Frymaster UHC-P Installation Manual

2,4-Slot and Narrow Models Operated by a Palm-based PDA
Installation, Operation Manual
UHC-P 2-slot
Covers Version 2.10 Software
UHC-P
UHC-P 4-slot
Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians.
*8196002*
24-Hour Service Hotline 1-800-551-8633
Price: $6.00
819-6002
MAY 06
NOTICE
IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER/DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER/DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.
THE UHC IS NOT SUITABLE FOR OUTDOOR USE. WHEN OPERATING THIS UNIT, IT MUST
BE PLACED ON A HORIZONTAL SURFACE.
THE UHC IS NOT SUITABLE FOR INSTALLATION IN AN AREA WHERE A WATER JET CAN
BE USED. THIS APPLIANCE MUST NOT BE CLEANED WITH A WATER JET.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN
THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
DO NOT OPERATE OR SERVICE THE UHC WITHOUT FIRST READING THIS MANUAL.
DO NOT OPERATE THE UHC UNLESS IT HAS BEEN PROPERLY INSTALLED AND
CHECKED.
DO NOT OPERATE THE UHC UNLESS ALL SERVICE AND ACCESS PANELS ARE IN PLACE
AND PROPERLY SECURED.
DO NOT ATTEMPT TO REPAIR OR REPLACE ANY COMPONENT OF THE UHC UNLESS ALL
POWER TO THE UNIT HAS BEEN DISCONNECTED.
USE CAUTION WHEN SETTING UP, OPERATING, OR CLEANING THE UHC TO AVOID
CONTACT WITH HEATED SURFACES.
Table of Contents
Installation, Warranty, Parts 1-1
Power Up 2-1
Operational Overview 3-1
Programming Overview 3-4
Programming 4-1 Changing from 4 to 2-Slot Operation 4-2 Moving Products from Food Library to Menus 4-2 Setting up Cabinet on Palm 4-2
Entering Passwords/ Menu Items 5-1
Configuring Presets/Saving Cabinets 6-1
Loading Presets 6-2
Language/Temperature Display 7-1
Uploading Cabinet Configurations and Daily Activity to Palm 8-1
Acquiring and Loading Software for the Palm 9-1
Checking Palm Operating System Version Number 9-1 Downloading UHC-P Software from Internet 9-2 Loading Software on Palm 9-3 Beaming Software between Palms 9-6
Food Item Default Settings 10-1 Cleaning and Preventive Maintenance 10-2
Typical Setups 10-6
UHC-P
1 Universal Holding Cabinet
The Frymaster Universal Holding Cabinet-P (UHC-P) developed and manufactured exclusively for McDonald’s, is a short-term holding device to extend the freshness of a wide variety of cooked products. The UHC-P meets all McDonald’s standards for safety, efficiency, and cleanliness.
1.1 Warranty Statement
A. Frymaster L.L.C. makes the following limited warranties to the original purchaser only for
this equipment and replacement parts:
1.1.1 Warranty Provisions – Universal Holding Cabinet
A. Frymaster L.L.C. warrants all components against defects in material and workmanship for a
period of two years.
B. All parts, with the exception of fuses, are warranted for two years after installation date of
cabinet
C. If any parts, except fuses, become defective during the first two years after installation date,
Frymaster will also pay straight-time labor costs to replace the part, plus up to 100 miles/160 km of travel (50 miles/80 km each way).
1.1.2 Parts Return
A. All defective in-warranty parts must be returned to a Frymaster Authorized Factory Service
Center within 60 days for credit. After 60 days, no credit will be allowed.
1.2.3 Warranty Exclusions
This warranty does not cover equipment which has been damaged due to misuse, abuse,
alteration, or accident such as:
Improper or unauthorized repair;
Failure to follow proper installation instructions and/or scheduled maintenance
procedures as prescribed in your MRC cards;
Improper maintenance;
Damage in shipment;
Abnormal use;
Removal, alteration, or obliteration of the rating plate;
This warranty also does not cover:
Transportation or travel over 100 miles/160 km (50 miles/80 km each way), or travel
time over two hours;
Overtime or holiday charges;
Consequential damages (the cost of repairing or replacing other property that is
damaged), loss of time, profits, use or any other incidental damages of any kind.
