Frymaster FPD, SCFD, CFD User Manual

Decathlon Series Gas Fryers

Service & Parts Manual

D, CFD, SCFD, FPD,

and Common Cabinet Models

NON-CE &

Dean, a member of the Commercial Food Equipment Service Association, recommends using
CFESA Certified Technicians.

24-Hour Service Hotline

1-800-551-8633

FEBRUARY 2007

*8195922*

Please read all sections of this manual and retain for future reference.

This product has been certified as commercial cooking equipment and MUST be installed by

professional personnel as specified. Installation, maintenance and repairs should be performed

by your FRYMASTER FACTORY AUTHORIZED SERVICE CENTER.

DANGER

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any

other cooking appliance.

DANGER

Instructions explaining procedures to be followed MUST be posted in a prominent location in
the event the operator detects a gas leak. This information can be obtained from the local gas

company or gas supplier.

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause property

damage, injury or death. Read the installation, operating and maintenance instructions

thoroughly before installing or servicing this equipment.

DANGER

Safe and satisfactory operation of your equipment depends on proper installation. Installation

MUST conform with local codes, or in absence of local codes, with the National Fuel Gas Code,

ANSI Z223.1; The Natural Gas Installation Code, CAN/CGA-B149.1; The Propane Installation

Code, CAN/CGA-B149.2; or The latest edition of the National Electric Code, N.F.P.A. 70.

NOTICE

If, during the warranty period, the customer uses a part for this Enodis equipment other than an

unmodified new or recycled part purchased directly from Frymaster and Dean, or any of its

authorized service centers, and/or the part being used is modified from its original

configuration, this warranty will be void. Further, Frymaster and Dean and its affiliates will not

be liable for any claims, damages or expenses incurred by the customer which arise directly or

indirectly, in whole or in part, due to the installation of any modified part and/or part received

from an unauthorized service center.

DANGER

The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container

at the end of frying operations each day. Some food particles can spontaneously combust if left

soaking in certain shortening material. Additional information can be obtained in the filtration

manual included with the system.

DANGER

The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result

from slips or contact with the hot oil.

WARNING

Drawings and photos used in this manual are intended to illustrate operational, cleaning and

technical procedures and may not conform to on-site management operational procedures.

WARNING

No structural material on the fryer should be altered or removed to accommodate placement of

the fryer under a hood. Questions? Call the Frymaster and Dean Service Hotline at 1-800-551-

8633.

This equipment is to be installed in compliance with the basic plumbing code of The Building

Officials and Code Administrators International, Inc. (BOCA) and the Food Service Sanitation

Manual of the Food and Drug Administration.

COMPUTERS

FCC

This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions:

1) This device may not cause harmful interference, and 2) This device must accept any interference

received, including interference that may cause undesired operation. While this device is a verified Class

A device, it has been shown to meet the Class B limits.

CANADA

This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the

ICES-003 standard of the Canadian Department of Communications.

Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A et B

prescrites dans la norme NMB-003 edictee par le Ministre des Communcations du Canada.

DANGER

THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE

CANCER AND/OR BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM.
Operation, installation, and servicing of this product could expose you to airborne particles of
glasswool or ceramic fibers, crystalline silica, and/or carbon monoxide. Inhalation of airborne

particles of glasswool or ceramic fibers is known to the State of California to cause cancer.

Inhalation of carbon monoxide is known to the State of California to cause birth defects or other

reproductive harm.

WARNING

Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal

the joint between the fry vessels. Banging fry baskets on the strip to dislodge shortening will

distort the strip, adversely affecting its fit. It is designed for a tight fit and should only be

removed for cleaning.

Decathlon Series Gas Fryers

Service and Parts Manual

TABLE OF CONTENTS

1. SERVICE PROCEDURES……..……..……………………………………………...

1.1 Functional Description............................................................................................1-1

1.2 Accessing Fryers for Service...................................................................................1-8

1.3 Cleaning the Gas Valve Vent Tube (if applicable)..............................................1-10

1.4 Adjusting Burner Manifold Gas Pressure..........................................................1-10

1.5 Adjusting the Pilot Flame......................................................................................1-11

1.6 Calibrating the Thermatron Controller and Backup Thermosta t....................1-11

1.7 Replacing Fryer Components...............................................................................1-13

1.8 Troubleshooting and Problem Isolation..............................................................1-32

1.9 Troubleshooting Guides........................................................................................1-41

1.10 Wiring Diagrams....................................................................................................1-43

2. PARTS LIST…….…………………………………..……………………………….

2.1 Decathlon Primary Components............................................................................2-1

2.2 Control Panel Options; D60 Series.......................................................................2-14

2.3 Optional Components and Controllers................................................................2-15

2.4 Transformers and Component Boxes; Multi-batteried Decathlon...................2-18

2.5 Oil Drain Manifold Components..........................................................................2-20

2.6 Oil Return Manifold Components........................................................................2-24

2.7 Oil Return and Oil Flush Components................................................................2-28

2.8 Under Fryer Filter (UFF) Components; D50 and D60 Series............................2-32

2.9 Single Under Fryer Filter (SUFF) Components..................................................2-37

2.10 Basket Lift Components; D50, D60, and D80......................................................2-41

2.11 Trough, Holster, and Cover Components; D60 and D80 Series........................2-43

FINDING YOUR WAY AROUND THE DEAN DECATHLON

Top Cap

Electronic Operating

Thermostat

Burners

Basket Hanger

Flue Cap

Frypot

Drain Valve Handle (Red)
Oil Return Handle (Yellow)
Drain Flush Handle (Blue)

Filter Unit

Drain Tubes

Drain Tubes

)

)

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.1 Functional Description

Decathlon Series gas fryers contain a welded steel frypot (stainless or cold-rolled) heated by gas
flames diffused evenly through tubes built into the frypot.

Flames originate from orifices in a burner manifold positioned beneath cast-iron burners. The
burners are positioned in the tube openings, at the front of the frypot. The diameter of the orifices
differs for natural (CE:G20/G25) and LP (CE:G31) gas as indicated in the accompanying table.

NON-CE (Altitudes of 2000 feet or less

MODEL

D20G 50

INPUT

(BTU)

GAS

TYPE

NAT

LP

ORIFICE

MM

(INCH)

2.18(#44)

1.40(#54)

ORIFICE

PART NO.

810-2050
810-2324

QTY

2
2

EQUIPMENT

PRESSURE

MBAR INCH W.C.

10

27.5

4

11

D50G 85

D50G(HP) 120

D50GDDHP 115

D60G 112

D60G(HP) 150

D80G 122

D80G(HP) 165

CE ONLY (Altitudes of 2000 feet or less

MODEL

D20G 15,0

INPUT

(kW)

NAT

LP

NAT

LP

NAT

LP

NAT

LP

NAT

LP

NAT

LP

NAT

LP

GAS

TYPE

G20
G25
G31

2.08(#45)

1.32(#55)

2.53(#39)

1.51(#53)

2.44(#41)

1.51(#53)

2.08(#45)

1.32(#55)

2.53(#39)

1.51(#53)

2.26(#43)

1.40(#54)

2.58(#38)

1.61(#52)

ORIFICE

MM

(INCH)

2,40
2,40
1,51

14-0067-45

810-2441

810-2048
810-2059

14-0067-41

810-2059

14-0067-45

810-2441

810-2048
810-2059

810-2049
810-2324

810-2062
810-2063

ORIFICE

PART NO.

810-2060
810-2060
810-2059

4
4

4
4

4
4

5
5

5
5

5
5

5
5

QTY/

COLOR

2/BLUE
2/BLUE

2/RED

10

27.5

10

27.5

10

27.5

10

27.5

10

27.5

10

27.5

10

27.5

EQUIPMENT

PRESSURE

MBAR INCH W.C.

10,0
15,0
27,0

4

11

4

11

4

11

4

11

4

11

4

11

4

11

4,0
6,0

10,8

G20

D50G 30,0

D60G 37,5

D80G 37,5

G25
G31

G20
G25
G31

G20
G25
G31

2,40
2,40
1,51

2,40
2,40
1,51

2,40
2,40
1,51

810-2060
810-2060
810-2059

810-2060
810-2060
810-2059

810-2060
810-2060
810-2059

4/BLUE
4/BLUE

4/RED

5/BLUE
5/BLUE

5/RED

5/BLUE
5/BLUE

5/RED

10,0
15,0
27,0

10,0
15,0
27,0

10,0
15,0
27,0

4,0
6,0

10,8

4,0
6,0

10,8

4,0
6,0

10,8

1-1

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.1 Functional Description (cont.)

An electromechanical gas valve regulates gas flow to the manifold. Decathlon Series gas fryers are
equipped with either a 120V valve system or a 24V valve system. Unit configurations include either
a pilot ignition system (standing pilot) or an electronic ignition system.

Pilot System Configuration

The pilot system is comprised of the pilot orifice, pilot hood, and a thermopile. The pilot serves two
purposes: light the burner and heat the thermocouple (some systems incorporate a thermopile). In
operation, the thermocouple is in contact with the pilot flame and generates millivolts. The millivolt
output energizes the gas valve pilot coil, which in turn opens the pilot valve. If the pilot flame is
extinguished, the gas valve pilot coil loses voltage and the pilot valve closes. The main valve of the
gas valve will not open if the pilot valve is not open. The pilot flame must be manually lit when the
fryer is first placed into operation. A separate 120V circuit, activated by the fryer ON/OFF switch,
provides voltage through the Thermatron to the gas valve main coil, which opens the main valve.

Electronic Ignition Configuration

In units configured for electronic ignition, an ignition module connected to an ignitor assembly
replaces the pilot system. The ignition module performs three important functions: provide an
ignition spark, supply voltage to the gas valve, and proof the pilot flame.

1-2

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

Electronic Ignition Configuration (cont.)

The module contains a 60-second time delay circuit and a coil that activates the gas valve. The
ignitor assembly consists of a spark plug, a pilot, and a flame sensor element.

At start-up the ON/OFF switch is placed in the ON position, supplying 12 VDC to the heat control
circuitry in the controller or computer and to one side of the heat relay coil on the interface board. If
resistance in the temperature probe indicates the temperature in the frypot is below 180°F (82°C),
the current flows through a melt cycle circuit where a timer switch alternately closes for 3 seconds
and opens for 24 seconds. If the temperature is 180°F (82°C) or above, the current flows through a
heat circuit, bypassing the timer switch. In either case, current is supplied to the other leg of the heat
relay coil which then closes an electronic switch in the 24 VAC circuit to provide current to the
ignition module. NOTE: The listed melt cycle times and exit temperature pertain to the Compu-Fry
computer only.

Circuitry in the ignition module sends 24 VAC current to the gas valve via a normally closed high­limit switch and a drain safety switch. Simultaneously, the module causes the ignitor to spark for up
to 60 seconds to light the pilot flame. A flame sensor verifies that the pilot is lit by measuring the
flow of microamps through the flame. If the pilot does not light (or is extinguished), current to the
ignition module is interrupted, preventing the main valve from opening, and the ignition module
"locks out" until the power switch is turned OFF, then back ON.

A temperature probe monitors the temperature in the frypot. When the programmed setpoint
temperature is reached, resistance in the probe causes the heat cycle circuitry in the controller to
interrupt current flow through the heat relay. This in turn interrupts the 24 VAC current to the
ignition module, resulting in closure of the gas valve.

NOTE: In September 2006, these modules were replaced with black Honeywell modules (Kit, 826-

2117). Operationally they are similar. The new modules have a 4.5 second delay before sparking
and lockout at 90 seconds. Unlike previous modules, microamp readings on the new black modules
will move up and down as the module pulses on and off and this is an indication that the module is
functioning.

When installing the new modules into an older unit with a Fast GO board, a resistor (provided in
module kit) is needed to adjust melt cycle to accommodate the 4.5 second delay.

Control Options

Decathlon Series gas fryers may be equipped with operating thermostat controls (optional backup­only; available with electronic thermostat or computer), Thermatron, or Compu-Fry computers.

In fryers equipped with Thermatron, the fryer is turned on and off by means of a rocker switch and
the temperature is set by adjusting a potentiometer. An interface board is located in the component
box (shield) behind the control panel (computer-equipped) or in a component box inside the cabinet
(Thermatron-equipped).

1-3

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

Interface Boards

The interface board provides a link between the controller/computer and the fryer’s individual
components without requiring excessive wiring, and allows the controller to execute commands
from one central point. Two types of interface boards may be used in Decathlon Series gas fryers;
the type used depends on the fryer configuration.

In units configured for Thermatron, P/N 826-2086 (115/230V) is used; in units configured for
Compu-Fry computers, P/N 106-6710 is used.

IFB 826-2086 (115/230V): These boards are used in Decathlon fryers equipped with Thermatron
control systems.

THERMATRON P/N 826-2086

Thermatron systems incorporate a temperature probe, a potentiometer, and a temperature control
circuit board. This system is more accurate and reliable than a standard thermostat. The temp erature
probe measures oil temperature via resistance (ohms); as oil temperature rises, resistance decreases.
The potentiometer sets the oil temperature via resistance (ohms). The temperature control circuit
board compares the resistance from the probe and potentiometer and cycles the burner on and off as
necessary.

1-4

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

Interface Boards (cont.)

IFB 106-6669 & 106-6710: These interface boards are used in Decathlon fryers with Frymaster
computer control systems.

INTERFACE BOARD P/N 106-6669 INTERFACE BOARD P/N 106-6710

FREQUENTLY USED TEST POINTS FOR INTERFACE BOARD P/N 806-4549 (previous style)

Test Meter Setting Pins Test Results

12VAC Power to Controller 50VAC Scale 1 and 3 on J3 12-18
24VAC Power to Right Module 50VAC Scale 8 on J3 and GROUND 22-28
24VAC Power to Left Module 50VAC Scale 8 on J1 and GROUND 22-28
12VDC Power to Right BL Relay 50VDC Scale 7 on J2 and 9 or 12 on J3 12-18
12VDC Power to Left BL Relay 50VDC Scale 9 on J2 and 9 or 12 on J1 12-18
24VAC Power to Right High-Limit 50VAC Scale 7 on J3 and GROUND 22-28
24VAC Power to Left High-Limit 50VAC Scale 7 on J1 and GROUND 22-28
120VAC Power* 250VAC Scale 11 on J3 and GROUND 110-125
120VAC Power To 120VAC Gas Valve* 250VAC Scale 10 on J3 and GROUND 110-125
Probe Resistance (Right)** R x 1000 Ohms 2 on J3 and 4 on J3 ***
Probe Resistance (Left)** R x 1000 Ohms 2 on J1 and 4 on J1 ***

* Where Applicable

** Disconnect 15-pin harness from controller before testing probe circuit.

*** See Probe Resistance Charts in this chapter.

1-5

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

Interface Boards (cont.)

P/N 806-4549 INTERFACE BOARD (previous style)

LED DIAGNOSTIC LIGHTS

12V

Indicates 12 VAC from transformer

24V

Indicates 24 VAC from transformer

GV

Indicates 24 VAC to gas valve

PWR

Indicates 24 VAC to PWR via K1 (L) or K2 (R or F)

AIR

Not Applicable to Decathlon Series Gas Fryers

The board contains two heat relays (K2 and K3), and two basket lift relays (K1 and K4). NOTE: On factory-original
units not equipped with basket lifts and on service interface boards, the board will have no basket lift relays installed.

INTERFACE BOARD

12 VAC TO CPTR

GROUND

12 VAC RETURN

COMPUTER

COMPUTER

COMPUTER

COMPUTER K4

NOT USED NOT USED

COMPUTER K1

RT ALARM OUT**

COMPUTER SOUND DEVICE

LT ALARM OUT*

COMPUTER

COMPUTER

COMPUTER

NOT USED NOT USED

TEMP PROBE

NOT USED

MAIN GAS VALVE

via HLS

24 VAC IN

BASKET LIFT (DN) K1

NOT USED NOT USED

AC COMMON AC CO MMON AC COMMON

BASKET LIFT (UP)

1

GROUND

2

3

RT HT RELAY (K3)

4

12 VDC TO RELAYS

5

LT HT RELAY (K2)

6

7

8

9

10

11

12

13

J1 PIN 2 & J3 PIN 2

14

15

J1

1

2

3

4

5

6

7

8

9

10

11

12

J3 PIN 3

J3 PIN 1

ALR (RIGHT)

AD (LEFT)

J3 PIN 4

J1 PIN 4

NOT USEDNOT USED

J2 PIN 14TEMP PROBE

J2 PIN 15

NOT USEDNOT USED

NOT USED

V2D

PWR via K1

K1

* Twin Vat configurations

** Single Vat configurations

*

J2 PIN 3

J2 PIN 14 TEMP PROBE

J2 PIN 1 12 VAC XFMR PIN 11

J2 PIN 13

NOT USED NOT USED

NOT USED

PWR via K2

AC Hot to 120VAC GV

J2

J3

12 VAC XFMR PIN 12

1

2

3

TEMP PROBE

4

5

NOT USED

6

MAIN GAS VALVE 24VACV1S OR V1D

7

K4 BASKET LIFT (DN)

K4

8

9

10

11

12

via HLS

24 VAC IN

MAIN GAS VALVE 120VAC

via HLS

AC COMMON

BASKET LIFT (UP)

MOD 25V GROUND GROUND

MOD V2D

MOD 25V TERM

DRAIN SWITCH (OPT)

NOT USED NOT USED

NOT USED NOT USED

GND

V2D

PWR

AS

V2S

J1 PIN 8 via K1

AD

LEFT TWIN VAT SINGLE OR RIGHT TWIN-VAT

CURRENT FLOW THROUGH INTERFACE

BOARD 806-4549 (previous style)

J1 PIN 7

J2 PIN 12

1-6

GROUND MO D 25V GROUND

J3 PIN 7

J3 PIN 8 via K2

J3 PIN 7

GND

V1D

PWR

ALR

V1S

MOD V1D*

MOD 25V TERM

DRAIN SWITCH (OPT)J2 PIN 10

MOD V1S**

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

Thermostats

Different types of thermostats are used in Decathlon Series gas fryers, depending on fryer
configuration.

Fryers equipped with an optional backup operating-thermostat and/or Thermatron use a dial to
adjust temperature. In this configuration, the probe resistance varies directly with the temperature.

As the temperature rises, resistance decreases at a rate of approximately 2 ohms for every 1°F
(approximately 3.7 ohms for every 1°C).

Fryers equipped with computer controls have a temperature probe. In this configuration, the probe
resistance varies directly with the temperature. As the temperature rises, resistance increases at a
rate of approximately 2 ohms for every 1°F (approximately 3.7 ohms for every 1°C). Circuitry in the
computer monitors the probe resistance and controls burner firing when the resistance exceeds or
falls below programmed temperatures (setpoints). The temperatures are programmed by means of a
keypad on the face of the computer.

