Frymaster BIPH14 User Manual

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This equipment chapter is to be

installed in the Fryer Section of the

Equipment Manual.

MANUFACTURED

SERVICE MANUAL

FRYMASTER BIPH14/MPH14 SERIES

ELECTRIC FRYER

Do Not Store or use gasoline or other

flammable vapors and liquids in the

vicinity of this or any other appliance.

FOR YOUR SAFETY

P.O. BOX 51000

SHREVEPORT, LOUISIANA 71135-1000

PHONE: 1-318-865-1711

TOLL FREE: 1-800-551-8633

1-800-24 FRYER

FAX: 1-318-688-2200

TABLE OF CONTENTS

WARRANTY STATEMENT...................................................................................................Page i

SERVICE PROCEDURES....................................................................................................Page 1-1

1.1 General .................................................................................................................Page 1-1

1.2 Replacing a Computer..........................................................................................Page 1-1

1.3 Replacing Component Box Components .............................................................Page 1-2

1.4 Replacing a Temperature Probe or High-Limit Thermostat..................................Page 1-3

1.5 Replacing a Heating Element...............................................................................Page 1-4

1.6 Replacing Contactor Box Components ................................................................Page 1-6

1.7 Replacing a Frypot................................................................................................Page 1-7

1.8 Built-in Filtration System Service Procedures ......................................................Page 1-9

1.9 Interface Board Diagnostic Charts........................................................................Page 1-13

1.10 Wiring Diagrams ...................................................................................................Page 1-14

PARTS LIST..........................................................................................................................Page 2-1

Frymaster L.L.C., 8700 Line Avenue 71106

P.O. Box 51000, Shreveport, Louisiana 71135-1000

PHONE 318-865-1711 FAX 318-219-7135

PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-24-FRYER MAY 2006

*8196011*

IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER/DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER/DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.

NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster/Dean Factory Authorized Service Center (FASC) or other qualified professional should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty. See Chapter 1 of this manual for definitions of qualified personnel.

NOTICE

NOTICE This equipment must be installed in accordance with the appropriate national and local codes of the country and/or region in which the appliance is installed. See NATIONAL CODE REQUIREMENTS in Chapter 2 of this manual for specifics.

NOTICE TO U.S. CUSTOMERS This equipment is to be installed in compliance with the basic plumbing code of the Building Officials and Code Administrators International, Inc. (BOCA) and the Food Service Sanitation Manual of the U.S. Food and Drug Administration.

NOTICE Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical procedures and may not conform to onsite management operational procedures.

NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS

U.S. This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1) This device may not cause harmful interference, and 2) This device must accept any interference received, including interference that may cause undesired operation. W hile this device is a verified Class A device, it has been shown to meet the Class B limits.

CANADA

This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set ou t by the ICES003 standard of the Canadian Department of Communications.

Cet appareil numerique n’emet pas de bruits radioelectriques dep assany les limites de classe A et B prescrites dans la norme NMB-003 edictee par le Ministre des Communcations du Canada.

DANGER

Improper installation, adjustment, maintenance or service, and unauthorized alterations or modifications can cause property damage, injury, or death. Read the installation, operating, and service instructions thoroughly before installing or servicing this equipment.

DANGER

The front ledge of this appliance is not a step! Do not stand on the appliance. Serious injury can result from slips or contact with the hot cooking oil/shortening.

DANGER

Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.

DANGER

The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day. Some food particles can spontaneously combust if left soaking in certain shortening material.

WARNING

Do not bang fry baskets or other utensils on the fryer’s joiner strip. Th e strip is present to seal the joint between the fry vessels. Banging fry baskets on the strip to dislodge shortening will distort the strip, adversely affecting its fit. It is designed for a tight fit and should only be removed for cleaning.

WARRANTY STATEMENT

Frymaster, L.L.C. makes the following limited warranties to the original purchaser only for this equipment and replacement parts:

A. WARRANTY PROVISIONS - FRYERS

1. Frymaster L.L.C. warrants all components against defects in material and workmanship for a period of one year.

2. All parts, with the exception of the frypot, heating elements and fuses, are warranted for one year after installation date of fryer.

3. If any parts, except fuses, become defective during the first year after installation date, Frymaster will also pay straight-time labor costs to replace the part, plus up to 100 miles/160 km of travel (50 miles/80 km each way).

B. WARRANTY PROVISIONS - FRYPOTS

If a frypot develops a leak within seven years after installation, Frymaster will, at its option, either replace the entire battery or replace the frypot, allowing up to the maximum time per the Frymaster time allowance chart hours of straight-time labor plus up to 100 miles/160 km of travel (50 miles/80 km each way) to change the frypot.

C. WARRANTY PROVISIONS - HEATING ELEMENTS

1. Frymaster L.L.C. warrants the heating elements against defective material or workmanship for a period of three years from the original installation date, parts only.

2. This warranty does not cover ancillary components, including the hi-limit, temperature probe, and contactors.

D. WARRANTY PROVISIONS - COOKING COMPUTER

1. Frymaster L.L.C. warrants the M-2000 Cooking Computer against defective material or workmanship for a period of one year from the original installation date, parts and labor. Replacements for defective units during the second year will fall under warranty; however, labor will not. Replacements are available during the third year at a reduced rate.

2. Replacement M-2000 Cooking Computers will be warranted for the first and second years only. Replacements are available during the third year at a reduced rate. When a computer is replaced under warranty, the replaced computer carries the remaining original warranty only.

3. During this warranty period, Frymaster will, at its option, repair or replace defective cooking computer returned with new and functionally operative units.

4. For replacement of defective computers under warranty, call your local Frymaster Factory Authorized Service Center. All computers replaced under the Frymaster exchange program are covered by a one-year (parts only) warranty.

E. PARTS RETURN

All defective in-warranty parts must be returned to a Frymaster Authorized Factory Service Center within 60 days for credit. After 60 days, no credit will be allowed.

F. WARRANTY EXCLUSIONS

This warranty does not cover equipment that has been damaged due to misuse, abuse, alteration, or accident such as:

• improper or unauthorized repair (including any frypot which is welded in the field);

• failure to follow proper installation instructions and/or scheduled maintenance procedures as

prescribed in your MRC cards. Proof of scheduled maintenance is required to maintain the warranty;

• improper maintenance;

• damage in shipment;

• abnormal use;

• removal, alteration, or obliteration of either the rating plate or the date code on the heating

elements;

• operating the frypot without shortening or other liquid in the frypot;

• no fryer will be warranted under the seven-year program for which a proper start-up form has not

been received.

This warranty also does not cover:

• transportation or travel over 100 miles/160 km (50 miles/80 km each way), or travel over two hours;

• overtime or holiday charges;

• consequential damages (the cost of repairing or replacing other property which is damaged), loss

of time, profits, use or any other incidental damages of any kind.

There are no implied warranties of merchantability or fitness for any particular use or purpose.

BIPH14/MPH14 SERIES ELECTRIC FRYERS

Ground Wire Terminal

15-Pin Connector

CHAPTER 1: SERVICE PROCEDURES

1.1 General

Before performing any maintenance on your Frymaster fryer, disconnect the fryer from the electrical power supply.

To ensure the safe and efficient operation of the fryer and hood, the electrical plug for the 120-volt line, which powers the hood, must be fully engaged and locked in its pin and sleeve socket.

When electrical wires are disconnected, it is recommended that they be marked in such a way as to facilitate re-assembly.

1.2 Replacing a Computer

1. Before removing controllers from Euro-look models (round top-cap and drains), slide the metal

bezel up to release the bottom tabs; then, remove it.

2. Remove the two screws from the upper corners of the control panel. The control panel is hinged

at the bottom and will swing open from the top.

Remove screws in upper

corners of control panel and

swing control panel down.

