Fubag WHS 190 DC, WHS 210 DC User manual

Электростанция сварочная

Welding power station

WHS 190 DC
WHS 210 DC

Operator's Manual

Инструкция по эксплуатации

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Omperator's anual

WARNING! BEFORE USING THE MACHINE READ THE INSTRUCTION MANUAL
CAREFULLY!

Our generators are designed to give safe anddependable service if operated
according to instructions.
Read and understand the anual before operating the generator . Failure to
do so could resultin personal injury orequipment damage.

1. General safety

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FUBAG

FUBAGm

WARNING!

WARNING!

WARNING!

WARNING!

Exhaust gas contains poisonouscarbon monoxide.
Never run the generator in an enclosed area. Be sure to provide adequate
ventilation. When installed inventilated protection are tobe observed.

The muffler becomes very hot during operation and remains hot for a while
after stopping the engine.
Be careful not to touch the muffler while it is hot. Let the engine cool before
storing the generator indoors. The engine exhaust system will be heated
during operation andremainhot immediately after stoppingthe engine.
To prevent scalding, pay attention to the warning marks attached to the
generator.

Gasoline is extremely flammable and explosive under certain conditions.
Refuel in a wellventilated area with theengine stopped.
Keep away from cigarette, smoke and sparks when refueling the generator.
Always refuel in awell-ventilated location.
Wipe up spilled gasolineat once.

Connections for standby power to a building's electrical system must be
made bya qualifiedelectrician andmust complywith allapplicable lawsand
electrical codes. Improper connections can allow electrical current from the
generator to back feed into the utility lines. Such back feed may electrocute
utility company workers or others who contact the lines during a power
outage, and when utility power is restored, the generator may explode, burn
or cause fires inthe building's electrical system.

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-

WARNING!

-5

Place the generator atleast m away from buildingsor other equipment duringoperation.

-

Operate the generator ona level surface. Ifthe generator is tiled,fuel spillage may result.

-

Know how to stop the generator quickly and understand operation of all the controls.Never permit

anyone to operate thegenerator without proper instructions.

-

Keep children and petsaway from the generatorwhen it is inoperation.

-

Keep away from rotatingparts while the generatoris running.

-

The generator is a potential source of electrical shocks when misused; do not operate with wet

hands.

-

Do not operate thegenerator in rain orsnow and do notlet it get wet.

- The power generator isa mains replacement that generates electrical powerfor supply to a mobile
distribution system.

- The power generator must be operated outdoors within the prescribed voltage, output and rated
speed limits (seetype plate).

- The powergenerator must notbe connected to other electrical supply systems or electric generation
systems (e.g. otherpower generators).

- The powergenerator may notbe used inenvironments where thereis a riskof explosion.

- The powergenerator may notbe used inenvironments where thereis a riskof fire.

- The power generator must be operated in accordance with the conditions set out in the technical
documentation.

- All improper use of the power generator including all uses not described in these instructions will
constitute unauthorized incorrectusage for which the manufacturer is not legally liable.

- Operation inenvironments where there is a risk of explosion and fire.

- Operation inenclosed areas and under direct exposure to rain or snowfall.

- Operation without the requisite safety precautions and connected to existing supply network
systems.

- Spraying withhigh-pressure cleaners or fire extinguishing equipment.

- Non-compliance withregular servicing requirements.

- Failure tocarry out measurements and checks for early detection of defects.

- Know and apply the Prevention of Injury regulations and the safety instructions for the power
generator.

- Understand andbe able to practically implement the technical documentation.

- The operatormust know thefunctions of, andbe able touse, the componentsof the powergenerator.

- The operatormust wear theappropriate personal safetyequipment.

- The labellingon the electricalgenerator must becomplete and maintainedin a readablecondition.

- Constructive changesmay not be carried out on the electrical generator.

- The ratedspeed of themotor has beenset during manufactureand may notbe changed.

- The operatingsafety and correctfunctioning must bechecked before andafter each use.

- No naked flames, lights or spark-emitting appliances may be used within the hazard area of the
power generator.

- Smoking withinthe hazard area of the power generator is strictly forbidden.

- During operation,the power generator must be protected from dirt and foreign matter.

- The powergenerator may onlybe transported whencold.

- The powergenerator may onlybe lifted usingthe carry handlesintended for thispurpose.

- The electricalsafety must bechecked before eachoperational use.

- The appliancemay not becovered. The airintake may notbe blocked orobstructed.

