Fuelab 818xx User Manual

Model Number 818xx Series

Fuel Filter

Operating and Installation Instructions

CCAAUUTTIIOONN!!

This product is to be installed only by persons knowledgeable in the repair and modification of vehicle fuel systems

and general vehicle systems modification. Only a qualified technician or mechanic who is aware of applicable

safety procedures should perform the installation of this product.

GASOLINE AND OTHER FUELS ARE FLAMMABLE AND CAN BE EXPLOSIVE!

Perform the installation in a well ventil ated location only to m inimize the build up of fuel vapors. To prevent fire or

NO

explosion that can cause serious injury or death,

present during installation. Grinding, cutting, and drilling must be performed with care to prevent ignition. Draining

and removal of all fuel and ventilation of vapors in vehicle and fuel system is recommended when performing such

procedures. Proper eye and personal protection is required at all times during installation.

open flames, smoking or other sources of ignition are to be

WWAARRNNIINNGG!!

The Vehicle’s fue l system may be under pressure! Do not loosen any fuel connections until relieving all fuel system

pressure. Consult an applicable service manual for instructions to relieve fuel system pressure safely.

This product is intended for racing, off-road, or marine use only. Not legal for sale or use on emission controlled

motor vehicles.

Product Contents:

Check the diagram and list of components
(right) to ensure that no components are
missing from box. Contact your Fuelab
distributor immediately for replacement. See
company web-site f or details of your specific
model’s features. Model 81802 is shown to
right as example.

Number Identicifaction

Filter Assembly

(Model 81802 Shown)

Unique Serial

Two piece Saddle
Clamp Shown

Plumbing Planning Notes:

The inlet and outlet ends of the filter use military or 37° Cone ended AN specifications, commonly used in racing
and high performance applications (typically using stainless steel braided line). Use appropriate line connectors.
Other end sizes and element types, visit our company web-site at www.fuelab.com for details pertaining to this and
other products. Filter is rated for 200 PSIG maximum pressure.

Installation Steps:

1. Disconnect the ground terminal from battery and allow the vehicle’s engine and exhaust system to cool.
Relieve fuel system per applicable servic e manual. Follow all Warnings and Cautions written

2. Modify, remove or replace other fuel system components as re quired per established build plan

3. Use the supplied bracket as a drilling template to mark holes for mounting bracket. Choos e a location that
minimizes exposur e to excessive heat. Mounting bracket can be modified as required. Saddle Bracket
provided has a m inimum installation height. Add spacers or washers between mounting location and bracket to
adjust filter clearance as required.

4. Note “OUTLET” markings on end cap, for proper flow direction on filter (do not plumb in reverse direction).
Install filter to vehicle. Hook up military or “AN” style fuel lines for application for both Inlet and Outlet ports.

5. Start vehicle’s engine and inspect for any fuel leaks and repair as required before continuing.

Filter Replacement Steps:

1. Use only Fuelab replacement elements only when replacing element. This ensures proper size as well as
replacement O-rings. Follow all instructions included with replacement element.

1. Remove filter from vehicle and drain ex cess fluid (note WARNING above). Use bench vise (with jaw protectors
to prevent damage) to clamp onto sleeve.

2. Remove Outlet Side of Filter, replace element (pulls off End Cap) and O-ring (use appropriate Fuelab
replacement element only). Straining filters and stainl ess steel elements c an be cleaned and reused. Paper
element and O-ring is recommended for replacement only. O-ring is also recommended for replacement at
each service interval, visit web-site or contact Fuelab for O-ring replacement part or Size specification.

3. Reinstall cap with O-ring (apply light oil to O-ring ) and tighten to 10-15 ft·lbs of Torque. Follow Installation steps
above.

DO NOT EXCEED MAX. PRESSURE RATING

.

108020130-1, Rev A Page 1 of 2

LIMITED WARRANTY

FUELAB, a division of FCP, Inc.
62056, USA

Limited Warranty

1.