3. Unplug the wiring harness from the connector on the back of the computer and disconnect the

grounding wire from terminal adjacent to the connector. Remove the control panel assembly by lifting it from the hinged slots in the control panel frame.

1-1

4. Remove the controller from the control panel assembly and install the replacement computer. Reinstall the control panel assembly by reversing steps 1 and 2.

1.3 Replacing Component Box Components

1. Remove the two screws from the upper corners of the control panel and allow the control panel to swing down (see steps 1 and 2 of section 1.2 on preceding page).

2. Unplug the wiring harness from the 15-pin connector on the interface board and disconnect the grounding wire from terminal adjacent to the 15-pin connector on the back of the controller. Remove the control panel assembly by lifting it from the hinge slots in the control panel frame.

3. Disconnect the wiring from the component to be replaced, being sure to make a note of where each wire was connected.

NOTE: If replacing the interface board, connectors J1 and J2 must also be disconnected from the 12-pin connectors on the rear of the component box, directly behind the interface board.

4. Dismount the component to be replaced and install the new component, being sure that any required spacers, insulation, washers, etc. are in place.

NOTE: If more room to work is required, the control panel frame and top cap assembly may be removed by removing the hex head screws that secure it to the fryer cabinet (see illustration below). If this option is chosen, all control panel assemblies must be removed per steps 1 and 2 above. The cover plate on the lower front of the component box may also be removed if desired.

Removing the component box itself from the fryer is not recommended due to the difficulty involved in disconnecting and reconnecting the oil-return valve rods, which pass through openings in the component box.

Remove these three screws at each end.

Remove these two screws from the center supports.

Removing the Control Panel Frame and Top Cap Assembly

1-2

5. Reconnect the wiring disconnected in step 3, referring to your notes and the wiring diagrams on

the fryer door to ensure that the connections are properly made. Also, verify that no other wiring was disconnected accidentally during the replacement process.

6. Reverse steps 1 and 2 to complete the replacement and return the fryer to service.

1.4 Replacing a Temperature Probe or High-Limit Thermostat

1. Remove the filter pan and lid from the unit. Drain the frypots into an oil disposal unit (MSDU)

or other appropriate metal container.

DANGER

DO NOT drain more than one full frypot or two split frypots into the MSDU at one time.

2. Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear

of the fryer.

3. Remove the tilt housing and back panels from the fryer. The tilt housing must be removed first in

order to remove the upper back panel. To remove the tilt housing, raise the elements and allow them to rest on the basket support racks as shown in the photo below.

Next, remove the hex head screws from the rear edge of the housing. The housing can then be lifted straight up and off the fryer. Lift up on the upper back panel to disengage the tabs on its upper corners from the cutouts in the fryer frame.

4. Disconnect the wire harness at connector C6 and, using a pin pusher, disconnect the probe leads

or high-limit leads from the connector.

5. If replacing a temperature probe, remove the screw securing the probe bracket to the element

and slide the bracket off the element and probe. Pull the probe out of the tilt housing assembly, install the replacement probe, and reattach the element bracket. Secure the upper portion of the probe with a replacement metal wire tie.

1-3

Probe Leads

Probe Bracket

Metal Wire Tie

If replacing a high-limit thermostat, unscrew the thermostat to be replaced. Apply Loctite™ PST 567 or equivalent sealant to the threads of the replacement and screw it securely into the frypot.

6. If a temperature probe was replaced, insert the probe leads into the connector (see left illustration below). For full-vat units or the right half of a dual-vat unit, the red lead goes into position 6 and the white into position 7. For the left half of a dual-vat unit, the red lead goes into position 12 and the white into position 13. NOTE: Right and left refer to the fryer as viewed from the rear.

Rib marks Position 1

Probe Lead Positions High-Limit Lead Positions

If a high-limit thermostat was replaced, insert the leads into the connector (see right illustration above). For full-vat units or the right half of a dual-vat unit, the leads go into positions 4 and 5 of the connector. For the left half of a dual-vat unit, the leads go into positions 10 and 11. In either case, polarity does not matter. NOTE: Right and left refer to the fryer as viewed from the rear.

7. Reinstall the back panels and tilt housing to complete the installation, then reverse steps 1 and 2 to return the fryer to service.

1.5 Replacing a Heating Element

1. Perform steps 1-3 of section 1.4, Replacing a Temperature Probe.

2. On dual-vat fryers, and on full-vat fryers where the temperature probe is attached to the element being replaced, disconnect the wire harness containing the probe wiring (connector C6). Using a pin pusher, disconnect the probe wires from the connector.

1-4

3. On the front of the contactor box, disconnect the 6-pin connector for the left element (as viewed

from the front of the fryer) or the 9-pin connector for the right element and pull the harness out through the rear of the fryer. Press in on the tabs on each side of the connector while pulling outward on the free end to extend the connector and release the element leads (see photo below). Pull the leads out of the connector and out of the plastic wire loom.

4. Raise the element to the full up position and disconnect the element springs.

5. Remove the nuts and machine screws that secure the element to the tilt plate assembly and pull

the element out of the frypot. NOTE: Full-vat elements consist of two dual-vat elements clamped together. For full-vat units, remove the element clamps before removing the nuts and machine screws that secure the element to the tilt plate assembly.

6. If applicable, recover the probe bracket and probe from the element being replaced and install

them on the replacement element, then install the replacement element in the frypot, securing it with the nuts and screws removed in Step 5.

7. Route the element leads through the wire loom to prevent chafing and press the pins into the

connector in accordance with the diagram below, then close the connector to lock the leads in place.

Pip marks Position 1

253

5L 4L6L 1L2L3L

5R 4R6R 1R2R3R

789

8. Insert the element connector into the receptacle on the front of the contactor box, ensuring that

the latches lock.

9. If disconnected in step 2, insert the temperature probe leads into the wiring harness connector

(see illustration below). For full-vat units or the right half of a dual-vat unit, the red lead goes

1-5

into position 6 and the white into position 7. For the left half of a dual-vat unit, the red lead goes into position 12 and the white into position 13. NOTE: Right and left refer to the fryer as viewed from the rear.

Rib marks Position 1

10. If disconnected in step 2, reconnect connector C6 of the wiring harness.

11. Reconnect the element springs and lower the element back down onto the basket rack.

12. Reinstall the tilt housing and back panels, reposition the fryer under the exhaust hood, and reconnect it to the electrical power supply.

1.6 Replacing Contactor Box Components

1. Remove the filter pan and lid from the unit. Drain the frypots into an oil disposal unit (MSDU) or other appropriate metal container.

DANGER

DO NOT drain more than one full frypot or two split frypots into the MSDU at one time.

2. Disconnect the fryer from the electrical power supply.

3. Unplug the wiring harnesses from the contactor box to be serviced.

4. Remove the two screws that secure the box in place. NOTE: If you remove the screws from both boxes at the same time, the boxes will jam against each other and neither can be removed.

Remove these screws to dismount the left contactor box. The right contactor box is secured in a similar manner.

1-6

5. Carefully lower the box to the floor and pull it out the front of the fryer. Remove the top cover

to access contactors and other components.

6. After performing necessary service, reverse steps 1-5 to return the fryer to operation.

1.7 Replacing a Frypot

1. Remove the filter pan and lid from the unit. Drain the frypots into an oil disposal unit (MSDU)

or other appropriate metal container.

DANGER

DO NOT drain more than one full frypot or two split frypots into the MSDU at one time.

2. Disconnect the fryer from the electrical power supply and reposition it to gain access to both the

front and rear.

3. On Euro-look models, slide the metal bezel up to release the bottom tabs; then, remove it.

4. On all models, remove the two screws from the upper corners of the control panels and allow

them to swing down (see illustration and photo on page 1-1).