All Decathlon Series gas fryers are equipped with a high-limit thermostat. In the event that the fryer
fails to control the oil temperature, the high-limit thermostat prevents the fryer from overheating to
flash point. The high-limit thermostat acts as a normally closed power switch that opens when
exposed to temperatures above 410°F/210°C (CE) to 450°F/232°C (non-CE). CE and non-CE high­limits are not interchangeable.

1.2 Accessing Fryers for Servicing

DANGER

Moving a fryer filled with cooking oil may cause spilling or splattering of the hot

liquid. Follow the draining instructions included with the fryer before attempting to

relocate a fryer for servicing.

1. Shut off the gas supply to the unit. Unplug the power cords. Remove any attached restraining

devices.

2. Disconnect the unit from the gas supply.

3. Relocate the fryer for service accessibility.

4. After servicing is complete, reconnect the unit to the gas supply, reattach restraining devices, and

plug in the electrical cords.

DANGER

No structural material on the fryer should be altered or removed to accommodate

placement of the fryer under a hood. Questions? Call the Frymaster Dean Service

Hotline at 1-800-551-8633.

1-7

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

Restraints

Once the fryer has been positioned at the frying station, use a carpenter’s level placed across the top
of the frypot to verify that the unit is level, both side-to-side and front-to-back.

To level fryers equipped with legs, the bottom of the legs can be screwed out up to one inch for leveling.
Legs should also be adjusted so that the fryer(s) are at the proper height in the frying station.

For fryers equipped with casters, there are no built-in leveling devices. The floor where the fryers
are installed must be level.

When the fryer is leveled in its final position, install the restraints provided with the unit to limit its
movement so that it does not depend on or transmit stress to the electrical conduit or connection.
Install the restraints in accordance with the provided instructions (see illustration below). If the
restraints are disconnected for service or other reasons, they must be reconnected before the fryer is
used.

DANGER
Adequate means must be provided to limit the movement of this appliance without
depending on or transmitting stress to electrical conduits or gas supply line. A
restraint kit is provided with the fryer. If the restraint kit is missing contact your
local Frymaster Factory Authorized Service Center (FASC) for part number 826-0900.

NOTE: If you need to relocate a fryer installed with legs, remove all weight from each leg

before moving. If a leg becomes damaged, contact your service agent for immediate repair or
replacement.

DANGER
Hot oil can cause severe burns. Avoid contact. Under all circumstances, oil must be
removed from the fryer before attempting to move it to avoid oil spills, falls, and
severe burns. This fryer may tip and cause personal injury if not secured in a
stationary position.

1-8

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.3 Cleaning the Gas Valve Vent Tube (if applicable)

1. Set the fryer power switch and the gas valve to the OFF position.

2. Carefully unscrew the vent tube from the gas valve. NOTE: The vent tube may be straightened

for ease in removal.

3. Pass a piece of ordinary binding wire (.052 inch diameter) through the tube to remove any

obstruction. Remove the wire and blow through the tube to ensure it is clear.

4. Reinstall tube and bend so that the opening is pointing downward.

1.4 Adjusting Burner Manifold Gas Pressure

WARNING

This task should be performed by qualified service personnel only.

1. Ensure that the gas valve knob is in the OFF position.

2. Remove the pressure tap plug from the gas valve (see arrows in photos below for location).

Pilot Ignition Valve

(Line Voltage)

Non-CE Electronic

Ignition Valve

CE Pilot Ignition Valve

3. Insert the manometer fitting into the pressure tap hole.

4. Place the gas valve in the ON position then place the fryer power switch in the ON position.

When the burner lights and continues to burn, check the gas pressure reading against the table on
page 1-1.

5. To adjust burner gas pressure, remove the cap from the gas valve regulator and adjust to correct

pressure.

6. Place the fryer power switch and the gas valve in the OFF position. Remove the manometer

fitting from the pressure tap hole and reinstall the pressure tap plug.

1-9

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.5 Adjusting the Pilot Flame

1.5.1 Main Pilot

1. Remove the cap from the pilot adjustment screw hole on the gas valve.

2. Using a small, flat-tipped screwdriver, turn the pilot adjusting screw counterclockwise to

increase length of flame or clockwise to decrease length of flame. Adjust to obtain a flame from
1 inch to 1½ inches long.

3. Reinstall the pilot adjustment screw cap.

1.5.2 Trailing Pilot

In older Decathlon units, the trailing pilot may need adjusting. Adjust the trailing pilot valve located
on the burner manifold until a flame from 1 inch to 1½ inches long is obtained. Current production
units do not have an adjustment.

1.6 Calibrating the Thermatron

(and Optional Backup Operating Thermostat)

1.6.1 Thermatron

1. Fill the frypot to the lower OIL-LEVEL line with cooking oil. If solid shortening is used, it must

be melted before starting the calibration procedure.

2. Ensure the fryer ON/OFF switch is in the OFF position and light the pilot.

3. Place the fryer ON/OFF switch in the ON position. Set the electronic thermostat dial to 325°F

(162°C).

4. Allow the oil to equalize at setpoint temperature. This is evident when the burners have cycled

on and off several times.

5. Insert a thermometer or pyrometer into the frypot within 3 inches of the probe bulb. Ensure the

tip of the thermometer/pyrometer does not touch the frypot burner-tube.

6. If the temperature on the thermometer is higher or lower than 325°F (162°C), the knob is out of

calibration.

7. Calibrate the knob by first loosening the setscrew and slowly turn the knob to match the

temperature reading of the thermometer. Tighten the setscrew, ensuring the knob does not move
on the shaft during tightening.

8. Allow burners to cycle on and off several times, then recheck oil temperature as described in

Step 5. If the thermostat dial temperature matches the thermometer temperature, the thermostat
is calibrated. If not, repeat Step 7.

1-10

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.6.2 Backup Operating Thermostat (Optional)

1. Fill the frypot to the lower OIL-LEVEL line with oil. If solid shortening is used, it must be

melted before starting the calibration procedure.

2. Light the pilot.

3. Set the temperature control knob to 350°F/177°C.

4. Let the burners cycle on and off automatically three times in order for the cooking oil

temperature to become uniform. If necessary, stir to get all shortening in the bottom of the
frypot melted.

5. Insert a thermometer or pyrometer probe into the oil, with the end near the fryer temperature-

sensing probe.

NOTE: The temperature-sensing probe is mounted on the frypot tube.

6. When the burner starts for the fourth time, the thermometer/pyrometer reading should be within

the range 335-360°F (168-182°C). If it is not, calibrate as follows:
a. Remove the thermostat knob by pulling straight out on the knob with a firm, steady pull.

The temperature adjusting screw is located in the middle of the thermostat shaft.

b. Insert a small-bladed flat-tipped screwdriver into the adjusting screw. Turn the adjusting

screw in ¼-turn increments to adjust the temperature. Turning the screw clockwise
decreases the temperature; turning it counter-clockwise increases the temperature. DO NOT
allow the thermostat shaft to turn while turning the adjusting screw.

c. Recheck the thermometer/pyrometer reading the next time the burner comes on.
d. Repeat steps 6.b. through 6.c. until the thermometer/pyrometer reading remains within the

range 335-360°F (168-182°C) through several cycles. If calibration cannot be obtained for
any reason, call a Factory Authorized Service Center for service.

e. Reinstall the thermostat knob.

7. Remove the thermometer or pyrometer.

1-11

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DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.7 Replacing Fryer Components

1.7.1 Replacing the Computer

1. Disconnect the fryer from the electrical

supply.

2. Unscrew the two computer panel screws.

The computer panel is hinged at the bottom
and will swing open from the top.

3. Unplug the fryer wiring harness and ground

wire from the back of the computer.

4. Remove the computer by lifting it from the

hinge slots in the fryer control panel frame.

5. Reverse the procedure to install a new

computer.

Computer panel in “down” position.

Disconnect the 15-pin connector and ground
wire (arrows) from the computer.

Control

anel frame with computer removed.

1-12

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.7.2 Replacing the Backup Thermostat (if applicable)

1. Disconnect the fryer from the electrical supply.

2. Drain cooking oil from frypot.

3. Remove thermostat knob.

4. Disconnect the wiring plug(s) from the component shield/control box.

5. Disconnect leads from terminal block.

6. Remove screws securing the thermostat bracket to fryer.

7. Follow Steps 5-7 in Section 1.7.4, Replacing the High-limit Thermostat, to remove thermostat

from frypot.

8. Remove the defective thermostat from the thermostat bracket and replace with a known good

thermostat. Use care not to damage the probe bulb and lead on the new thermostat.

9. Reverse the above steps to install the replacement.

CAUTION

The backup operating thermostat must be calibrated after installation is complete.

Refer to Section 1.6.2 for calibration instructions.

1-13

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.7.3 Replacing the Temperature Probe; Computer-equipped Fryers

1. Disconnect the fryer from the electrical supply.

2. Drain cooking oil from the frypot. Allow the

frypot to cool completely before proceeding.

3. Remove the fryer door for easier access to

the temperature probe. D models: Lift door up,
disengage rod from lower door bracket, and
remove door. CFD/SCFD/FPD models:
Remove the top bracket and hinge, then
remove door.

4. Disconnect the probe harness connector

(arrow). Use a pin pusher to remove plug from
probe wires (probe side only). Retain the plug
for re-assembly on new probe.

5. a. 1.5” drains: Remove drain extension from

elbow on drain valve. Set aside for
reassembly. Drain extensions will vary in
shape and size according to fryer model.

b. 3” drains:

- Remove the nuts holding the drain valve

straps onto the drain tube studs.

- Disconnect the Teflon tube at the back of

the T-shaped center tube piece.

Disconnect the two-pin probe harness connector
(arrow). On units with 1.5” drains, remove the drain
extension from the elbow on the drain v alve.

- Disconnect any other components

attached to the tubes.

- Carefully remove the tubes by pulling

down at an angle, straight out of the drain
valves.

- Set aside for reassembly.

NOTE: Dean fryers may be equipped with either 1.5”
or 3” drains. Follow the instructions appropriate for
the drain type used.

On units with 3” drains, remove the nuts, Teflon tube
(not pictured), clamp, boot, and drain t ubes. (Step 5.B)

1-14

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DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.7.3 Replacing the Temperature Probe; Computer-equipped Fryers (cont.)

6. Remove the appropriate burners to gain

access to the temperature probe. (See Steps
20-22 on page 1-27 for more details.)

NOTE: Ensure that the burners are placed in their
original spots when putting them back into the
fryer. (See page 1-28.)

Remove burners to gain access to temperature
probe.

7. Loosen and unscrew the compression nut

and the pass-through nut completely from
the frypot. Proceed to the next step before
removing the probe from the frypot.

8. Remove temperature probe mounting

hardware. Some older pots may use a
spring-bracket combination. Newer pots use
mounting clips. Retain mounting hardware
for installation of new temperature probe.

Loosen and unscrew completely the compression
nut (bottom arrow), then the pass-through nut (top
arrow

.

Newer pots have mounting clips.

Older pots have spring-bracket combinations.

1-15

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DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.7.3 Replacing the Temperature Probe; Computer-equipped Fryers (cont.)

9. The temperature probe can be removed

through the bottom of the frypot as follows:
Ensure the two-pin connector has been
removed from the probe wiring harness (step
4, above). Remove the harness insulation.
The probe can be pulled through the frypot
from the bottom (complete step 7, above,
prior to removing probe).

10. Carefully remove the probe from the frypot. As

the probe is removed, tilt the probe at an angle
to facilitate removal (curved probes only).

IMPORTANT: When installing new probe,

First remove the mounting clips holding the probe
in place. Retain mounting hardware for
installation of new

robe.

ensure probe is positioned properly with the
mounting hardware installed prior to tightening the
compression nut. Once tightened, the probe

cannot be repositioned.

Installing the New Temperature Probe:

1. Feed the probe wire through the probe nipple from the top side of the frypot.

2. Loosely install the bladder nut.

3. Mount the probe into the mounting hardware.

4. Tighten the bladder nut.

5. Install the insulation and plug.

1.7.4 Replacing the High-limit Thermostat

1. Turn fryer off and drain oil from the frypot. Allow the frypot to cool completely before

proceeding.

2. Perform steps 1-4 in Section 1.7.1, Replacing the Computer.

3. Re move the fryer door for easier access to the temperature probe. D models: Lift door up, disengage

rod from lower door bracket, and remove door. CFD/SCFD/FPD models: Remove the top bracket
and hinge, then remove door.

1-16

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.7.4 Replacing the High-limit Thermostat (cont.)

4. Remove two screws securing the high-limit

mounting-bracket. Do not disconnect wires from
high-limit at this time.

5. Loosen and completely unscrew the compression

nut, then the pass-through nut on the frypot bottom.
Proceed to the next step before removing high-limit
from frypot.

6. Remove high-limit mounting hardware. Older pots

may use a spring-bracket combination. Newer pots
will use mounting clips. Retain mounting hardware for
installation of new high-limit.

Remove screws (arrows) securing high-limit to fryer.

Compression nut unscrewed. Unscrew the
pass-through nut (arrow)

Older pots use spring-bracket combination.

Newer pots have mounting clips.

1-17

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.7.4 Replacing the High-limit Thermostat (cont.)

7. Carefully pull high-limit capillary tube and bulb out

of the frypot from the bottom.

8. Mark and disconnect wires at the high-limit in the

component box.

Remove high-limit capillary tube and bulb
from the bottom of the frypot.

1-18

Mark and disconnect high-limit wiring
(arrows). Reconnect wires to the same
terminals on the replacement high-limit.

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.7.4 Replacing the High-limit Thermostat (cont.)

9. Remove high-limit from fryer by pulling the

capillary tube and bulb through the component box
opening (arrow). This may require removal of the
control panel frame.

10. Reverse the above steps for high-limit installation.

IMPORTANT: When installing new high-limit or
backup thermostat, ensure the capillary tube and bulb
are positioned properly with the mounting hardware
installed prior to tightening the compression nut. Once

tightened, the capillary tube cannot be repositioned.

Component box opening (arrow).

1.7.5 Replacing Rocker Switches

1. Disconnect the fryer from the electrical supply.

2. If the switches are located on front panel, remove the screws securing panel to fryer. Do not

allow the panel to hang on the switch wiring harness; use some type of support. (Figure A) If
the switches are located in a control box within the fryer, remove the screws securing the
switch panel to the control box. Do not allow the switch panel to hang from the switch wiring
harness. (Figure B)

Remove screws.

Switch Guard

Pass the wires through the switch guard
(if applicable) before connecting to switch.

FIGURE A

Remove the screws holding the plate in place, then
depress the clips on each end to remove the switch.

FIGURE B

1-19

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.7.5 Replacing Rocker Switches (cont.)

3. Depress the retaining clips (see illustration below) and push the switch out of the slot. If there is

a switch-guard present, retain it for installation of the replacement switch.

Depress clips on each
side to remove switch
from control panel.

4. Remove wires one at a time from the switch being removed and connect to the replacement

switch until all wires are transferred.

5. Reverse the above steps for reassembly.

1.7.6 Replacing the Gas Valve

DANGER
Drain the frypot or remove the handle from the drain valve before proceeding further.

1. Disconnect fryer from electrical and gas supplies.

2. Disconnect the wires from the gas valve terminal block, marking each wire to facilitate

reconnections. For 120VAC gas valves, disconnect the black wire from the high-limit, then
remove the bobtail connecting the white wire.

3. Remove the high-limit thermostat wire from the gas valve pilot coil (all but 120 VAC valves).

4. Remove the pilot gas line fitting from the gas valve.

5. Remove the pipe union collars to the left and right of the gas valve and remove the valve.

6. Remove the pipefitting from the old gas valve and install on the replacement valve, using Loctite

PST567 or equivalent pipe thread sealant on threads. Do not apply sealant to the first two pipe
threads. Doing so will clog and damage the gas valve.

7. Reverse steps 1-5 to install the replacement gas valve.

1-20

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.7.7 Replacing the Pilot Assembly

1. Remove the pilot tubing from the bottom of the pilot assembly.

2. If the pilot is an electronic ignition pilot, disconnect the ignition cable and the sense wire.

3. Remove the two pilot mounting screws from the pilot mounting bracket and remove the pilot.

4. Reverse the procedure to replace the pilot assembly.

NOTE: The above procedure is applicable to standing pilot, electronic ignition, and
trailing pilot assemblies.

1.7.8 Replacing the Frypot

1. Open fryer doors and remove filter pan (if applicable). Ensure computer and all power switches

are off. Drain and dispose of or store oil from all frypots prior to moving fryer.

DANGER

Hot cooking oil will cause severe burns. Never attempt to move this appliance when

filled with hot cooking oil or to transfer hot cooking oil from one container to

another.

2. Turn gas valve off, then turn gas off at supply valve or meter. Disconnect supply line from gas

manifold at rear of fryer.

NOTE: If restraints are installed on the fryer, disconnect restraints prior to disconnecting
the gas supply line.

3. Unplug fryer from electrical supply source.

4. Remove the fryer door for easier access to the temperature probe. D models: Lift door up,

disengage rod from lower door bracket, and remove door. CFD/SCFD/FPD models: Remove
the top bracket and hinge, then remove door.

5. Remove basket hanger from flue cap by lifting up

and off of fryer. Some units may have a built-in
flue deflector on the basket hanger. Units with
basket lifts will require the removal of the lift arms
prior to removing the basket hanger.

1-21

Removing the flue cap.

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.7.8 Replacing the Frypot (cont.)

6. Carefully pry the capping strip off with a screwdriver

or similar tool and set aside. Be careful not to bend
the capping strip during removal.

Removing capping strip.

7. Locate all screws securing back panels. Screw location and orientation will vary according to

fryer model.

Typical screw locations on the back

8. Remove back panels on fryer. Retain screws for re-

assembly.

9. Remove screw securing brace (and back panel) to flue

cap. Support brace with hand while removing screw
to prevent brace from falling away. Remove brace
and set aside for reassembly.

1-22

Removing brace holding back panel to flue cap.

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.7.8 Replacing the Frypot (cont.)

10. Remove screws securing flue-cap braces to frypot

(a nut-driver with an extension or long
screwdriver is required). Use care not to drop the
screws into the flues. If this happens, the screws
can be retrieved when the flue is removed (Step

16). Use a screwdriver or similar tool to free flue
cap from frypots. Remove flue cap by lifting up
and off of fryer.

