key to display .
2.
Press the key once.
3.
The current setting ( ) will be displayed.
Press the or keys to flicker and to display .
4.
Press the key once. will be displayed and the even parity will be registered for .
5.
However, it does not switch to the even parity at this point. (Repeat the procedure from 3 to 5 to check the set value.)
Power off the PXR3, and then on. The even parity is set now.
6.
If you want to display the operation status, press and hold the key for two seconds.
7.
The SV will be displayed on the display area.
If unoperated state continues, the PV will be displayed.
SEL
SEL
SEL
SEL
65
Input type for PYP (Setting range: 0 to 7, 32 to 47) (Option)
[Description]
•When the Color Touch-Operation Unit (Model: PYP) made by Fuji Electric is connected to the PXR, this pa­rameter makes the PYP recognize the measured range.
•When setting the same temperature range that is set in the input range, P-SL, and P-SU of the PXR, the read­ings between the PXR and PYP are met.
Set value
00 01 02 03 04 05 06 07 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
Input type
Resistance bulb JIS IEC
Thermocouple
Pt100
J J K K K R B T T E E S N U WRe5 · 26 PLII
Temperature range(°C)
0 to 150 0 to 300 0 to 500 0 to 600
-50 to 100
-100 to 200
-150 to 600
-150 to 850 0 to 400 0 to 800 0 to 400 0 to 800 0 to 1200 0 to 1600 0 to 1800
-199.9 to 200
-150 to 400 0 to 800
-199.9 to 800 0 to 1600 0 to 1300
-199.9 to 400 0 to 2300 0 to 1300
°C °C °C °C °C °C °C °C °C °C °C °C °C °C °C °C °C °C °C °C °C °C °C °C
[Setting example] Setting the input range of the PXR3 to thermocouple B
Display Operating procedure
PV indication
SV indication
PV indication
Press and hold the key for five seconds.
1.
will be displayed.
Press the key to display .
2.
Press the key once.
3.
SEL
The current setting ( ) will be displayed. Press the or keys to flicker and to display .
4.
Press the key once.
5.
SEL
After that, PYP will recognize the input range of the PXR3 as thermocouple B ( 0 to 1800˚C). (Repeat the procedure from 3 to 5 to check the set value.)
If you want to display the operation status, press and hold the key for two seconds.
6.
The SV will be displayed on the display area.
If unoperated state continues, the PV will be displayed.
SEL
will be displayed and (Thermocouple B) will be registered for the input range.
SEL
66
Retransmission output type setting (Setting range: 0 to 3) (Option)
[Description]
• This parameter is used to set the retransmission output type. The means of the set values are as shown below.
Set value Output type
0PV 1SV 2MV 3DV
Related parameters:
(page 68) (page 68)
[Setting example]Changing the retransmission output type from the process value (PV) to the
set value (SV)
Display Operating procedure
PV indication
Press and hold the key for 5 seconds.
1.
will be displayed.
Press the key to display .
2.
Press the key once.
3.
The current setting (0 : PV retransmission) will be displayed. Press the or key to flicker and to display (SV retransmission).
4.
Press the key once. will be displayed and 1 (SV retransmission)
5.
retransmission output type. After that, the controller will operate with the retransmission output being SV.
SEL
SEL
SEL
will be registred for the
SV indication
PV indication
(Repeat the procedure from 3 to 5 to check the set value.)
If you want to display the operation status, press and hold the key for two seconds.
6.
The SV will be displayed on the display area.
If unoperated state continues, the PV will be displayed.
SEL
67
Retransmission base scale (Setting range: -100.0 to 100.0%) (Option) Retransmission span scale (Setting range: -100.0 to 100.0%) (Option)
[Description]
• The retransmission base scale and span scale can be set as shown below. Unit for the setting is %.
Output type Description of percentage
PV/SV/DV Percentage of input measurement
range (Note 1)
MV Output value
•When the value of retransmission output (example: SV) becomes equal to the set value of Ao-L, the retransmis­sion output becomes 0% (output).
•When the value of retransmission output (example: PV) becomes equal to the set value of Ao-H, the retransmis­sion output becomes 100% (output).
Note 1: Calculate the set value by using the following for-
mula (refer also to the setting example shown below).
Set value (%) = (A ÷ B) × 100 [%]
A = Temperature to be set – Set value of parameter "P-SL" B = Set value of parameter "P-SU" – Set value of "P-SL"
Related parameters:
[Note]
•Be sure to always set smaller than .
(page 67)
[Setting example]At K thermocouple input of 0 to 400˚C, mak e the setting so that the PV (v alue
of retransmission output type) becomes 0% at 100˚C, and 100% at 300˚C.