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UHC-P
There are no implied warranties or merchantability or fitness for any particular use of purpose. For international warranty, the above procedures apply, except that the customer is responsible for
freight and duty charges.
PARTS ORDERING AND SERVICE INFORMATION
Parts orders may be placed directly with your local Frymaster Factory Authorized Service Center (FASC)/Distributor. A list of Frymaster FASC/Distributors was included with the cabinet when shipped from the factory. If you do not have access to this list, please contact the Frymaster Service Department at 1-800-24-FRYER or 1-318-865-1711.
Please note that orders for wire/plastic trays, stacking kits, carts and casters should be placed with your local Kitchen Equipment Supplier (KES). Frymaster does not supply these accessory items.
To speed up your order, the following information is required:
Model Number_____________________________________ Serial Number_____________________________________ Voltage___________________________________________ Item Part Number___________________________________ Quantity Needed____________________________________
Service may be obtained by contacting your local Frymaster Authorized Service Center/Distributor. Service information may be obtained by calling the Frymaster Service Department. The following information will be needed in order to assist you quickly and efficiently:
Model Number_____________________________________ Serial Number______________________________________ Nature of the Problem___________________________________________________________________
Also any other information which may be helpful in solving your service problem.
RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE.
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UHC-P
1.2 Product Trays
There are 3 product tray sizes. See Appendices A and C for specific product volumes and recommended holding sizes and times. Use the tray that is designed for the specific product described below:
A. 1/3-size plastic tray – Holds meat and egg products that are grilled (hamburger patties,
bacon, eggs, sausage, etc.) There are two important procedures to remember when storing grilled products:
The product should not be drained when picked up from the grill.
The product is stacked when placed in the proper tray. 10-1 and sausage patties can be
stacked up to six high. Eggs (except scrambled), grilled chicken and 4-1 patties can be stacked up to three high.
B. 1/2-size wire tray – holds fried products (McNuggets, McChicken, Filet-O-Fish, etc.)
Remember this important procedure when storing fried products:
Fried products are to be placed on the wire rack. The rack should be placed on a crumb
tray. No tray liners are required for these trays.
C. Full-size plastic tray – holds baked products (biscuits, muffins, etc.) Follow these
procedures for baked products:
After the biscuits have been removed from the biscuit oven, remove the wrapper and
open the cardboard box.
Put a tray liner in the tray and slide the biscuits onto the liner. The biscuit trays can hold
up to 30 frozen biscuits, 20 scratch biscuits or 20 muffins.
Important Operational Tips
When placing a tray into the cabinet, make sure the slot line on the tray handle lines up with the edge of the slot.
Discard cracked or damaged trays. When removing portions from a tray, slide the tray only as far as needed, then quickly return the tray
to the slot line.
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UHC-P
1.3 Install Grill Clip
The grill clip is shipped in the accessory package and is designed to hold the 1/3-size grill tray. It attaches to the grill to make transfer from the grill to the UHC faster and safer.
Position the front of the grill clip under the lip
of the grill.
Lower the back of the clip until the grooves rest
over the grill bar. The grill clip should firmly seat on the front of the grill. If the clip doesn’t fit snuggly, simply loosen the four nuts under the clip and slide it in or out as needed to tighten against the bar. Tighten the nuts after the clip is properly adjusted.
The grill clip attaches to the grill and holds grilled product in a UHC-P tray, making transfer to the holding cabinet easier.
1.4 Installation of 4” Legs
CAUTION Use caution when handling the cabinet or tilting the unit to/from the floor to install the legs. Maneuvering the cabinet should be accomplished by at least two people.
A. Carefully place the Universal Holding Cabinet on its right side (direction is determined with
you facing the front of the unit), exposing the base of the cabinet.
B. Mount the leg pads to the bottom of the base using the 16-¼"-20 x ½" long screws and
lockwashers provided.
C. Screw the leg into the mounted leg pad until fully tight. D. Carefully turn the UHC upright until the unit stands on its legs. Perform Step 2, Power Up.
IF THE UHC-P IS INSTALLED WITH THE COUNTERTOP OPTION, ENSURE THE
AREA WHERE THE UHC-P BASE AND COUNTERTOP MEET IS PROPERLY
SEALED WITH A FOOD GRADE TYPE SEALANT.
