Fuji Electric FA5500AP, FA5500AN, FA5501AP, FA5501AN Service Manual

0 (0)

FA5500AP/AN, FA5501AP/AN

Quality is our message

 

FUJI Power Supply Control IC

Power Factor Correction

FA5500AP/AN

FA5501AP/AN

November `02

Fuji Electric Co., Ltd.

Matsumoto Factory

1

FA5500AP/AN, FA5501AP/AN

Quality is our message

 

WARNING

1.This Data Book contains the product specifications, characteristics, data, materials, and structures as of November 2002. The contents are subject to change without notice for specification changes or other reasons. When using a product listed in this Data Book, be sure to obtain the latest specifications.

2.All applications described in this Data Book exemplify the use of Fuji's products for your reference only. No right or license, either express or implied, under any patent, copyright, trade secret or other intellectual property right owned by Fuji Electric Co., Ltd. is (or shall be deemed) granted. Fuji makes no representation or warranty, whether express or implied, relating to the infringement or alleged infringement of other's intellectual property rights which may arise from the use of the applications described herein.

3.Although Fuji Electric is enhancing product quality and reliability, a small percentage of semiconductor products may become faulty. When using Fuji Electric semiconductor products in your equipment, you are requested to take adequate safety measures to prevent the equipment from causing a physical injury, fire, or other problem if any of the products become faulty. It is recommended to make your design fail-safe, flame retardant, and free of malfunction.

4.The products introduced in this Data Book are intended for use in the following electronic and electrical equipment which has normal reliability requirements.

• Computers • OA equipment

• Communications equipment (terminal devices)

• Measurement

equipment

• Machine tools • Audiovisual equipment • Electrical home

appliances

• Personal equipment • Industrial robots etc.

5.If you need to use a product in this Data Book for equipment requiring higher reliability than normal, such as for the equipment listed below, it is imperative to contact Fuji Electric to obtain prior approval. When using these products for such equipment, take adequate measures such as a backup system to prevent the equipment from malfunctioning even if a Fuji's product incorporated in

the equipment becomes faulty.

 

 

 

• Transportation equipment (mounted on cars and ships)

• Trunk communications equipment

• Traffic-signal control equipment

• Gas leakage detectors with an auto-shut-off feature

• Emergency equipment for responding to disasters and anti-burglary devices

• Safety devices

6.

Do not use products in this Data Book for the equipment requiring strict reliability such as (without

 

limitation)

 

 

 

• Space equipment

• Aeronautic equipment

• Atomic control equipment

• Submarine repeater equipment

• Medical equipment

7.Copyright © 1995 by Fuji Electric Co., Ltd. All rights reserved. No part of this Data Book may be reproduced in any form or by any means without the express permission of Fuji Electric.

8.If you have any question about any portion in this Data Book, ask Fuji Electric or its sales agents before using the product. Neither Fuji nor its agents shall be liable for any injury caused by any use of the products not in accordance with instructions set forth herein.

2

FA5500AP/AN, FA5501AP/AN

Quality is our message

 

CONTENTS

 

 

 

Pages

1.

Description

…………….

4

 

 

2.

Features

…………….

4

 

 

3.

Outline

…………….

4

 

 

4.

Types of FA5500A/01A

…………….

4

 

 

5.

Block diagram

…………….

5

 

 

6.

Pin assignment

…………….

5

 

 

7.

Ratings and characteristics

…………….

6

– 8

8.

Characteristic curves

…………….

9

– 12

9.

Description of PFC converter

…………….

13

– 14

10.

Description of each circuit

…………….

15

– 18

11.

Design advice

…………….

19

–25

12.

Example of application circuit

…………….

26

 

Note

Parts tolerance and characteristics are not defined in all application described in this Data book. When design an actual circuit for a product, you must determine parts tolerances and characteristics for safe and economical operation.

3

FA5500AP/AN, FA5501AP/AN

1. Description

Quality is our message

FA5500A/FA5501A are control ICs for a power factor correction converter using critical conduction mode of operation. This IC uses a CMOS device with high dielectric strength (30V) to implement low power consumption. These ICs contain compensated current sense comparator for light load and open/short protection at feedback (FB) pin. Compensated current sense comparator for light load keeps output voltage constant from no-load to full-load. Open/short protection at FB pin stops output pulses when voltage divider to detect output voltage becomes fault.