11. Remove gas manifold pipe for access to gas

manifold shield by disconnecting at the unions.
Ensure gas supply is shut off and supply line is
disconnected prior to removing. Set gas manifold
aside. Remove screws securing gas manifold
shield. Remove shield to access oil-return
plumbing components connected to the frypots.

NOTE: For units without built-in filtration
skip the steps pertaining to removal and
replacement of oil-return plumbing.

12. Remove cotter-pin from oil-return actuator rod.

Observe washer placement prior to removing rod
from the valve actuator (arrows). Disconnect
actuator rod and remove washers. Set washers
aside for later re-assembly.

Removing flue cap.

Removing gas manifold shield.

Disconnecting oil-return linkage from valve.

1-23

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.7.8 Replacing the Frypot (cont.)

13. Remove steel line from oil-return valve and

nipple by loosening flare fittings on both ends.
Hold backup with an adjustable wrench when
removing fittings.

(Prior to removal, absorbent cloth or paper

towels should be placed under the oil line to
catch any oil remaining in the lines.)

14. Unscrew both flare fittings completely prior to

line removal. Remove oil-return line and set
aside (see Step 15 if line does not disengage
easily).

15. Turning the oil-return valve slightly outward

with a pipe wrench or similar tool will
facilitate return-line removal.

16. Remove four bolts securing flue to the frypot

being removed. Remove the flue by sliding
back and away until clear of frypot. Retrieve
any screws dropped into the flue during
removal of the flue cap and frypot bracket.

17. Remove oil-return valve from frypot (see Step

15, above, for more information). Turn the
valve assembly counter-clockwise to remove.
If nipple remains in frypot, remove it also. Set
aside for reassembly. (Skip to 19B if unit has
3” round drains.)

Holding backup while unscrewing flare nut on
oil-return line.

Remove oil-return line after disconnecting flare
nuts.

Turn the oil-return valve slightly outward to
facilitate removal of the oil-return line.

Removing bolts (arrows) securing flue to frypot.

1-24

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.7.8 Replacing the Frypot (cont.)

18. If fryer is equipped with a front drain manifold,

disconnect manifold at slip-nut fitting and
remove.

19. a. 1.5” drains:

- Remove drain extension from elbow on

drain valve. Drain extensions will vary in
shape and size according to fryer model.

- Set aside for reassembly.

b. 3” drains: Only tubes directly blocking the
frypot being replaced need to be removed.

- Remove the nuts holding the drain valve

straps onto the drain tube studs.

- Disconnect the Teflon tube at the back of

the center dump tube piece.

- Disconnect any other components attached

to the tubes.

- Remove the clamps and rubber boots

holding the drain sections together by
loosening the nuts on each clamp.

Carefully remove the tubes by pulling

-

down at an angle, straight out of the drain
valves.

- Set aside for reassembly.

On front drain manifolds, disconnect the slip-nut
fitting (arrow) to remove.

Removing 1.5” drain extension. (Step 19.A)

Removing 3” drain tubes. (Step 19.B)

1-25

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.7.8 Replacing the Frypot (cont.)

20. Remove the burner shield. Loosen burner

bolts (two per burner) that secure burners to the
burner support rail.

NOTE: On most fryers, do not remove bolts
from burners. Some fryers have an additional
bracket that warrants removal of the burner
bolts.

21. Lift each burner upward to clear the orifice,

and slant the top of the burner inward to clear
the burner-brace keyholes.

NOTE: On older Decathlon fryers, the right­center and center burners cannot be removed
until the trailing pilot assembly is removed
(explained in Step 22).

22. On Decathlon fryers with a burner-mounted

trailing pilot, loosen the bolts securing the pilot
assembly to the burners and remove.

NOTE: Current production units do not
require removal of trailing pilot when
removing burners.

Loosening burner bolts prior to burner removal.

Removing burners from fryer.

Old-style trailing pilot bracket is mounted on burners.

1-26

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.7.8 Replacing the Frypot (cont.)

Each burner is unique in the flame-transfer-hole configuration and must be reinstalled correctly:

Left burners (L): Flame transfer hole is on the right side of the burner head.
Center burners (C): Flame transfer hole is on both sides of the burner head.
Right burners (R): Flame transfer hole is on the left side of the burner head.

1-27

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.7.8 Replacing the Frypot (cont.)

23. Remove screw(s) securing the electronic or

standing pilot bracket to the frypot bracket.
Reposition ignitor assembly down and away
from frypot. Use care not to bend, kink, or
damage the electronic ignition lines and wiring.

NOTE: Remove the trailing pilot assembly on
current production models as follows:

a. Disconnect the pilot supply line from the

trailing pilot valve on the burner manifold.

b. Remove the mounting screw(s) as described

in Step 23, then remove trailing pilot.

24. Remove cotter pin from drain valve linkage,

and disconnect actuator rod from drain valve
actuator. (Not applicable on 3” drain models.)

25. Remove elbow (tee-fitting on fryers equipped

with front manifold) and nipple from the drain
valve. (Not applicable on 3” drain models.)

26. If ball-retainer nut breaks loose and unscrews

from the valve, remove it from the elbow
nipple and re-install in valve. Use care not to
damage the brass threads when removing from
elbow nipple, or when re-installing into drain
valve.

Removing electronic/standing pilot assembly.

Remove cotter pin (arrow), then disconnect the
actuator rod.

Ball retainer nut (arrow) on drain valve.

1-28

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.7.8 Replacing the Frypot (cont.)

27. Remove the temperature probe from frypot. (See Section 1.7.3, Replacing the Temperature

Probe: Computer –equipped Fryers, for specific instructions.)

28. Remove the high-limit and backup thermostats. Follow Steps 5-7, Section 1.7.4, Replacing

the High-limit Thermostat, and Section 1.7.2, Replacing Backup Thermostat, (where

applicable) from frypot.

29. If the fryer is equipped with

drain-valve microswitches,
mark the wires and
microswitch terminals, then
disconnect wires from the
switch. Secure the wires to
prevent damage when frypot
is removed.

Left: Microswitch wires marked for removal (ensure microswitch
terminals are marked the same as the wires removed). Right:
Microswitch mounted to drain valve.

30. Remove bolts from brackets securing burner manifold to frypot. Leave the manifold in

place.

Removing bolts (arrows) from burner manifold
support brackets (both sides). Leave the burner
manifold in place after removing bolts.

1-29

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.7.8 Replacing the Frypot (cont.)

31. Using a sharp knife or box-cutter, cut the

silicon seal between and in front of the
two frypots (two-vat or more). Use care
not to scratch stainless steel surfaces.

32. Remove frypot from fryer by lifting up

and out.

33. Position the frypot upside down on a

suitable work surface.

34. Record position of the valve stem in relation

to the frypot prior to removing the drain
valve. If equipped, remove microswitches
and mounting hardware from valve prior to
removal. Using a suitable wrench, remove
the drain valve from the frypot. Use Loctite
PST567 sealant when installing drain valve
on replacement frypot.

35. Reverse the above steps to install the

replacement frypot.

Cutting frypot seal prior to frypot removal.

Lifting frypot from fryer.

Removing drain valve from frypot.

1-30

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.8 Troubleshooting and Problem Isolation

Because it is not feasible to include every issue that might occur, this section is intended to provide
technicians with a general knowledge of the broad problem categories associated with this
equipment and the probable causes of each. With this knowledge, the technician should be able to
isolate and correct any problem encountered.

You are likely to encounter problems in these broad categories:

1. ignition failure, 5. improper burner function,

2. improper temperature control, 6. improper computer function,

3. improper filtration function, 7. frypot leakage, and

4. basket lift malfunction.

The probable causes of each category are discussed in the following sections. Troubleshooting
guides are included in Section 1.9 to assist in identifying some of the more common problems.

1.8.1 Ignition Failure

Ignition failure occurs when the ignition module fails to sense a flame within the 60-second time
delay period and locks out. Turn the fryer off, locate and fix the problem, then turn fryer back on to
clear the module lock.

There are three primary reasons for ignition failure, listed in order of probability:

1. The gas and electrical power supplies,

2. The electronic circuits, or

3. The gas valve.

The Gas and Electrical Power Supplies

The main indicators that the gas or electrical power supply is the cause of ignition failure are as
follows: an entire battery of fryers fails to light, and/or there are no indicator lights illuminated on
the fryer experiencing ignition failure. Verify that the quick disconnect hose is properly connected,
the fryer is plugged in, the main gas supply valve is open, and the circuit breaker for the fryer
electrical supply is not tripped.

The Electronic Circuits

If gas and electrical power are supplied to the fryer, the next most likely cause of ignition failure is a
problem in the 24 VAC circuit of fryers equipped with electronic ignition systems, or in the pilot
system for those without electronic ignition. If the fryer is equipped with a SUFF/UFF filtration
system, verify that the drain valve is fully closed. (The valve is equipped with a microswitch that
must be closed for power to reach the gas valve. The valve handle can appear to be closed when the
microswitch is open.) If the valve is fully closed, or the fryer does not have a filtration system, refer
to the troubleshooting guides in this chapter.

1-31

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.8.1 Ignition Failure (cont.)

The Gas Valve

If the problem is not in the 24 VAC circuit or pilot system, it is most likely in the gas valve. Before
replacing the gas valve, refer to the troubleshooting guides in this chapter.

1.8.2 Improper Burner Function

In these instances, the burner ignites but exhibits abnormal characteristics, such as popping,
incomplete lighting of the burner, fluctuating flame intensity, and flames “rolling” out of the fryer.

Popping indicates delayed ignition. In most cases, the main gas valve is opening, but the burner is
not immediately lighting. When ignition does take place, excess gas ignites rapidly rather than
smoothly.

The primary causes of popping are:

1. incorrect or fluctuating gas pressure, 7. heat damage to the controller or ignition module,

2. misdirected or weak pilot flame, 8. an out-of-adjustment ignitor or broken ignition wire,

3. clogged burner orifices, 9. a defective ignition module,

4. clogged burner flame-transfer holes 10. missing or misaligned burner deflector targets, or

5. clogged burners 11. clogged vent tube (causing incorrect gas pressure).

6. inadequate make-up air,

If popping occurs only during peak operating hours, the problem may be incorrect or fluctuating gas
pressure. Verify that the incoming gas pressure (pressure to the gas valve) is in accordance with the
appropriate CE or Non-CE requirements listed in the Installation and Operation manual that came
with the fryer, and that the pressure remains constant throughout all hours of usage. Refer to
Adjusting Burner Manifold Pressure in Section 1.4 if burner manifold pressure is suspected of being
incorrect.

If popping is consistent during all hours of operation, verify that the pilot is properly positioned
above the burner orifice and that the pilot pressure is correct. Correct pilot pressure is indicated by a
flame 1 to 1½" long. Also verify that ignitor is properly adjusted (electrode tip 1/8" from pilot hood
corner). Refer to Section 1.5 for pilot adjustment procedure.

Clogged burners, burner orifices, and burner flame transfer holes (see page 1-27 for reference) are
also likely causes of delayed ignition. Clogged burners are indicated by uneven flame or partial
flame on the burner face. Clogged orifices are indicated by no flame. Clogged burner flame transfer
holes prevent the outermost burners from lighting immediately with the middle burners (four- and
five-tube frypots).

Another cause of popping is an insufficient air supply or drafts that are blowing the pilot flame away
from the burner. Check for "negative pressure" conditions in the kitchen area. If air is flowing into
the kitchen area, this indicates that more air is being exhausted than is being replenished and the
burners may be starved for air.

1-32

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.8.2 Improper Burner Function (cont.)

If the fryer’s gas and air supplies are okay, the problem most likely is with one of the electrical
components. Examine the ignition module for signs of melting, distortion, or discoloration due to
excessive heat build-up in the fryer. Also, examine the controller for the same conditions. This
condition usually indicates improper flue performance. A melted or distorted ignition module is
automatically suspect and should be replaced, but unless the condition causing excessive heat in the
fryer is corrected, the problem is likely to recur.

Next, ensure the ignition wire is tightly connected at both ends and examine it for obvious signs of
damage. Again, if damage is due to excessive heat in the fryer, that problem must also be corrected.

Check for proper operation by disconnecting the wire from the ignitor, inserting the tip of a
screwdriver into the terminal, and holding it near the frame of the fryer as the power switch is placed
in the "ON" position. A strong, blue spark should be generated for at least 60 seconds.

DANGER

MAKE SURE YOU ARE HOLDING THE INSULATED HANDLE OF THE SCREWDRIVER

AND NOT THE BLADE. THE SPARKING CHARGE IS APPROXIMATELY 25,000

VOLTS.

Ensure the gap setting of the ignitor is correct (electrode tip 1/8" from pilot hood corner).

1.8.2 Improper Burner Function (cont.)

Burners lighting on the left side only may be caused by a trailing pilot problem (four- and five-tube
frypots) or improper burner manifold pressure.

Fluctuating flame intensity is normally caused by either improper or fluctuating incoming gas
pressure, but may also be the result of variations in the kitchen atmosphere. Verify incoming gas
pressure in the same way as for "popping,” discussed in the preceding paragraphs. Variations in the
kitchen atmosphere are usually caused by air conditioning and/or ventilation systems starting and
stopping during the day. As air conditioning/ventilation systems start and stop, the pressure in the
kitchen may change from positive or neutral to negative, or vice versa. Changes in airflow patterns
may affect flame intensity.

Flames "rolling" out of the fryer are usually an indication of negative pressure in the kitchen. Air is
being sucked out of the fryer enclosure and the flames are literally following the air. If negative
pressure is not the cause, check for high burner-manifold gas pressure in accordance with the
procedures in Section 1.4. An obstructed flue, which prevents the fryer from properly exhausting,
may also be the cause.

Excessively noisy burners, especially with flames visible above the flue opening, may indicate that
the burner gas pressure is too high, the tube diffusers are defective or burned out, or it may simply be
that the gas valve vent-tube is blocked (if applicable). If the gas pressure is correct, the tube
diffusers are intact and in good condition, and the vent-tube is unobstructed (if applicable), the gas
valve regulator is probably defective.

1-33

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.8.3 Improper Temperature Control

Temperature control, including the melt cycle, is a function of several interrelated components, each
of which must operate correctly. The principal component is the temperature probe. Depending
upon the specific configuration of the fryer, other components may include the interface board, the
computer/controller itself, and the ignition module. Improper temperature control problems can be
categorized into melt cycle problems and failure to control at setpoint.

In fryers equipped with a Thermatron/optional backup operating-thermostat, the problem will be
with the thermostats themselves. Possible causes are that the thermostats are out of calibration or
defective. Refer to Section 1.6 for instructions on calibrating the thermostats.

In fryers equipped with computers, the problem may be with the temperature probe, the interface
board, or the computer. Refer to the troubleshooting guides in this chapter.

1.8.4 Improper Computer Function

Sensitivity or "Stretch Time." Sensitivity—or stretch time—is a programmable feature that
increases the cook time countdown based on variations in the oil temperature from the setpoint (e.g.,
when cold product is dropped into the oil, causing the oil temperature to drop). The sensitivity for
each product button has 10 settings (0 through 9). A "0" sensitivity setting will disable the feature
(no change in cooking time), while a nine will provide the highest sensitivity or the most change.
The correct sensitivity for any product is based on the product type, its density, the setpoint
temperature, and the customer’s own requirements.

Common Computer Complaints. Most problems concerning computers have to do with
programming them. There are four common complaints. The complaints, their causes, and
corrective actions are as follows:

1. Fryer constantly displays " ".

Cause: Setpoint incorrect or missing.

Corrective Action: Press

then this

to lock in the setpoint.

1 6 5 0, enter the correct setpoint using keypad, then press and

2. Temperature is displayed in Celsius.

Cause: Computer is programmed to display in Celsius.
Corrective Action: Press

1 6 5 8.

3. Temperature is constantly displayed.

Cause: Computer is programmed for constant temperature display.
Corrective Action: Press 1 6 5 L.

4. Computer times down too slowly or too quickly.

Cause: Computer is compensating for oil temperature via the sensitivity setting.
Corrective Action: Reprogram sensitivity setting for each product in accordance with

programming instructions in the Compu-Fry Operation and Programming manual, P/N 819-

5865.

1-34

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.8.5 Improper Filtration Function

The majority of filtration problems arise from operator error. One of the most common errors is
placing the filter paper on the bottom of the filter pan rather than over the filter screen. Anytime the
pump is running, but no oil is being filtered, check the installation and size of the filter paper. Verify
that the O-ring on the slip-connection is in good condition. A missing or worn O-ring allows the
pump to suck air, decreasing its efficiency.

If the pump motor overheats, the thermal overload will trip and the motor will not start until it is
reset. If the pump motor does not start, press the red reset switch located on the rear of the motor.
Also, reset the filter circuit breaker located under the fryer control panel. If the pump then starts,
something caused the motor to overheat. The pump most likely overheated for one of the following
reasons:

• Shortening was solidified in the pan or filter lines.

• Multiple frypots were filtered one-after-another. Allow the pump to cool for 30 minutes before

using again.

• The operator attempted to filter unheated oil. Cold oil is thick and will cause the pump motor to

work harder and overheat.

If the motor runs, but the pump does not, the pump is blocked. Incorrectly sized or installed paper
allows food particles and sediment to pass through the filter pan and into the pump. When sediment
enters the pump, the gears bind and cause the motor to overheat, tripping the thermal overload.
Solidified shortening in the pump will produce the same result. A pump seized by debris or hard
shortening must be disassembled, cleaned, and reassembled in the following manner:

1. Disconnect power to the filter system.

2. Remove the front cover of the pump to access the gears inside, if the pump is accessible while

still inside the cabinet. If the front cover is not accessible, the pump must be removed from the
pump motor (disconnect input/output plumbing from the pump prior to removing it). Remove
three setscrews to disengage the pump from the motor.

3. Prior to reassembly, the inside housing must be clean and free of any sediment or debris. If not,

the gears will bind again after reassembly.

Remove these bolts to

remove pump cover.

Remove debris or hardened

shortening to free gears.

1-35

NOTE:
The pump cover in

current production
units is held in place
by four (4) bolts.

The pump cover in
older units may have
six (6) bolts.

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.8.5 Improper Filtration Function (cont.)

Incorrectly sized or installed paper will allow food particles and sediment to pass through and clog
the suction tube on the bottom of the filter carriage. Particles large enough to block the suction tube
may indicate that the crumb tray is not being used.

Pan blockage can also occur if shortening is left in the pan and allowed to solidify. Heater strips (if
equipped) on the oil return plumbing are designed to prevent solidification of shortening left in the
plumbing. Heater strips will not melt or prevent solidification of shortening in the pan.

