FSR FL-FRK-605P User Manual

8.

ROUTE CONDUITS AS REQUIRED TO FLOOR BOX.

FL-FRK-605P INSTALLATION INSTRUCTIONS FOR CORRUGATED OR FORMED DECK

FSR

NOTE: READ FLOOR BOX INSTALLATION INSTRUCTIONS PRIOR TO INSTALLATION.

1.

PRIOR TO CUTTING THE 17-1/4" x 20" OPENING IN THE DECK SURFACE,
REFER TO CUSTOMER SPECIFICATIONS FOR ORIENTATION OF FLOOR
BOX. ORIENTATION OF OPENING WILL BE BASED ON ORIENTATION OF
PAN (SEE LABEL IN PAN BOTTOM).

NOTE: CONSULT STRUCTURAL ENGINEER BEFORE CUTTING

DECKING. ADD ADDITIONAL SUPPORTS AS REQUIRED PER
ENGINEERING INSTRUCTIONS.

17-1/4" x 20"

OPENING

244 Bergen Boulevard, Woodland Park, NJ 07424, Phone: [phone] - Fax: [phone]

17-1/4" x 20"

OPENING

FORMED DECKSTEEL CORRUGATED DECK

9.

PULL WIRES AND CABLES TO BOX AS NECESSARY (CONFIGURING OF GANG MOUNTING
BRACKETS MAY BE REQUIRED - REFER TO FLOOR BOX INSTALLATION INSTRUCTIONS).
TERMINATE WIRES AND CABLES TO ELECTRONIC COMPONENTS, AND INSTALL
ELECTRONIC COMPONENTS ONTO GANG MOUNTING BRACKETS. REINSTALL
TEMPORARY COVER IF FINISHED COVER IS TO BE INSTALLED AT A LATER DATE.

INSTALLED
ELECTRONIC
COMPONENT

GANG

MOUNTING

BRACKET

NOTE: FOR CORRUGATED DECK PAN MUST BE CENTERED ON

PAN CENTER LINE

2.

INSTALL PAN IN CUT-OUT AND SECURE TO DECKING WITH
HARDWARE (BY OTHERS) OR WELDING.

BEND DOWN
TABS AS
NEEDED TO
SECURE PAN
TO DECK

PEAK OR VALLEY.

20"

PAN CENTER LINE

BEND IN MIDDLE, WIRE

DOWN THRU CUT-OUT

PAN CENTER LINE

WIRE - 13"-14" LONG,

HOLE IN FORM

CUT-OUT

HOLE

20"17-1/4"17-1/4"

DO NOT SECURE

FLANGES TO FORM

FROM TOP OF FORM

NAIL/SCREW
INTO FORM
FROM BELOW,
IN LINE WITH
EMBOSS

TWIST WIRE

AROUND

NAIL/SCREW.

CUT WIRE

FOR EASY

REMOVAL

OF FORM

STEEL CORRUGATED DECK FORMED DECK

43024 LIT1429B

UNDERSIDE VIEW

3.

REMOVE AND RETAIN TEMPORARY COVER AND SCREWS.

(8) #6-32 FLAT

HEAD SCREWS

TEMPORARY

COVER

4.

REMOVE (4) 1-1/2" KNOCKOUTS LOCATED ON BOTTOM
OF FLOOR BOX. ALL OTHER KNOCKOUTS IN THE BOX

ARE NOT TO BE USED OR REMOVED.

6.

INSTALL FLOOR BOX INTO PAN. LEVEL BOX TO PROPER HEIGHT
WITH LEVELING BOLTS. ANCHOR BOX USING WIRE (SUPPLIED BY
OTHERS) TO PREVENT BOX FROM FLOATING DURING POUR.

LEVELING
BOLT

CONCRETE

3.25 MIN

6.00 MAX

3.50 MIN

6.25 MAX

1.9 MIN

4.6 MAX

FLOOR BOX

5.

INSTALL INTUMESCENT-LINED CONDUIT AND FLOOR BOX
LEVELING BOLTS AS SHOWN.

REMOVE (2) 1-1/2"

KNOCKOUT

(4) 1-1/2" CONDUIT
LOCKNUT

(4) 1/4-20 x 6.00"
LONG HEX BOLT

REMOVE (2) 1-1/2"
KNOCKOUT

(4) INSERT LEVELING
BOLT INTO HOLE

WIRE (BY OTHERS) TO
SECURE BOX DURING POUR

7.

GANG BRACKET SCREWS AND GROUND SCREWS MUST BE IN PLACE AND
BOTTOMED TO ENSURE SCREW VOIDS AFTER POUR. REINSTALL TEMPORARY

COVER. FILL VOIDS BETWEEN DECK CUT-OUT HOLE AND PAN WITH TAPE OR CAULK
TO PREVENT CONCRETE LEAKAGE WHILE POURING. DURING POUR, A VIBRATORY
TOOL MUST BE USED TO ENSURE COMPLETE FILL OF CONCRETE SURROUNDING THE
FLOOR BOX WITHIN THE PAN ASSEMBLY.

NOTE: MINIMUM POUR HEIGHTS FOR UL 2-HOUR

FIRE CLASSIFICATION:

CORRUGATED DECK:

LIGHTWEIGHT CONCRETE: 3-1/4"
NORMAL WEIGHT CONCRETE: 4-1/2"

FORMED DECK:

LIGHTWEIGHT CONCRETE: 3-3/4"
NORMAL WEIGHT CONCRETE: 5"

(4) INTUMESCENT-LINED CONDUIT

FILL\COVER VOIDS BETWEEN

DECK AND PAN AS NECESSARY

TO PREVENT CONCRETE

LEAKAGE