5. Unplug the wiring harnesses and ground wires from the backs of the controllers. Remove the

controllers by lifting them from the hinge slots in the control panel frame.

6. Remove the tilt housing and back panels from the fryer. The tilt housing must be removed first in

order to remove the upper back panel. To remove the tilt housing, raise the elements and allow them to rest on the basket support racks (see photo on page 1-3).

7. Dismount the top cap by removing the hex head screws at each end that secure it to the control

panel frame.

8. Remove the hex head screw that secures the front of the frypot to the cabinet cross brace.

9. Remove the top-connecting strip that covers the joint with the adjacent frypot.

10. On standard models, unscrew the Teflon vent/vacuum-breaker tube fitting, open the drain tube

cleanout covers, unscrew the retainer nuts from the drain valve nipples, and remove the tube assembly from the fryer.

On Euro-look models, unscrew the Teflon vent/vacuum-breaker tube fitting, unscrew the nut located on the front of each section of drain tube, and remove the tube assembly from the fryer.

11. Remove the covers from the drain safety switch(es) and disconnect the switch wiring at the

switch(es).

1-7

12. At the rear of the fryer, unplug the C6 connector and, using a pin pusher, disconnect the highlimit thermostat leads.

13. Disconnect the oil return flexline(s) at the frypot end(s).

14. Raise the elements to the full up position and disconnect the element springs.

15. Remove the machine screws and nuts that secure the tilt plate and element assembly to the frypot. Carefully lift the tilt plate and element assembly from the frypot and secure it to the cross brace on the rear of the fryer with wire ties or tape.

16. Carefully lift the frypot from the fryer and place it upside down on a stable work surface.

17. Recover the drain valve(s), oil return flexline connection fitting(s), and high-limit thermostat(s)

™

from the frypot. Apply Loctite

PST 567 or equivalent sealant to the threads of the recovered

parts and install them in the replacement frypot.

18. Carefully lower the replacement frypot into the fryer. Reinstall the hex head screw removed in step 7 to attach the frypot to the fryer.

19. Position the tilt housing and element assembly in the frypot and reinstall the machine screws and nuts removed in step 14.

20. Reconnect the oil return flexlines to the frypot, and replace aluminum tape, if necessary, to secure heater strips to the flexlines.

21. Insert the high-limit thermostat leads disconnected in step 11 (see illustration on page 1-4 for pin positions).

22. Reconnect the drain safety switch wiring to the switch(es) in accordance with the diagram below then reinstall the switch covers.

Left Dual-Vat

TO SWITCHES ON

ADJACENT FRYER

Oil Return Switch

71C RED

70C RED

Right Dual-Vat or Full-Vat

Oil Return Switch

23. Reinstall the drain tube assembly.

24. Reinstall the tilt housing and back panels, top cap, and top connecting strip.

25. Reinstall controllers in the control panel frame and reconnect the wiring harnesses and ground wires.

26. Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply.

1-8

1.8 Built-in Filtration System Service Procedures

1.8.1 Filtration System Problem Resolution

One of the most common causes of filtration problems is placing the filter paper on the bottom of the filter pan rather than over the filter screen.

CAUTION

Ensure that filter screen is in place prior to filter paper placement and filter pump

operation. Improper screen placement is the primary cause of filtration system

malfunction.

Whenever the complaint is “the pump is running, but no oil is being filtered,” check the installation of the filter paper, and ensure that the correct size is being used. While you are checking the filter paper, verify that the O-ring on the bottom of the filter pan is present and in good condition. A missing or worn O-ring allows the pump to take in air and decreases its efficiency. Also, oil leaks on the floor each time a vat is drained.

If the pump motor overheats, the thermal overload will trip and the motor will not start until it is reset. If the pump motor does not start, press the red reset switch (button) located on the rear of the motor.

If the pump starts after resetting the thermal overload switch, then something is causing the motor to overheat. A major cause of overheating is when several frypots are filtered sequentially, thus overheating the pump and motor. Allow the pump motor to cool at least 30 minutes before resuming operation. Pump overheating can be caused by:

• Solidified shortening in the pan or filter

Sediment Particle

lines, or

• Attempting to filter unheated oil or

shortening (cold oil and shortening are

Oil Flow

more viscous, overloading the pump motor and causing it to overheat).

If the motor runs but the pump does not, there is a blockage in the pump. Incorrectly sized or installed paper/pads will allow food particles and sediment to pass through the filter pan and into the pump. When sediment enters the pump,

Sediment Particle

Up for reverse

the gears bind, causing the motor to overload, again tripping the thermal overload. Shortening that has solidified in the pump will also cause it to seize, with the same result.

Down for forward

A pump seized by debris or hard shortening can usually be freed by manually moving the gears with a screwdriver or other instrument.

1-9

Disconnect power to the filter system, remove the input plumbing from the pump, and use a screwdriver to manually turn the gears.

● Turning the pump gears in reverse will release a hard particle.

● Turning the pump gears forward will push softer objects and solid shortening through the

pump and allow free movement of the gears.

Incorrectly sized or installed paper/pads will also allow food particles and sediment to pass through and clog the suction tube on the bottom of the filter pan. Particles large enough to block the suction tube may indicate that the crumb tray is not being used. Pan blockage can also occur if shortening is left in the pan and allowed to solidify. Blockage removal can be accomplished by forcing the item out with an auger or drain snake. Compressed air or other pressurized gases should not be used to force out the blockage.

1.8.2 Replacing the Filter Motor, Filter Pump, and Related Components

1. Remove the filter pan and lid from the unit. Drain the frypots into an oil disposal unit (MSDU) or other appropriate metal container.

DANGER

DO NOT drain more than one full frypot or two split frypots into the MSDU at one time.

2. Disconnect the fryer from the electrical power supply and reposition it to gain access to both the front and rear.

3. Remove the two lower back panels, unplug the wiring harnesses from the contactor boxes, and remove the two screws that secure one of the boxes in place (it doesn’t matter which one; see illustration on page 1-6). NOTE: If you remove the screws from both boxes at the same time, the boxes will jam against each other and neither can be removed.

4. Carefully lower the box to the floor and pull it out the front of the fryer. Remove the remaining box following the same procedure.

5. Disconnect the two flexlines running to the oil-return manifold at the rear of the fryer. Remove the nut and bolt that secures the bridge to the oil-return manifold.

Disconnect vacuum-breaker

Disconnect pump

solenoid flexline here.

1-10

6. Disconnect the pump suction flexline at the filter pan connection end.

Disconnect pump suction flexline here.

7. Remove the cover plate from the front of the motor and disconnect the motor wires.

8. Unplug the 15-pin connector from the rear of the left component box and, using a pin pusher,

disconnect the solenoid valve wires (pins 4, 6, 10 and 12). NOTE: If the vacuum-breaker solenoid valve is connected to the manifold rather than the pump, its wires (pins 4 and 6) do not need to be disconnected.

9. Remove the two nuts and bolts that secure the front of the bridge to the cross brace and carefully

slide the bridge rearward off the cross brace until its front end can be lowered to the floor. Be careful not to let the rear of the bridge slip off the manifold at this point. NOTE: In some early production units, the bridge will not slide far enough to the rear to clear the front brace. In such cases, the front brace must be removed. It is held in place by two hex head screws on each end and a nut and bolt inside the brace near each end.

10. Get a good grip on the bridge, carefully pull it forward off the oil-return manifold, and lower the

entire assembly to the floor. Once on the floor, pull the assembly out the front of the fryer.

11. When required service has been completed, reverse steps 6-12 to reinstall the bridge. NOTE:

The black motor wires go on the top terminal, the white on the bottom. The pump solenoid valve wires go in positions 10 and 12 of the 15-pin connector; the vacuum-breaker solenoid valve wires go in positions 4 and 6. In both cases, polarity does not matter.