Since the measurement range is 0 to 400˚C, P – SL = 0 (lower limit v alue of measurement range), and P – SU = 400 (upper limit value of measurement range). So, from the formula shown above, A = (100˚C – 0) or (300˚C – 0), B = 400 – 0 = 400
1) Setting Ao-L : What position is 100˚C in the temperature range from 0 to 400˚C ? = 25% (=(100
2) Setting Ao-H: What position is 300˚C in the temperature range from 0 to 400˚C ? = 75% (=(300 – 0) ÷ 400 × 100 [%]) Ao-H = 75.0 (%)
Display Operating procedure
PV indication
Press and hold the for five seconds.
1.
will be displayed. Press the key to display .
2.
SEL
0) ÷ 400 × 100 [%]) Ao-L = 25.0 (%)
68
SV indication
PV indication
10.
Press the key once. The current setting value will be displayed.
3.
Press the or key to flicker and to display .
4.
Press the key once.
5.
(Repeat the procedure from 3 to 5 to check the set value.) Press the key to display .
6.
Press the key once. The current setting value will be displayed.
7.
Press the or key to flicker and to display .
8.
Press the key once.
9.
(Repeat the procedure from 7 to 9 to check the set value.)
If you want to display the operation status, press and hold the key for two seconds. The SV will be displayed on the display area.
If unoperated state continues, the PV will be displayed.
SEL
SEL
SEL
SEL
will be displayed and will be registered for the retransmission base scale.
will be displayed and will be registered for the retransmission span scale.
SEL
to to
Parameter display mask (Setting range: 0 to 255)
[Description]
• This parameter skips the parameter display by items.
• This parameter is used not to display the items that are not used, or not to change the settings mistakenly.
•"Parameter mask DSP" in "2-1 Parameter list" (page 6) shows which parameter is skipped by setting
•Set the total value of the codes of the item that you want to skip.
[Setting example] Skipping "I" and "d"
Setting "4+8=12" according to the code table of dSP3
Display Operating procedure
PV indication
Press and hold the key for five seconds.
1.
will be displayed.
Press the key to display .
2.
Press the key once.
3.
The current setting ( ) will be displayed.
SEL
SEL
and
to
to
.
SV indication
PV indication
Press the or keys to flicker and display .
4.
Press the key once. will be displayed and will be registered for .
5.
After that, the parameters of and will be skipped, and will not be displayed. (Repeat the procedure from 3 to 5 to check the set value.)
If you want to display the operation status, press and hold the key for two seconds.
6.
The SV will be displayed on the display area.
If unoperated state continues, the PV will be displayed.
SEL
SEL
69
3

Troubleshooting

This section explains the judgments and remedies for problems.
Symptoms
1. The display has shown or
has been dis-
2.
played.
3. A decimal point has not
been displayed.
4. The SV or the set val-
ues of some parameters have been changed without any operation.
5. ON/OFF control (Two-posi-
tion control) has not started.
6. ON/OFF control is not
functioning properly.
7. The Micro-controller is
not controlling prop­erly.
.
Possible causes
q The setting of is not correct for
the input signals of sensors or others.
w The polarity of the input signal does not
match that of the PXR.
e Input terminals are short-circuited in ther-
mocouple B or R. (
r
The input signals and type of sensors or others do not match those of the controller you use.
t
The connecting cables for the sensor are loose.
y A break or short-circuit occurred in the
sensor.
u The sensor or other input devices that are
connected to the PXR3 have problems.
i The set value of the parameter of
is larger than the value of
o The measured value is too large or too
small.
q
The value of for thermocouple and resistance bulb input.
w
The measured range ( to 10000 or more for voltage and current input.
"0" is set in the parameter of
q The parameter of
was changed.
w When the set value of
1000, "1" is registered for
0.0 is not set in the parameter
q The set value of parameter
correct. The setting of parameter is not correct.
w q The set values of the parameters
and
are not correct.
w The cycle times are too long.
e Output is limited.
r Output is not limited correctly.
is set to 3277°C or more
to
= 4, 5)
,
is larger than
.
.
) is set
.
.
is not
,
, or
Remedies
Set the parameter of
Correct the polarity of the input signal on the PXR3. Set the parameter of
perature around an ordinary temperature is displayed. (Thermocouples B and R have a large error around ordi­nary temperatures. However, this is not a fault.) Ask to make adaptations on your model. Or replace your model with a new one. Tighten the connecting cables. Replace the sensor with a new one. Or remove the short-circuit. Replace the sensor or other input devices with new ones. Set the parameters again so that the value of
is smaller than the value of Set the parameters again so that the difference of the set values of
Set the parameters of according to the input range table. Set the parameters of and so that the measured range is 9999 or less.
