Fuji Electric PXF9 Data sheet

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Fuji Electric PXF9 Data sheet

 

 

 

 

 

 

 

Temperature Controller

MICRO-CONTROLLER X

 

 

 

 

 

 

 

96 × 96 mm

 

DATA SHEET

 

 

 

 

 

 

 

PXF9-2

 

 

 

 

 

 

 

 

 

 

 

 

PXF9 is an extremely compact temperature controller which has 96 x 96 mm front panel with a large, white LCD and 58mm depth behind panel.

Developed as a successor to the standard model PXR, PXF4 features fast sampling speed (50 ms) equal to PXH, highly accurate input indication, and universal input, in addition to various functions of PXG, while achieving a competitive price.

Equipped with multiple input/output and sophisticated control functions, PXF4 serves as a suitable temperature controller for a wide range of use.

FEATURES

1.Enhanced control performance which makes PXF suitable for a wide range of application

Fast sampling speed of 50 ms (cf. PXH: 50 ms, PXR:

500 ms)

Improved input indication accuracy

For example: indication accuracy when measuring around 0.0°C by using type K thermocouple of which measuring range 0.0 to 400.0°C: ±1.1°C (cf. PXR: ±3.1°C)

Freely configurable control cycle (100 ms to 99 s)

Control method selectable among 7 types

(ON/OFF control, PID control, fuzzy PID control, selftuning control, PID2 control, 2-degrees-of-freedom PID control, motorized valve control (with position feedback input))

2.Any type of input can be accepted

Universal input is supported (thermocouple, RTD, voltage, current)

Control output is selectable among 4 types (Relay con-

tact, SSR drive, current linear, voltage linear)

The following optional functions can be incorporated:

Up to 3 digital inputs and 5 digital outputs

Remote SV input, analog re-transmission output

Motorized valve control output (with position feedback input)

Current monitoring using CT

3.Easy-to-see clear display and user-friendly interface

Wide viewing angle, high luminance white LED backlit

LCD

Large PV display (with character height of 26 mm which is the highest in the market)

Easy-to-distinguish parameter display with screen numbers

Easy-to-identify 11 segment alphanumeric display

Digit select key for easier value-setting (5 keys)

4.Most compact design in the market

Approx. 30% reduction in size compared to conventional models.

(58 mm depth behind panel)

5.A variety of functions extending the possibility of temperature controller

64 steps ramp/soak function

8 PID setting pallets, 8 SV pallets, zone PID facilitate frequent change of control conditions

Loader interface provided as standard (Power can be supplied via loader cable. Loader software is available from our HP for free of charge)

RS485 communication (optional) capable of cooperative operation, programless communication

SPECIFICATIONS

1. General specifications Power supply:

100 V (-15%) to 240 V (+10%) AC, 50/60 Hz; 24 V (±10%) DC/AC

Power consumption:

13 VA MAX. (100 to 240 V AC), 8 VA MAX. (24 V DC/AC)

Insulation resistance:

20 MΩ or more (at 500 V DC)

Withstand voltage:

Power source ↔ all terminals: 1500 V AC for 1 min Relay contact output ↔ all terminals: 1500 VAC for 1 min Between others 500 V AC for 1 min

2. Input section

2.1 Process value input

Number of input: 1

Input setting:

Programmable scale

Input signal: See Table 1

(Universal input: thermocouple, RTD, voltage, current)

Standard measurement range and input type:

See Table 1

EDS11-180b

Date Oct. 6, 2017

PXF9-2

Indication accuracy (at Ta = 23°C):

• Thermocouple input: either ±1°C ±1 digit or ±0.3% ±1 digit of indicated value, whichever is larger

*except:

Thermocouple B: 0 to 400°C: no accuracy assurance Thermocouple R: 0 to 500°C: ±3°C ±1 digit Thermocouples K, T, E, U, or N: -200 to -100°C:

