Fuji Electric PXH9 Data sheet

DIGITAL CONTROLLER PXH

DATA SHEET

PXH9 is a 96 × 96 mm, high-performance digital controller

that assures high-speed and high-accuracy control. With its abundant and flexible input/output points and powerful math function, it can be used for a wide range of applications, including not only temperature control but also process control of pressure, flow rate, etc.

FEATURES

1. High-speed and high-accuracy control

• High-speed control in sampling cycle of 50 ms

• Highly accurate input indication of ±0.1% FS

•Measurement resolution of 0.01°C (Resistance

bulb input)

2. Multitude of input/output points (including options)

• Universal measurement input: 2 points

(Thermocouple/Resistance bulb/Voltage/Current)

• Auxiliary analog input: 1 point

(DC voltage/Potentiometer)

• Analog output: 2 points

• Digital input: 9 points

•Digital output: 9 points

• Transmitter power supply

3. Substantial communication function

• PC Loader interface (RS232C) equipped as standard

• RS485 (Modbus RTU) communication function (Option)

4. Strong math function

• Applicable to various applications such as correction processing and input switching based on mathematical calculations between multiple inputs. Refer to the list of expressions on page 17 for the type of mathematical expressions.

5. Complex setting achieved by easy operation

• Equipped with control template function that allows input/output according to control type and automatic allocation of calculation blocks.

6. Totalizer function

• Input is selectable from any of measurements or a result of math operation.

• Seven-digit total display

• Batch control outputs

7. Excellent user-friendliness

• Multi-function, large LED display with the high level of visibility

• Provision of three function keys whose function allocation can be changed

•IP66 waterproof front face (NEMA-4X)

• Compact size with the depth of only 81.5 mm

SPECIFICATIONS

1. General specifications

(1) Power supply voltage:

100 V ( 50/60 Hz

(2) Power consumption:

15 VA or less (100 V AC) 20 VA or less (220 V AC)

(3) Insulation resistance:

20 MΩ or more (500 V DC)

(4) Withstand voltage:

Power supply ↔ All terminals;

Relay output ↔ All terminals;

Others; 500 V AC for 1 minute

(5) Applicable standard:

UL, C-UL, CE Mark

15%) to 240 V (+10%) AC,

1500 V AC for 1 minute

PXH9

EDS11-157a

Date

Jan. 10, 2006

PXH9

2. Input section 2-1 Measurement value input

(1) Number of inputs: 1 or 2 (Option)

(2) Input signal type:

Thermocouple :J, K, R, B, S, T, E, PR40/20, N, PL-II,

WRe5-26

Resistance bulb :Pt100Ω (3-wire)

Voltage :0 to 10 mV DC, 0 to 50 mV DC,

1 to 5 V DC, 0 to 5 V DC, 0 to 10 V DC

Current :4 to 20 mA DC, 0 to 20 mA DC

(3) Measurement range:

Refer to the measurement range table (page 16).

(4)

Input indication accuracy (Ambient temperature: 23°C):

• Thermocouple:(±0.1%FS±1digit±1°C) or ±1.5°C,

whichever is larger

Thermocouple B: 0°C to 400°C range;

±5%FS±1digit±1°C

Thermocouple R: 0°C to 500°C range;

±1%FS±1digit±1°C

• Resistance bulb input:

(±0.1%FS±1digit) or ±0.25°C, whichever

is larger

• Voltage input, current input:

±0.1%FS±1digit

(5) Input sampling cycle: 50 ms

(6) Input impedance

• Thermocouple, voltage input (mV): 1 MΩ or more

• Voltage input (V): 1MΩ

•Current input: 250 Ω

(7) Influence of source resistance / Permissible wiring

resistance

• Thermocouple, voltage input (mV):0.1%FS per 100 Ω

• Voltage input (V): 0.1%FS per 500 Ω

• Resistance bulb input: 10 Ω or less (per cable)

(8) Permissible input voltage

• Voltage (V) input: +35 V /

•Current input: ±25 mA DC

•

Thermocouple/Resistance bulb/Voltage (mV) input:

(9) Noise reduction ratio

•Normal mode: 40 dB (50/60 Hz)

• Common mode: 120 dB (50/60 Hz)

(10) Input value correction function (Input conditioner)