Remove blockage by forcing it out with an auger or drain snake. DO NOT use compressed air or
other pressurized gases to force out the blockage.

The SUFF/UFF filtration systems use microswitches attached to handles for each vat. They are
wired in parallel and provide the 24 VAC required to activate the pump relay coil when the handles
are moved to the ON position. The activated pump relay coil pulls the pump motor switch in,
supplying power to the pump motor.

Filter systems equipped with oil-return heaters are wired into the 120 VAC source, and remain
energized as long as the unit is plugged in.

1.8.6 Frypot Leakage

Frypot leaks are almost always due to improperly sealed high-limit, thermostats/temperature probe
and drain fittings. When installed or replaced, each of these components must be sealed with Loctite
PST567 sealant or equivalent to prevent leakage. In very rare cases, a leak may develop along one
of the welded edges of the frypot, or where the tube is welded to the frypot. When this occurs, the
frypot must be replaced.

If the sides or ends of the frypot are coated with oil, the most likely cause is spillage over the top of
the frypot rather than leakage.

Frypot locations (indicated by
arrows) where potential leaks could
occur.

1-36

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.8.7 Improper Basket Lift Function

Bell-Crank Basket Lifts

Most Decathlon Series gas fryers are equipped with a bell­crank style basket lift. A cam and a bell crank are connected

to the basket lift arm by a flat metal link. The cam is attached
to a drive motor. The motor rotates the cam, raising or
lowering the lift arm linked to the bell crank. A roller­activated microswitch is used to limit travel. When the roller
in the microswitch is in contact with the cam, the motor is
energized. As the cam rotates, the roller loses contact with
the cam and the motor power circuit is broken, de-energizing
the motor.

Timing circuitry in the controller initiates and stops
basket lift operation. When the product button is pressed,
the timing circuitry activates a coil in the basket lift relay
to supply power to the motor. The microswitch stops the
motor at the lift’s lower travel limit and the switch
contacts are reversed. At the end of the programmed
cooking time, the timing circuit activates the coil once
more and the lift rises until the microswitch again loses
contact with the cam, opening the motor power circuit and
stopping the motor.

Problems with the bell-crank basket lift system can be
grouped into two categories:

• binds and jams or

• motor and gear wear.

Binds and jams. Noisy, jerky, or erratic lift movement is
usually due to lack of lubrication. Apply a light coat of
Lubriplate or similar lightweight white grease to the
connection points to correct the problem.

Motor Problems. If power is reaching the motor but the
motor fails to run, the motor is burned out and must be
replaced.

Back view of bell-crank basket lift.

Bell-crank basket-lift arms.

1-37

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.8.7 Improper Basket Lift Function

Modular Basket Lifts

Older Decathlon Series fryers may be equipped
with modular basket lifts. The modular
basket lift consists of a notched rod to which
the basket lift arm is attached, a reversible­drive gear motor, and a pair of roller-activated
microswitches. The gear motor engages the
notches in the rod, moving it up or down.
Microswitches at the upper and lower limits of
movement stop the motor when the basket is in
the full up or full down position. A manual
(push-button) controller or computer controls
voltage to the system.

Problems with the modular basket lift system
can be grouped into three categories:

A

BLACK

RED 1
BRW 1

BLACK

RED 2
BRW2

A

SECTION A - A

• binds and jams;

MODULAR BASKET LIFT

• motor and gear wear;

• electronics failure.

Binds and jams. Noisy, jerky, or erratic movement of the lifts is usually due to lack of lubrication
of the rods and their bushings. Apply a light coat of Lubriplate or similar lightweight white grease
to the rod and bushings to correct the problem.

Another possible cause of binding is improper positioning of the motor, which prevents the gear
from correctly engaging the teeth in the rod. To correct the problem, loosen the screws that hold the
motor in place and move it forward or backward until the rod has just enough slack to be rotated
slightly.

Motor and gear wear. The most likely problem is erratic motion of the lift due to a worn drive
gear. Failure to keep the lift rod and bushings properly lubricated will cause unnecessary wear of the
gear. The problem is corrected by replacing the worn gear.

If the lift cycles correctly but fails to remain in the up position, the problem is a failed motor brake.
A failed motor brake cannot be repaired and requires replacement of the motor itself. If power is
reaching the motor but the motor fails to run, the motor is burned out and must be replaced.

1-38

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.8.7 Improper Basket Lift Function (cont.)

Electronics failure. This category encompasses problems with the relays, microswitches,
capacitors, resistors, interface board, wiring, and controls.

Troubleshooting the electronics of the modular basket lift is simply a process of verifying current
flow through the components up to and including the motor. Using a multimeter set to the 250 VAC
range, check the connections on both sides of the component for the presence of 120 VAC. The
simplified wiring diagrams on the preceding pages identify the components and wiring connection
points.

1.9 Troubleshooting Guides

The following troubleshooting guides are intended to assist service technicians in quickly isolating
the probable causes of equipment malfunctions by following a logical, step-by-step process.

PROBLEM

Burner will not ignite.

Light in ON/OFF switch

is not illuminated.

A. ON/OFF switch is off. A. Turn ON/OFF switch on.

PROBABLE CAUSES CORRECTIVE ACTION

ON/OFF switch is on,

but the switch light is not

illuminated.

ON/OFF switch is on and

the switch light is

illuminated, but there is

no output to gas valve.

A. No voltage at switch. A. Ensure line voltage is present at the

switch.

A. Drain microswitch circuit (filter-

equipped units) is open.

B. Voltage is present at ON/OFF switch,

but continuity of the switch in ON
position is not "0.”

C. Continuity of thermostat is not "0"

(oil temperature is at least 15°F below
electronic/ operating thermostat
setting).

D. Gas valve is suspect. D. Go to "No burner flame" section.

A. Ensure drain valve is fully closed and

microswitch is functioning. Replace
microswitch if defective.

B. ON/OFF switch is defective. Replace

switch with a known working switch.

C. Thermostat(s) is/are defective.

Replace defective thermostat with a
known working thermostat.

1-39

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.9 Troubleshooting Guides (cont.)

A. Pilot does not stay lit (fryer is on and

thermopile output is approximately
400 millivolts and/or thermocouple is
approximately 25 millivolts.

A. Check high-limit switch. Switch

continuity should be "0." If not, high­limit switch is defective. Replace
high-limit switch.

No burner flame.

B. Pilot does not stay lit (fryer is on and

thermopile output is not
approximately 400 millivolts or
thermocouple output is not 25
millivolts.

C. Pilot stays lit, and the high-limit and

thermopile/thermocouple are known
working, but burners fail to light.

D. Gas valve is known to be good, but

there is not 24 VAC (120VAC on
systems so equipped) at the gas valve
terminals.

E. Continuity from terminal block to gas

valve electronic/operating thermostat
wire is not "0."

B. Inspect thermocouple (units without

interface board) or thermopile (units
with interface board) and replace if
defective.

C. Inspect gas valve and replace if

defective.

D. Inspect electronic/operating

thermostat sensor (while still in
frypot) for damage. Replace if bent,
dented, or cracked. Inspect leads for
fraying, burning, breaks, and/or kinks.
If found, remove and replace
thermostat(s). Remove leads from
terminal block, allow oil to cool 15°F
(8°C) below thermostat setting, and
check continuity. If continuity is not
"0,” then thermostat has failed.
Replace thermostat(s).

E. Inspect wiring for breaks or shorts and

repair if necessary.

Fluctuating or erratic

lighting of burner flame.

Electronic/operating

thermostat will not adjust

to correct temperature.

A. Incoming gas supply pressures are not

within range [Natural- 6-14" W.C.
(1.49-3.49 kPa); Propane- 11-14"
W.C. (2.74-3.49 kPa)]

B. Air in gas supply lines (new

installation).

A. Electronic/operating thermostat is out

of calibration.

1-40

A. Inspect gas supply to fryer. Repair

and/or replace faulty components
(defective supply shut-off valves,
incorrect piping size, etc.)

B. Allow unit to cycle on and off for

approximately 30 minutes to force air
from gas manifold and lines.

A. Calibrate electronic/operating

thermostat. Replace if calibration is
not possible.

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.10 Wiring Diagrams

Note: The diagrams in this section depict wiring as of the date of manual publication.
It may not reflect design changes made to the equipment after publication. Refer to
the wiring diagram affixed to the unit when actually troubleshooting this equipment.

Decathlon, Electronic Ignition, Current Configuration

(Right/left sides are the same after Oct. 2005.)

1-41

Decathlon, Dual Vat

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1-42

Thermatron, 24V

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1-43

Thermatron, 120V

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1-44

Transformer Box

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1-45

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

Decathlon Interface Board

Interface

Board

V1DV2D

J3

RL3

RL4

RL1 PWRPWR

RL2

RL1 = 12VDC 2PST

RL2 = 12VDC SPST (NOT USED)

RL3 = 12VDC 2PST

RIGHT

TEMP

PROBE

24V

C

NC

NO

R2

12V

C

NC

NO

R1

J1

RL4 = 12VDC SPST (NOT USED)

Sound

Device

Sound:

J3

4

2

F1

10

87

315

7

842J1

To Terminal Tab on

Computer

Terminal #1 - Loud

Terminal #2 - Medium

Terminal #3 - Low

RPWR

LED 4

R-HEAT

RL-3

24V

R-GV

12V

AIR

LED 3

LED 5

LED 6

LED 1

L-GV

V1D

SD

35 41314 11J2

35 41314 11

1

1

2

2

HEAT

POWE

R

POWE

R

M

T

A

ON/OFF

ON/OFF

6

RL-1

LINE

VOLTAGE

LEFT

TEMP

PROBE

LED 2

L-HEAT

L

R

PW

V2D

6

14

14

15

15

A

T

M

1-46

Dean Oil Return Wiring

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1-47

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

Single Decathlon with SUFF Filtration and Basket Lifts (PBI)

LINE

HI TENSION

LEAD

24V

BLU

GAS

VALVE

TRANSFORMER

ORG

546

123

PUR

WHT

HI-LIMIT

DRAIN

OPTIONAL

PUR

ORG

BLU

ORG

WHT

321

WHT

POWER CORD

WHTWHT

BLK

CB

PUR

SWITCH

PUMP BYPASS

PUR

BLK

PUR

C

N.C.

N.O.

RED

RED

WHT

YEL

PUR

BRN

BLK

WHT

YEL

12VLINE

BLK

TRANSFORME R

LINE 24V

WHT

BRN

FUSE

THERMOCOUPLE

IGNITER

ALTERNATE IGNITION MODULE

PUR

BRN
ORG
ORG

RED

RED

SWITCH

WHT

BLK

BLU

RED

RED

43241

WHTWHT

2

GRN

SPARK

GND (BURNER)

BLK

WHT

1221 4356782 10911 111 3245678 921012

J1 J3

BRN
WHT

BLUE

TR

TH

GAS

PV

MV

MV/PV

1234567829101112

ALTERNATE GAS SYSTEM

COMPUTER INTERFAC E BOARD

3
21 9287654 121110

VALVE

TH-TR

MV/PV

PV

MV

IGN

SEN.

TR

RED

WHT

HI TENSION

SENSOR

IGNITION MODULE

IGNITER

24V

LINE

J3

J1

SOUND

DEVICE

CND

TH

GRN

BRN

WHT

BLUE

RED

GAS

VALVE

V1D

PWR

ON COMPUTER

TO TERMINAL TAB

V2D

PWR

SOUND:

TER #1 LOUD

TER #2 MED

TER #3 LOW

OIL RETURN

COM

MICRO SWITCH

NC

SHOWN IN

OFF POSITION

NO

PUR

RIGHT

432

1

ORG

WHT

N.C.

N.O.

C

RED

M

WHT

123

4

RED

BLU

N.C.

N.O.

C

BLK

LEFT

OPTIONAL B/L

WHT

M

2

1 1

BLK BLK

OPTIONAL FILTER

TEMP.

SENSOR

T5

T4

T8

WHT

LEADS T5 AND T8 ON THE MOTOR

MOTOR

FOR CHANGE OF ROTATION INTERCHANGE

T2T1T3

BLK

HEAT TAPE - 25 WATT

GRN

J BOX

FUSE

1-48

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

Oil Return, Left-hand, Normally Open Float Switch

1-49

Basket Lift, with Timer

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

805-1411

1-50

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

CM4-S with Constant Pilot

1-51

Chili’s Wiring Diagram

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1-52

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

Chili’s Wiring with SCF Filtration

1-53

DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.1 Decathlon Primary Components

22

24

31

15

21

32

30

16

10

5

26

1

9

8

20

17

7

2

3

12

36

6

25

11

4

35

Controllers, probes, and
related components are listed
in Optional Components and
Controllers, Section 2.3.

34

13

27

14

33

40

28

2-1

37

29

23

19

18

38

39

DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

Parts are labeled to indicate the appropriate fryer model (“D”, “SCFD”, “CFD”, or “FPD65”). If a part is not
labeled, it can be used on any of these models. Each section is labeled by size (e.g., D50) and parts are not
interchangeable between different sized fryers.

Some SCFD fryers use Common Cabinet configurations and these parts are labeled "SCFD C/C;" otherwise, use
"SCFD"-labeled parts when an "SCFD C/C" part is not indicated . To determine if the SCFD fryer utilizes Common
Cabinet configuration, examine the door handles. A curved flat metal handle (Item 38, Section 2.1.2) indicates Common
Cabinet configuration; a wireform handle (Item 37, Section 2.1.2) indicates a unit that does not have a Common Cabinet
configuration. If you have any questions, call the Frymaster and Dean 24-Hour Service Hotline, 1-800-551-8633.

2.1.1 Decathlon D20 Primary Components

ITEM PART # COMPONENT

1 826-1875 Frypot - S/S
2 810-2167 Manifold, Gas
3 810-2050 Orifice, Natural Gas #44, 2.18 mm

* 810-2062 Orifice, Natural Gas #38, 2.58 mm
* 810-0710 Orifice, LP Gas #54, 1.40 mm
* 810-2060 Orifice, G20/G25 Gas #42, 2.40 mm (CE only)
* 810-2059 Orifice, G31 Gas #53, 1.51 mm (CE only)

4 810-2158 Pilot Burner, Natural/G20/25 Gas

* 810-2526 Pilot Burner, LP/G31 Gas
* 809-0766 Nut, Keps 10-32 SS Hex
* 809-0845 Screw, 10-32 x 3⁄8" Hex Slotted Head
* 810-0705 Tube, Pilot Gas Supply

* 810-0703 Tube,
5 200-1615 Manifold Support Bracket
6 210-5216 Diffuser Assembly
7
8 810-2151 Burner, Left Side
9 N/A Burner, Center

10 810-2150 Burner, Right Side
11 200-1331 Heat Shield
12 807-3552 Gas Valve, Natural Gas Electronic Ignition, 24 VAC

* 807-3628 Gas Valve, LP Gas Electronic Ignition, 24 VAC

* 810-2156 Gas Valve, Natural Gas, 120 VAC

* 810-2323 Gas Valve, LP Gas, 120 VAC

* 807-2091 Gas Valve, G20/G25 Gas, 24 VAC (CE only)

* 807-2127 Gas Valve, G31 Gas, 24 VAC (CE only)

* 807-3294 Gas Valve, Natural Gas Constant Pilot, 24 VAC

* 807-3295 Gas Valve, LP Gas Constant Pilot, 24 VAC

* 810-0691 Vent Tube

13 200-1148 Channel, Front and Rear
14 200-1675 Bracket, Lower Hinge
15 211-3261 Side Panel, Left

* 201-3268 Panel, Inner Left (multi-batteried units)

16 212-3261 Side Panel, Right

* 202-3268 Panel, Inner Right Side (multi-batteried units)

17 824-1025 Wireway, Control Panel
18 07-0132 Control Panel, Blank

* 07-0132-1 Control Panel, One Hole

* 07-0132-2 Control Panel, Two Holes

* Not illustrated.

►►► See Drain Manifold Components, Section 2.5

1

⁄4" x 20" Pilot Gas Supply

2-2

DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.1.1 Decathlon 20 Primary Components (cont.)

ITEM PART # COMPONENT

19
20 824-1125 Topcap (D50/D20)

* 210-3323 Topcap (D220)

21 106-1583SP Flue Assembly

* 200-1342 Shield, Flue Heat

* 200-1344 Front, Flue Box

* 200-1351 Rear, Flue Box

* 200-3647 Deflector, Flue

22 823-3368 Flue Cap
23 106-2121SP Door Assembly (D20)

* 210-3266 Panel, Door Outer

* 200-3267 Panel, Door Inner

* 809-0918

* 809-0191 Washer,

* 200-1301 Pin, Door, 20 ¼”

* 810-0066 Magnetic Catch, Door

24 823-0271 Basket, Twin
25 803-0327 Grid, Frypot, Screen-type
26 210-3368 Hanger, Basket, D20 Single System

* 210-3911 Hanger, Basket, D250/20 System

27 810-0356 Caster, Plate-mount 5-inch without Brake

* 810-2406 Caster, Single Stud-mount 5-inch without Brake

28 810-0357 Caster, Plate-mount 5-inch with Brake

* 810-2405 Caster, Single Stud-mount 5-inch with Brake

* 826-1389

29 813-0669 Drain Nipple, Extended 1" Drain
30 106-0913SP Cordset, 10' Power
31 210-2804 Cover, Outlet Duct
32 200-3285 Panel, Structural Back (D20, in multi-batteried systems)

* 200-1674 Panel, Structural Back (D220)

33 810-2411 Leg, Single Bolt Mount (black)

* 806-3811 Leg Package, 4-bolt Mount (4 per set)

* 806-5043 Leg, Single

34 823-3636 Leg Support Assembly
35 823-3346 Bracket, Burner Mounting
36 823-3715 Hanger, Basket D20 Single (Chili’s units only)
37 810-0180 Handle, Door, Chrome
38 N/A Handle, Door, Euro-look (SCFD C/C)
39 N/A Door Assembly (SCFD C/C )
40 N/A Brace, Front Horizontal, Single (SCFD C/C)

* Not illustrated.

►►► See Optional Components, Section 2.3

Screw, 10-24 x

Screw,

1

⁄

4

1

⁄

" Slotted Head (use with 810-2105)

1

⁄4" Spring-lock (use with 810-2105)

-20 x

2

3

⁄

" Hex Head (for plate-mount casters, qty: 10)

4

2.1.2 Decathlon D50 Primary Components

ITEM PART # COMPONENT

1 826-1871 Frypot - S/S (SCFD50, CFD50)

* 826-1873 Frypot - S/S (D50)

* 826-1869 Frypot - S/S, (DD50 Deep Depth, used in fryer batteries with D60)

* Not illustrated.