±2°C ±1 digit

RTD input: ±0.8°C ±1 digit or ±0.2% ±1 digit of indicated value, whichever is larger

mV input, voltage input, current input: ±0.3%FS ±1 digit

Temperature effect on sensitivity:

±0.3%FS/10°C

Indication resolution:

See Table 1

Input sampling rate:

50 ms

Input impedance:

Thermocouple, mV input: 1 MΩ or more

Current input: 150 Ω or less (built-in diode)

Voltage input: About 1 MΩ

Variation by signal source resistance:

Thermocouple, mV input: ±0.3%FS ±1 digit per 100 Ω

Voltage input: ±0.3%FS ±1 digit per 500 Ω

Allowable wiring resistance:

RTD: 10 Ω or less (per wire)

Allowable input voltage:

DC voltage input: within ±35V

Current input: within ±25 mA

Thermocouple, RTD, mV input: within ±5 V

Noise reduction ratio:

Normal mode: 40 dB (50/60 Hz)

Common mode: 120 dB (50/60 Hz)

Between input and power supply: ±1°C, at 220 V AC,

50/60 Hz

Input correction:

(a)User adjustment: ±50%FS for each of zero and span point

(b)Process value shift: ±10%FS

(c)Input filter: 0.0 to 120.0 s (filter OFF if set at 0.0)

(d)Square root extraction: -0.1 to 105% (OFF if set to

-0.1%)

Overrange, underrange:

Beyond range of -5 to 105% (accuracy not guaranteed between -5 and 0, and between 100 and 105%FS) *Pt (-200 to 850°C) input: out of the range between -2 to 105%

0 to 10 V DC input: out of the range between -2 to 105% Thermocouple E input: out of the range between -5 to 102%

2.2 Remote SV input (optional)

Number of inputs:

1

Input signal:

Voltage: 0 to 5 V DC /1 to 5 V DC/0 to 10 V DC, Current: 0 to 20 mA DC/4 to 20 mA DC (a 250Ω resistor

is required for current input)

Input impedance:

About 1 MΩ

Sampling rate:

50ms

2.3Current transformer (CT) input (optional)

Input type:

Single phase CT, 1 point

For 1 A to 30 A: CTL-6-S-H

For 20 A to 100 A: CTL-12-S36-8F

Range of detected current:

1 A to 100 A

Detected current accuracy:

Setpoint ±5% FS

Detected current resolution:

0.1 A

ON time necessary for detection:

300 ms MIN.

2.4 Digital input (DI) (optional)

Number of points:

Up to 3

Specifications:

No-voltage contact or transistor input

Contact capacity:

5 V DC, about 2 mA (per point)

Input judgment:

ON voltage: 2 V DC or lower OFF voltage: 3 V DC or higher

Sampling pulse width:

50 ms MIN.

Functions:

Remote mode selection, SV changeover, control standby, AT startup, timer startup, alarm unlatch, program selection, start/stop/reset, PID switching (normal/reverse), etc.

2.5Valve position feedback signal (potentiometer) input (optional)

Resistance range:

100 Ω to 2.5 kΩ (three-wire)

Resolution:

0.5%FS

Input accuracy:

±1.0%FS

Temperature effect on sensitivity:

±0.5%FS/10°C

Burnout function:

Not provided

3. Output section

3.1 Control output

Number of points:

Up to 2 (2 points: Heating/cooling control)

Type:

selected among (1) to (6) below

(1)Relay contact output (SPST)

Proportional cycle: 1 to 150 s

Contact structure: SPST (single pole single throw)

Contact capacity: 250 V AC/30 V DC, 3 A (resistive load)

Minimum ON/OFF current: 10 mA (5 V DC)

Mechanical life: 20 million operations MIN. (100 operations/min)

Electrical life: 100,000 operations MIN. (rated load)

(2)Relay contact output (SPDT)

Proportional cycle: 1 to 150 seconds

Contact structure: SPDT (single pole double throw)

Contact capacity: 250 V AC/30 V DC, 5 A (resistive load)

Mechanial life: 50 million operations MIN. (100 operations/min)

Electrical life: 100,000 operations MIN. (rated load)

(3)SSR drive output

Proportional cycle: 1 to 150 s

ON voltage: 12 V DC (between 10.7 and 13.2V DC)

OFF voltage: 0.5 V DC or lower

2

Maximum current: 20 mA DC

Load resistance: 600 Ω MIN.