12. Once the bridge is back in place, reverse steps 4 and 5 to reinstall the contactor boxes.

13. Reconnect the unit to the electrical power supply, and verify that the pump is functioning

correctly (i.e., when a filter handle is placed in the ON position, the motor should start and there should be strong suction at the intake fitting and outflow at the power shower or rear flush port).

1-11

14. When proper operation has been verified, reinstall the back panels and the filter pan and lid, and return the fryer to service.

1.8.3 Replacing the Filter Transformer or Filter Relay

Remove the left controller from the fryer to expose the interior of the left component box. The filter transformer and relay are located as shown in the illustration below. NOTE: The right component box is identical to the left except that the filter transformer and relay are not present.

Filter

Relay

Filter

Transformer

Dual-vat configuration illustrated. In full-vat units, left filter handle is not present.

1-12

1.9 Interface Board Diagnostic Chart

The following diagram and charts provide ten quick system checks that can be performed using only a multimeter.

Diagostic LEDs

Diagnostic LED Legend

CMP indicates power from 12V transformer 24 indicates power from 24V transformer HI (RH) indicates output (closed) from right latch

relay

HI (LH) indicates output (closed) from left latch

relay HT (RH) indicates output from right heat relay HT (LH) indicates output from left heat relay AL (RH) indicates output (open) from right latch

relay AL (LH) indicates output (open) from left latch

relay

Latch

Left

Relay

Left

Heat

Relay

K3 K4

Relay

Right Heat

Right

Latch

Relay

Test Points

J1 Left J2 Right

Meter Setting Test Pin Pin Results

12 VAC Power 50 VAC Scale 1 of J2 3 of J2 12-16 VAC 24 VAC Power 50 VAC Scale 2 of J2 Chassis 24-30 VAC *Probe Resistance (RH) R X 1000 OHMS 11 of J2 12 of J2 See Chart *Probe Resistance (LH) R X 1000 OHMS 3 of J1 2 of J1 See Chart Hi-Limit Continuity (RH) R X 1 OHMS 7 of J2 4 of J2 0 - OHMS Hi-Limit Continuity (LH) R X 1 OHMS 4 of J1 7 of J1 0 - OHMS Latch Contactor Coil (RH) R X 1 OHMS 8 of J2 Chassis 3-10 OHMS Latch Contactor Coil (LH) R X 1 OHMS 5 of J1 Chassis 3-10 OHMS Heat Contactor Coil (RH) R X 1 OHMS 9 of J2 Chassis 18-25 OHMS Heat Contactor Coil (LH) R X 1 OHMS 6 of J1 Chassis 18-25 OHMS

* Disconnect 15-Pin harness from the computer/controller before testing the probe circuit.

1-13

1.10 Wiring Diagrams

COMPONENT WIRING

1-14

CONTACTOR BOX – DELTA CONFIGURATION

1-15

CONTACTOR BOX – WYE CONFIGURATION

1-16

BIPH14/MPH14 SERIES ELECTRIC FRYERS

2.1 Accessories

CHAPTER 2: PARTS LIST

STANDARD

ITEM

PART #

1 809-0171 Thumbscrew, ¼ -20 X 1

EURO-LOOK

PART #

COMPONENT

-inch

2 810-1403 Hanger, Wireform Basket * 809-0921 Spacer, Basket Hanger 3 803-0197 Cleanout Rod, 27-inch 4 803-0209 Brush, Frypot 5 823-1885 Connecting Strip, Frypot 6 806-3068 Cover, Full-Vat Frypot * 806-3071 Cover, Dual-Vat Frypot 7 803-0099 Basket, Full-Vat 8 803-0271 Basket, Dual-Vat (Twin) 9 803-0122 Sediment Tray, Left Dual-Vat * 803-0123 Sediment Tray, Right Dual-Vat

* 803-0113 Sediment Tray, Full-Vat 10 803-0132 Rack, Full-Vat Basket Support 11 803-0106 Rack, Dual-Vat Basket Support

* 803-0002 Powder, Filter (80 1-Cup Applications)

* 803-0046 Cup, Plastic Measuring

* 803-0170 Pack, 100-Sheet Filter Paper

* Not illustrated. Use standard part.

2-1

2.2 Cabinetry

2.2.1 Back Panels, Control Panel Frames, Doors, Sides, Tilt Housings, and Top Caps

1211

2-2

ITEM

STANDARD

PART #

EURO-LOOK

PART # COMPONENT

1 Back Panel, Upper (Panel for five station fryer shown)

200-2299 200-6630 Two Station Fryer 200-2380 200-6785 Three Station Fryer 200-3490 200-6786 Four Station Fryer 200-3670 200-6787 Five Station Fryer

2 Back Panel, Center (Panel for five station fryer shown)

200-2298 Two Station Fryer 200-2379 Three Station Fryer 200-3489 Four Station Fryer 200-3669 Five Station Fryer

3 Back Panel, Lower (Panel for five station fryer shown)

200-4430 200-4426 Two Station Fryer 200-4431 200-4427 Three Station Fryer 200-4432 200-4428 Four Station Fryer 200-4433 200-4429 Five Station Fryer

4 Frame, Control Panel (Frame for five station fryer shown)

806-7172SP 106-4378 Two Station Fryer (use 106-5221SP for fryers mfd. After 6.22.05) 806-7173SP 106-4391 Three Station Fryer (use 106-5018SP for fryers mfd. After 6.22.05) 806-7174SP 106-4392 Four Station Fryer (use 106-5019 for fryers mfd. After 6.22.05) 806-9776SP 106-4393 Five Station Fryer (use 106-5020 for fryers mfd. After 6.22.05)

5 210-4435 Side, Standard Cabinet Left or Right

6 810-2346 Magnet, Door

7 Tilt Housing (Housing for five station fryer shown)

824-1061 824-1303 Two Station, S/S 824-1057 824-1327 Two Station, Aluminized Steel 824-1062 824-1335 Three Station, S/S 824-1058 824-1338 Three Station, Aluminized Steel 824-1063 824-1336 Four Station, S/S 824-1059 824-1339 Four Station, Aluminized Steel 824-1064 824-1337 Five Station, S/S 824-1060 824-1340 Five Station, Aluminized Steel

8 826-1351 809-0015 Nut Retainer, ¼-20 (Pkg. of 10 – receives basket hanger thumbscrew)

9 Top Cap (Top cap for five station fryer shown) (Also requires 809-

0078 Nutserts)

824-0869 106-4436 Two Station (use 106-5196 for fryers mfd. After 6.22.05) 824-0870 106-4438 Three Station (use 106-5197 for fryers mfd. After 6.22.05) 824-0871 106-4440 Four Station (use 106-5198 for fryers mfd. After 6.22.05) 824-0872 106-4442 Five Station (use 106-5199 for fryers mfd. After 6.22.05)

Cap-N-Splash * 823-3074 Two Station * 823-3075 Three Station * 823-3077 Four Station * 823-3076 Five Station

10 806-6545SP 106-4397 Door, Left or Right (Left shown – move handle to bottom for right) 11 809-0266 Screw, #10 X ½-inch Phillips Truss Head 12 810-1422 210-6816 Handle, Wireform Door 13 106-0554 Pin Assembly, Door

* 810-0275 Spring, Door Pin * 824-0532 Housing, MAC114 HE Tilt with cap/splash * 824-0534 Housing, MAC214 HE Tilt with cap/splash * 824-0535 Housing, MAC314 HE Tilt with cap/splash * 824-0536 Housing, MAC414 HE Tilt with cap/splash

* Not illustrated. Use standard part.

2-3

2.2.2 Cabinet Bases, Braces, and Associated Parts

See Page 2-2 for cabinet sides.