2. Features

Low current consumption by CMOS process Start-up : 20µA(max.), Operating : 1mA(typ.)

Drive circuit for connecting a power MOSFET directly

Output peak current, source : 500mA, sink : 1000mA

Compensated current sense comparator for light load

Open/short protection at feedback (FB) pin

Undervoltage Lockout

FA5500A: 11.5V ON / 9V OFF FA5501A:13V ON / 9V OFF

Overvoltage protection

Restart timer

Package: DIP-8 / SOP-8

3. Outline

SOP-8

 

 

 

 

 

 

 

 

DIP-8

 

 

 

 

0.18 ±0.08

8

 

5

 

 

 

 

 

 

 

 

8

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6.4

 

3.9

6 ±0.2

 

 

±0.25

1

 

4

 

 

 

 

 

0.65

 

 

9.3

 

 

 

 

 

 

 

 

 

1

4

 

 

 

 

 

1.0 ±0.3

 

1.5 ±0.3

 

 

 

 

 

 

 

 

4.9

 

 

 

 

 

+0.10

3.3

 

MAX

 

 

 

 

20

 

 

 

 

 

-0.05

 

 

 

 

 

 

 

0.

 

 

 

4.5

 

 

MAX

 

 

 

 

 

 

 

 

0o

8o

 

 

 

 

3MIN

 

 

 

 

 

 

 

 

 

 

1.8

 

 

 

 

 

2.54

0.46 ±0.1

 

 

 

 

 

 

 

 

1.27

0.4 ±0.1

 

 

 

 

 

2.54×3=7.62

4.Types of FA5500A/01A

Type

Startup Threshold

Package

FA5500AP

11.5V(typ.)

DIP-8

FA5500AN

11.5V(typ.)

SOP-8

FA5501AP

13V(typ.)

DIP-8

FA5501AN

13V(typ.)

SOP-8

0.25

+0.1

 

 

-

 

 

 

0.05

 

 

 

 

0o − 15o

 

7.62

4

Fuji Electric FA5500AP, FA5500AN, FA5501AP, FA5501AN Service Manual

FA5500AP/AN, FA5501AP/AN

5. Block diagram

Quality is our message

 

 

 

MUL

 

 

 

 

VCC

 

 

 

 

 

3

 

 

 

 

8

 

 

 

VREF(2.5V)

 

 

 

VREF(2.5V)

 

 

 

 

 

 

 

 

 

VDD(5.0V)

 

 

 

 

 

 

+

 

 

 

VOVP(1.09VREF)

 

REF

UVLO

 

 

 

 

MUL

 

VZCD(1.5V/1.33V)

 

 

FB

1

ERRAMP

 

 

VOS(2.0V)

 

 

 

 

-

 

 

 

VSP(0.3V)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COMP 2

VOS(2.0V)

AOC

 

 

 

 

 

 

2.5µA

 

+

 

+

 

 

 

 

 

-

 

 

 

 

 

 

 

 

 

 

 

 

 

-

 

 

 

 

 

 

-

 

 

 

 

R

7

OUT

 

 

 

 

 

 

 

 

 

VSP(0.3V)

 

 

 

 

 

 

 

 

 

 

SP

 

 

 

 

 

Q

OVP

 

 

 

 

 

 

 

 

S

SP

 

 

 

+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VOVP

 

 

 

 

 

 

 

 

 

 

(1.09VREF)

 

 

 

 

 

 

 

 

 

 

+

 

 

+

-

 

 

 

 

 

 

OVP

 

 

R

TIMER

 

 

 

 

-

 

 

 

 

 

 

GND 6

 

 

 

 

R

 

 

 

 

 

 

 

 

 

 

 

 

 

VZCD(1.5V/1.33V)

 

 

 

 

 

 

4

 

5

 

 

 

 

 

 

 

IS

ZCD

 

 

 

 

6. Pin assignment

VCC OUT GND ZCD

8 7 6 5

1 2 3 4

FB COMP MUL IS

Pin No.