• User adjustment:

±50%FS both for zero point and span

point

• Square-root extractor:

OFF or cut point from 0.0 to 125.0%

• First-order lag filter: 0.0 to 900.0 sec

• Linearizer: 16 straight lines

2-2 Auxiliary analog input (Option)

(1) Number of inputs: 1

(2) Input signal

1) DC voltage: 1 to 5 V DC / 0 to 5 V DC / 0 to 10 V DC

• Input accuracy: ±0.2%FS

• Sampling cycle: 100 ms

• Input impedance: 1 MΩ

• Influence of source resistance: 0.2%FS per 500 Ω

• Permissible input voltage: +35 V /

•Noise reduction ratio

• Normal mode: 40 dB (50/60 Hz) or more

• Common mode: 120 dB (50/60 Hz) or more

10 V DC

±5 V DC

2) Valve opening feedback signal (Potentiometer)

• Resistance range: 100 Ω ro 10 kΩ 3-wire

• Resolution: ±0.1%FS

• Input accuracy: ±1.0%FS

(3) Input value correction function

• User adjustment:

±50%FS both for zero point and span

point

• Square-root extractor:

OFF or cut point from 0.0 to 125.0%

• First-order lag filter: 0.0 to 900.0 sec

• Linearizer: 16 straight lines

2-3 Digital input (DI)

(1) Number of points:

Standard: 4 (Di1 to 4) Expansion: 5 (9 points in total at max.)

(2)

Specifications:

(3) Contact capacity:

(4) Operation pulse width: 200 ms or more

(5) Function: Control mode changeover, EX-MV selec-

2-4 Math function

(1) Kind of formula:

(2)

Operation parameter:

(3) Data type: Engineering unit (with floating point)

3. Output section 3-1 Control output 3-1-1 Control output 1

(1) Number of points: 1

(2) Type: Select one from 1 to 4, as shown below.

1. Relay contact output

• Contact structure: SPDT contact (Do4 used)

• Contact capacity:

• Contact life: 100,000 operations (rated load)

2. SSR/SSC driver output (Voltage pulse)

• Rating: 12 V DC (10 to 15 V DC) / Maximum

• Load resistance:

3. Current output (4 to 20 mA DC)

• Accuracy: ±0.2%FS

• Linearity: ±0.2%FS

• Load resistance:

Contact or transistor input

12 V DC, Approx. 2 mA (per point)

tion, SV changeover, Control standby, Auto-tuning start, Timer start, Alarm latch cancel.

24 kinds, selected by the parameter setting. (see page 17.)

Analog input (PV1, PV2, Ai1), Constant (K1 to K16)

220 V AC / 30 V DC, 3 A (Resistive load) 220 V AC / 30 V DC, 1 A (Inductive load)

current: 20 mA (provided with protection against short circuit)

600 Ω or more

600 Ω or less

4. Motorized valve operation pulse output (OPEN, CLOSE output)

• Contact structure:

SPST contact x 2 (with interlock circuit)

• Contact capacity:

220 V AC / 30 V DC, 1 A (Resistive load) 220 V AC / 30 V DC, 0.3 A (Inductive load)

•

Contact life:100,000 times or more (rated load)

3-1-2 Control output 2 (Cooling output)

(1) Number of points: 1

(2) Type: Select one from 1 to 3, as shown below.

1. Relay contact output

• Contact structure: SPST contact (Do3 used)

• Contact capacity:

220 V AC / 30 V DC, 1 A (Resistive load) 220 V AC / 30 V DC, 0.3 A (Inductive load)

• Contact life: 100,000 operations (rated load)

2. SSR/SSC driver output (Voltage pulse)

• Rating: 12 V DC (10 to 15 V DC) / Maximum

current: 20 mA (provided with protection against short circuit)

• Load resistance:

3. Current output (4 to 20 mA DC)

• Accuracy: ±0.2%FS

• Linearity: ±0.2%FS

• Load resistance:

3-2 Digital output (Do)

(1) Number of points:

(2) Specifications:

• Contact structure:

• Contact capacity:

• Contact life: 100,000 operations (rated load)

(3) Function: Alarm output, timer output, control out-

(4) Restriction: 4 Do points max. for 2-point measure-

(5) Others: Do4 or Do3 becomes control output

600 Ω or more

600 Ω or less

Standard: 2 (Do3, 4) Expansion: Maximum 7 (9 points in total at max.)