- When starting,the load may not be connected.

- Only certifiedand approved cables may be used for the wired network.

- The powerdrawn may notexceed the maximumrated power.

Always make a pre-operation inspection before you start the engine. You

may prevent an accidentor equipment damage.

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- The power generatormay not be operatedwithout the sound absorber.

- The power generatormay not be operatedwithout the air filteror with the airfiltercover open.

- The generator's tankmay not be refilledduring operating.

- The tank maynot be refilled whenthe power generator ishot.

- The power generatormay not be cleanedand serviced when inoperation; when hot.

-Always remove spark plugconnector prior to commencingservicing and repair work.

- The power generatormust be shut downwhen not required forperiods longer than 30days.

- The power generatormust be stored ina dry enclosed room.

Safety perationwelding o

- No

work of power station in a mode "welding" and "generator" is forbidden. Before carrying out

of welding works disconnect all consumers from sockets.

-

It is highly recommended always to follow the safety rules. Wear protective clothes and special

means to avoid injuriesto eyes and skins.

-

Use the welding mask or special protective glasses while working with the welding machine.
Only by viewing through the filter lens on the welding mask your eyes are secured by your
operation.

-

Prevent the sparks and spatter from harming your body.

-

Under no circumstance allow any part of your body to touch the welder's output bipolarity (torch

and work piece).

-

Fumes and gases produced when welding are hazardous to health. Make sure to work in
places where there are exhaust or ventilation facilities to keep fumes or emissions away from the
breathing zone.

-

Please remember to keep arc rays away from the other nearby people when welding. This is
only due to the interference from arc rays.

-

There will be high temperature when welding work piece, so please don't directly touch on it

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No welding for the container loaded inflammable or explosive materials.

-

Welders possible have electromagnetism and frequency interference, so keep away people
with heart pace or the articles which can be interfered by electromagnetism and frequency.

-

Taking welder power for pipe unfreezing device will be prohibited.

-

Check is needed from time to time to make sure the welding cable is in good condition if the
welding machine is in frequent use. Check at least once each month if the welder is in regular
use. It is necessary to check when the welder is in mobile use.

-

Electrode must be taken down from holder when no welding.

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Omperator's anual

2. Description

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13

11

12

8

5

6

7

4

3

2

9

1

10

1.

Starting key

2.

Digital display

3. C

ircuit breaker

4. S

ocket 220V

5. F

uel tank cap

6. F

uel gauge

7. C

urrent regulation knob

8.

14

15

Indicator lamp

9. W

elder teminals

1. O

0 il drain plug

1. O

1 il filler cap

1. F

2 uel valve

1. C

3 hoke lever

1. R

4 ecoil starter

1. A

5 ir cleaner

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Omperator's anual

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3. Specifications

Specifications\Model WHS 190 DC WHS 210 DC

Rated voltage, V 230 230
Rated frequency, Hz 50 50
Max. output, kWA 4,5 5
Rated output, kW 4 4,5
Rated current, А 18,2 20,5
Cos phi
IP
Motor type

HONDA GX390
Power, kW/hp
Fuel

automotive unleaded gasoline
Tank capacity, l 25 25
Oil tank capacity, l 1,1 1,1
Oil type
Starting system

electric/recoil starter
Weight (without fuel), kg 89 92
Dimension, mm 729x537x592 729x537x592

Welding specifications

Welding current type
Welding current, А 50-190 60-210
Rated no-load voltage, V 65 65
Welding current of duty cycle 60%, A 120 140
Мin. electrode diameter, mm
Маx. electrode diameter, mm 4 5

The manufacturer reserves himself the right to make the manual's content or
function change without anypreliminarynotificationof the users.

1

IP23

9,6/13

SAE 10W30

DC

1,6

power generator

4. Putting the Power Generator into Operation

Operating conditions

Power stations provide steady work at ambient temperature from -15°C to +40°C, (gasoline and oil
type should be pickedup according to theseconditions). Relative humidity <60%.
Generating set performance is reduced by approximately 4% for every additional 10°C and/or
approximately 1% for everyadditional 100m in altitude.

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Positioning the generating set for operation

Place the generating set on a flat, horizontal surface which is firm enough to prevent the set sinking
down (under no circumstancesshould the set tiltany direction by morethan 10°).

