Fubag TS-MIG 300 T PRO, TS-MIG 250 T PRO User Manual [ru]

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WARNING! BEFORE USING THE WELDING MACHINE READ THE INSTRUCTION MANUAL CAREFULLY! FOR QUALIFIED AND SPECIALLY TRAINED PERSONS ONLY AFTER PROPER READING OF THIS MANUAL IS ALLOWED TO USE AND TO MAINTAINTHIS WELDING MACHINE.

The detailed description, safety rules and all required information necessary for proper operation and maintenance of FUBAG welding machine are provided below. Keep this instruction manual by machine and refer to it by any doubts concerning safety operation, maintenance storage and handling ofFUBAG weldingmachine.

1. Safety perationo

It is highly recommended always to follow the safety rules. Wear protective clothes and

special means to avoid injuries to eyes and skins.

Use the welding mask or special protective glasses while working with the welding

machine. Only by viewing through the filter lens on the welding mask your eyes are secured by your operation.

Prevent the sparks and spatter from harming your body.

Under no circumstance allow any part of your body to touch the welder's output bipolarity

(torch and work piece).

Do not operate under water or more humid place.

Fumes and gases produced when welding are hazardous to health. Make sure to work in

places where there are exhaust or ventilation facilities to keep fumes or emissions away from the breathing zone.

Please remember to keep arc rays away from the other nearby people when welding. This

is only due to the interference from arc rays.

There will be high temperature when welding work piece, so please don't directly touch on it

No touching on the output connection or any other electrification parts while welding.

No touching on the electrification parts after turning on the power. Cut off the power supply

after operation or before leaving the welding site.

No welding in the dangerous site where easily get an electrical shock.

No welding for the container loaded inflammable or explosive materials.

Safe measures should be adoptted while operating in high place to avoid accident.

No entering the welding site for persons not concerned.

Welders possible have electromagnetism and frequency interference, so keep away people

with heart pace or the articles which can be interfered by electromagnetism and frequency.

WARNING. The welder voltage is always higher, so the safety precaution should be taken before repair to avoid accidental shock. Switch off the power supply before each type of maintenance work. The untrained people are not allowed to make maintenance of the machine.

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No switching when welding.

Check the connection of input and output cables and the earth (ground) connection, etc.

Maintenance should be conducted by the trained personnel.

The newly installed machine or the welder not in use for some time needs to be checked by

multimeter have the right insulation resistance between each winding and the case.

When the welder is used outdoors, it should be kept from rain or long exposure to the sun.

Check is needed from time to time to make sure the welding cable is in good condition if the

welding machine is in frequent use. Check at least once each month if the welder is in regular use. It is necessary to check when the welder is in mobile use.

If the welder is not in use either for a long time or temporarily, it should be kept dry and have

good ventilation to free it from moisture, erodible or toxic gas.

- The welder must be installed in the place where it can not be exposed to sun and rain. Also it must be stored in less humid place with the temperature range at -10 +40 .

Dust removal is needed every year. Check the machine's fasteners, moving-iron, current

regulation screws, etc to make sure there are no loose connection problems.

The dust, acid and erodible dirt in the air at the job site can not exceed the amount required

by the norm (excluding the emission from the welder).

The welder must be installed in the place where it can not be exposed to sun and rain. Also it

must be stored in less humid place with the temperature.

There should be 50 cm space about for the welding machine to have good ventilation.

Make sure that there is no metal-like foreign body to enter the welding machine.

Electrode must be taken down from holder when no welding.

No violent vibration in the welder's surrounding area.

Make sure that there is no interference with the surrounding area at the installation site.

The purity of CO can not less than 99.5%, its water contain not over 0,005%. For gas in the

bottle, it should be stopping using when its air pressure less than 1MPa.

Take measures to prevent wind while operating in the strong wind since the welder is gas

shielded. The wind speed is limited below 1 0 m/s, or the wind shield device must be loaded.

Safety Check:

Each item listedbelow mustbe carefullychecked beforeoperation:

Make sure thatthere isno short circuitconnection withwelder's bothoutputs.

Make sure that there is always sound output and input wire connection instead of exposing it outside.

Regular check needs to be conducted by the qualified personnel after the welding machine has

been installed overa longperiod or re-operation, whichinvolves as follows:

Check the weldingcable tosee ifit cancontinue to be usedbefore it is wornout.

Replace thewelder's inputcable as soon asit is found tobe broken or damaged.

Make sure whether there is enough power supply to make the welding machine work properly.

Any power source required to access the welding machine must be installed with some protective equipments.

Please do not hesitate to contact us for technical assistance whenever you come across the problems youcan notwork out or youmay deem difficult to fix.

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TS-MIG 250T PRO TS-MIG 300T PRO Input power V Frequency Hz Rated input current А 14 17,2 Rated input capacitance kVA 9,2 11,5 No-load voltage V 18~35 19~38 Welding current А 40~250 56~300 Rated duty cycle (at 25°С) % 35 35 Wire diameter mm 0,8-1,2 0,8-1,2 Cooling type Dimension LхWхH cm 80х37,5х63 83х39,5х71 Weight kg 75 91

Моdel

Fan cooled

3х380

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2. Technical Specification

The manufacturer reserves himself the right to make the manual's content or welder's function change without anypreliminary notification ofthe users.