Set the parameter of
Set all the parameters again. (When the set values of the param­eters of
set value of each parameter for which "*" is marked at the page number of the reference page in the Parameter list, are changed.)
Set to "0", and return original value. Set the parameter to 0.0.
Adjust the set value of parameter suitable for the device to be controlled. Set the parameter
,
Perform the auto-tuning.
Decrease the set value of the parameters and Set the parameters
process. Set the parameter again to be suitable for the process.
, , and are changed, the
gradually.
and
again to be suitable for the
correctly.
to 3, and check if the tem-
.
and is made larger .
and
to "1" or "2".
correctly.
to an
,
again
again
to be
Reference
pages
Page 35
Page 35
-
-
-
-
Page 36
Page 36
Page 36
Page 36
Page 38
Page 36
Page 34
Page 20
Page 23
Page 32 Page 16
Page 33
Page 56
,
Page 57
70
Symptoms
8. Response is too slow . (The mea­sured value changes slowly.)
9. Output changes be­tween ON and OFF , but the indicated value does not change.
10. The keys do not operate.
The set value of the para­meters cannot be changed.
11. The SV cannot be
changed.
12. The parameters you want
to confirm or change are not displayed.
13. Auto-tuning does not
work properly.
14. An excessive over­shoot has occurred dur­ing auto-tuning opera­tion.
15. The self-tuning does not work properly.
Possible causes
Input filter constant is too large.
q Some input terminals are short-circuited. w The connecting cable for the device to be
controlled are not connected properly.
e
The device to be controlled has powered off.
r The output signals of the Micro-control-
ler do not match the input signals of the device to be controlled.
"1", "2", "4", or "5" is set in the parameter
.
q "1", or "4" is set in the parameter .
w You have tried to set the value that is out-
side of the measuring temperature range (Parameters of
e
You have tried to change the SV during ramp-soak operation (
The concerned parameters are set to skip in the parameters of
q After starting the auto-tuning operation,
the display has showed
.
w You have changed the SV after starting
the auto-tuning operation.
e The response of the controlled device was
too fast.
r You have tried to perform the auto-tuning
during ramp-soak operation.
t Peripheral devices have problems. Or they
are not connected properly.
y
Direct/reverse actions are not suitable for the operations of the system to be controlled.
u The response of the controlled system was
too slow, and the auto-tuning did not fin­ish in 9 hours.
-
-
See the section of the parameter
,
to
, or is selected.)
to
).
.
.
or
Remedies
Decrease the set value of the parameter
.
Remove the short-circuited terminals. Connect it properly.
Power it on. Prepare the Micro-controller to be suitable for the device to be controlled. Or select the device to be controlled to be suitable for the Micro-controller. Set the parameter
Set the parameter
"5". Widen the range to . (How-
ever, it should be within the set range in the input range table.) Set the parameter of
Change the set value of the concerned dSP.
Make the difference of the set values of and ing again.
Set the desirable SV, and perform the auto­tuning again. Use a controller whose control cycle is fast, such as PYH. Set the parameter form the auto-tuning again. Connect them properly.
Set the parameter of
Perform the tuning manually. (Set the para­meter
(1) Perform the auto-tuning with the para-
meter
(2) Perform the tuning manually.
larger, and perform the auto-tun-
to "0" to try the ON/OFF control.)
being "2" (Low PV type AT).
to "0" or "3".
to "0", "2", "3" or
to
to
properly.
.