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UHC-P
2 Power Up
ALL ELECTRICALLY OPERATED APPLIANCES MUST BE ELECTRICALLY
GROUNDED IN ACCORDANCE WITH LOCAL CODES, OR IN THE ABSENCE OF
LOCAL CODES, WITH NATIONAL ELECTRIC CODE, ANSI/NFPA NO. 70-1990.
A. Power Requirements:
Voltage – 208/240 VAC
2620 Watts @ 208V – 3420 Watts @ 240V
Frequency – 50/60 Hertz
Single Phase
20 amp Service
THIS APPLIANCE IS EQUIPPED WITH A THREE-PRONG GROUNDING PLUG FOR
YOUR PROTECTION AGAINST SHOCK HAZARD AND MUST BE PLUGGED INTO A
PROPERLY GROUNDED THREE-PRONG RECEPTACLE. DO NOT CUT OR REMOVE
THE GROUNDING PRONG FROM THIS PLUG.
B. Plug the Universal Holding Cabinet-P into the power source. C. Place the power switch in the ON position. All control displays will illuminate green
approximately 2 seconds after the power switch is activated.
D. Monitor the temperature of the slots. The time it takes the slot(s) to heat from ambient (room)
temperature to a 155°F (68°C) setpoint should be approximately 15 minutes. It should take approximately 25 minutes to reach a 200°F (93°C) setpoint. If setpoint is not consistently achieved within these limits, call your local Factory Authorized Service Center for repair.
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UHC-P
3 Operational Overview
The Universal Holding Cabinet-P (UHC-P) has four slots, which hold up to three trays of product or two slots, which hold three trays each. Each slot has a controller, which indicates product and holding time for each tray position. Figure 1.
Receiving lens
ON/OFF
Timer ke y
Menu key
Temperature key
Timer LEDs
Slot
Figure 1
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UHC-P
The UHC-P is ready for operation out of the box, with the slots set for the breakfast and lunch menus illustrated in the graphic below. Figure 2.
Breakfast Setup
Default Settings
Left Center Right
SAUS SAUS SAUS
Slot 1
ROUN ROUN CBAC
Slot 2
SCRA FOLD CBAC
Slot 3
SCRA BISC NONE
Slot 4
Figure 2: The default settings for the UHC-P.
Lunch Setup
Default Settings
Left Center Right
10-1 10-1 10-1
Slot 1
GRCK 4-1 4-1
Slot 2
NUGG NONE NUGG
Slot 3
McCK NONE FISH
Slot 4
3.1 Cabinet Operation
1. Turn the power switch ON.
2. The displays will light and show LOW TEMP.
3. Press the Menu key to scroll to the desired menu, release the key and immediately press the
Temperature key. The chosen menu is locked in. NOTE: All temperature and hold-time settings are to McDonald’s specifications. Menu or other setting changes require a Palm Pilot PDA and related software. Programming the cabinet with the Palm is covered in Chapter 4.
3.2 Timer Operation
Press the timer key adjacent to the desired slot. The timer counts down from a preset value. The
display alternates between the product name and the remaining hold time. If more than one slot is holding the same product, the location with the least remaining holding time is indicated by a brighter display and illuminated dots.
Stopping the Timer Press the timer key next to the slot position to turn a timer off. The timer stops and the display
dims, indicating inactivity. The use-first indicator moves to the next appropriate slot.
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UHC-P
3.3 Cook More Prompts
The Cook More prompt sounds at a preset time prior to the expiration of the last tray of a specific product. No acknowledgement is necessary. The three-second audible alarm and the display of COOK More serve as a reminder to cook more of the needed product.
3.4 Using Clean Mode
Press the Menu key repeatedly until Clean Mode is displayed on the screen. Release the key and immediately press the Temperature key. Upload Palm will display. (This is a prompt to upload
data captured by the cabinet during the day’s operation. Instructions for uploading data to the Palm are provided in Chapter 8.) Press the Temperature key again to display Slot Cln Mode. This
changes the setpoint for all slots to 125°F (52°C). The display will alternate between SLOT CLN Mode and Not Safe Yet until the temperature of the slots reaches 125°F (52°C). The display then changes to Safe to Cln.