Manufacturer warrants that the Products sold hereunder will be free from defects in material and workmanship for a
period of 2 Years from the date of purchase to the original purchaser. If the Products do not conform to this Limited
Warranty during the warranty period (as herein above specified), Buyer shall notify Manufacturer in writing, or by
phone, of the claimed defects and demonstrate to Manufacturer satisfaction that said defects are covered by this
Limited Warranty. If the defects are properly reported to Manufacturer within the warranty period, and the defects
are of such type and nature as to be covered by this warranty, Manufacturer shall, at its own expense, furnish
replacement Products or, at Manufacturer's option, replacement parts for the defective Products. Removal of
Products from vehicle (

combustion engine. This product is

shipping to Manufacturer and installation of the replacement Products or replacement parts shall be at Buyer's
expense.

Other Limits

2.

THE FOREGOING IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE. Manufacturer does not warrant against damages or defects arising out of improper or abnormal use or
handling of the Products; against defects or damages arising from improper installation (where installation is by
persons other than Manufacturer), against defects in products or components not manufactured by Manufacturer,
or against damages resulting from such non-Manufacturer made products or components. Manufacturer passes on
to Buyer the warranty it received (if any) from the maker thereof of such non-Manufacturer made products or
components. This warranty also does not apply to Products upon which repairs have been effected or attempted
by persons other than pursuant to written authorization by Manufacturer.

("Manufacturer") warrants its

.

Vehicle means any automotive, bike or marine transportation powered by an internal

.

, having its principal place of business at

FUELAB

intended or designed for use on aircraft, experimental or otherwise.),

NOT

products (the "Products") as follows:

826A Morton Court, Litchfield, IL

Exclusive Obligation

3.

THIS WARRANTY IS EXCLUSIVE. The sole and exclusive obligation of Manufacturer shall be to repair or replace
the defective Products in the manner and for the period provided above. Manufacturer shall not have any other
obligation with respect to the Products or any part thereof, whether based on contract, tort, strict liability or
otherwise. Under no circumstances, whether based on this Limited Warranty or otherwise, shall Manufacturer be
liable for incidental, special, or consequential damages.

Other Statements

4.

Manufacturer's employees, representatives' and/or resellers ORAL OR OTHER WRITTEN STATEMENTS DO NOT
CONSTITUTE WARRANTIES, shall not be relied upon by Buyer, and are not a part of the contract for sale or this
limited warrant y.

Entire Obligation

5.

This Limited Warranty states the entire obligation of Manufacturer with respect to the Products. If any part of this
Limited Warranty is determined to be void or illegal, the remainder shall remain in full force and effect.

Warranty Service

6.

What Does This Warranty Not Cover?

flood) is not covered. Also, consequential and incidental damages are not recoverable under this warranty. Some
states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or
exclusion may not apply to you.

How Do You Get Service?

Registration card, or register on-line at www.fuelab.com/warranty within 30 days of purchasing the Product.
If something goes wrong with your product contact FUELAB at 1-800-541-2345, International customers call 001-

217-324-3737, for a Return Authorization Number (RMA). After receiving your RMA send it postage paid, fully
insured, with a brief written description of the problem to:

.

.

.

Any problem that is caused by abuse, misuse, or an act of God (such as a

In order to be eligible for service under this warranty you

MUST

return the Warranty

FUELAB Warranty Department, 826A Morton Court, Litchfield, IL 62056

We will inspect your Product and contact you within 72 hours of receipt to give the results of our inspection and an
estimate of the labor and/or parts charges required to fix the Product, if applicable. If covered under this limited
warranty Manufacturer will repair Product and return it to you at no cost. If the Product is NOT covered under this
warranty and if you authorize repairs, we will return the repaired Product to you COD, or prepaid via credit card,
within 72 hours. There is no charge for inspection. If return product is found to be free of defects a $25.00 shipping
and handling charge will be applied. We will return the repaired Product to you COD, or prepaid via credit card,
within 72 hours.

108020130-1, Rev A Page 2 of 2