3. Description

is welding machine is . is

Th semi-automatic gas shielded welder Th series welder uses CO as shielded gas and wire as electrode, is an automatic gas shielded arc welder. The main transformer and control PCBetc. areinstalled onthe rightpart of machines. If welding with large current for a long time and exceed the duty cycle, the overload lamp will be on, the machine will stop working until looking to the stated temperature. When the overload lamp light you must stopwelding andwait about15 minutes,you can continue.

1. Welding Indicator Light MIG/MAG Torch

3. Work Piece Interface

5. Long/Spot Welding

7. /

ON/OFF

Power

Selection Switch

O light verload light Сurrent Adjusted Knob Wire Speed Adjusted Knob

Time Welding

Voltage Adjusted Knob

and O

Interface

Adjusted Knob

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4. Environment

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Environment to Which the Product Is Subject:

- The surroundingtemperature range: when welding: + 40 С; During transportor instorage: -25 +55 С

- Relative humidity:when at40 С: ≤50%, 20 С: ≤90%

ОО

when at

- The dust, acid and erodible materials in the air can not exceed the amount required by the norm (apart from theemissions fromthe welding process). Noviolent vibration at thejob site.

-Altitude no more than1,000m. The wind speedshould nomore than1m/s aroundthe operation places

Requirement for Main Supply:

The voltage oscillogram should display actual sine wave, the oscillation of the frequency should

not exceed ±1%of therated value.

The oscillation ofthe suppliedvoltage should not exceed±10 of the rated value.

The three phasepower supplyunbalance rate 5 .

％≤

％

5. Sign & Pictures Illustration

SIGN

IP21

I I

U U

Current

Power

Frequency

Ground

Insulation grade

Protection class

Power source

Rated pen ircuit oltageoc v

Duty cycle

Rated nput urrentic

Rated elding urrentwc

Welder’s tructures

Rated nput oltageiv

Rated oadl voltage

NAME

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6. Connection Power Source

--Connect “Input PowerCable” onthe rear boardto threephase power netinstalled breaker. Reliably connect “Ground Bolt” on the lower part of welder rear board to power net earth line with

cable which sectional area is not less than that of input power. Please notice power net connect earth is notmeans connectingzero.

7. Installation

WARNING! The welder must be well grounded before using. No disassembling of earth cable if

welding is not end, otherwise, it will do harm to human body. When several welders or some other electrical appliances are using a common grounding device, they must be parallel connection, series connection is forbidden. The welder's ground cable sectional area should not be less than that of inputpower cable.

The welder must be loaded inthe placewhere are less dust, nochemical, erodible,inflammable or

explosive gasand likeitems around the weldingsite.

The welder should be installed in the place where it can not be exposed to sun and rain. Also it

must be storedin lesshumid place withthe temperaturerange: -10~40

There should beat least50 cmspace forthe welding machine.

Apparatus to excludewind andsmoke should be equippedif the inside aerationis not sound.

℃.

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8. Installation and Connection Wire Feeder System

Select suitable wire according to welding technology. The wire diameter must be matched with

drive roll, wireguide pipeliner andcontact tip.

Install the wirespool tothe wire spoolaxle, andthen fix.

Open the leftside board,you can seethe wirefeeding system.

Open the wire feed compaction equipment, let the terminal of wire through the wire guide tube,

drive roller and import the wire guide tube of welding torch, and close the impaction equipment, adjust the compactionnut ofdrive roller.

1 - Wire spool axle 2 - Compaction equipment 3 - Compaction nut

9.Connection Torch

The torch iscomposed bytorch stand,connecting cableand handle. Torch stand isthe interface of torchand wire feeding device. Connecting cable: covered by nylon pipe the lineris loadedin thecenter of coreless cable. The inner part of liner is the passage for wire feeding. The space between liner and coreless cable is the passage forshielded gas.Coreless cable is thepassage for current. Set with asensitive switchon the handleto controlthe welding current.

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Notice:

Must cut offthe power before assemble/disassembletorch or replace thecomponents.

The nozzle must be replaced in time on the condition that welding quality was influenced when it

burned tosome extent.The distributor oftorch must be replacedwhen it ruined.

The cable oftorch mustbe replaced whenit wornout.

NOZZLE

CONTACT TIP

SHUNT

GOOSENECK

STAND

SWITCH

HANDLE

RUBBER LAYER

CONTROL CABLE

CORELESS CABLE

NYLON PIPE

SPRING PIPE

WIRE

CABLE

10. Connection Gas System

Gas regulator in the attached accessories is installed and screwed firmly on the bottle to prevent

air leak.

Connect and firmly screw the twocore plugof heatercable on the gas regulator to “Heater Socket”

on the rearboard ofwelder.

Connect the one end of gas pipe in the attached accessories with the outlet of gas regulator and

firmly hold with hoop also in the attached accessories, the other end to “Gas Inlet” (gas valve joint) on the backof wirefeeder device.

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