SPST contact (except for Do4) SPDT contact (Do4)

220 V AC / 30 V DC, 1A (Resistive load)

put (Do4, Do3)

ment input model.

when relay is selected as control output. Do4 becomes control output for motorized valve control type.

(4) Restriction: The sum of control output (current or

SSR/SSC drive), analog re-transmission output and transmitter power supply output is 2 points at maximum.

3-4 Transmitter power supply output

(1) Number of points: 1 at max.

(2) Rating: 24 V DC (17 to 30 V DC), Maximum cur-

rent; 23 mA (with short circuit protection)

(3) Restriction: The sum of control output (current or

SSR/SSC drive), analog re-transmission output and transmitter power supply output is 2 points at maximum.

4. Control function 4-1 Controller type

(1) Control system

• Advanced PID control with Auto-tuning

(2) Controller template

Operation block and I/O definition can be selected by parameter setting from available types according to targets of control.

• Basic type

1-loop basic PID controller (with math function) 1-loop SV selectable PID controller (with math function) 1-loop basic PID controller (without math function) 1-loop SV selectable PID controller (without math function) 1-loop input selectable PID controller (with math function)

• Motorized valve control type

[With or without valve openings feedback input is select-

able] 1-loop motorized valve controller (with math function) 1-loop SV selectable motorized valve controller (with math

function) 1-loop motorized valve controller (without math function) 1-loop SV selectable motorized valve controller (without math

function)

• Heating/cooling control type

1-loop heating/cooling controller (with math function) 1-loop SV selectable heating/cooling controller (with math

function) 1-loop heating/cooling controller (without math function) 1-loop SV selectable heating/cooling controller (without math

function)

Note: The control template can only be changed within each of basic type, motorized valve control type, and heating/cooling control type controllers.

3-3 Analog re-transmission output

(1) Number of points: 2 at max.

(2) Type: Current output (4 to 20 mA DC)

• Accuracy: ±0.2%FS

• Linearity: ±0.2%FS

• Load resistance

(3) Output contents:

600 Ω or less

PV, SV, MV, DV, AIM (Math operation result), MVRB (Valve openings), TV (Totarizer result)

PXH9

4-2 Control parameter 4-2-1 Basic type, motorized valve control type

• Proportional band (P):

0.0 to 999.9%, ON/OFF (2-position) operation at P = 0

• Integral time (I):

0.0 to 3200.0 sec, Integral operation OFF at I = 0

•Derivative time (D):

0.0 to 999.9 sec, Derivative operation OFF at D = 0

• Anti-reset windup: 0 to 100% of measurement range

• Proportion cycle:

1 to 150 sec, For SSR/SSC drive or relay output only

• Hysteresis width:

50% of measurement range, for ON/OFF operation only

• Control cycle: 50 ms

• Number of SV and PID groups: 7 sets

• Method of changing PID groups:

Selected by parameter, SV reference, PV reference

4-2-2 Heating/cooling control type

• Proportional band on heating side (P): 0.0 to 999.9%

• Integral time on heating side (I):

0.0 to 3200.0 sec, Integral operation OFF at I = 0

• Derivative time on heating side (D):

0.0 to 999.9 sec, Derivative operation OFF at D = 0

• Proportional band on cooling side (Pc): 0.0 to 999.9%

• Integral time on cooling side (Ic):

0.0 to 3200.0 sec, Integral operation OFF at Ic = 0

• Derivative time on cooling side (Dc):

0.0 to 999.9 sec, Derivative operation OFF at Dc = 0

• Anti-reset windup: 0 to 100% of measurement range

• Proportion cycle:

1 to 150 sec, For SSR/SSC drive or relay output only

• Hysteresis width:

50% of measurement range, for ON/OFF operation only

• Control cycle: 50 ms

• Number of SV and PID groups: 7 sets

• Method of changing PID groups:

Selected by parameter, SV reference, PV reference

4-3 Control mode

Type of mode:

(1)

(2) Changeover: Available via key, Digital input and Com-

Auto/Manual/Remote

munication.