(4)Current output (0 to 20 mA DC/4 to 20 mA DC)

Accuracy: ±5%FS

Load resistance: 500 Ω MAX.

(5)Voltage output (0 to 5 V DC/1 to 5 V DC/0 to 10 V DC/2 to 10 V DC)

Accuracy: ±5%FS

Load resistance: 10 kΩ MIN.

(6)Motorized valve control output

Contact structure: 2 SPST contacts without interlock circuit

*SPST: Single Pole Single Throw

Contact capacity: 250 V AC/30 V DC, 3A (resistive load)

Minimum ON/OFF current: 100 mA (24 V DC)

Mechanical life: 20 million operations MIN. (100 operations/min)

Electrical life: 100,000 operations MIN. (rated load)

3.2Alarm output (optional)

Number of outputs:

Relay contact output: up to 5 (shared common)

up to 3 (independent common)

Output specifications:

Relay contact output

Contact structure: SPST (single pole single throw) Contact capacity: 250 V AC/30 V DC, 1 A (resistive load) Minimum ON/OFF current: 10 mA (5 V DC) Mechanical life: 20 million operations MIN.

(100 operations/min)

Electrical life: 100,000 operations MIN. (rated load)

Output functions:

Alarm output (see “Alarm function”), main unit control mode output, program status output, control output 1 and 2, etc.

Output cycle:

100ms

3.3Re-transmission output (optional)

Number of points:

1

Type:

Current/voltage output (0 to 20 mA DC/4 to 20 mA DC/0 to 5 V DC/1 to 5 V DC/ 0 to 10 V DC/2 to 10 V DC)

Guaranteed output range: 0 to 21 mA DC/0 to 10.5 V

DC

Accuracy: ±0.2%FS (±5%FS at 1 mA or smaller)

Resolution: 10,000 MIN.

Load resistance: 500 Ω MAX. (current), 10 kΩ MIN.

(voltage)

Output cycle:

100 ms

Output contents:

PV, SV, DV, MV

Additional function:

Scaling function

4. Indication/setting section

4.1 Display unit

Type:

LCD (with backlight)

Indication contents:

Process value indication: 11-segment, 4-digit [white] Setpoint indication: 11-segment, 4-digit [green] Screen No. indication: 7-segment, 4-digit [orange] Indication status: 42 indicator lamps

Luminance setting: possible (4 steps)

4.2 Setting section

Type:

Sheet type keys (with emboss)

Number of keys:

5 keys

5. Control functions

5.1 Control types

ON/OFF control PID control

Dual control (heating/cooling)

PID parameters determination: Auto tuning

Fuzzy PID control

Dual control (heating/cooling)

PID parameters determination: Auto tuning

Self tuning control PID2 control

Dual control (heating/cooling)

PID parameters determination: Auto tuning

2-degrees-of-freedom PID

PID parameters determination: Auto tuning

Position proportional PID (servo) control with position feedback

Full stroke time: 30 seconds MIN.

5.2Control parameters

Proportional band (P): 0.1 to 999.9%

Integral time (I): 0 to 3200 s

Integral time control invalidated when I = 0.

• Differential time (D): 0.0 to 999.9 s

Differential time control invalidated when D = 0.

• Control cycle: 100 to 900 ms (in 100 ms), 1 to 99 s (in seconds)

Anti-reset windup:

0 to 100% of measurement range

Hysteresis band: 50% of measurement range (at 2-position control only)

Number of SV and PID combinations: 8 combinations.

Changed by any of parameter setting, digital input, communication, user function keying, zone change.

5.3Control mode

Mode type:

Auto, Manual, Remote

*During 2-position control in Manual mode, 2-position manual operation with MV = 100% or 0% is operated.