2-3

y

)

y

)

(

)

(

(

)

(

)

(

(

)

(

)

(

)

(

)

(

)

)

)

DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.1.2 Decathlon D50 Primary Components (cont.)

ITEM PART # COMPONENT

* 826-2037 Frypot, Cracker Barrel (1.5” Drain)
2 810-2169 Manifold, Gas (D50)

* 810-2130 Manifold, Gas (SCFD50)
3 810-2048 Orifice, Natural Gas #39 2.53 mm (non-CE D50GHP, SCFD50G)

* 810-2062 Orifice, Natural Gas #38, 2.58 mm

* 810-2059 Orifi c e , L P / G3 1 G a s # 5 3, 1 . 51 m m (C E , D 5 0 ; n o n - C E , D 5 0 G ( D D ) H P & S C F D 5 0 G )
4 810-2032 Pilot Burner, Natural/G20/25 Gas

* 810-2155 Pilot Burner, LP/G31 Gas

* 106-1439 Pilot Burner, Natural Gas, with Thermocouple

* 106-0692 Pilot Burner, Natural Gas, with Thermopile

* 809-0766 Nut, Keps 10-32 SS Hex

* 809-0845

* 810-0705

* 810-0703

Screw, 10-32 x

1

⁄

Tube,
Tube,

" x 20" Pilot Gas Supply (one-piece gasline)

4

1

⁄

" x 17

4

5 200-1314 Bracket, Manifold Support

* 200-1615 Bracket, Manifold Support (right or left)
6 210-5175 Diffuser Assembly
7

►►► See Drain Manifold Components, Section 2.5

8 810-2151 Burner, Left Side
9 810-2149 Burner, Center

10 810-2150 Burner, Right Side
11 200-1330 Heat Shield

* 200-1363 Lower Heat Shield

12 807-3552 Gas Valve, Natural Gas Electronic Ignition, 24 VAC

* 807-3628 Gas Valve, LP Gas Electronic Ignition, 24 VAC

* 810-2156 Gas Valve, Natural Gas, 120 VAC

* 810-2323 Gas Valve, LP Gas, 120 VAC

* 807-3294 Gas Valve, Natural Gas, Constant Pilot, 24 VAC

* 807-3295 Gas Valve, LP Gas, Constant Pilot, 24 VAC

* 807-2091 Gas Valve, G20/G25 Gas, 24 VAC (CE onl

* 807-2127 Gas Valve, G31 Gas, 24 VAC (CE onl

* 810-0691 Vent Tube

13 200-1148 Channel, Front and Rear

* 220-0890 Channel, Front

* 220-1433 Channel, Front

* 220-1335 Channel, Rear

* 220-1372 Channel, Rear

* 220-1432 Channel, Rear

* 200-2783 Channel, Base

* 824-1800 Channel, Base

* 106-5901 Base, Cabinet

* 106-5904 Base, Cabinet

* 106-6329 Base, Cabinet

14 200-1675 Lower Hinge Bracket (previous production D50

* 823-5346 Hinge, Lower Left (current production D50, SCFD50)

* 823-5347 Hinge, Lower Right (current production D50, SCFD50)

* 823-4894 Hinge, Lower Left (current production SCFD50 C/C)

* 823-4895 Hinge, Lower Right (current production SCFD50 C/C)

* 823-5136 Hinge, Upper Left (current production SCFD50 C/C)

* 823-5137 Hinge, Upper Right (current production SCFD50 C/C)

* 823-5348 Hinge, Upper Left (current production D50, SCFD50, SCFD250P C/C

* 823-5349 Hinge, Upper Right (current production D50, SCFD50, SCFD250P C/C

* Not illustrated.

3

⁄

" Hex Slotted Head

8

1

⁄

" Pilot Gas Supply (one-piece gasline)

2

SCFD350 C/C

SCFD350 C/C with matching cabinet)
SCFD250 C/C
SCFD350 C/C
SCFD350 C/C with matching cabinet)

SCFD50

SCFD C/C

SCFD250 C/C
SCFD350 C/C
SCFD350 C/C with matching cabinet)

2-4

)

)

)

)

)

p

)

)

)

)

)

)

)

)

y

y)

)

)

)

)

,

⁄

,

⁄

)

)

(

)

DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.1.2 Decathlon D50 Primary Components (cont.)

ITEM PART # COMPONENT

15 211-2787 Side Panel, Left Side (SCFD50

* 231-2060 Side Panel, Left Side(SCFD50 C/C

16 212-2787SP Side Panel, Right Side(SCFD50

* 232-2060 Side Panel, Right Side(SCFD50 C/C
17 824-0961 Wireway, Control Panel
18 210-3716 Control Panel, Blank

* 210-2908 Control Panel, One Hole

* 210-2051 Control Panel, Two Holes

* 210-3747 Control Panel, Three Holes

* 210-3715 Control Panel, Three Holes (basket lift option
19

►►► See O

20 824-1103 Top Cap, Single System (D50, CFD50

* 824-0982 Top Cap, Double System (D50, SCFD50

106-5955 Top Cap, Double System (SCFD250 C/C
* 824-0983 Top Cap, Triple System (D50, SCFD50
* 106-5955 Top Cap, Triple System (SCFD350 C/C
* 106-3333 Top Cap, Triple System (SCFD350 C/C with extra matching cabinet
* 824-0984 Top Cap, Quad System (D50, SCFD50
* 824-1125 Top Cap (D50/D20

21 106-1742SP Flue Box Assembl

* 823-3634 Flue Cap Assembly (2-batter
* 200-2872 Shield, Flue Heat
* 200-1343 Front, Flue Box
* 200-1350 Rear, Flue Box
* 200-3651 Deflector, Flue

22 823-3521 Flue Cap, D50/CFD & 15MC (Single
23 106-1754SP Door Assembly (D50

* 210-2869 Panel, Outer Door
* 200-1379 Panel, Inner Door
* 106-4727 Door Assembly, Left (SCFD50
* 106-4728 Door Assembly, Right (SCFD50
* 210-8946 Panel, Outer Door
* 201-8945 Panel, Inner Door, Left
* 202-8945 Panel, Inner Door, Right
* 809-0918
* 809-0191

Screw

Washer
* 200-1301 Pin, Door, Long (D50
* 210-9889 Pin, Door
* 810-0066 Magnetic Catch, Door (D50)

* 810-1105 Magnetic Catch, Door (SCFD50)

24 803-0271 Basket, Twin

* 803-0099 Basket, Full

25 803-0277 Grid Assembly, Fine Mesh
26 210-1595 Hanger, Basket, Single System, (attaches to flue)

* 210-3131 Hanger, Basket, Double System (attaches to flue)

27 810-0356 Caster, Plate-mount, 5-inch without Brake

* 810-2281 Caster, Plate-mount, 5-inch with Brake (“Tile Safe” Cracker Barrel)
* 810-2406 Caster, Single Stud-mount, 5-inch without Brake

28 810-0357 Caster, Plate-mount, 5-inch with Brake

* 810-2280 Caster, Adj. Swivel, 3-inch with Brake (“Tile Safe” Cracker Barrel)
* 810-2405 Caster, Single Stud-mount, 5-inch with Brake
* 826-1389

Screw,

29 812-1226SP Drain Nipple, Extended 1¼” " Drain

* Not illustrated.

tional Components, Section 2.3

10-24 x

1

1

" Slotted Head (use with 810-2105)

" Spring-lock (use with 810-2105

SCFD50

1

⁄

-20 x

4

3

⁄

" Hex Head (for plate-mount casters, qty: 10)

4

2-5

)

)

)

DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.1.2 Decathlon D50 Primary Components (cont.)

ITEM PART # COMPONENT

* 812-1717 Drain Nipple, Extended 1½” Drain

30 106-0913SP Cordset, 10' Power
31 210-2804 Cover, Outlet Duct
32 200-1674 Back Panel, Lower (D50/CFD50)
33 810-2411 Leg, Single Bolt Mount (black)

* 806-3811 Leg Package, 4 Bolt Mount (4 per set)

34 823-3248 Leg Support Assembly
35 200-1329 Burner Mounting Bracket
36 823-4075 Hanger, Basket, Single with 6” Splash Guard

* 823-3710 Hanger, Basket, Double System (UFF) With 6” Splash Guard

37 810-0180 Handle, Chrome, Door(D50, SCFD50
38 810-2077 Handle, Euro-look, Door(SCFD C/C
39 106-7542 Door Assembly (SCFD C/C

* 230-2256 Panel, Door
* 220-2259 Panel, Door Liner

40 220-0891 Brace, Front Horizontal, Single (SCFD C/C)

* 220-0882 Brace, Front Horizontal, Double (SCFD C/C)

* Not illustrated.

2.1.3 Decathlon D60 Primary Components

ITEM PART # COMPONENT

1 826-2229 Frypot - S/S, ½” Drain (D60, CFD60, SCFD60)

* 826-1802

Frypot - S/S, 1

* 826-1826 Frypot - S/S, Cascade Filter
* 812-1666 Coupling, Thermostat Entry
* 813-0036 Collar, Thermostat
* 210-1650 Deflector, Oil Return
* 812-1501

Nipple, 1

2 810-2072 Gas Manifold (weld assembly)
3 810-2048 Orifice, Natural Gas #39 2.53 mm (non-CE)

* 810-2059 Orifice, LP Gas #53 1.51 mm (CE and non-CE)
* 810-2060 Orifice, Nat. Gas/G20/G25 (CE only)

4 810-2032 Pilot Burner, Natural/G20/25 Gas (primary and trailing, 120V)

* 810-2155 Pilot Burner, LP/G31 Gas (primary and trailing)
* 812-1674 Pilot Burner, Mod. Natural Gas (electronic ignition)
* 809-0766 Nut, Keps 10-32 SS Hex (primary and trailing)
* 809-0845
* 810-0705
* 810-0703

Screw, 10-32 x

Tube, Pilot Gas Supply,

Tube, Pilot Gas Supply,

* 810-2138 Valve, Trailing Pilot, Adjustable (trailing pilot only)

5 200-1314 Bracket, Manifold Support

* 200-1615 Bracket, Manifold Support (right or left)
6 210-8387 Diffuser Assembly
7

►►►

See Drain Manifold Components, Section 2.5

8 810-2151 Burner, Left Side
9 810-2149 Burner, Center

10 810-2150 Burner, Right Side
11 200-1324 Heat Shield, Lower (D60)

* Not illustrated.

1

⁄

" Drain Non-Filtration

4

1

⁄

" NPT x 1 NPT

2

3

⁄

" Hex Slotted Head (primary and trailing)

8

1

⁄

" x 23" (one-piece gasline)

4

1

⁄

" x 17

4

1

⁄

" (one-piece gasline)

2

2-6

DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.1.3 Decathlon D60 Primary Components (cont.)

ITEM PART # COMPONENT

* 200-1363 Heat Shield, Lower (SCFD60)

* 824-0970 Heat Shield, Vessel (SCFD60)

* 812-0211 Insulation, Kaowool Blanket, .5” x 7.5” x 17.5”

* 824-0969 Support, Burner

12 807-3552 Gas Valve, Natural Gas, Electronic Ignition, 24 VAC (¾” in, ½” out)

* 807-3628 Gas Valve, LP Gas, Electronic Ignition, 24 VAC

* 807-3294 Gas Valve, Natural Gas, Constant Pilot, 24 VAC

* 807-3295 Gas Valve, LP Gas, Constant Pilot, 24 VAC

* 810-2156 Gas Valve, Natural Gas, 120 VAC

* 810-2323 Gas Valve, LP Gas, 120 VAC

* 807-2091 Gas Valve, G20/G25 Gas, 24 VAC (CE only)

* 807-2127 Gas Valve, G31 Gas, 24 VAC (CE only)

* 810-0691 Vent Tube

* 823-3347 Frame, Slide Base (SCFD60)

13 200-2493 Channel, Rear and Front (D60)

* 200-3219 Channel, Rear and Front (SCFD60)

* 200-1198 Channel, Base (Single)

* 200-1463 Channel, Base (Double)

* 200-1393 Channel, Lower Joiner (SCFD60)

14 200-1675 Lower Hinge Bracket (previous production D60)

* 823-5346 Hinge, Lower Left (current production D60, SCFD60)

* 823-5347 Hinge, Lower Right (current production D60, SCFD60)

* 823-5348 Hinge, Upper Left (current production D60, SCFD60)

* 823-5349 Hinge, Upper Right (current production D60, SCFD60)

15 211-2532 Side Panel, Left Side (unit exterior; D60)
16 212-2532 Side Panel, Right Side (unit exterior; D60)

* 211-4570 Side Panel, Left Side (unit exterior; SCFD60)

* 212-4570 Side Panel, Right Side (unit exterior; SCFD60)

* 201-4775 Side Panel, Left Side with Hole (unit interior)

* 202-4775 Side Panel, Right Side with Hole (unit interior)

* 201-1245 Panel, Inner Left (divider located over filter unit)

* 202-1245 Panel, Inner Right (divider located over filter unit)

17 824-0951 Wireway, Control Panel (D60)

* 824-1195 Wireway, Control Panel (SCFD60)

18
19
20 824-0987 Top Cap (Single)

* 824-0937 Top Cap (2-battery)

* 106-1258 Flue Assembly

* 809-0997

* 809-0169

* 809-0428

* 809-0417

21 106-0997 Flue Box Assembly

* 200-1339 Front, Flue Box

* 200-1773 Back, Flue Box

* 200-1325 Shield, Flue Box

* 809-0167

* 200-3649 Deflector, Flue

* Not illustrated.

►►► See Control Panel Options, Joiner Strips, and Accessories, Section 2.2
►►► See Optional Components, Section 2.3

Washer,
Screw, #12 x
Screw,
Nut, Flange

1

⁄

SAE “N” S/S

2

3

⁄

" Hex Washer Slotted Head

-20 x

4

1

⁄

-20 Serrated

4

4

1

⁄

” Hex Head

2

1

⁄

Screw, Sheet Metal 10 A x

5

⁄

B

8

2-7

,

⁄

,

⁄

)

y

⁄

⁄

,

⁄

⁄

(

DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

" x 16

3

"

for plate-mount casters, qty: 10)

2.1.3 Decathlon D60 Primary Components (cont.)

ITEM PART # COMPONENT

22 106-1703SP Flue Cap (Single)

* 823-3516 Flue Cap (2-battery)

23 106-2898SP Door Assembly, with Liner (D60)

* 200-1185 Panel, Door, Inner

* 210-1424 Panel, Door, Outer

* 106-4721 Door Assembly, Left (SCFD60)

* 200-4794 Panel, Door, Inner

* 211-8935 Panel, Door, Outer

* 106-4722 Door Assembly, Right (SCFD60)

* 200-4794 Panel, Door, Inner

* 212-8935 Panel, Door, Outer

* 809-0918

* 809-0191

Screw
Washer

10-24 x

1

1

" Slotted Head (use with 810-2105)

" Spring-lock (use with 810-2105
* 200-1301 Pin, Door (D60)
* 210-9889 Pin, Door (SCFD60)
* 810-0066 Magnetic Catch/Plate, Door (D60)
* 810-1105 Magnetic Catch/Plate, Door (SCFD60)

24 803-0304

Fr

Basket, 6 x 8

3

25 803-0149 Grid Assembly, Mesh

* 810-2235 Grid Assembly, Rack

26 210-2737SP Basket Hanger, Single, no Splash Guard

* 823-3349 Basket Hanger, Double, Tall
* 823-4780 Basket Hanger, Chili’s Single System, 6” Splash Guard
* 823-4999 Basket Hanger, Chili’s Double System, 6” Splash Guard

27 810-0356 Caster, Plate-mount 5" without Brake

* 810-2406 Caster, Single Stud-mount 5" without Brake

28 810-0357 Caster, Plate-mount 5" with Brake

* 810-2405 Caster, Single Stud Mount 5" with Brake
* 826-1389

Screw

1

-20 x

3

" Hex Head

29 812-1226SP Drain Nipple, Extended, 1 ¼”

*

812-1717SP Drain Nipple, Extended, 1 ½”
30 106-0913SP Cordset, 10’ Power
31 210-2804 Cover, Outlet Duct
32 200-1327 Back Panel, Lower

* 200-1213 Back Panel, Upper

33 810-2411 Leg, Single Bolt Mount (black)

* 806-3811 Leg Package, 4 Bolt Mount (4 per set)
34 823-3248 Leg Support Assembly
35 200-2065 Bracket, Burner Mounting
36 823-4999 Hanger, Basket, Double

* 810-2793 Hanger, Basket, Single, Wire

* 823-4780 Hanger, Basket, Chili's
37 810-0180 Handle, Door, Chrome
38 N/A Handle, Door, Euro-look (SCFD C/C)
39 N/A Door Assembly (SCFD C/C)
40 N/A Brace, Front Horizontal, Single (SCFD C/C)

* 200-2308 Post, Door (SCFD60)

* 201-1182 Gusset, Side Panel Left (SCFD60)

* 202-1182 Gusset, Side Panel Right (SCFD60)

* 200-1611 Base (SCFD60)

* 210-2804 Duct, Door Access (SCFD60)

* 200-2713 Plate, Suction Manifold (SCFD60)

* 210-1180 Insert, Suction Manifold (SCFD60)

* Not illustrated.