Pin

Function

Description

 

symbol

 

 

1

FB

Voltage Feedback Input

Input for monitoring PFC output voltage

2

COMP

Compensation

Output of error amplifier

3

MUL

Multiplier Input

Input of multiplier for monitoring sinusoidal

 

 

 

waveform

4

IS

Current Sense Input

Input for sensing MOSFET current signal

5

ZCD

Zero Current Detect Input

Input for detecting that the inductor current

 

 

 

reaches zero

6

GND

Ground

Ground

7

OUT

Output

Output for direct driving a power MOSFET

8

VCC

Power Supply

Power supply for IC

5

FA5500AP/AN, FA5501AP/AN

7. Ratings and characteristics

Quality is our message

The contents are subject to change without notice. When using a product, be sure to obtain the latest specifications.

(1)Absolute Maximum Ratings

 

Item

 

Symbol

Ratings

Unit

Total Power Supply and Zener Current

Icc+Iz

30

mA

Supply

Zener Clamp (Icc+Iz<30mA)

Vcc

Self Limiting

V

Voltage

 

 

 

 

 

 

Output Current

Sink

Io

+1000

mA

 

 

 

Source

-500

mA

 

 

 

 

Input voltage(IS,MUL,FB)

 

Vin

-0.3 to 5

V

Zero Current Detect Input

 

 

 

 

High State Forward Current

 

Iin

-50

mA

Low State Reverse Current

 

 

10

 

Power dissipation

 

DIP-8

Pd1

800

mW

 

 

 

SOP-8

Pd2

400

mW

Operating Ambient Temperature

 

 

Ta

-30 to +105

°C

Operating Junction Temperature

 

Tj

+150

°C

Storage Temperature

 

Tstg

-55 to +150

°C

Maximum dissipation curve

400mW(SOP)

 

 

 

800mW(DIP)

 

 

 

Maximum dissipation Pd [mW]

25

105

150

-30

Ambience temperature Ta(°C)

(2)Recommended Operating Conditions

Item

Symbol

Min

 

Typ

 

Max

Unit

Supply Voltage

Vcc

10

12

 

28

 

V

ZCD pin current

Izcd

 

 

 

±3

 

mA

6

FA5500AP/AN, FA5501AP/AN

 

 

 

Quality is our message

 

 

 

 

 

 

 

(3)Electrical Characteristics (Unless otherwise specified, Ta=25°C and Vcc=12V)

 

ERROR AMPLIFIER(FB,COMP Pin)

 

 

 

 

 

 

 

 

Item

 

Symbol

 

 

Condition

Min

Typ

Max

Unit

Voltage

Feedback

Input

Vfb

 

Ta=25°C

2.465

2.500

2.535

V

Threshold

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Line Regulation

 

Regline

 

Vcc=12V to 28V

-50

 

-20

-

mV

 

 

Ta=25°C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Temperature stability

 

VdT

 

Ta=-30°C to +105°C

 

 

±0.5

 

mV/°C

Transconductance

 

Gm

 

Ta=25°C

70

 

90

120

µmho

Output Current

 

Io

 

Source(Vfb=2.3V)

-

 

10

-

µA

 

 

Sink(Vfb=2.7V)

-

 

10

-

 

 

 

 

 

 

 

 

OVERVOLTAGE COMPARATER (FB Pin)

 

 

 

 

 

 

Item

 

Symbol

 

 

Condition

Min

Typ

Max

Unit

Input Threshold

 

Vthovp

 

 

 

1.075Vfb

1.09Vfb

1.105Vfb

V

FB SHORT COMPARATOR(FB Pin)

 

 

 

 

 

 

 

 

Item

 

Symbol

 

 

Condition

Min

Typ

Max

Unit

Input Threshold

 

Vthsht

 

 

 

0.1

 

0.3

0.5

V

Pulldown Current

 

Ifb

 

 

 

0.5

 

2.5

5

µA

MULTIPLIER(COMP,MUL Pin)

 

 

 

 

 

 

 

 

Item

 

 

Symbol

 

Condition

Min

Typ

Max

Unit

Input Threshold

 

 

Vthcomp

 

 

1.79

 