See Page 2-30 for rear bridge

support/oil return manifold.

2414

2415

282218

8 25

21 23

2410

9 24

2412

2410

11 24

See Page 2-26 for filter rails

and associated hardware.

27 28 33

27 28 32

The 5-Station cabinet illustrated is typi cal of all BIPH14/MPH14 cabinets. All components used in BIPH14/MPH14 cabinets are identified, but not all components are used in every configuration.

2-4

ITEM

STANDARD

PART #

EURO-LOOK

PART # COMPONENT

1 106-1265SP Upright Assembly, Left 2 106-1266SP Upright Assembly, Right 3 200-1651 Support, Cross Cabinet 4 200-1659 Divider, Cabinet 5 200-2293 Brace, Single Station Lower 6 200-3774 Brace, Double Station Lower 7 Brace, Front Horizontal

200-2331 Two-Station Fryer 200-2296 Three-Station Fryer 200-2733 Four-Station Fryer 200-3590 Five-Station Fryer

8 Brace, Rear Horizontal

200-2284 Two-Station Fryer 200-2295 Three-Station Fryer 200-2725 Four-Station Fryer 200-3592 Five-Station Fryer

9 200-4422 Support, Contactor Box Right Station 3 or Station 5 10 201-4425 Support, Contactor Box Left Station 4 or Station 5 11 202-4425 Support, Contactor Box Right Station 3 12 200-4423 Support, Contactor Box Stations 3 and 4 13 200-4447 Support, Contactor Box Front to Rear 14 201-5369 Support, Contactor Box Station 2 15 202-5369 Support, Contactor Box Station 1 16 200-4424 Post, Door 17 810-2346 Magnet, Door 18 200-4786 Support, Oil Return Manifold 19 210-5595 Hinge, Door 20 210-1490 Bracket, Rear Support 21 900-1224 Bracket, Frypot 22 809-0131 Bolt, ¼-20 X ¾-inch Hex Head (also used w/Item 27 to mount filter rails) 23 826-1371 Screw, #8 X ½-inch Drill Point Hex Head (Pkg. of 25) 24 826-1330 Screw, 10-32 X ⅜-inch Slotted (Pkg. of 25, used to attach contactor box) 25 809-0256 Nut, 10-32 Keps Hex 26 809-0412 Screw, #10 X ½-inch Hex Washer Head (primary cabinet screw) 27 809-0417 Nut, ¼-20 Hex Flange 28 809-0429 Bolt, ¼-20 X 2-inch Hex Head 29 200-5417 Brace, Rear Channel Corner 30 Channel, Base Rear

200-5463 Two-Station Fryer 200-5538 Three-Station Fryer 200-5537 Four-Station Fryer

200-5536 Five-Station Fryer 31 824-1131 Channel, Base Side 32 810-0326 Caster with Brake 33 810-0327 Caster without Brake

Use standard part.

2-5

2.3 Drain System Components

2.3.1 Drain Tube Sections and Associated Parts

See Page 2-10 for Drain Valves

1618

2-6

STANDARD

ITEM

PART # **

COMPONENT

1 813-0284 Nipple, ¾ X 1-inch NPT 2 816-0092 Grommet, 1-inch Drain 3 826-1345 Washer, 1-inch Drain (Pkg. of 25) 4 809-0347 Nut, 1-inch NPT Retainer 5 809-0893 Nut, 8-32 High Crown Acorn 6 826-1348 Cover, Drain Cleanout (Pkg. of 5) 7 816-0021 Gasket, Drain Cleanout 8 Drain Tube, Left End Short

823-3380 Full-Vat 823-3379 Dual-Vat

9 Drain Tube, Right End Short

823-1549 Full-Vat 823-1551 Dual-Vat

10 Drain Outlet

823-3229 With Vacuum Breaker Vent

823-2336 Without Vacuum Breaker Vent 11 810-2492 Fitting, Quick-Connect Straight (receives Teflon vent tube) 12 Drain Tube, Left End Short Vented

823-2637 Full-Vat

823-2636 Dual-Vat 13 Drain Tube, Right End Long

823-1508 Full-Vat

823-1543 Dual-Vat 14 Drain Tube, Open End Short

823-0718 Full-Vat

823-0725 Dual-Vat 15 Drain Tube, Open End Long

823-0717 Full-Vat

823-0724 Dual-Vat 16 810-0396 Clamp, Square Drain 17 809-0401 Screw, 10-32 X ¾-inch Hex Head 18 809-0256 Nut, 10-32 Keps Hex 19 816-0032 Gasket, Square Drain

* 826-0877 Kit, Square Drain Clamp (2 each of Items 16-18 and 1 of Item 19) * 811-1071 Tube, Teflon Vent

* Not illustrated.

** See page 2-9 for an Euro-Look parts list.

2-7

2.3.2 Euro-Look Drain Tube and Associated Parts

See Page 2-12 for Drain Valves

2-8

EURO-LOOK

ITEM

PART# **

COMPONENT

1 Drain Tube, Left/Right End Short

823-4625 Full-Vat 823-4624 Dual-Vat

2 Drain Tube, Left/Right Open Short

823-4643 Full-Vat 823-4642 Dual-Vat

3 Drain Tube, Right End Long

823-4639 Full-Vat 823-4638 Dual-Vat

4 Drain Tube, Left/Right Open Long

823-4641 Full-Vat

823-4640 Dual-Vat 5 823-4892 Drain Outlet 6 816-0625 Sleeve 7 809-0969 Clamp 8 810-2492 Fitting, Quick-Connect Straight (receives Teflon vent tube) * KIT6033 Kit, Round Drain Clamp (2 or Item 7 and 1 of Item 6) * 811-1071 Tube, Teflon Vent

* Not illustrated. ** See page 2-7 for a standard parts list.

2-9

2.3.3 Drain Valves and Associated Parts (Units with Built-In Filtration)

2-10

STANDARD

ITEM

PART # **

COMPONENT

1 809-0539 Nut, ⅜-16 2-Way Hex Lock 2 900-2934 Retainer, Dual-Vat Drain Valve Nut 3 823-4133 Handle, Dual-Vat Drain Valve 4 810-0677 Grip, Drain Handle 5 809-0237 Nut, 4-40 Keps Hex 6 901-2348 Cover, Dual Vat Drain Safety Switch 7 807-2103 Microswitch, CE Straight Lever 8 816-0220 Insulation, Drain Safety Switch

9 810-1165 Washer, Teflon Drain Valve 10 809-0196 Washer, ⅜-inch Flat 11 106-2671SP Bracket Assembly, Dual-Vat Drain Safety Switch 12 810-1338 Valve, 1-inch Dual-Vat Drain 13 809-0540 Nut, ½-13 2-Way Hex Lock 14 824-1602 Handle, Full-Vat Drain Valve 15 816-0639 Cap, Red Handle 16 806-8137SP Bracket Assembly, Full-Vat Drain Safety Switch 17 810-1020 Valve, 1.25-inch Full-Vat Drain

* WIR0572 Wire Bundle, Drain Safety Switch

* Not illustrated.