Earthing the generating set

To earth the generating set, use a 10 mm copper wire attached to the generating set earth

2

connection and to an earthing rod of galvanised steel set in the ground to a depth of 1 metre. This
also dissipates the staticelectricity that builds upin the electrical machines.

Checking the oil level

- Remove the dipstick/plug on the exhaust side

Oil
filler
plug

by unscrewing it, andwipe the dipstick.

- Insert the dipstick into the filler neck without
screwing it in. A second plug, without a
dipstick, is available if necessary on the
other side of theengine.

- Check the level and top up if necessary. If it is
necessary:

- Using a funnel, fill the engine oil sump right up

Drain

plug

to the top ofthe filler opening.

- Screw the plugfully back onto thefiller tube.

- Check that thereare no leaks.

- Wipe off excessoil with a cleancloth.

5W

10W

Single grade

20W

#20

#30

#40

Multigrade

Ambient

temperature

-20 -10 0 10 20

-4

14 32 50 68 86

10W-30

10W-40

40

C

30

104

F

Checking the fuel level

Check the fuel leveland top up ifnecessary:

See indicator

- the fuel tank .

- Fill the tankusing a funnel, takingcare not to spillpetrol.

- Screw the capback on to thefuel tank.

Only use clean fuel without any water. Do not overfill the tank (there should not be any fuel in the
filler neck). When you havefilled up, ensure thatthe tank cap isclosed correctly.
Take care not tospill any fuel whenfilling the tank.
Before starting up the generating set, and if any fuel has been spilt, make sure that it has dried and
that the vapours havecleared away.

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Omperator's anual

5. Using the generator set

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Starting

1. Open the fueltap by turning leverto the right.

2. Move the chokeknob to the closedposition.

Do not use the choke when the engine is warm or when

Note:

the atmospheric temperature ishigh.

3. Move the engineswitch to ON.

4. Pull the starter handle slowly until resistance is felt. Return

the handle to its original position and pull swiftly. Do not fully
pull out the rope. After starting, allow the starter return to its
original position whilestillholding the handle.

5. When the enginehas started, gradually openthe choke.

If the engine has not started, repeat the procedure until the
engine starts while graduallyopening the choke

Warmup the engine withoutload for a fewminutes.

.

1

OPEN

2

CLOSE

3

4

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OPEN

Omperator's anual

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U

sing electric power

1. Check the voltmeterdisplay for proper voltage.

2. Check the amperage of the socket, and be sure not to take a current exceed the exceed the

specified amperage. Be sure that the total wattage of all appliances does not exceed the rated
output of the machine.

3. Turn off the switch(es) ofthe electrical appliance(s) beforeconnecting to the machine.

4. Insert the plug(s)of the electrical appliance(s)into the receptacle.

Welding instructions

No work of power station in a mode "welding" and "generator" is forbidden. Before carrying out of
welding works disconnect all consumers from sockets.

1. Check the weldingcable, connect the weldingcables to the welder’s DC terminals

Start the engine, runat no load towarm up fully

2. .

Set the current adjustknob to the propercurrent level.

3.

Plate thickness Electrode diameter Settings current

2.0～3.0 mm

3.0～4.0 mm

4.0～6.0 mm

7.0+mm 5.0 mm 140-210 A

2.0 mm 50-80 A

3.2 mm 70-120 A

4.0 mm 110-170 A

Switching off

1 . Take the plugs out of the sockets and allow the engine to run without any charge for 1 to 2
minutes.

2. Place the engineswitch on "OFF" andthe set will stop.

3. Close the fueltap.

.

O

il sensor

The oil sensor detects thefall in oil in the crankcase and automaticallystops the engine when theoil
level falls down below the safety limit. If the engine does not start by usual starting procedures,
check the oil level.

High altitude operation

At high altitude, the standard carburetor air-fuel mixture will be excessively rich. Performance will
decrease, and fuel consumption will increase. High altitude performance can be improved by
installing a smaller diameter main fuel jet in the carburetor and readjusting the pilot screws. lf you
always operate the generator at altitudes higher than1000 m abovesea level, have your authorized
dealer perform these carburetormodifications.
Even with suitablecarburetor jetting, enginehorsepower will decrease approximately 3.5% for each
300 m increase in altitude. The affect of altitude on the horsepower will be greater than this if no
carburetor modification ismade.
Operation of the generator at an altitudelower than the carburetor isjetted for may result in reduced
performance,overheating,and serious enginedamage
caused by an excessivelylean air/fuel mixture.

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