2-8

DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.1.4 Decathlon FPD65 Primary Components

ITEM PART # COMPONENT

1 823-3948SP Frypot - S/S

* 812-1666 Coupling, Thermostat Entry

* 813-0036 Collar, Thermostat

* 210-1650 Deflector, Oil Return

* 812-1501

Nipple, 1
2 810-2072 Gas Manifold (weld assembly)
3 810-2048 Orifice, Natural Gas #39 2.53 mm (non-CE)

* 810-2059 Orifice, LP Gas #53 1.51 mm (CE and non-CE)
* 810-2497 Orifice, Butane Gas #55 1.32mm
* 810-0710 Orifice, LP Gas #54 1.4mm
* 810-2050 Orifice, Natural Gas #44 2.18mm
* 810-2060 Orifice, Natural/G20/G25 Gas #42 (CE only)

4 810-2032 Pilot Burner, Natural/G20/25 Gas (primary and trailing, 120V)

* 810-2155 Pilot Burner, LP/G31 Gas (primary and trailing)
* 812-1674 Pilot Burner, Mod. Natural Gas (electronic ignition)
* 809-0766 Nut, Keps 10-32 SS Hex (primary and trailing)
* 809-0845
* 810-0705
* 810-0703

Screw, 10-32 x

Tube, Pilot Gas Supply,

Tube, Pilot Gas Supply,

* 810-2138 Valve, Trailing Pilot, Adjustable (trailing pilot only)

5 200-1314 Bracket, Manifold Support

* 200-1615 Bracket, Manifold Support (right or left)
6 210-5177 Diffuser Assembly
7

►►►

See Drain Manifold Components, Section 2.5

8 810-2151 Burner, Left Side
9 810-2149 Burner, Center

10 810-2150 Burner, Right Side
11 200-1363 Heat Shield, Lower

* 824-0970 Heat Shield, Vessel

* 824-0969 Support, Burner

12 807-3552 Gas Valve, Natural Gas, Electronic Ignition, 24 VAC

* 807-3628 Gas Valve, LP Gas, Electronic Ignition, 24 VAC

* 807-3294 Gas Valve, Natural Gas, Constant Pilot, 24 VAC

* 807-3295 Gas Valve, LP Gas, Constant Pilot, 24 VAC

* 810-2156 Gas Valve, Natural Gas, 120 VAC

* 810-2323 Gas Valve, LP Gas, 120 VAC

* 807-2091 Gas Valve, G20/G25 Gas, 24 VAC (CE only)

* 807-2127 Gas Valve, G31 Gas, 24 VAC (CE only)

* 810-0691 Vent Tube

* 823-3347 Frame, Slide Base

13 200-3219 Channel, Rear and Front

* 200-1198 Channel, Base

* 200-1393 Channel, Lower Joiner

14 200-9886 Lower Hinge Bracket

* 823-5346 Hinge, Lower Left

* 823-5347 Hinge, Lower Right

* 823-5348 Hinge, Upper Left

* 823-5349 Hinge, Upper Right

15 211-4570 Side Panel, Left Side (unit exterior)

* Not illustrated.

1

⁄

" NPT x 1 NPT

2

3

⁄

" Hex Slotted Head (primary and trailing)

8

1

⁄

" x 23" (one-piece gasline)

4

1

⁄

" x 17

4

1

⁄

" (one-piece gasline)

2

2-9

DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.1.4 Decathlon FPD65 Primary Components (cont.)

ITEM PART # COMPONENT

16 212-4570 Side Panel, Right Side (unit exterior)

* 201-4775 Side Panel, Left Side with Hole (unit interior)

* 202-4775 Side Panel, Right Side with Hole (unit interior)

* 201-4237 Panel, Inner Left (divider located over filter unit)

* 202-4237 Panel, Inner Right (divider located over filter unit)

17 824-1195 Wireway, Control Panel
18
19
20 824-0987 Top Cap

* 824-0937 Top Cap, Two-vat

* 106-2634SP Flue Assembly

* 809-0997

* 809-0169

* 809-0417

* 809-0428

21 Flue Box Assembly

* 200-1339 Front, Flue Box

* 200-1773 Back, Flue Box

* 200-1325 Shield, Flue Box

* 809-0167

* 200-3649 Deflector, Flue (use screws 809-0437)

* 210-6525 Deflector, Flue, Chili’s (use screws 809-0437)

22 106-1703SP Flue Cap, Single System

* 823-3516 Flue Cap, Double System

23 106-2898SP Door Assembly, with Liner

* 200-4794 Panel, Door, Inner

* 210-4792 Panel, Door, Outer

* 106-4721 Door Assembly, Left

* 200-4794 Panel, Door, Inner

* 211-8935 Panel, Door, Outer

* 106-4722 Door Assembly, Right

* 200-4794 Panel, Door, Inner

* 212-8935 Panel, Door, Outer

* 809-0918

* 809-0191

* 200-1301 Pin, Door, 20” long

* 810-1105 Magnetic Catch/Plate, Door (offset)

24 803-0304
25 803-0149 Grid Assembly, Mesh

* 810-2235 Grid Assembly, Rack

26 210-2737SP Basket Hanger, Single System, no Splash Guard

* 823-4780 Basket Hanger, Chili’s Single System, 6” Splash Guard

* 823-4999 Basket Hanger, Chili’s Double System, 6” Splash Guard

* 823-4767 Splash Guard

27 810-0356 Caster, Plate-mount 5" without Brake

* 810-2406 Caster, Single Stud-mount 5" without Brake

28 810-0357 Caster, Plate-mount 5" with Brake

* 810-2405 Caster, Single Stud Mount 5" with Brake

* 826-1389

* Not illustrated.

►►► See Control Panel Options, Joiner Strips, and Accessories, Section 2.2
►►► See Optional Components, Section 2.3

Washer,
Screw, #12 x
Nut, Flange
Screw,

Screw, 10-24 x
Washer,

Fry Basket, 6 x 8

Screw,

1

⁄

SAE “N” S/S

2

3

⁄

" Hex Washer Slotted Head

4

1

⁄

-20 Serrated

4

1

⁄

-20 x

4

1

⁄

” Hex Head

2

Screw, Sheet Metal 10 A x

1

⁄

" Slotted Head (use with 810-2105)

1

1

⁄

-20 x

4

⁄

2

" Spring-lock (use with 810-2105)

4

3

⁄

3

⁄

" Hex Head (for plate-mount casters, qty: 10)

4

" x 16

4

3

⁄

"

4

5

⁄

B

8

2-10

DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.1.4 Decathlon FPD65 Primary Components (cont.)

ITEM PART # COMPONENT

29 812-1226SP Drain Nipple, Extended
30 106-0913SP Cordset, 10’ Power
31 210-2804 Cover, Outlet Duct
32 200-1213 Upper Structural Back

* 200-1327 Lower Structural Back

33 810-2411 Leg, Single Bolt Mount (black)

* 806-3811 Leg Package, 4 Bolt Mount (4 per set)

34 823-3248 Leg Support Assembly
35 200-2065 Bracket, Burner Mounting

* 200-2308 Post, Door

* 201-1182 Gusset, Side Panel Left

* 202-1182 Gusset, Side Panel Right

* 200-1611 Base

* 210-2804 Duct, Door Access

* 200-2713 Plate, Suction Manifold

* 210-1180 Insert, Suction Manifold

36 210-6763 Hanger, Basket, Single
37 810-0180 Handle, Door, Chrome
38 N/A Handle, Door, Euro-look (SCFD C/C)
39 N/A Door Assembly (SCFD C/C)
40 N/A Brace, Front Horizontal, Single (SCFD C/C)

* Not illustrated.

2.1.5 Decathlon D80 Primary Components

ITEM PART # COMPONENT

1 823-3494SP Frypot - S/S 11⁄4" Drain (D80, after 10/99)

* 826-1891 Frypot - S/S 11⁄4" Drain (D80, before 10/99)

* 823-3396SP Frypot - S/S 11⁄2" Drain (D80, SCFD80)
2 810-2072 Gas Manifold (welded assembly)
3 810-2049 Orifice, Natural Gas #43 2.26 mm (non-CE D80G)

* 810-0710 Orifice, LP Gas #54 1.40 mm (non-CE D80G)

* 810-2161 Orifice, Natural Gas #38 2.58 mm (non-CE D80GHP)

* 810-2063 Orifice, LP Gas #52 1.61 mm (SCFD80G)

* 810-2060 Orifice, G20/G25 Gas (CE only)

* 810-2059 Orifice, G31 (CE only)
4 810-2032 Pilot Burner, Natural/G20/25 Gas (primary and trailing)

* 810-2155 Pilot Burner, LP/G31 Gas (primary and trailing)

* 812-1674

* 809-0845 Screw, 10-32 x 3⁄8" Hex Slotted Head (primary and trailing)

* 812-1674 Tube, Pilot Gas Supply, 1⁄4" x 23" (one-piece gasline)

* 810-0705 Tube, Pilot Gas Supply, 1⁄4" x 20" (one-piece gasline)

* 810-0703 Tube, Pilot Gas Supply, 1⁄4" x 173⁄4" (one-piece gasline)

* 810-2138 Valve, Trailing Pilot, Adjustable (trailing pilot only)
5 200-1314 Manifold Support Bracket

* 200-1615 Manifold Support Bracket (right or left)
6 210-5197 Diffuser Assembly
7

* Not illustrated.

►►► See Drain Manifold Components, Section 2.5

Pilot Burner, Mod. Natural Gas (electronic ignition)

2-11

DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.1.5 Decathlon D80 Primary Components (cont.)

ITEM PART # COMPONENT

8 810-2151 Burner, Left Side
9 810-2149 Burner, Center

10 810-2150 Burner, Right Side
11 200-2707 Heat Shield

* 200-1363 Lower Heat Shield

12 807-3552 Gas Valve, Natural Gas Electronic Ignition, 24 VAC

* 807-3628 Gas Valve, LP Gas Electronic Ignition, 24 VAC

* 810-2156 Gas Valve, Natural Gas, 120 VAC

* 810-2323 Gas Valve, LP Gas, 120 VAC

* 807-2091 Gas Valve, G20/25 Gas, 24 VAC (CE only)

* 807-2127 Gas Valve, G31 Gas, 24 VAC (CE only)

* 810-0691 Vent Tube

13 200-2686 Channel, Front and Rear
14 200-1675 Lower Hinge Bracket

*

*

*

*

15 211-2532 Side Panel, Left Side (D80)
16 212-2532 Side Panel, Right Side (D80)

* 201-4775 Side Panel, Left Side with hole (SCFD80)

* 202-4775 Side Panel, Right Side with hole (SCFD80)

* 211-4570 Side Panel, Left Side without hole (SCFD80)

* 212-4570 Side Panel, Right Side without hole (SCFD80)

17 824-0954 Wireway, Control Panel
18 210-2778 Control Panel, One Hole (D80)

* 210-2777 Control Panel, Two Holes (D80)

* 210-5061 Control Panel, One Hole (SCFD80)

* 210-5910 Control Panel, Two Holes (SCFD80)

19
20 824-0986 Top Cap (D80/CFD80)

* 824-1013 Top Cap, 2-battery (SCFD80)

* 824-1007 Top Cap, 3-battery (SCFD80)

* 824-1006 Top Cap, 4-battery (SCFD80)

21 823-3659 Flue Box Assembly (D280, SCFD280)

* 106-1442SP Flue Box Assembly (D380/480, CFD80, SCFD380/480)

* 200-1347 Front, Flue Box

* 200-1349 Back, Flue Box

* 200-1316 Shield, Flue Box

* 200-3645 Deflector, Flue

22 823-3512 Flue Cap (D80)

* 823-3659 Flue Cap (SCFD80)

23 106-1698SP Door Assembly

* 210-1151 Panel, Outer Door

* 200-2688 Panel, Inner Door

* 810-0180 Door Handle, Chrome

* 809-0918 Screw, 10-24 x 1⁄2" Slotted Head (use with 810-2105)

* 809-0191 Washer,

* 200-1301 Pin, Door, Long (D80)

* Not illustrated.

823-5346 Hinge, Lower Left
823-5347 Hinge, Lower Right
823-5348 Hinge, Upper Left
823-5349 Hinge, Upper Right

►►► See Optional Components, Section 2.3

1

⁄4" Spring-lock (use with 810-2105)

2-12

DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.1.5 Decathlon D80 Primary Components (cont.)

ITEM PART # COMPONENT

* 210-9889 Pin, Door (SCFD80)

* 810-0066 Magnetic Catch, Door (D80)

* 810-1105 Magnetic Catch, Door (SCFD80)

24 803-0304 Fry Basket, 6 x 83⁄4" x 163⁄4"
25 810-2122 Grid Assembly (mesh-style)

* 803-0300 Grid Assembly (rack-style)

26 200-3120 Hanger, Basket, Single System, M/S (D80)

* 210-2887 Hanger, Basket, Single System, S/S, no splash guard (SCFD80)

* 200-3119 Hanger, Basket, Double System, M/S (D80)

* 210-3117 Hanger, Basket, Double System, S/S (SCFD80)

27 810-0356 Caster, Plate-mount, 5-inch without Brake

* 810-2406 Caster, Single Stud-mount, 5-inch without Brake

28 810-0357 Caster, Plate-mount, 5-inch with Brake

* 810-2405 Caster, Single Stud-mount, 5-inch with Brake

* 826-1389 Screw,

29 812-1226SP Drain Nipple, Extended, 1 ¼”

* 812-1717SP Drain Nipple, Extended, 1 ½”

30 106-0913SP Cordset, 10’ Power
31 210-2804 Cover, Outlet Duct
32 200-2683 Back, Upper Cabinet

* 200-2982 Back, Lower Cabinet

33 810-2411 Leg, Single Bolt Mount (black)

* 806-3811 Leg Package, 4 Bolt Mount (4 per set)

34 823-3248 Leg Support Assembly
35 200-2734 Burner Mounting Bracket
36 823-3649 Hanger, Basket with 6” Splash Guard
37 810-0180 Handle, Door, Chrome
38 N/A Handle, Door, Euro-look (SCFD C/C )
39 N/A Door Assembly (SCFD C/C)
40 N/A Brace, Front Horizontal, Single (SCFD C/C)

* Not illustrated.

1

⁄4-20 x 3⁄4" Hex Head (for plate-mount casters, qty: 10)

2-13

DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.2 Control Panel Options, Joiner Strips, and Accessories

ITEM PART # COMPONENT

1 210-3562 Controller (D50)
2 210-3021 Solid, with Indicator Light (D60)
3 210-6405 Controller (D60, D65)
4 210-2051 McDonald’s™ (D50)
5 210-4672 Basket Lift, with Thermatron Controller (D60)
6 210-5061 Solid, with Indicator Light (D80)
7 210-5910 Solid, for Matching Cabinet (D80)
8 210-3910 Controller (15MC/50/20)

9 210-1256 Controller (SCFD60/150)
10 210-8552 Controller, Euro-look Bezel (SCFD50 C/C)
11 230-2146 Solid, Euro-look Bezel (SCFD50 C/C)
12 106-5909 Frame, Euro-look, x2 (SCFD50 C/C)
13 230-1948 Controller, Euro-look Bezel (SCFD50 C/C)
14 230-2149 Solid, Euro-look Bezel (SCFD50 C/C)
15 106-5927 Frame, Euro-look, x3 (SCFD50 C/C)
16 106-6332 Frame, Euro-look, x4 (SCFD50 C/C)
17 211-6640 End, Frame, Left (SCFD50 C/C)
18 212-6640 End, Frame, Right (SCFD50 C/C)

210-4847 D50/D50
211-4816 2424/D50
212-4816 D50/2424
210-3327 D20/D50
210-3017 DD50/D60/D80
210-1679 SM/D220

* 823-3938 Crumb Scoop, Split Pot
* 106-2631SP Sediment Tray
* 823-3947 Chicken Crisper, D60

* Not illustrated.

Control Panels

Joiner Strips

Accessories

2-14

DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.3 Optional Components and Controllers

1

65432

8

11109

7

1512 13 14

181716

19

22

2321

24

20

25

ITEM PART # COMPONENT

1 826-2013 Thermostat, Sunne
2 810-2035 Knob, Thermostat
3 826-2117 Spark Module, Domestic and CE (Rajah Connector, 807-3484)

* 807-3484 Rajah Connector (for Blue/Gray Honeywell module, 807-4037, no longer avail.)

4 807-1311 Pilot Assembly, Natural Gas with Electronic Ignition

* 807-1553 Pilot Assembly, LP Gas with Electronic Ignition
* 807-1315 Ignition Cable (for computer operated fryers)
* 810-0705
* 807-1310 Flame Sensor

* Not illustrated.

Tube,

1

⁄

" x 20" One Piece Pilot Gas Supply

4

2-15

DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.3 Optional Components and Controllers (cont.)

ITEM PART # COMPONENT

* 803-0278 Brush, L-shaped
* 803-0197 Fryer’s Friend
* 803-0293 Gloves
* 106-1839SP Pilot Assembly (w/computer and electronic ignition), Natural
* 106-1128 Pilot Assembly (w/computer and electronic ignition), LP
* 106-1235 Pilot Assembly (without computer), Natural

* KIT0092 Air Shutter Kit
5
6 826-2413 Computer, Compu-Fry III.5, Full-vat

* 806-8305 Computer, CM4-S

* 806-8308 Computer, CM4-S (FPD65)

* 806-5139 Computer, Remote

* 826-2414 Computer, Compu-Fry III.5, Dual-vat

* 806-4803 Cable Assembly, Compu-Fry to Interface Board
7 823-3776 Bezel Assembly, pre Euro-look

*
8 106-0802SP Face Plate/Potentiometer, 120 VAC Electronic Thermostat

* 820-0135 Face Plate, Electronic Thermostat

* 106-0801 Pote n t i o me t e r , E l e ct r o n i c T h er m o s ta t ( mo l e x co n n e ct o r ; w i t h t r i m r e s is t o r )

* 106-5809 Pote n t i o me t e r , E l e ct r o n i c T h er m o s ta t ( mo l e x co n n e ct o r ; w i t h ou t t ri m re s i st o r )

* 816-0534 Knob, Control, Electronic Thermostat
9 807-3485 Thermopile

* 807-1026 Sound Device

* 806-4803 Cable Assembly (Harness)

10 812-1284 Thermocouple (CE ONLY)

* 807-3550 Thermocouple

11 106-1768SP ECO Connector, Honeywell Valves Only (CE ONLY)

* 810-2398 ECO Connector, Robertshaw Valves Only (CE ONLY)

12 106-5419SP Probe Assembly, GO (D20, D50, D60, D80)

* 106-1976 Probe Assembly, Temperature, New Design, 4-pin (D60 & D80)

* 106-1424 Probe Assembly (RTD), Temperature (Dean computer)

* 106-1261SP Harness Assembly, GO Probe

* 810-2164 Spring, Space, Electronic Thermostat Probe

* 210-1386 Clamp, Electronic Thermostat Probe

13 210-6564 Bracket, Pilot Thermocouple
14 810-2401 Bracket, Thermopile
15 810-1001 Piezo Ignitor (trigger)

* 200-1868 Piezo Bracket

* 807-3540 Electrode, Piezo

16 807-3560 High-limit Thermostat, Manual Reset 410° F (CE)

* 807-3680 High-limit Thermostat, Manual Reset 450° F (NON-CE, 1998-present)

* 807-3559 High-limit Thermostat, Manual Reset 435° F (pre-1998)

* 810-2046 Spring, Spacer, High-limit Capillary Bulb

* 810-2047 Spring, Spacer, Thermostat Capillary Bulb

* 210-1433 Clamp, Thermostat/High-limit Capillary Bulb

17 807-1321 Fuse Holder, Buss

* 2747 Fuse Holder, Slot-head, Safety (CE ONLY)

* 807-3592 Fuse 2A Slow-blow (230V systems)

* 807-3750 Fuse 5A (120V systems)

* Not illustrated.

