FSR FL-FRK-500P User Manual

8.

ROUTE CONDUITS AS REQUIRED TO FLOOR BOX.

FL-FRK-500P INSTALLATION INSTRUCTIONS FOR CORRUGATED OR FORMED DECK

FSR

NOTE: READ FLOOR BOX INSTALLATION INSTRUCTIONS PRIOR TO INSTALLATION.

1.

CUT A 17-1/4" SQUARE OPENING IN DECK SURFACE AS SHOWN.

NOTE: CONSULT STRUCTURAL ENGINEER BEFORE CUTTING

17-1/4" SQUARE

DECKING. ADD ADDITIONAL SUPPORTS AS REQUIRED PER
ENGINEERING INSTRUCTIONS.

OPENING

244 Bergen Boulevard, Woodland Park, NJ 07424, Phone: [phone] - Fax: [phone]

17-1/4" SQUARE

OPENING

FORMED DECKSTEEL CORRUGATED DECK

9.

PULL WIRES AND CABLES TO BOX AS NECESSARY (CONFIGURING OF GANG MOUNTING
BRACKETS MAY BE REQUIRED - REFER TO FLOOR BOX INSTALLATION INSTRUCTIONS).
TERMINATE WIRES AND CABLES TO ELECTRONIC COMPONENTS, AND INSTALL
ELECTRONIC COMPONENTS ONTO GANG MOUNTING BRACKETS. REINSTALL
TEMPORARY COVER IF FINISHED COVER IS TO BE INSTALLED AT A LATER DATE.

GANG

MOUNTING

BRACKET

INSTALLED
ELECTRONIC
COMPONENT

NOTE: FOR CORRUGATED DECK PAN MUST BE CENTERED ON

PAN CENTER LINE

2.

BEND DOWN
TABS AS
NEEDED TO
SECURE PAN
TO DECK

PEAK OR VALLEY.

PAN CENTER LINE

PER CLIENT DESIGN SPECIFICATIONS, ORIENT PAN IN DECK
(SEE LABEL IN PAN BOTTOM).

INSTALL PAN IN CUT-OUT AND SECURE TO DECKING WITH
HARDWARE (BY OTHERS) OR WELDING.

WIRE - 13"-14" LONG,

BEND IN MIDDLE, WIRE

DOWN THRU CUT-OUT

HOLE IN FORM

CUT-OUT

HOLE

PAN LABEL

DO NOT SECURE

FLANGES TO FORM

FROM TOP OF FORM

NAIL/SCREW
INTO FORM
FROM BELOW,
IN LINE WITH
EMBOSS

TWIST WIRE

AROUND

NAIL/SCREW.

CUT WIRE

FOR EASY

REMOVAL

OF FORM

STEEL CORRUGATED DECK FORMED DECK

43023 LIT1428B

UNDERSIDE VIEW

3.

REMOVE AND RETAIN TEMPORARY COVER AND SCREWS.

(8) #6-32 FLAT

HEAD SCREWS

TEMPORARY

COVER

4.

REMOVE (4) 1-1/2" KNOCKOUTS LOCATED ON BOTTOM
OF FLOOR BOX. ALL OTHER KNOCKOUTS IN THE BOX

ARE NOT TO BE USED OR REMOVED.

6.

INSTALL FLOOR BOX INTO PAN. LEVEL BOX TO PROPER HEIGHT
WITH LEVELING BOLTS. ANCHOR BOX USING WIRE (SUPPLIED BY
OTHERS) TO PREVENT BOX FROM FLOATING DURING POUR.

FLOOR BOX

PAN

LEVELING
BOLT

CONCRETE

3.25 MIN

6.00 MAX

3.50 MIN

6.25 MAX

1.9 MIN

4.6 MAX

FLOOR BOX

5.

INSTALL INTUMESCENT-LINED CONDUIT AND FLOOR BOX
LEVELING BOLTS AS SHOWN.

REMOVE (2) 1-1/2"

KNOCKOUT

(4) 1-1/2" CONDUIT
LOCKNUT

REMOVE (2) 1-1/2"
KNOCKOUT

(4) 1/4-20 x 6.00"
LONG HEX BOLT

NOTE: MINIMUM POUR HEIGHTS FOR UL 2-HOUR

(4) INSERT LEVELING
BOLT INTO HOLE

WIRE (BY OTHERS) TO
SECURE BOX DURING POUR

7.

GANG BRACKET SCREWS AND GROUND SCREWS MUST BE IN PLACE AND
BOTTOMED TO ENSURE SCREW VOIDS AFTER POUR. REINSTALL TEMPORARY

COVER. FILL VOIDS BETWEEN DECK CUT-OUT HOLE AND PAN WITH TAPE OR CAULK
TO PREVENT CONCRETE LEAKAGE WHILE POURING. DURING POUR, A VIBRATORY
TOOL MUST BE USED TO ENSURE COMPLETE FILL OF CONCRETE SURROUNDING THE
FLOOR BOX WITHIN THE PAN ASSEMBLY.

FIRE CLASSIFICATION:

CORRUGATED DECK:

LIGHTWEIGHT CONCRETE: 3-1/4"
NORMAL WEIGHT CONCRETE: 4-1/2"

FORMED DECK:

LIGHTWEIGHT CONCRETE: 3-3/4"
NORMAL WEIGHT CONCRETE: 5"

(4) INTUMESCENT-LINED CONDUIT

FILL\COVER VOIDS BETWEEN

DECK AND PAN AS NECESSARY

TO PREVENT CONCRETE

LEAKAGE