** See page 2-13 for an Euro-Look parts list.

2-11

2.3.4 Euro-Look Drain Valves and Associated Parts (Units with Built-In Filtration)

Dual-Vat Drain Valve

Assembly 106-3761

Compression Washers

Flat Washer

Plastic Washer

Full-Vat Drain Valve Assembly 106-3760

Compression Washers

2-12

EURO-LOOK

ITEM

PART # **

COMPONENT

1 809-0539 Nut, ⅜-16 2-Way Hex Lock

2 900-2934 Retainer, Dual-Vat Drain Valve Nut

3 823-4133 Handle, Dual-Vat Drain Valve

4 810-0677 Grip, Drain Handle

5 809-0237 Nut, 4-40 Keps Hex

6 901-2348 Cover, Dual Vat Drain Safety Switch

7 807-2103 Microswitch, CE Straight Lever

8 816-0220 Insulation, Drain Safety Switch

9 810-1165 Washer, Teflon Drain Valve 10 809-0196 Washer, ⅜-inch Flat 11 106-2671 Bracket Assembly, Dual-Vat Drain Safety Switch 12 810-1114 Valve, 1-inch Dual-Vat Drain 13 809-0540 Nut, ½-13 2-Way Hex Lock 14 824-1602 Handle, Full-Vat Drain Valve 15 816-0639 Sleeve, Red Handle 16 806-8137 Bracket Assembly, Full-Vat Drain Safety Switch 17 810-1018 Valve, 1.25-inch Full-Vat Drain 18 200-6496 Support, 3” Drain 19 900-2936 Retainer, Full-Vat Drain Valve Nut 20 816-0135 Round Drain O-Ring

* WIR0572 Wire Bundle, Drain Safety Switch

*Not illustrated. ** See page 2-11 for a standard parts list.

2.3.5 Drain Valves and Associated Parts (Units without Built-In Filtration)

ITEM

STANDARD

PART #

EURO-LOOK

PART #

COMPONENT

1 810-1569 Valve, 1.25-inch Non-Filter Full-Vat Drain

2 806-7915SP Valve, 1-inch Non-Filter Dual-Vat Left Drain

3 806-7916SP Valve, 1-inch Non-Filter Dual-Vat Right Drain

4 812-1226 Drain Extension, 1.25-inch

5 812-1227 Drain Extension, 1-inch

Use standard part.

2-13

2.4 Electronics and Wiring Components

2.4.1 Component Boxes

169

1911

3 15 18

194

191113 19

10 19

3 15 18

8 10 191948 8 19194

192

87 16 17 20

120V and 480V Boxes 208-240V NON-CE Boxes

192192

8 12 19

3 15 18

208-240V CE Boxes

9 19

87 16 17 20 87 16 17 20

NOTE 1: The transformer on the left side of the

component box is present only in units with built-in

filtration and then only in the left component box.

NOTE 2: See Page 2-25 for Component Box 15-Pin

Wiring Harnesses.

2-14

ITEM

STANDARD

PART #

EURO-LOOK

PART #

COMPONENT

1 106-1531SP Box Assembly, Component 2 200-3300 Bracket, Component Box Strain Relief 3 806-9495SP Terminal Block and Wire Assembly 4 807-0012 Relay, 18 Amp ⅓ HP 24V Coil 5 807-0037 Terminal, ¼-inch Push-on 6 807-0121 Bushing, Heyco Plastic AB-625-500 7 807-1321 Holder, AGC Panel-Mount ¼-inch Fuse 8 807-1597 Fuse, 3 Amp Slow-Blow

9 807-2180 Transformer, 208-240V 50VA 10 807-2181 Transformer, 100-120V/24V 60VA 11 807-0680 Transformer, 208-240V/24V 20VA 12 807-2191 Transformer, 208-240V/12V 30VA 13 807-0855 Transformer, 100-120V/12V 20VA 14 807-0979 Transformer, 208-240V/12V 43VA 15 826-1366 Nut, 4-40 Keps Hex (Pkg. of 25) 16 809-0250 Nut, 6-32 Keps Hex 17 809-0349 Spacer, 4mm X 6mm Aluminum 18 826-1359 Screw, 4-40 X ¾-inch Slotted Round Head (Pkg. of 25) 19 809-0359 Screw, #8 X ¼-inch Hex Washer Head 20 Interface Board

806-6336SP Standard (Non-Triac), Full- or Dual-Vat

806-6347SP Triac, Full- or Dual-Vat 21 807-3932 Relay, Heat/Latch 12VDC SPDT 12A 22 200-3844 Guard, Finger 23 810-2445 Plug Button 24 200-3243 Brace, Component Box

* 807-3520 Speaker, 4-Watt

* Not illustrated. Use standard part.

2-15

2.4.2 Contactor Boxes

12 30

262213

299

241110

4 30

3 30

8 24 27

15 16 31

5 7 22 26

6 30

CONVENTIONAL CONFIGURATION

WYE configurations

also have Item 19,

mounted with Items 25

and 28, here.

304

303

27248

17 23

18 23

TRIAC CONFIGURATION

NOTE: See Pages 2-21 and 2-22 for Contactor Box Wiring Harnesses

2-16

311615

3126227

306

NOTES: Left and right contactor box assemblies are mirror images of one another. With the

exception of the box itself, all components of a left-hand assembly are the same as those in the corresponding right-hand assembly and vice versa. The configurations illustrated show all possible components, but a particular configuration may not have all the components shown.

ITEM

STANDARD

PART #

EURO-LOOK

PART # COMPONENT

1 106-1536SP Box Assembly, Left Contactor 2 106-1537SP Box Assembly, Right Contactor 3 200-3111 Cover, Cord Cutout 4 900-2752 Plate, Cordset Adapter 5 200-2334 Door, Contactor Box Hinged 6 200-4712 Door, Contactor Box 7 810-0519 Hinge, Contactor Box Door 8 807-0070 Terminal, Ground Lug 9 200-2336 Bracket, Contactor Box Fuse Block

10 807-0501 Fuse Block, 3-Pole 11 807-2240 Fuse, 60 Amp 300VAC 12 200-2337 Bracket, Mercury Contactor 13 807-1071 Contactor, 24V 30 Amp Mercury 14 807-0884 Contactor, 24V 35-50 Amp Mercury 15 810-1202 Contactor, 24V 40 Amp 3-Pole

16 809-0448 Clip, Tinnerman 17** 806-8674 Heatsink Assembly, DV Solid State Relay (See components below) 18** 806-8673 Heatsink Assembly, FV Solid State Relay (See components below)

19 806-9124 Filter Assembly, Triac (used in Wye-configured Triac units only)

20 826-1358 Nut, 6-32 Keps Hex (Pkg. of 25)

21 826-1365 Screw, 6-32 X ⅜-inch Slot Head (Pkg. of 25)

22 809-0104 Screw, 8-32 X ½-inch Slot Head

23 826-1330 Screw. 10-32 X ⅜-inch Slot Head (Pkg. of 25)

24 809-0123 Screw, #10 X ¾-inch Slot Head

25 826-1366 Nut, 4-40 Keps Hex (Pkg. of 25)

26 809-0247 Nut, 8-32 Keps Hex

27 826-1376 Nut, 10-32 Keps Hex (Pkg. of 10)

28 826-1359 Screw, 4-40 X ¾-inch Slot Head (Pkg. of 25)

29 809-0359 Screw, #8 X ¼-inch Hex Washer Slot Head

30 809-0360 Screw, #8 X ⅜-inch Hex Washer Slot Head

31 826-1374 Screw, #10 X ½-inch Hex Head (Pkg. of 25)

* 200-5627 Lid, Left or Right Contactor Box * Components of Items 17 and 18

** 807-2751 Relay, Solid State 50 Amp 280V

* 826-1562 Heatsink, Solid State * 807-0037 Terminal, ¼-inch Push-on * 809-0096 Screw, 6-32 X ⅝-inch Slot Head

Use standard part.* Not illustrated.

** Dual-vat assembly has six relays (826-1562); full-vat assembly has three relays.

2-17

2.4.3 Heating Element Assemblies and Associated Parts

FULL-VAT ELEMENT ASSEMBLY

DUAL-VAT ELEMENT ASSEMBLY

1312

1413

NOTES:

The dual-vat assem bly is the sam e as the f ull-vat asse mbly except for havin g two of Item s 2, four of Item 17 ins tead of two of Item 16, and t wo of Item 10 ins tead of one of I tem 10 and one of Item 11. The only diff erence between elem ent assemblies for different voltage and k W ratings is t h e el ement itself (I tem 1)

Items 19 and 20 are s hown as as sociated parts. They are no t part of ei t h er el ement assembly.