►►► See Control Panel Options, Section 2.2

►►► For Euro-look Bezels, See Control Panel Options, Section 2.2

2-16

DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.3 Optional Components and Controllers (cont.)

ITEM PART # COMPONENT

18 106-6710 Interface Board, Dean Computer Only
19 807-0834 Relay, 12VDC 15A 1PDT (basket lift)
20 807-0833 Relay, 12VDC 5A 1PDT (latching)

* 807-4114 Relay, 24VAC Coil, Reset

21 807-3574 Switch, Power (green lens)
22 807-3580 Switch, Rocker, Manual Filter Power
23 807-3579 Switch, Six-terminal Boil-out
24 807-3576 Switch, Fryer Reset (momentary)

* 807-3578 Switch, 3-position, ON-OFF-ON

* 807-3582 Indicator Light, Green

* 807-3581 Indicator Light, Red

* 807-3611 Pump Relay

* 807-3578 Socket, Pump Relay

* 807-3575 Switch Insert, Blank

25 210-2786 Switch Guard (for Items 22-25, optional)

* Not illustrated.

2-17

DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.4 Transformers & Component Boxes; Multi-batteried Decathlons

2-18

DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.4 Transformers & Component Boxes; Multi-batteried Decathlons (cont.)

ITEM PART COMPONENT

1 823-3242 Control Box (D50/CFD50/SCFD50)

* 106-2691 Control Box (FPD65)

2 210-1364 Plate, Face (for Item 1)

* 210-2966 Plate, Face (for Item 1, FPD65)
3 200-1322 Bracket, Spark Module
4 200-1326 Cover, Spark Module (Fryers 3 & 4)
5 200-2307 Bracket, Spark Module Attachment (Fryers 1 & 2)
6 824-0961 Wireway, Control Panel (D50)

* 824-0951 Wireway, Control Panel (D60)

* 824-1195 Wireway, Control Panel (SCFD models)

* 824-1162 Wireway, Control Panel (D80)
7 826-2086 Thermatron Board, 115/230V

* 106-3729 Thermatron Board, 24V, Melt Cycle

* 826-2088 Kit, Thermatron, 24V

* 826-2031 Kit, Thermatron, 115/220V
8 200-3212 Housing, Electronic Thermostat, Two Cut-outs
9 210-3214 Plate, Face, Electronic Thermostat, Power/Boil-out

* 807-3536 Potentiometer, Electronic Thermostat (spade terminals; with trim resistor)

* 106-0801 Potentiometer, Electronic Thermostat (molex connector; with trim resistor)

* 106-5809 Potent i o me t e r , E l e ct r o n ic T h er m o s ta t ( mo l e x co n n ec t o r ; w i t h ou t tr i m re s i st o r )

* 816-0534 Knob, Electronic Thermostat Potentiometer

10 807-3680 High-limit Thermostat, Manual Reset 450° F (non-CE only)

* 807-3559 High-limit Thermostat, Manual Reset 435° F

* 807-3560 High-limit Thermostat, Manual Reset 410° F (CE only)

* 106-1131SP Harness, Spark Module

* 807-3577 Circuit Breaker, 7 amp

11 807-3592 Fuse, 2A, Slow Blow
12 106-7594 Transformer Box Assembly, Double, non-Filter (SCFD C/C 250/350)

* 823-6066 Box, Transformer Box Assembly

* 220-2277 Lid, Transformer Box Assembly

13 106-7549 Transformer Box Assembly, Double, Filter (SCFD C/C 250/350)

* 823-6066 Box, Transformer Box Assembly

* 220-2277 Lid, Transformer Box Assembly

14 106-6616 Transformer Box Assembly, Single, non-Filter (SCFD C/C 250/350)

* 823-6167 Box, Transformer Box Assembly

* 220-2537 Lid, Transformer Box Assembly

15 807-2176 Transformer, V/F Dual Vol t a g e ( f or all SCF D C /C un its , o n e p e r frypot)
16 807-0800 Transformer, 120V/24 VAC (for filtration units)
17 807-3551 Transformer, 72D-1089 CL 2

* Not illustrated.

2-19

DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

Some Decathlon series fryers are equipped with 3” round drain systems while others are equipped with 1.5” round
drain systems. Compare the fryer in question with the illustrations on pages 2-20 to 2-23 to determine which system it
uses.

2.5 Oil Drain Manifold Components

2.5.1 1.5” Oil Drain Manifold, Drain Flush, and Drain Valve Components

22

20

19

21

23

To Drain

Valve

18

10

9

7

17

16

15

12

11

14

13

To Drain

Valve

To Drain

Valve

6

5

1

4

8

32

24

25

2-20

DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.5.1 1.5” Oil Drain Manifold, Drain Flush, and Drain Valve Components (cont.)

ITEM PART # COMPONENT

1 823-3221 Elbow with Bracket, Left

* 823-3222 Elbow with Bracket, Right
2 823-5167 Drain Pipe, Left Side
3 210-2311 Clamp, Center Drain Pipe
4 823-4931 Drain Pipe, Right Side
5 813-0749
6 200-5621 Drain Manifold Tube, 17”

* 200-1827 Drain Manifold Tube, 13”
7 813-0659

* 813-0391 Nipple, 1 ¼” x Close

* 813-0748 Tee, 1 ½” NPT x 1 ¼” NPT (with handle bracket)
8 809-0884

* 816-0544 O-ring, Slip-joint Nut
9 813-0686

10 810-1057
11 813-0051
12 813-0165
13 810-1668

* 810-1669

14 810-1069

* 806-6849 Tilt Switch, Drain Valve

15 106-1401 Bracket, Microswitch (optional on some units)
16 200-1617 Washer, Drain Valve (use without microswitch)
17 210-2029 Bracket, Microswitch Activator
18 210-4727 Handle (Actuator), Drain Valve, Round

* 823-3405 Handle (Actuator), Drain Valve, Flat

* 823-3440 Handle, Push/Pull Drain

* 809-0885

* 809-0843 Cotter Pin

* 816-0547 Cap, Red Vinyl for Handle

19 807-2104 Microswitch (optional on some units)
20 809-0842 Nut, Nylock #4-40 (microswitch to bracket)
21 816-0220 Insulation, Microswitch
22 200-1257 Retainer, Nut
23 810-2127
24 810-2052

* 810-1338 Drain Valve, 1" (D20 only)

* 200-2371 Handle, Valve Lever (for use with 810-1338 and 823-3440 o nly)

25 810-2126

* 810-1018

* 210-2342 Drain Extension, Left

* 210-2343 Drain Extension, Right

* Not illustrated.

1

Tee, 1

Pipe Cap, 1

Nut, Slip-joint 1

Bell Reducer, 1
Flex Line,

Coupling,
Elbow, Street
Adapter,

Adapter,
Flex Line,

⁄

" NPT With Handle Bracket

2

1

⁄

"

2

1

⁄

"

2

1

1

⁄

" x

⁄

" NPT

2

5

" x 13"

⁄

8

1

⁄

" NPT

2

1

5

" O.D. x

⁄

8

5

" O.D. x

⁄

8

5

" x 29

⁄

8

⁄

2

1

" x

⁄

" 90°

2

2

1

⁄

" Male (use with 810-1057 and 810-1069)

2

1

⁄

" Female (use with 810-1057 and 810-1069)

2

1

⁄

"

2

DRAIN VALVE COMPONENTS

Washer,

Drain Valve, 1
Drain Valve, 1

Drain Valve, 1
Drain Valve, 1

3

⁄

" x 1 x .083"

8

1

⁄

" Full Port (with washers & nut)

2

1

⁄

" (1" standard port)

4

1

⁄

", Full Port

4

1

⁄

", Left

4

2-21

DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.5.2 3” Oil Drain Manifold, Drain Flush, and Drain Valve Components

ITEM PART # COMPONENT

1 823-4712 Tube, 3" Oval Dump
2 812-1901 Tube, 3" Downspout
3 823-5912 Tube, 3" Off-set Downspout
4 823-4681 Tube, 3" Right Drain (8.06” long, closed end)
5 823-6079 Tube, 3" Right Drain (15.44" long, closed end)
6 823-4844 Tube, 3" Left Drain (12.44” long, closed end)
7 823-4680 Tube, 3" Left Drain (8.56" long, closed end w/coupling)

2-22

DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.5.2 3” Oil Drain Manifold, Drain Flush, and Drain Valve Componen ts (co nt.)

ITEM PART # COMPONENT

8 823-6076 Tube, 3" Left Drain (3.86" long, closed end)

9 200-9365 Tube, 3" Joiner (9.13" long, open ends)
10 823-4682 Tube, 3" Center Drain (8” long, open ends)
11 200-6603 Tube, 3" Joiner (11.5" long, open ends)
12 823-5188 Tube, 3" Right Filter (10.38” long, open ends)
13 200-6752 Tube, 3" Joiner, Matching Cabinet (15.25" long, open ends)
14 823-6078 Tube, 3" Center Drain (8.10" long, open ends)
15 809-0969 Clamp, T-bolt
16 816-0625 Boot/Sleeve

* 106-2568SP Wash Down Hose Assembly
* 106-1837 Quick Disconnect, Female
* 813-0699 Quick Disconnect, Male
* 810-1434 Hose Assembly
* 106-1454 Nozzle Assembly, Hose with Handle
* 106-2387 Heater Strip, 120V, 25W, 36”

106-1726
17 813-0686
18 813-0165
19 810-1669
20 810-1668
21 810-1056

106-3976

106-3977
22 810-2783
23 823-4734 Handle, Drain Valve Rotating
24 807-2104 Microswitch, CE Micro-roller Lever
25 106-1401 Microswitch Bracket Assembly
26 200-4402 Guard, Drain Microswitch
27 816-0220 Insulation, RF Switch
28 816-0547 Cap, Red Vinyl for Handle
29 200-6116
30 200-1617 Washe r, Drain Microswitch
31 200-1257 Retainer, Dra in Valve
32 826-1366 Nut, 4-40 Keps Hex w/External T eeth (pkg. of 25)

* 816-0630 Cap, Vinyl (one per clamp, covers T-bolt threads)
* 106-3978
* 106-3979
* 810-2784
* 823-5532 Handle, Drain Valve Rotating
* 807-2104 Microswitch, CE Micro-roller Lever
* 106-6020 Microswitch Bracket Assembly
* 220-0143 Guard, Drain Microswitch
* 816-0220 Insulation, RF Switch
* 816-0547 Cap, Red Vinyl for Handle
* 200-6795
* 809-0988 Washer, Drain Microswitch
* 200-1257 Retainer, Drain Valve
* 826-1366 Nut, 4-40 Keps Hex w/External Teeth (pkg. of 25)
* 816-0630 Cap, Vinyl (one per clamp, covers T-bolt threads)

* Not illustrated.

Flush Oil Drain Line

Bell Reducer, 1

Elbow, Street
Adapter, Female

Adapter, Male
Flexline,

5

1

1

⁄

" x

2

1

1

⁄

" x

⁄

" NPT 90° BM

2

2

5

" O.D. x

⁄

8

5

" O.D. x

⁄

8

" O.D. x 52.5" Long

⁄

8

Drain Valve Assembly, 1
Drain Valve Assembly, 1

Drain Valve, 1

Strap, 1

1

" Full Port with O-ring

⁄

2

1

" (holds tube to valve via the stud)

⁄

2

Drain Valve Assembly, 1
Drain Valve Assembly, 1

Drain Valve, 1

Strap, 1

1

" Full Port with O-ring

⁄

4

1

" (holds tube to valve via the stud)

⁄

2

⁄

"

2

1

" Long

⁄

2

1

" Long

⁄

2

1

" without Microswitch

⁄

2

1

" with Mic roswitch

⁄

2

1

" without Microswitch (SCFD C/C)

⁄

2

1

" with Microswitch (SCFD C/C)

⁄

2

2-23

DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

Decathlon series fryers differ in oil return configuration. Compare the fryer in question with the illustrations on pages
2-24 to 2-31 to determine which system it uses.

2.6 Oil Return Manifold Components

2.6.1 Oil Return Manifold Components; D & FPD65 Models

ITEM PART # COMPONENT

1 813-0003 Tee,
2 813-0022 Nipple,
3 813-0087 Nipple,
4 813-0156 Plug,
5 813-0173 Union,
6 813-0247 Nipple,
7 813-0298 Nipple,
8 813-0345 Elbow,

9 813-0368 Nipple,
10 813-0646 Nipple,
11 813-0654 Nipple,
12 813-0672 Nipple,
13 813-0673 Nipple,
14 810-2125 Oil Return Valve, 3⁄8"

* 200-1143 Retainer, Oil Return Valve Nut

* 809-0877 Nut, Oil Return Valve
15 813-0006 Bushing, Hex
16 813-0625 Nipple,
17 813-0165 Elbow, Street
18 813-0634 Elbow,
19 813-0062 Elbow,

* Not illustrated

1

⁄2" x 1⁄2" x 1⁄2" NPT BM

1

⁄2" NPT x Close BM

1

⁄2" NPT x 11⁄2" BM

1

⁄2" NPT Hex Head BM

1

⁄2" NPT BM

1

⁄2" NPT x 31⁄2" BM

1

⁄2" NPT x 2" BM

1

⁄2" NPT 45° BM

1

⁄2" NPT x 16" BM

1

⁄2" NPT x 5" BM

1

⁄2" x 4" NPT BM

1

⁄2" x 8" NPT BM

1

⁄2" x 81⁄2" NPT BM

1

⁄2" x 3⁄8" NPT BM

3

⁄8" x Close NPT BM

1

⁄2" x 1⁄2" NPT 90° BM

1

⁄2" x 3⁄8" NPT 90° BM

1

⁄2" NPT 90° BM

2-24

DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.6.2 Oil Return Manifold Components; SCFD, CFD, & FPD65 Models

ITEM PART # COMPONENT

106-4100 Oil Return Assembly – Middle
106-4101 Oil Return Assembly – End
106-6763 Oil Return Assembly – SCFD C/C
106-5616 Oil Return Assembly – SCFD250P00001 (C/C)
810-3117 Oil Return Manifold, SCFD250 C/C
810-3115 Oil Return Manifold, SCFD350 C/C

1 106-4006

Valve Assembly,

1

" Oil Return (see Page 2-30)

⁄

2

* 106-3997 Valve Assembly (use with wand)

* 106-5516 Valve Assembly, 3-way Oil Return

* 106-5231 Valve Assembly, FPD

2 810-1668
3 810-2320
4 813-0003
5 813-0022
6 813-0096
7 813-0165
8 813-0173

9 813-0247
10 813-0362
11 813-0463
12 813-0661
13 813-0654
14 813-0597

Adapter, Male
Flexline,

1

Tee,

⁄

2

Nipple,
Nipple,
Elbow, Street
Union,
Nipple,
Nipple,

1

Plug,
Nipple,
Nipple,
Nipple,

5

" OD x

⁄

8

5

" x 9.00" Long

⁄

8

1

" x

1

⁄

2

1

" x

" BM

⁄

⁄

2

1

⁄

1

⁄

⁄

2

1

⁄

1

⁄

" Counter Sink

1

⁄

1

⁄

1

⁄

2

" x Close NPT BM

2

" x 6.00” NPT BM

2

1

1

" x

⁄

⁄

2

2

" NPT

" x 3.50" NPT BM

2

" NPT x 7.50" BM

2

" x 2.25" NPT BM

2

" x 4.00” NPT BM

2

" x 11.50” NPT BM

2

1

"

⁄

2

" NPT 90° BM

* 210-8790 Bracket, Return/Flush Retainer
* 200-9295 Handle, Oil Return Valve
* 816-0638 Cap, Y ellow Vinyl, 5/16" x 3"
* 810-2125

Ball Valve,
* 809-0601 Clip, Clevis, Left Rod End
* 813-0006
* 813-0062

Bushing,

Elbow,

3

" Drain

⁄

8

1

" to

⁄

2

1

" 90° BM

⁄

2

3

" NPT BM Hex Reducing

⁄

8

* 810-1067 Flex line, 8.5" Oil Return
* 810-1055 Flex line, 11.5" Oil Return
* 810-1339 Flex line, 4.5" Oil Return
* 810-1400 Flex line, 21.00" Oil Return
* 810-1056 Flex line, 52.5" Oil Return
* 810-2320 Flex line, 9.00" Oil Return
* 813-0087
* 813-0460
* 813-0625
* 813-0672
* 813-0607
* 813-0099
* 813-0845
* 813-0646
* 813-0373

Nipple,

Nipple,

Nipple,

Nipple,

Nipple,

Nipple,

Nipple,

Nipple,

Nipple,

1

" x 1.50" NPT BM

⁄

2

1

" x 3.00" NPT BM

⁄

2

3

" NPT x CL Black CLS

⁄

8

1

" x 8.00" NPT BM

⁄

2

1

" x 23.5" NPT BM

⁄

2

1

" x 7.00" NPT BM

⁄

2

1

" x 29.75" NPT BM

⁄

2

1

" x 5.00" NPT BM

⁄

2

1

" x 11.00" NPT BM

⁄

2

2-25

DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

* 813-0298
* 813-0098
* 813-0742
* 813-0515
* 813-0265
* 813-0093
* 813-0281
* 813-0368
* 813-0644
* 813-0673
* 813-0698

* Not illustrated.

Nipple,

Nipple,

Nipple,

Nipple,

Nipple,

Nipple,

Nipple,

Nipple,

Nipple,

Nipple,

Nipple,

1

" x 2.00" NPT BM

⁄

2

1

" x 6.50" NPT BM

⁄

2

1

" x 5.50" NPT BM

⁄

2

1

" x 12.00" NPT BM

⁄

2

1

" x 2.50" NPT BM

⁄

2

1

" x 4.00" NPT BM

⁄

2

1

" x 5.00" NPT BM

⁄

2

1

" x 16.00" NPT BM

⁄

2

3

" x 1.5" NPT BM

⁄

8

1

" x 8.5" NPT BM

⁄

2

1

" x 10.5" NPT BM

⁄

2

Decathlon series fryers differ in oil return configuration. Compare the fryer in question with the illustrations on pages
2-24 to 2-31 to determine which system it uses.

2.7 Oil Return and Oil Flush Components

2.7.1 Oil Return and Oil Flush Components; D & FPD65 Models

2-26

DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.7.1 Oil Return and Oil Flush Components; D & FPD65 Models (cont.)