Exit Clean Mode by pressing the Menu key until the desired menu choice appears. Release the key and immediately press the Temperature key; the choice is locked in. This must be done for each slot. The display will show Slot Temp Low until it reaches the setpoint for the chosen product.
3.4 Turning Slots OFF
Press the Menu key on a slot until Slot Off is displayed. Release the key and immediately press the Temperature key; the choice is locked in.
3.5 Temperature Display
Press the Temperature key four times and the temperatures and setpoints will be displayed in this sequence:
Top plate temperature
Bottom plate temperature
Top plate setpoint
Bottom plate setpoint
3.6 Temperature Alarms
There are five temperature alarms:
High Temperature
Low Temperature
FDA
Sensor
Rise Time
If an alarm condition occurs, an audible alarm sounds and the display alternates between the product selection and the alarm message. Timers cannot be started if a slot is displaying an alarm message.
NOTE: Narrow model displays only the actual temperature.
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UHC-P
3.6.1 High and Low-Temperature Alarms
If the slot temperature is above or below the limits for the product selected, the display will show Slot temp high or slot temp low. An alarm will sound. Press a timer
key to turn off the audible alarm. The audible alarm does not sound during initial cabinet startup.
3.6.2 Food and Drug Administration (FDA) Alarm
The FDA alarm indicates the slot temperature is below the preset limit to hold a product. An audible alarm sounds and the alarm message reads Temp Under FDA. Press a timer key to turn off the audible alarm. The message remains until the slot temperature is within limits. Press the timer key to clear the FDA alarm.
3.6.3 Sensor-Range Alarm
The Sensor Fail alarm indicates a sensor temperature value above or below the 90-250°F (32­121°C) range of the slot. An audible alarm sounds. The displayed message is Sens
Alrm. Press a timer key to end the audible alarm. Service is required to correct the sensor alarm.
3.6.4 Rise-Time Alarm
A rise-time alarm indicates the slot temperature failed to reach operating temperature within a preset time after start up. The displayed message is Slot Rise Rate. An audible alarm sounds. Press a timer key to turn off the audible alarm. Service is required to correct a rise-time alarm.
3.6.5 Additional Out of Tolerance Displays
HHH in the display indicates a sensor error. Service is required. LLLL indicates a sensor error or a slot below 50°F (10°C). Allow the slot to operate for 10
minutes. If LLLL remains, call for service.
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3.7 Programming Overview
A Palm Pilot loaded with the UHC-P software is available. All programming of the cabinet, except initial default settings, is first entered into a Palm Pilot then beamed into the UHC-P. Below is an annotated look at the main UHC-P screens on a Palm Pilot. The appearance of the menu bar varies with software versions*. Programming and use are covered in Section 4-
7. Palm software should be loaded onto a computer accessible to the store manager for use in acquiring and loading UHC-P software. Loading and acquiring software are described in Chapter 9. See the Palm Pilot manual for a description of its operation.
Menu bar*
Accessed by tapping on Setup in top left of display.
Contains holding parameters for existing items and special items created by the user. Items are stored here and copied to a menu when needed. The items are permanently stored in the Library unless erased by the user.
This function, which requires a password to open, allows the holding parameters of a food item to be changed. See Chapter 5 for passwords.
Used to create new food items. A password is required. See Chapter 5.
Used to change the language displayed and change temperature display from Fahrenheit to Celsius. A password is required. See Chapter 5.
Food Library
Edit
Add
Language
Edit
Accesses features within the Palm software.
abc
Used to access a keyboard, which allows text entry and editing of menu items.
UHC-P
View
Accesses features within the UHC-P software.
Menus
Accesses cabinet configurations for breakfast, lunch and specials.
123
Used to access a number keyboard, which allows numerical entry.
Info
Accesses version of UHC-P software.
Menu
Products are moved here from the Food Library. Tapping Menu reveals a display to delete menus and create new menus. Five is the maximum. A password is required. See Chapter 5.
Breakfast, Lunch
Special
Food items are stored in a specific menu: breakfast, lunch or a special. The menu for a food item is selected here.
Remove
Used to remove items from a menu.
Logs
Shows cabinet activity.
Figure 1
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