2-18

ITEM

STANDARD

PART #

EURO-LOOK

PART #

COMPONENT

1 Element

826-2151 200V 17.0 kW 826-2149 208V 17.0 kW 826-2155 220V 17.0 kW 826-2152 230V 17.0 kW 826-2153 230V/400V 7.0/8.5 kW (used in export 3-phase 4-wire wye units) 826-2154 240V 17.0 kW

826-2161 480V 17.0 kW 2 826-1526 Probe, Temperature 3 106-0004SP Tilt Plate Assembly 4 106-0572SP Bracket, Left Spring Slot 5 106-0573SP Bracket, Right Spring Slot 6 910-9641 Tilt Plate 7 810-0035 Hinge 8 826-1330 Screw, 10-32 X ⅜-inch Slotted Truss Head (Pkg. of 25) 9 826-1376 Nut, 10-32 Keps Hex (Pkg. of 10)

10 826-1339 Bushing, .375-inch Split (Pkg. of 10) 11 816-0480 Plug, .375-inch Dome 12 910-5022 Bracket, Temperature Probe 13 809-0518 Screw, 8-32 X ⅜-inch Slotted Hex Head 14 910-2042 Clamp, Element (Short) 15 910-5213 Clamp, Element (Long) 16 910-3681 Support, Full-Vat Element Rear 17 910-5214 Support, Dual-Vat Element Rear 18 809-0567 Tie-Wrap, Metal 19 200-2060 Bracket, Lower Spring Slot 20 810-0297 Spring, Element

* 826-1061 Tilt Switch, Mercury Non-CE (Full-Vat requires one switch

and Dual-Vat requires two.)

* 826-2228 Tilt Switch (CE fryers) (Full-Vat requires one switch and

Dual-Vat requires two.)

* Not illustrated. Use standard part.

2-19

2.4.4 Computers

NOTE: See Page 2-25 for Interface Board to Computer Wiring Harness

STANDARD

ITEM

PART #

COMPONENT

Replacement Computer (without bezel), Dual- or Full-Vat 106-0529B Non-CE 106-2436B CE 823-2986 Replacement Bezel

EURO-LOOK

ITEM

PART # COMPONENT

Replacement Computer (without bezel) 106-1269 Non-CE 106-0672 CE 106-3755 Replacement Frame Assembly

2-20

2.4.5 Wiring

2.4.5.1 Contactor Box Wiring Assemblies – 12-Pin Dual-Vat C-1

1 2 3 4 5

6 7 8

9 10 11 12

10 11 12

BLACK GREEN/YELLOW WHITE BROWN ORANGE BLACK

ORANGE

WHITE

BLACK

BLACK GREEN/YELLOW WHITE BROWN ORANGE BLACK

ORANGE

WHITE

BLACK

YELLOW

BLACK

ITEM

STANDARD

PART #

EURO-LOOK

PART # COMPONENT

1 106-2428SP Standard 2 106-2343SP Triac

Use standard part.

2-21

2.4.5.2 Contactor Box Wiring Assemblies – 12-Pin Full-Vat C-1

1 2 3 4 5

6 7 8

9 10 11 12

BLACK GREEN/YELLOW WHITE BROWN

WHITE

BLACK

ORANGE BLACK

9 10 11 12

BLACK GREEN/YELLOW WHITE BROWN

WHITE

BLACK

ORANGE BLACK

YELLOW

ITEM

STANDARD

PART #

EURO-LOOK

PART # COMPONENT

1 Standard

106-2474SP Other than 480V 106-2522SP 480V

2 106-2475SP Triac

Use standard part.

2.4.5.3 Contactor Box Wiring Assembly – 6-Pin (Left Element)

1 2 3 4 5 6

BLUE BLUE BLUE BLACK BLACK BLACK

106-2426SP

2.4.5.4 Contactor Box Wiring Assembly – 9-Pin (Right Element)

1 2 3 4 5 6

7 8 9

BLUE BLUE BLUE BLACK BLACK BLACK

106-2425SP

2-22

2.4.5.5 Main and Multi-Fryer Wiring Harnesses

15-Pin Male Connector 807-0804

4-Pin Female Connector 807-3232

12-Pin Male Connector 807-0160

J1 J4 J5 J2

15-Pin Male Connector 807-0804

6-Pin Male Connector 807-0157

12-Pin Male Connector 807-0160

12-Pin Male Connector

FRYER #3

807-0160

Male Disconnect Pin 807-1049

Female Disconnect Pin 807-0701

FRYER #4

Female Disconnect Pin 807-0701

Male Disconnect Pins

807-1049

12-Pin Male Connector 807-0160

FRYER #5

Item 3: 807-371 6

12-Pin Connector

Wiring for 807-3716

Item 4: 807-37 17

Item 5: 807-3718

12-Pin Connector

Wiring for 807-3717

2-23

12-Pin Connector

Wiring for 807-3718

ITEM

STANDARD

PART #

EURO-LOOK

PART #

COMPONENT

1 807-3769 Main 2 807-3715 Two-Fryer Battery 3 807-3716 Three-Fryer Battery 4 807-3717 Four-Fryer Battery 5 807-3718 Five-Fryer Battery

NOTE: Harnesses for 3-, 4-, and 5-Fryer Batteries are similar to 807-

3715 but have extra sets of leads as appropriate for the number of fryers in the battery. The connections to Fryer #1 J2 and J4 are the same for all.

2.4.5.6 Component Box Wiring Harnesses – 15-Pin

Use standard part.

2 3

ITEM

STANDARD

PART #

EURO-LOOK

PART #

COMPONENT

1 106-2506SP 208-480V (With Filter) 2 106-2507SP 208-480V (Without Filter) 3 106-2508SP 120V (With Filter) 4 106-2509SP 120V (Without Filter)

Use standard part.

2.4.5.7 Interface Board to Controller Wiring Harness – 15-Pin

806-2071SP

2-24

2.5 Filtration System Components

NOTE: Some early production

units were configured thi s way.

12119

121110

2-25

ITEM

STANDARD

PART #

EURO-LOOK

PART # COMPONENT

* 826-1979 Filter Pan Roller Kit (four each of Items 7 and 8) * 826-1980 Service Filter Pan (Item 5, four of Items 7 & 8, two o-rings, two 813-0568) * 826-1981 826-1981 Service Filter Pan Assembly (Service Filter Pan plus Items 3 and 4) * 826-1392 O-Ring (Pkg. of 5; used with Item 5) * 813-0568 Plug, ⅛-inch Socket Head Pipe (used with Item 5; two required) * 811-1071 Tubing, ¼-inch OD Teflon Vent (sold by the foot) * 106-2851SP Heater Strip Assembly, 100-120V * 106-2852SP Heater Strip Assembly, 208-250V

1 823-4637 823-4787 Lid (for units built before Feb 04, use 823-4391)

2 810-2743 Crumb Tray 3 810-2183 Hold-Down Ring 4 200-2240 SanaGrid Filter Screen 5 106-2617SP Pan, One-Piece Filter (includes Item 2) 6 810-2012 Rail Set, Filter Pan Roller (includes one left and one right) 7 810-2198 Roller, Filter Pan and Rail 8 826-1368 809-0417 Nut, ¼-20 Hex Flange (Pkg. of 10)

9 823-4589 Bracket, Lid Support (for units built before Feb 04, use 823-3875)