, and per-
Reference
Page 39
-
-
-
-
Page 19
Page 19
Page 50
Page 14
Page 69
Page 36
-
-
Page 14
Page 49
Page 20
Page 16
Page 20
Page 27
pages
71

Index

A
Adjusting the PV display (0%)....................................................... 60
Adjusting the PV display (100%)................................................... 60
Alarm codes.................................................................................... 43
Alarm of input error status ............................................................. 54
Alarm types .................................................................................... 42
Anti-reset windup ........................................................................... 26
Auto-tuning function ...................................................................... 16
B
Basic operations ............................................................................. 11
C
Canceling the alarm latch ............................................................... 15
Cold junction compensation ........................................................... 59
Contact output ................................................................................ 33
Control algorithm ........................................................................... 27
Cooling side proportional band shift .............................................. 25
Cooling side proportional coefficient............................................. 24
Cycle time of control output 1........................................................ 33
Cycle time of control output 2 (Cooling-side) ............................... 34
D
Dead band....................................................................................... 25
Decimal point position ................................................................... 38
De-energized output alarm ............................................................. 54
Derivative time ............................................................................... 22
DI operation.................................................................................... 61
Direct action ................................................................................... 49
Displaying On-delay alarm or the remaining time of timers.......... 17
Dual output ..................................................................................... 24
O
ON/OFF control (two-position control) ......................................... 20
Operations ...................................................................................... 6
Options of alarm 1 and 2 ................................................................ 54
Output direction at input burn-out.................................................. 49
Output limit types ........................................................................... 57
Output offset value ......................................................................... 26
Output value display....................................................................... 58
Overlap band .................................................................................. 25
P
Parameter display mask .................................................................. 69
Parameter functions and method of settings................................... 12
Parameter list .................................................................................. 6
Parity for communication ............................................................... 65
Part names and functions................................................................ 5
Power-on starting function ............................................................. 14
Proportional band ........................................................................... 20
PV offset......................................................................................... 39
R
Ramp segment time ........................................................................ 46
Ramp-soak control ......................................................................... 14
Ramp-soak modes .......................................................................... 46
Ramp-soak status display ............................................................... 46
Range alarm.................................................................................... 53
RCJ (Cold junction compensation) ................................................ 59
Retransmission output type setting................................................. 67
Retransmission base scale .............................................................. 68
Retransmission span scale .............................................................. 68
Reverse action ................................................................................ 49
H
How to switch parameters .............................................................. 11
HYS (Hysteresis) mode at ON/OFF control .................................. 32
Hysteresis of alarm 1 and 2 ............................................................ 53
Hysteresis operation ....................................................................... 32
Hysteresis range for ON/OFF control ............................................ 23
I
Input signal code ............................................................................ 35
Input type for PYP.......................................................................... 66
Integral time ................................................................................... 21
K
Key lock.......................................................................................... 19
L
Low PV type................................................................................... 16
Lower limit alarm ........................................................................... 53
Lower limit of alarm 1 and 2 .......................................................... 18
M
Method of setting the SV................................................................ 12
72
S
Selecting ramp-soak patterns.......................................................... 45
Selection °C / °F ............................................................................. 36
Self-tuning ...................................................................................... 28
Setting alarm 1 and 2...................................................................... 18
Setting lower limit of the measuring range .................................... 36
Setting upper limit of the measuring range .................................... 36
Soak segment time.......................................................................... 46
Specifying control system and action
and output direction at input burn-out...................................... 49
Standby setting ............................................................................... 13
Station No. for communication ...................................................... 64
SV (Setting value) lower limiter..................................................... 50
SV offset......................................................................................... 40
SV (Setting value) upper limiter .................................................... 50
T
The time of ON-delay alarm or timer function .............................. 51
Time constant of input filter ........................................................... 41
Timer codes .................................................................................... 43
Troubleshooting .............................................................................. 70
Two-position control ...................................................................... 20
U
Upper limit alarm ........................................................................... 53
Upper limit of alarm 1 and 2 .......................................................... 18
Upper and lower limits for control output 1................................... 56
Upper and lower limits for control output 2................................... 56
User-definable function .................................................................. 60
Memo
73
Safety Precaution
Before using the PXR3, read the “Instruction Manual” or consult with your local distributor or Fuji Electric for safety
purpose.
The uses and places for some of equipment described in this manual are limited. Some devices need regular inspec-
tions. Consult with your local distributor or Fuji Electric.
Only electricians should connect this equipment.
The contents of this manual have been prepared carefully. However, it should be noted that Fuji Electric is not respon-
sible for any loss, including consequential damage from errors in writing or missing information. Before operating the PXR3, carefully read the safety precaution in the “Instruction Manual”.
Over-temperature Protection
Any control system design should take into account that any part of the system has the potential to fail.
For temperature control systems, continued heating should be considered the most dangerous condition, and the machine should be designed to automatically stop heating if unregulated due to the failure of the control unit or for any other reason.
The following are the most likely causes of unwanted continued heating:
1) Controller failure with heating output constantly on
2) Disengagement of the temperature sensor from the system
3) A short circuit in the thermocouple wiring
4) A valve or switch contact point outside the system is locked to keep the heat switched on.
In any application where physical injury or destruction of equipment might occur, we recommend the installation of inde­pendent safety equipment, with a separate temperature sensor, to disable the heating circuit in case of overheating.
The controller alarm signal is not designed to function as a protective measure in case of controller failure.
[Note] Modbus™ is a trademark of Modicon.
Ciltect ™ is a trade mark of CI Technology.
Consult on the PXR3 with the following:
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