2.04

-

V

Pin2(COMP)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Dynamic Input Voltage Range

 

 

 

 

 

 

 

 

 

 

Pin3(MUL)

 

 

 

Vpin3

 

 

0 to 2.5

0 to 3.5

-

V

Pin2(COMP)

 

 

Vpin2

 

 

Vthcomp to

Vthcomp to

 

 

 

 

 

 

 

 

 

 

Vthcomp

Vthcomp

 

 

 

 

 

 

 

 

 

 

+1.0

 

+1.5

 

 

 

 

 

 

 

 

 

Vpin3=0.5V

 

 

 

 

 

Gain

 

 

 

K

 

Vpin2=Vthcomp

0.53

 

0.75

0.97

1/V

 

 

 

 

 

 

 

+1.0V

 

 

 

 

 

K=Pin4Threshold/{Vpin3(Vpin2-Vthcomp)}

 

 

 

 

 

 

 

ZERO CURRENT DETECTOR (ZCD Pin)

 

 

 

 

 

 

 

 

Item

 

Symbol

 

 

Condition

Min

Typ

Max

Unit

Input Threshold Voltage

Vthzcd

 

Vin increasing

1.33

 

1.50

1.87

V

Hysteresis

 

 

Vh

 

Vin decreasing

100

 

170

300

mV

Input Clamp Voltage

 

 

 

 

 

 

 

 

 

 

 

“H” state

 

 

Vih

 

Idet=+3.0mA

7.0

 

7.6

-

V

“L” state

 

 

Vil

 

Idet=-3.0mA

0.3

 

0.6

1.0

 

CURRENT SENSE COMPARATOR (IS Pin)

 

 

 

 

 

 

Item

 

Symbol

 

 

Condition

Min

Typ

Max

Unit

Maximum

Current

Sense

Vthis

 

Vpin1=1.0V

1.3

 

1.5

1.8

V

Input Threshold

 

 

Vpin3=3.0V

 

 

 

 

 

 

 

 

 

 

Delay to Output

 

Tphl

 

 

 

-

 

170

400

ns

7

FA5500AP/AN, FA5501AP/AN

DRIVE OUTPUT (OUT Pin)

Quality is our message

 

Item

 

Symbol

Condition

Min

Typ

Max

Unit

Output Voltage Low State

Vol

Vcc=12V

-

1.2

3.3

V

Isink=200mA

 

 

 

 

 

 

 

 

Output Voltage High State

Voh

Vcc=12V

7.8

8.4

 

V

Isouce=200mA

 

 

 

 

 

 

 

 

 

Output Voltage Rise Time

Tr

CL=1.0nF

-

50

120

ns

Output Voltage Fall Time

Tf

CL=1.0nF

-

25

100

ns

RESTART TIMER

 

 

 

 

 

 

 

 

Item

 

Symbol

Condition

Min

Typ

Max

Unit

Restart Time Delay

 

Tdly

 

100

200

-

µs

UNDERVOLTAGE LOCKOUT (VCC Pin)

 

 

 

 

 

 

Item

 

Symbol

Condition

Min

Typ

Max

Unit

Startup Threshold

 

Von

FA5500A

10

11.5

13

V

 

FA5501A

11.5

13

14.5

V

 

 

 

 

Minimum

Operating

Voltage

Voff

 

8

9

10

V

After Turn-On

 

 

 

 

 

 

 

 

 

Hysteresis

 

 

Vhysvcc

FA5500A

1.8

2.5

3.2

V

 

 

FA5501A

3.3

4

4.7

V

 

 

 

 

TOTAL DEVICE (VCC Pin)

 

 

 

 

 

 

 

Item

 

Symbol

Condition

Min

Typ

Max

Unit

Power Supply Zener Voltage

Vz

Icc=25mA

30

33

36

V

Startup Power Supply Current

Istart

Vcc=8.0V

-

-

20

µA

Operating

Power

Supply

Icc

Vcc=12V

 

1.0

2.0

mA

Current

 

 

 

 

 

 

 

 

 

 

 

Dynamic

Operating

Power

Iop

50kHz,CL=1.0nF

 

2.0

4.0

mA

Supply Current

 

 

 

 

 

 

 

 

 

8

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