Mode switching:

Auto↔Manual: Balanceless·bumpless

Auto/Manual → Remote: Balance·bumpless

Auto/Manual ← Remote: Balance·bumpless

6. Alarm function

6.1 Number of alarm setting points

Up to 5 points (according to the number of DOs)

6.2 Alarm type

Process value (upper limit/lower limit, absolute/deviation, range), main unit error, etc.

(non-excitation, delay, latch, timer function option provided)

6.3 Heater current alarm function (optional)

*Current detector (CT) is to be prepared separately (see page 7.)

3

PXF9-2

Detectable range:

1 A to 100 A

Detected current resolution:

0.1 A

Setting resolution:

0.1 A

Hysteresis:

0.0 A to 100.0 A

7. Communication function

7.1 RS-485 interface (optional)

Number of points:

1 point

Physical specifications:

EIA-485

Protocol:

Modbus-RTU

Communication method:

Half duplex bit serial, Asynchronous communication

Code type:

Data length: 8 data bits. Parity: Odd, even, none.

Communication rate:

9600 bps, 19200 bps, 38.4 kbps, 115.2 kbps

Connection status:

Up to 32 units connectable including multidrop master function

Communication distance:

Up to 500 m (total connect extension)

Additional functions:

Cooperative operation

The function in which several temperature controllers

(as slave devices) can be operated by a master temperature controller.

Programless communication

The function in which a temperature controller can communicate with a PLC without program.

Supported PLCs: Mitsubishi PLC Q series Siemens PLC S7 series

8. Data backup at power failure

Memory protection: Protect by non-volatile memory

9. Self-diagnosis

Method: Program error supervision by watchdog timer

10. Operation and storage conditions Operating ambient temperature:

-10 to 50°C

Storage temperature:

-20 to 60°C

Operating/storage ambient humidity:

90%RH MAX. (no condensing)

Warm-up time:

30 min MIN

Vibration:

During transportation 9.8 m/s2 (1G) or less

Impact:

During transportation: 294 m/s2 (30G) or less

11. Structure Mounting method:

Panel mount

External terminals:

Screw terminals, M3

Case: material:

ABS, PPO

Non-combustibility grade: UL94V-0 equivalent

Color: Black

Protection structure:

Panel front side: IP66, NEMA-4X equivalent

(When the panel is mounted using our genuine packing.

Not water-proof if mounted closely together.)

Body: IP20 equivalent (slits on top and bottom)

Terminals: IP00 equivalent. Terminal cover can be mounted optionally.

Dimensions:

96 (W) × 96 (H) × 58 (D) mm

Weight:

approx. 220g

12. User customize function

12.1 Program (ramp/soak) function

Number of program steps:

64 steps x 1 pattern,

32 steps x 2 pattern,

16 steps x 4 pattern

8 steps x 8 pattern

(1 step = 2 segments)

Control option:

Operation control by digital input Status output by digital output

Basic functions:

(1)Segment time can be set in “Hour, Minutes” or “Minutes, Seconds”

(2)Guarantee soak

(3)Repeat action

(4)PV start

(5)Delay start

(6)Power restoring function

Memory backup:

EEPROM

12.2 User functions

Pressing the user key can perform Auto/Manual change, Standby ON/OFF change, local SV/remote SV change, ramp/soak change or other functions as assigned.

12.3 Password function

3-level password function

13. Simple power-monitoring function and operating days alarm

13.1 Simple power-monitoring function

By connecting a current transformer (to be prepared separately), electric power consumption of a heater can be displayed.

(Electric power is calculated with the fixed voltage value.)

Current detector (CT) is to be prepared separately (see page 7.)

Current detection range: 1 A to 100 A

13.2 Operating days alarm

Displays the operating days and activates alarm output

(optional) when it exceeds the setpoint.

This function is useful for preventive maintenance because it let you know the appropriate time for maintenance work.

14. Certification

UL, C-UL

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