Auto ↔ Manual: With balanceless,

bumpless transfer

Auto/Manual → Remote: With balance,

bumpless transfer

Auto/Manual ← Remote:

With balanceless, bumpless transfer

5. Alarm function 5-1 Number of alarm points

• 8 points for setting

5-2 Type of alarm

• PV value (upper/lower limit, absolute/deviation, band), PV variation ratio, SV upper/lower limit, main unit error

• Hold (standby) function

• Operation latching

• Excitation/non-excitation

• Operation delay: 0 to 9999 sec, 0 to 9999 min

5-3 Alarm output

• Output to DO1 to DO4 and DO11 to DO15 (Allocation

change available.)

6. Communication function

6-1 PC Loader interface

(1) Number of points: 1

(2) Physical specifications: EIA RS232C

(3) Protocol: Modbus-RTU

(4) Communication method:

3-wire, half-duplex bit serial asynchronous system

(5) Data type, Data length:

8 bits, Parity; Odd/Even/None

(6) Communication speed:

9600 bps, 19200 bps, 38400 bps

(7) Connector: Connected with miniature jack on bottom

face of the main unit (2.5 mm dia., 3-pole) * Special cable is prepared as option.

6-2 RS-485 interface (option)

(1) Number of points: 1

(2) Physical specifications: EIA RS485

(3) Protocol: Modbus-RTU

(4) Communication method:

2-wire, half-duplex bit serial asynchronous system

(5) Data type, Data length:

8 bits, Parity; Odd/Even/None

(6) Communication speed:

9600 bps, 19200 bps, 38400 bps

(7) Connection topology:

Multi-drop, Up to 32 units can be connected including master device.

(8) Communication distance:

500 m max. (Total length of connection)

7. Other functions 7-1 Parameter recipe

(1) Number of recipe groups: 7 sets

(2) Number of parameters which can be registered:

10 parameters

(3) Method of changing recipe groups:

Synchronized with the change of PID groups

7-2 Totalizer

(1) Totalized value:

(2) Totalize source: PV1, PV2, Ai1, AiM [MATH result]

(3) Totalize resolution: XXX.XXXX to XXXXXXX

(4) Status: RUN/HOLD/RESET

(5) Totalized value output: via Re-transmission

(6) Alarm/Batch output: 2 points, via Do1 to Do4 (7) Totalized data backup:

8. Operation/display section 8-1 Parameter setting

• Digital setting by UP/DOWN key

• Key-lock function provided

• User function key (3 keys) provided

8-2 Display

(1) Type: LED

(2) Display contents

Measurement value display:

Setting display

Auxiliary display:

Bar graph: 12 segments (orange) Status display indicator lamp:

9. Processing at power failure

• Memory protection: Non-volatile memory

10. Self diagnosis

• System: Program error monitoring performed by

11. Operation and storage conditions

(1) Ambient operating temperature:

(2) Storage temperature:

(3) Ambient humidity for use/storage:

(4) Warm-up time: 15 min or longer

1999999 to 9999999 (7 digits)

30 seconds interval to EEPROM

7 segments, 5 digits (red), character height; 20 mm

: 7 segments, 5 digits (orange), character

height; 13 mm

7 segments, 2 digits (orange), character height; 12 mm

Standby, control mode, output, alarm

watchdog timer

10°C to 50°C

20°C to 60°C

90% RH or less (non-condensing)

12. Structure

(1) Mounting method: Panel flush mounting

(2) External terminal: M3 screw terminal

(3) Case

• Material: Plastic

(Flame-resistant, UL94V-0)

• Color: Gray

(4) Protection

• Faceplate: IEC IP66, NEMA-4X-equivalent

(When mounted on panel with our genuine packing. Waterproof feature unavailable in side-by-side mounting.)

• Body: IEC IP20 (Provided with slits on top and

bottom faces)

• Terminal section:

IEC IP00. Terminal cover can be mounted (option).

(5) External dimension:

96 (W) x 96 (H) x 81.5 (D) mm

* “D” is the depth from the front face of

the panel (not including terminal cover).

(6) Mass: Approx. 500 g

13. Range of delivery

• Controller …… 1 piece

• Instruction manual …… 1 piece

• CD-ROM …… 1 piece Contents: User’s manual

Communication function manual PC loader software PC loader software manual

• Mounting bracket …… 2 pieces

• Waterproof packing …… 1 piece

• Terminating resistor …… 1 piece (only for the model

with communication function)

14. PC Loader Software

(1) System requirements

• PC: DoS/V PC (PC-AT compatible PC)

• Operation System:

Confirmed on

Windows 2000 (English) Windows XP (English)

• RAM: 128MB or more

• HDD capacity (Empty area): 100 MB or more

• CD-ROM drive: Required

• Display resolution: 1024 x 768 dots or more

(2) Connection to the PXH controller

• Via PC Loader interface on bottom face of the main

unit (Optional dedicated cable is required.)

or Via RS485 communication (RS485 function is necessary for PXH.)

PXH9

BLOCK DIAGRAMS

Template No. 10

Measurement value

PV1

input 1

Measurement value input 2

Aux. input /Remote SV input

Remote command

Remote acknowledge

Manual command

EX-MV output command

Conditioner

PV2

Conditioner

Ai1

Conditioner

[REM]

(Parameter setting or key operation)

Di1

Di2

Di3

Di4

Di11

Di15

(

CONTROLLER TEMPLATES

1-loop basic PID controller (with math function)

Result of

Math

module

calculation

[AiM]

Local SV

Remote SV

[RSV1]

Remote command

Remote acknowledge

Input

Di allocation

R-ACK

SMV

allocation

EX-MV

command

allocation

* Di allocation can be changed with para meters. * Since the R-ACK value is INH at the time of delivery, set it to ENA before use.

)

PID

EX-MV output command

Preset output value

[STBY] or

Di allocation

Manual

command

operation

EX-MV setting

[EXM1]

Manual MV setting

A/M chargeover

[PMV1]

Stand-by command

A/M chargeover

[Ao1T]

[Ao2T]

Re-trans-

mission

output 1

RET1

Re-trans-

mission

output 2

RET2

Control output 1

MV1

* Do allocation can be

* Higher priority is

Output type

setting

Depend on

[OTYP] setting

DO allocation

ALM1

ALM2

ALM3

ALM4

allocation

changed with parameters.

assigned to designation of [OTYP] for the output to Do4.

LED display allocation

ALM

1 to 5

OR of all the ALMs

AO 1

AO 2

DO 4

OUT1

OUT2

DO4

Do1

Do2

Do3

Do4

Do11

Do15

L Do1

L Do5

L ALM

Current output or SSR driver output

Current output or Transmitter supply

Relay output (Control output)

Relay output (Do)

Indicator lamp

RUN

STBY

Alarm

Template No. 11

Measurement value input 1

Measurement value input 2

Aux. input

SV select signal 1

SV select signal 2

SV select signal 3

EX-MV output command

PV1

PV2

Ai1

Di1

Di2

Di3

Di4

Di11

Di15

Input

Conditioner

Input

Conditioner

Input

Conditioner

* Di allocation can be changed with para meters.

1-loop SV selectable PID controller (with math function)

[Ao1T]

Alarm

[Ao2T]

Di allocation

SV select 1

SV select 2

SV select 3

EX-MV

command

allocation

Math

module

Result of

calculation

[AiM]

Local SV

SV select

SV1

[SV1]

SV7

[SV7]

Preset output value

[STBY] or

Di allocation

command

EX-MV setting

Manual MV setting

EX-MV output command

[PMV1]

Manual

PID

operation

[EXM1]

Stand-by command

A/M chargeover

RUN

STBY

Re-trans-

mission

Output type

output 1

mission

output 2

Control output 1

setting

Depend on

[OTYP] setting

RET1

Re-trans-

RET2

MV1

DO allocation

ALM1

ALM2

ALM3

ALM4

allocation

* Do allocation can be

changed with parameters.

* Higher priority is

assigned to designation of [OTYP] for the output to Do4.

LED display allocation

ALM

1 to 5

OR of all the ALMs

AO 1

AO 2

DO 4

OUT1

OUT2

DO4

Do1

Do2

Do3

Do4

Do11

Do15

L Do1

L Do5

L ALM

Current output or SSR driver output

Current output or Transmitter supply

Relay output (Control output)

Relay output (Do)

Indicator lamp

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