ITEM PART # COMPONENT

1

106-1824 Bracket, Oil Return Microswitch, Left
106-3595 Bracket, Oil Return Microswitch, Right
201-4455 Bracket, Oil Return Microswitch, Left (FPD)
202-4455 Bracket, Oil Return Microswitch, Right (FPD)
810-2144 Spacer, 4-40
807-2104 Microswitch, Oil Return
809-0846 Screw, 4-40 x 1" Slotted Head
809-0842 Nut, 4-40 Nylock
200-1341 Bracket, Microswitch Rod
809-0360 Screw, #8 x
826-1389 Screw,
809-0428 Screw,
809-0823 Nut,
809-0070 Nut,

2 810-0697 Disconnect, Male Suction Tube
* 826-1392 O-rings, for Male Disconnect (pack of 5)
3 813-0608 Coupling, Full,
4 823-3188 Suction Manifold Assembly
5 813-0062 Elbow, 90° BM
6 813-0515 Nipple,
7 813-0173 Union,
8 813-0251 Nipple,
9 813-0672 Nipple,

10

* 813-0022 Nipple,
* 813-0156 Plug,
* 813-0003 Tee,

11 809-0885 Washer,

* 809-0843 Cotter Pin, Plated
12 823-3344 Handle (Actuator), Oil Return Valve
13 823-3187 Handle, Oil Return Left Fryer (UFF System)
14 823-3198 Handle, Oil Return Right Fryer (UFF System, Fryer 3 & 4)

* 823-3481 Handle, Oil Flush Valve

* 816-0547 Cap, Drain Valve Handle, Red
15 816-0548 Cap, Oil Return Handle, Yellow

* 816-0638 Cap, Oil Return Handle, Yellow (SCFD C/C)

* 816-0549 Cap, Oil Flush Handle, Blue
16 810-2100 Motor, Pump 120-230V
17 810-2098 Pump, 8 GPM

* 810-2252 Pump, Chili’s, 5 GPM

* Not illustrated.

Microswitch Bracket Assembly, Oil Return

1

3

" x

" Aluminum

⁄

⁄

4

8

3

" Hex Washer Slotted Head

⁄

8

1

⁄

1

⁄

1

-20 Nylock

⁄

4

1

-20 Hex SS

⁄

4

1

” NPT x 12" BM

⁄

2

1

" NPT BM

⁄

2

1

” NPT x 4

⁄

2

1

” NPT x 8" BM

⁄

2

3

-20 x

4

-20 x ½” Hex Head

4

" Hex Head

⁄

4

1

" NPT BM

⁄

2

1

" BM

⁄

2

Oil Suction Start Fitting

1

" NPT x Close

⁄

2

1

" NPT Hex Head

⁄

2

1

" NPT BM

⁄

2

3

" x 1" x .083"

⁄

8

2-27

DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.7.2 Oil Return and Oil Flush Components; SCFD, CFD, & FPD65 Models

7

3

2

15

14

13

16

6

8

1

17

9

12

5

11

4

18

19

10

20

2-28

21

22

⁄

⁄

⁄

⁄

⁄

⁄

⁄

⁄

⁄

⁄

⁄

⁄

⁄

⁄

DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.7.2 Oil Return and Oil Flush Components; SCFD, CFD, & FPD65 Models (cont.)

ITEM PART # COMPONENT

106-4006
1 901-2772 Handle, RF Left
2 900-2935 Retainer, Nut
3 816-0220 Insulation, RF Switch
4 810-0278
5 826-1366 Nut, 4-40 Keps Hex w/External Teeth (pkg. of 25)
6 807-2103 Microswitch, Straight Lever (CE)
7 200-6806 Cover, Safety Switch
8 106-3962 Bracket Assembly, RF Switch

106-1225SP
9 813-0062 Elbow, 90° BM

10 813-0173
11 813-0654
12 813-0674
13 200-1230 Bracket, Front Male Manifold

106-1720

* 813-0062 Elbow, 90° BM
* 813-0173
* 813-0093
* 813-0741
* 200-1230 Bracket, Front Male Manifold
* 813-0463 Plug, Pipe ½" NPT Black
* 813-0460 Nipple, ½" NPT x 3" Black
* 813-0022 Nipple, ½" NPT Close Black
* 813-0003 Tee, ½" NPT Black

106-0774SP

14 810-0697 Disconnect, Male Suction Tube

* 826-1392 O-rings, for Male Disconnect (pack of 5)
15 813-0608
16 823-3188 Suction Manifold

106-1749

14 810-0697 Disconnect, Male Suction Tube

* 816-0596 O-rings, for Male Disconnect (pack of 5)
15 813-0051
16 813-5101 Suction Manifold

106-0858
17 813-0022
18 813-0463
19 813-0003

* 210-8790 Bracket, Oil Return/Flush Retainer
* 200-8929 Handle, Oil Return
* 200-9850 Handle, Oil Return (Application Series “DF” fryers)
* 200-9295 Handle, Oil Return (SCFD C/C)
* 816-0548 Cap, Oil Return Handle, Yellow
* 816-0637 Cap, Oil Return Handle, Blue

20 810-2100 Pump Motor, 120/230V

* 807-3859 Pump Motor, 115V, 60Hz
21 810-2252 Pump, Chili’s, 5GPM
22 810-2098 Pump, 8GPM

* 826-1264 Pump, Viking 4 GPM, 2-piece (SCFD C/C)

* Not illustrated.

Microswitch Bracket Assembly, Oil Return

Ball Valve,

1

" Oil Return

2

Oil Suction Assembly

Union,
Nipple, TBE
Nipple, TBE

1

" NPT 150# BM

2

1

" NPT x 4" Black

2

1

" NPT x 7

2

1

" Black

4

Oil Suction Assembly (SCFD C/C)

Union,
Nipple, TBE
Nipple, TBE

1

" NPT 150# BM

2

1

" NPT x 4" Black

2

1

" NPT x 7

2

1

" Black

4

Suction Manifold Assembly

Coupling,

1

" NPT BM Full

2

Suction Manifold Assembly (SCFD C/C)

Coupling,

Oil Suction Start Fitting

Nipple,
Plug,
Tee,

1

" NPT BM Full

2

1

" NPT x Close

2

1

" Counter Sink

2

1

" NPT BM

2

Pump and Motor

2-29

DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.8 UFF Filtration Components

2.8.1 UFF Filtration Components; D50 Series Fryers

12

10

8

11

9

2

3

4

1

5
6

ITEM PART # COMPONENT

1 106-2115SP Filter Pan
2 809-0805 Screw, ¼-20 x ½"
3 809-0428 Screw, ¼-20 x ½" Steel
4 809-0820 Nut, Oval Locking, ¼-20
5 823-4794 Insert, Caster
6 810-2805 Caster, 2”
7 823-3574 Support Grid, Bottom Pan Screen
8 803-0289 Filter Paper, 22” x 34" (100 sheets per box)

9 823-3573 Hold-down Ring, Weighted
10 823-4320 Crumb Basket
11 106-0752SP Lid Assembly, Front
12 106-1755SP Lid Assembly, Rear

* 106-3230SP Lid Assembly, One Piece, Chili’s
* 106-2568SP Wand Assembly

* Not illustrated.

7

2-30

DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.8.2 UFF Filtration Components; SCFD50 Series Fryers

2

4

3

5

8

6

7

ITEM PART # DESCRIPTION

1 106-5144SP Filter Pan
2 823-5639 Lid, Filter Pan
3 823-3573 Ring, Hold Down

4 823-5191 Crumb Basket

5 200-8003 Screen, Sana Grid
6 810-2805 Caster, 2”
7 809-0823 Nut, Nylock, ¼-20
8 813-0568 Pipe Plug, 1/8 NPT Socket-head
9 803-0170 Filter Paper, 16.5” x 25.75” (100 sheets per box)

* Not illustrated.

9

1

2-31

)

(

DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.8.3 UFF Filtration Components; D60 and D80 Series Fryers

6

7

5

4

ITEM PART # COMPONENT

1 106-0749SP Filter Pan (UFF 60)

* 106-1584SP Filter Pan (UFF 80)

* 106-4521 Filter Pan (UFF 100)
2 823-3365 Support Grid, Bottom Pan Screen
3 803-0289 F i l t e r P ap e r , 2 2 x 3 4 " (100 sheets per box

* 803-0303 F i l t e r P a p e r , 26 x 3 4 " (100 sheets per box) (UFF 80)
4 823-3361 Hold-down Ring, Weighted (UFF 60)

* 823-3439 Hold-down Ring, Weighted (UFF 80)
5 823-4320 Crumb Basket (UFF 60)

* 823-3443 Crumb Basket (UFF 80)
6 106-0752SP Lid, Front (UFF 60)

* 106-1587SP Lid, Front (UFF 80)
7 106-0753SP Lid, Rear (UFF 60)

* 106-1588SP Lid, Rear (UFF 80)
8 809-0428 Screw, ¼-20 x ½" Steel
9 823-4794 Insert, Caster

10 809-0820 Nut, Oval Locking, ¼-20
11 809-0805 Screw, ¼-20 x ½"
12 210-2805 Caster, 2"

* Not illustrated.

3

1

2

10

9

11

8

12

UFF 60)

2-32

DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.8.4 UFF Filtration Components; SCFD60 and FPD65 Series Fryers

2

3

4

5

ITEM PART # COMPONENT

1 106-1220SP Filter Pan (SCFD)

* 823-4109 Filter Pan (FPD)
2 106-4725SP Lid Assembly (SCFD)

* 106-6119SP Lid Assembly (FPD)
3 823-4320 Crumb Basket (SCFD)

* 823-3872 Crumb Basket (FPD)
4 823-3361 Hold Down Ring (SCFD)

* 810-2350 Filter Leaf (FPD)
5 200-5726 Screen, Bottom Filter (SCFD)

* 810-2582 Fitting, Filter Leaf (FPD)
6 810-2805 Caster, 2”
7 809-0070 Nut, ¼-20 Hex S/S
8 803-0289 Filter Paper, 22” x 34” (100 sheets; 803-0266, 25 sheets)

* Not illustrated.

8

1

6

7

2-33

DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.8.5 UFF Filtration Components; SCFD80 Series Fryers

4

ITEM PART # COMPONENT

1 823-5406 Filter Pan
2 106-5321 Lid, Front (UFF 80)
3 106-5317 Lid, Rear (UFF 80)
4 823-5412 Crumb Basket
5 823-5409 Hold Down Ring
6 823-3365 Grid
7 810-2805 Caster, 2”
8 823-5407 Insert, Caster
9 809-0804 Nut, ¼-20 Cap (with Ext. Tooth)

10 809-0191 Washer, ¼“ Spring Lock
11 809-0428 Screw, ¼-20 x ½ Hex Head
12 813-0679 Plug, ⅛” S/S Square Head Pipe (Suction)

* 813-0704 Plug, ⅜” S/S Hex Head

13 803-0303 Filter Paper, 26” x 34” (100 sheets per box)

* Not illustrated.

13

3

5

6

2

1

12

9

7

8

10

11

2-34

DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.9 SUFF Filtration Components

2.9.1 SUFF Filtration Components; D50 Series Fryers

7

6

3

8

ITEM PART # COMPONENT

1 823-3796 Filter Pan (SUFF 50)

* 813-0684 Plug, Hex Socket, 3/8" NPT

* 813-0679 Plug, 1/8" SS Square Head (Female Disconnect)
2 823-3790 Support Grid, Bottom Pan Screen
3 803-0317 Filter Paper, 8-1/4 x 25-3/4"
4 823-3795 Hold-down Ring, Weighted
5 823-3736 Crumb Basket
6 823-3797 Filter Pan Cover, Front
7 823-3798 Filter Pan Cover, Back
8 809-0428 Screw, ¼-20 x ½" Steel
9 823-4794 Insert, Caster

10 809-0820 Nut, Oval Locking, ¼-20
11 809-0805 Screw, ¼-20 x ½"
12 810-2805 Caster, 2"

* Not Illustrated.

2

10

11

4

5

1

9

12

2-35

DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.9.2 SUFF Filtration Components; CFD50 Series Fryers

3

13

7

5

1

10

9

8

12

2

4

6

ITEM PART # COMPONENT

1 823-3796 Filter Pan
2 823-3798 Lid, Filter Pan, Rear
3 823-3797 Lid, Filter Pan, Front
4 823-3795 Hold-down Ring
5 823-5423 Crumb Basket (SUFF50/60/80)
6 823-3790 Grid, Bottom Filter
7 803-0317 Filter Paper, 8.25” x 25.75”
8 810-2805 Caster, 2”

9 823-5407 Insert, Caster
10 809-0804 Nut, ¼-20 Cap (with Ext. Tooth)
11 809-0428 Screw, ¼-20 x ½” Hex Head
12 809-0191 Washer, ¼” Spring Lock
13 813-0679 Plug, 1/8" SS Square Head

* Not Illustrated.

11

2-36

DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.9.3 SUFF Filtration Components; D60 and D80 Series Fryers

7

6

4

3

2

10

8

11

ITEM PART # COMPONENT

1 823-3774 Filter Pan (SUFF 60)

* 823-3821 Filter Pan, (SUFF 80)
* 813-0684 Plug, Hex Socket, 3/8" NPT

* 813-0679 Plug, 1/8" SS Square Head (Female Disconnect)
2 823-3768 Support Grid, Bottom Pan Screen (SUFF 60/80)
3 803-0289 Filter Paper, 22” x 34" (SUFF 60/80)
4 823-3770 Hold-down Ring, Weighted (SUFF 60)

* 823-3849 Hold-down Ring, Weighted (SUFF 80)
5 823-3736 Crumb Basket (SUFF 60/80)
6 823-3766 Filter Pan Cover, Front (SUFF 60)

* 823-3739 Filter Pan Cover, Front (SUFF 80)
7 823-3767 Filter Pan Cover, Back (SUFF 60)

* 823-3741 Filter Pan Cover, Back (SUFF 80)
8 809-0428 Screw, ¼-20 x ½" Steel
9 823-4794 Insert, Caster

10 809-0820 Nut, Oval Locking, ¼-20
11 809-0805 Screw, ¼-20 x ½"
12 810-2805 Caster, 2"

* Not Illustrated

5

1

9

12

2-37

DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.9.4 SUFF Filtration Components; CFD60 and CFD80 Series Fryers

ITEM PART # COMPONENT

1 823-5420 Filter Pan (SUFF 60)

* 823-3821 Filter Pan (SUFF 80)
* 106-1433 Filter Pan, Early Style, External Pickup (SUFF 80)

2 823-5424 Filter Pan Cover, Front (SUFF 60)

* 823-3739 Filter Pan Cover, Front (SUFF 80)

3 823-5425 Filter Pan Cover, Back (SUFF 60)

* 823-3741 Filter Pan Cover, Back (SUFF 80)

4 823-5422 Hold-down Ring, Weighted (SUFF 60)

* 823-3849 Hold-down Ring, Weighted (SUFF 80)
5 823-5423 Crumb Basket (SUFF 60/80)
6 823-5421 Support Grid, Bottom Pan Screen (SUFF 60/80)
7 809-0428 Screw, ¼-20 x ½" Steel
8 813-0679 Plug, 1/8" SS Square Head (Female Disconnect)
9 809-0804 Nut, ¼-20 Locking (with ext. tooth)

10 809-0191 Washer, ¼ Spring Lock
11 810-2805 Caster, 2"
12 823-5407 Insert, Caster
13 803-0289 Paper, Filter- 22 x 34" (SUFF 60/80)

* 813-0684 Plug, Hex Socket, 3/8" NPT

* Not Illustrated.

2-38

DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

…2.10 Basket Lift Components; D50, D60, and D80 Models

2-39

DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.10 Basket Lift Components; D50, D60, and D80 Series Fryers (cont.)

ITEM PART # COMPONENT

106-1914 Basket Lift Assembly (D50)
106-1870 Basket Lift Assembly (D60)

106-1926 Basket Lift Assembly (D80)
1 200-1376 Bracket, Restraining
2 200-2069 Member, Lift Control Arm

Channel, Support Autolift
3 200-3094 Channel (D80)

* 200-2735 Channel (D60)

* 200-3072 Channel (D50)
4 809-0882 Truarc Ring,
5 809-0907 Screw,

* 809-0863 Nut,
6 810-2140 Bushing (Bronze), Oiltite
7 813-0035 Bushing (Bronze), Oiltite .640 I.D.

Back, Basket Lift Motor

8 824-0996 Back (D80)

* 824-0958 Back (D60)

* 824-0990 Back (D50)

Cover, Basket Lift Motor

9 824-0997 Cover (D80)

* 824-0959 Cover (D60)

* 824-0991 Cover (D50)

10 200-1693 Plate, Motor Mounting
11 807-0107 Motor, Gear
12 823-3626 Switch, Limit Cam
13 807-2104 Microswitch

* 810-2144 Spacer

* 809-0846 Screw, 4-40 x 1"

* 809-0842 Nut, 4-40 Nylock

Motor Housing

14 200-3150 Housing, Front (D80)

* 200-2736 Housing, Front (D60 )

* 200-3087 Housing, Front (D50 )

15 200-3114 Housing, Bottom (D80)

* 200-2739 Housing, Bottom (D60)

* 200-3079 Housing, Bottom (D50)

16 200-3116 Housing, Back (D80)

* 200-2740 Housing, Back (D60)

* 200-3091 Housing, Back (D50)

17 807-0140 Connector,

* 807-3087 Basket Lift Timer, 120V, 60 Hz, 15 min.

* 810-1822 Timer Knob

* 810-1823 Timer Button

* 826-1552 Basket Lift Timer Kit

18 823-3505 Left Basket Lift Arm
19 823-3499 Right Basket Lift Arm

* Not illustrated.

5

⁄

16

3

/4"

3

1

" x

" Shoulder

⁄

⁄

8

4

-18 Hex

3

"

⁄

8

3

1

" x

"

⁄

⁄

8

4

2-40

DECATHLON SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.11 Trough, Holster, and Cover Components; D60, FPD65, & D80 Models

3

4

1

ITEM PART # COMPONENT

1 106-2668 Holster Assembly, Vat Cover
2 823-3384 Trough, Holster Assembly
3 106-1447 Cover, Full-vat
4 106-2585SP Cover, Split-vat

* 106-2897SP Cover, FPD
* 810-2030 Handle, Vat Cover (Full- and Split-)
* 809-0107 Screw, 8-32 x

3

" Round Slotted Head

⁄

8

* 823-4767 Splash Guard
* 803-0278 L-shaped Brush
* 803-0197 Fryer’s Friend
* 823-3938 Crumb Scoop

* Not illustrated.

2-41

2

Dean, 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000

Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106

TEL [phone] FAX (Parts) 1-318-688-2200 FAX (Tech Support) 1-318-219-7135

PRINTED IN THE UNITED STATES

SERVICE HOTLINE

1-800-551-8633

819-5922

FEBRUARY 2007