10 Guide, Filter Pan Lid

200-3556 Left

200-6709 Right 11 809-0104 809-0103 Screw, 8-32 X ½-inch Slotted Truss Head 12 809-0247 Nut, 8-32 Hex Keps 13 823-3879 Suction Tube 14 200-4408 Rail, Left Filter 15 200-4409 Rail, Right Filter 16 Motor and Gasket Kit

826-1785 807-3858 100V 50/60 Hz

826-1712 807-3859 115V 50/60 Hz

826-1756 807-3860 208V 50/60 Hz

826-1757 807-3861 220-240V 50/60 Hz

826-1755 807-3862 250V 50/60 Hz 17 826-1264 Pump and Gasket Kit

810-2716 Pump, Viking 4GPM 2-piece

816-0093 Gasket, Pump/Motor 18 807-2484 Valve, ¼-inch Solenoid 19 813-0165 Elbow, ½-inch 90° Street 20 813-0342 Elbow, ½-inch 45° Street 21 813-0530 Tee, ½-inch X ¼-inch X ½-inch Reducing 22 813-0022 Nipple, ½-inch Close 23 813-0838 Nipple, ¼-inch Close 24 813-0304 Bushing, ½-inch to ¼-inch Flush 25 810-1668 Adapter, ⅝-inch to ½-inch NPT Male 26 810-1669 Adapter, ⅝-inch to ½-inch NPT Female 27 810-1680 Flexline, 6.5-inch Oil Return 28 810-1369 Flexline, 17.5-inch Oil Return

Use standard part.

Continued on next page…

2-26

29 810-1055 Flexline, 11.5-inch Oil Return 30 807-3828 Cable, FootPrint Pro Pump Motor 31 826-1375 809-0401 Screw, 10-32 X ¾-inch Hex Trim Head (Pkg. of 5) 32 200-5950 200-8467 Bridge, Filter Motor 33 210-3149 Support, Contactor Box 34 813-0003 813-0003 Tee, ½-Inch 35 813-0298 813-0298 Nipple, ½-inch 2.0-inch 36 813-0537 813-0537 Nipple, ¼-inch 2.0-inch 37 810-2493 810-2493 Fitting, ¼-inch X 90° Quick-Connect 38 810-1160 Flexline, 3.0-inch Oil Return

* 810-1043 Flexline, 0.5-inch Oil Return * 810-1057 Flexline, 13.0-inch Oil Return

* Not illustrated. Use standard part.

2-27

2.6 Frypot Assemblies and Associated Parts

2-28

STANDARD

ITEM

PART #

COMPONENT

1 823-4775 Frypot, McDonald's, Full-vat 2 823-4778SP Frypot, McDonald's, Dual-vat 3 Thermostat Assembly, High-Limit

806-7543 Non-CE Full Vat 425°F (218°C) (Color Coded Black) 806-8035 Non-CE Dual Vat 435°F (224°C) (Color Coded Red)

806-8132 CE Full and Dual Vat 415°F (213°C) (Color-Coded Yellow) 4 812-0211 Insulation, Kaowool 17-inch X 10-inch X ½-inch (4 required per pot) 5 900-4100 Retainer, Side Insulation 6 900-4101 Retainer, Front Insulation 7 900-1345 Retainer, Rear Insulation 8 826-1376 Nut, 10-32 Keps Hex (Pkg. of 10)

2-29

2.7 Oil Return System Components

1514

Rear-Flush Oil Return Plumbing

Full-vat rear-flush plumbing is shown on the left side of the oil return manifold; dual-vat plumbing is shown on the right

side. Plumbing for a two-fryer battery is

Typical

illustrated, but all components except the oil return manifold are the same regardless o f the num ber of f ryers in th e battery.

14 15

2-30

ITEM

STANDARD

PART #

EURO-LOOK

PART #

COMPONENT

1 106-2465SP Handle Assembly, Full-Vat and Right Dual-Vat Rear Flush Complete 2 106-2687SP Handle Assembly, Left Dual-Vat Rear Flush Complete 3 807-2103 Microswitch, Straight Lever 4 106-3349 Bracket Assembly, Microswitch 5 200-5401 Bracket, Handle Retainer 6 816-0220 Insulation, Oil Return Microswitch 7 826-1366 Nut, 4-40 Keps Hex (Pkg. of 25)

8 810-2534 Rod, Full-Vat and Right Dual Vat Rear Flush (use 810-2533 for Left DV)

9 810-0677 Grip, Oil Return Valve Handle 10 809-0601 Clip, Clevis 11 810-2532 Flexline, 7.0-inch 12 810-1067 Flexline, 8.5-inch 13 810-0278 Valve, ½-inch Ball 14 200-5438 Handle, Rear Flush Valve 15 900-2935 Retainer, Oil Return Valve Nut 16 810-1668 Adapter, ⅝-inch to ½-inch NPT Male 17 810-1669 Adapter, ⅝-inch to ½-inch NPT Female 18 813-0165 Elbow, ½-inch X 90° Street 19 813-0570 Elbow, 180° ½-inch NPT 20 813-0022 Nipple, ½-inch X Close NPT 21 813-0298 Nipple, ½-inch X 2.0-inch NPT 22 813-0469 Cap, ½-inch NPT Pipe

23 810-2255 Manifold, Two-Station Fryer (use 810-2543 for non-filter units) 24 810-2256 Manifold, Three-Station Fryer (use 810-2544 for non-filter units) 25 810-2257 Manifold, Four-Station Fryer (use 810-2545 for non-filter units) 26 810-2312 Manifold, Five-Station Fryer (use 810-2546 for non-filter units)

Use standard part.

2-31

2.8 Wiring Connectors, Pin Terminals, and Power Cords

1 2

STANDARD

ITEM

PART #

7 9 10

EURO-LOOK

PART #

Power Cords

COMPONENT

* 807-0154 100/120V–15A 3-wire, w/grounded plug * 807-1685 100/208/240V–18A 3-wire, w/o plug * 806-6083 120V 5-wire, w/grounded plug * 807-3817 208/240V 3-Phase 4-wire w/grounded plug

Connectors

1 807-1068 2-Pin Female 2 807-0158 6-Pin Female 3 807-0156 9-Pin Female 5 807-0159 12-Pin Female 5 807-0875 15-Pin Female 6 807-1067 2-Pin Male 7 807-0157 6-Pin Male 8 807-0155 9-Pin Male

9 807-0160 12-Pin Male 10 807-0804 15-Pin Male 11 826-1341 Terminal, Female Split Pin (Pkg of 25) 12 826-1342 Terminal, Male Split Pin (Pkg of 25) 13 807-2518 Plug, Mate-N-Lock (Dummy Pin)

* Not illustrated. Use standard part.

2-32

2.9 Control Cord Box

STANDARD

ITEM

PART #

806-9794

EURO-LOOK

PART #

COMPONENT

Control Cord Box

1 200-3379 Cover, MAC Control Cord Box 2 806-9795 Harness Assembly, MAC 3 807-0070 Terminal, Ground Lug 4 807-1683 Relay, 12 VDC Hood 5 807-1973

Terminal, Post 6 809-0104 Screw, 8-32 x ½” Truss Slotted Head 7 809-0123 Screw, #10 x ¾” Truss Slotted Head 8 809-0247 Nut,8-32 Hex Keps 9 809-0256 Nut,10-32 Hex Keps

10 809-0359 Screw, #8 x ¼” Washer Slotted Hex Head 11 900-8024 Box, MAC Control Cord

* WIR0324 Wiring Assembly

* Not illustrated.

Use standard part.

2-33

Frymaster, L.L.C., 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000

Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106

TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 (Tech Support) 1-318-219-7135

PRINTED IN THE UNITED STATES

SERVICE HOTLINE

1-800-551-8633

819-6011

MAY 2006

Frymaster BIPH14 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual