Frymaster BIH1721 Operators Manual

Page 1

Ultimate Electric Series Fryers

Service & Parts Manual

Frymaster Dean, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians.

24-Hour Service Hotline 1-800-551-8633

www.frymaster.com

E-mail: service@frymaster.com

Price: $28.00

819-5981

APRIL 2011

Page 2

Please read all sections of this manual and retain for future reference.

NOTICE

This appliance is intended for professional use only and is to be operated by qualified

personnel only. A Frymaster Dean Factory Authorized Servicer (FAS) or other qualified

professional should perform installation, maintenance, and repairs. Installation, maintenance,

or repairs by unqualified personnel may void the manufacturer’s warranty. See Chapter 1 of

this manual for definitions of qualified personnel.

NOTICE

This equipment must be installed in accordance with the appropriate national and local codes of

the country and/or region in which the appliance is installed.

NOTICE TO U.S. CUSTOMERS

This equipment must be installed in accordance with the appropriate national and local codes of

the country and/or region in which the appliance is installed.

NOTICE

Drawings and photos used in this manual are intended to illustrate operational, cleaning and

technical procedures and may not conform to onsite management operational procedures.

NOTICE TO OWNERS OF UNITS EQUIPPED WITH CONTROLLERS

U.S.

This device complies with Part 15 of the FCC rules. Operation is subject to the following two

conditions: 1) This device may not cause harmful interference, and 2) This device must accept

any interference received, including interference that may cause undesired operation. While

this device is a verified Class A device, it has been shown to meet Class B limits.

CANADA

This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set

out by the ICES-003 standard of the Canadian Department of Communications.

Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB-003 edictee par le Ministre des Communications du Canada.

DANGER

Improper installation, adjustment, maintenance or service, and unauthorized alterations or

modifications can cause property damage, injury, or death. Read the installation, operating and

service instructions thoroughly before installing or servicing this equipment.

Page 3

DANGER

The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result

from slips or contact with the hot oil.

DANGER

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any

other appliance.

DANGER

The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container

at the end of frying operations each day. Some food particles can spontaneously combust if left

soaking in certain shortening material. Additional information can be obtained in the filtration

manual included with the system.

WARNING

No structural material on the fryer should be altered or removed to accommodate placement of

the fryer under a hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633.

WARNING

Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal

the joint between the frypot. Banging fry baskets on the strip to dislodge shortening will distort

the strip, adversely affecting its fit. It is designed for a tight fit and should only be removed for

cleaning.

NOTICE

IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART F OR THIS MANITOWOC

FOOD SERVICE EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECY CLED PART

PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE

CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL

CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS

AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY

THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO

THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN

UNAUTHORIZED SERVICE CENTER.

Page 4

Ultimate Electric Series Fryers

Service & Parts Manual

TABLE OF CONTENTS

Page #

1. SERVICE PROCEDURES 1-1

1.1 General 1-1

1.2 Replace Computer/Controller 1-1

1.3 Replace Interface Board 1-2

1.4 Replace Transformer 1-3

1.5 Replace Temperature Probe 1-3

1.6 Replace Heating Element 1-6

1.7 Replace High-Limit 1-9

1.8 Replace Frypot 1-10

1.9 Replace Contactor (Latching or Heating) 1-11

1.10 Built-in Filter System Service Procedures 1-11

1.11 Basket Lift Service Procedures 1-13

1.12 Electric Interface Board Diagnostic Chart 1-17

1.13 Probe Resistance Chart 1-18

1.14 Element Wattage/Amperage Calculation Charts 1-18

1.15 Wiring Diagrams, Main 1-19

1.15.1 208/240V 1721, 18E and 18UE 1-19

1.15.2 FAST: 1721, 18E and 18UE 1-20

1.15.3 KSCFH218E FAST Export India 1-21

1.15.4 480V 18UE and EH1721 1-22

1.15.5 208V 18UE and EH1721 1-23

1.15.6 KSCFH218E 1-24

1.15.7 BIH1721 1-25

1.16 Wiring Diagrams, Basket Lifts 1-26

1.16.1 Modular Basket Lifts 1-26

1.16.2 Bell Crank Style Basket Lifts 1-27

1.17 Wiring Diagrams, Built-in Filtration 1-28

1.17.1 480V Systems 1-28

1.17.2 208V Systems 1-29

1.17.3 115/230V KFC Systems 1-30

Page 5

Ultimate Electric Series Fryers

Service & Parts Manual

TABLE OF CONTENTS (CONT.)

Page #

2. PARTS LIST 2-1

2.1 Accessories 2-1

2.2 Basket Lift Assembly (Modular) and Related Components 2-2

2.3 Cabinetry and Related Components 2-5

2.3.1 EH1721 & 18UE Electric 2-5

2.3.2 KFC18E Electric 2-8

2.3.3 Door Components – Spring-Loaded Door Pins 2-10

2.3.4 Top Caps and Tilt Housing Components 2-11

2.4 Computer and Related Components 2-12

2.5 Contactor/Wireway Box and Related Components 2-14

2.6 Filter Pan and Related Components 2-16

2.6.1 Under Fryer Filter (UFF) – UFF 80 (100 Lb Capacity) 2-16

2.6.2 Under Fryer Filter (UFF) – KFC18E Only 2-17

2.6.3 Under Fryer Filter (UFF) – KFC18E Export India Only 2-19

2.6.4 Under Fryer Filter (UFF) – Filter-Leaf/Suction Tube Assembly 2-20

2.6.5 Single Under Fryer Filter (SUFF) – BIH1721 & 18UE 2-21

2.7 Frypot and Drain Valve Components 2-22

2.8 Oil Drain Flush Components 2-23

2.9 Oil Drain Manifold Components 2-24

2.10 Oil Return Manifold, Motor and Pump Components 2-25

2.11 Oil Return Line Assemblies 2-28

2.12 Probes, High-Limits, Elements and Related Components 2-30

2.13 Tilt Safety Switch Components 2-33

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ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.1 General

Before performing any maintenance on your Frymaster Dean Ultimate Electric fryer, you must disconnect the electrical power supply.

When electrical wires are disconnected, it is recommended that they be marked in such a way as to facilitate reassembly.

DANGER

Hot cooking oil or shortening will cause severe burns. Never attempt to move this appliance

when filled with hot cooking oil or shortening, or to transfer hot cooking oil or shortening

from one container to another.

DANGER

This equipment should be unplugged when servicing, except when electrical circuit tests are

required. Use extreme care when performing such tests.

This appliance may have more than one electrical power supply connection point.

Disconnect all power cords before servicing.

Inspection, testing and repair of electrical components should be performed by an

authorized service agent only.

1.2 Replace Controller

1. Unscrew and remove two control panel

screws on control panel front. Swing the panel open from the top.

2. Unplug wiring harness at plug on back of

controller (arrow). Unplug controller ground wire from controller (circle).

3. Remove the control panel/controller by lifting

the assembly from the hinged slots in the control-panel frame.

4. Reverse procedures to install new controller.

Wire harness/connector and ground wire on controller back.

1-1

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ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.3 Replace Interface Board

1. Unplug all power cords. Perform Procedure 1.2, Steps 1-4, Replace Controller.

2. Unplug wire harness from the interface board

(arrow). Remove all wiring from the terminals of the interface board, ensuring that each wire is marked for reattachment.

3. Remove the nuts from each corner of the

interface board and slide the board from the studs. Unplug connectors J1 and J2, mark and unplug all other wiring on rear of the interface board. Ensure that standoffs remain in place on studs, prior to installing new interface board. Install the new interface board by reversing the previous procedures. Ensure that wire harnesses are connected to back of interface board prior to securing interface board. Also, ensure that wiring and wire harnesses are connected to the proper terminals.

Wire harness/connector.

Nuts securing interface board (arrows).

1-2

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ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.4 Replace Transformer

1. Unplug all power cords. Perform Procedure 1.2, Steps 1-4, Replace Controller.

2. Remove all wiring from the terminals of the

transformer to be replaced (arrows).

3. Remove the screws that secure the

transformer to the component box.

4. Install the new transformer by reversing the

preceding procedures. Make sure you reconnect the wiring to the proper terminals and the harnesses to the correct connectors.

Mark and disconnect wiring from the transformer being replaced.

1.5 Replace Temperature Probe

1. Unplug fryer from the electrical source.

2. Drain the cooking oil from the frypot.

3. Remove the fryer from the exhaust hood to gain access to the rear of the fryer.

4. Remove the screws from the back cover(s).

Set the cover(s) and screws aside.

5. After removing back(s), remove two

remaining screws securing the tilt housing cover (arrows). Remove the tilt housing.

Note: Early production model shown.

Current production units have a one-piece back panel (remove all screws securing back panel). Older units have a three-piece back panel.

Screws securing back cover and tilt housing. Remove two tilt-housing screws (arrows) after removing all other screws and back panel(s).

1-3

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ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.5 Replace Temperature Probe (cont.)

6. Disconnect the wire harness containing the

probe wiring (arrows). It may be necessary to remove the wire ties.

7. Use a pin-pusher (P/N 806-4855 or P/N 807-

0928—see Section 1.7) to remove the red and white probe wires from the connector. Note probe pin location in plug. Pull the probe wires out of the insulation.

8. Remove the screw(s) securing the probe

bracket to the element. Remove the metal wraps securing the probe to the element.

9. Remove the probe bracket and the securing

components from the probe bulb and element. Thread the probe wire through the hole (arrow) in the tilt plate assembly and remove the probe.

Use a pin-pusher to remove probe wires from connector (arrows).

Remove probe bracket screw and bracket to remove

robe.

Probe Bulb

Bracket Screw

Probe Bracket

Pull old probe wire through grommet to remove probe.

1-4

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ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.5 Replace Temperature Probe (cont.)

10. Thread the new probe wire through the hole

in tilt plate. Place the new temperature probe assembly onto the element and secure with the bracket and screws removed earlier. Clip the probe onto the rear of the element (arrow) in two places. The temperature probe assembly should be oriented in the same manner as the probe being replaced.

11. Thread the probe wires into the harness

insulation. Note the pin positions and insert pins in the connector. Reconnect the harness and secure with a wire-tie.

12. Lower the element into the frypot with the lift

handle.

13. Place the tilt housing cover over the tilt

housing assembly and secure with screws. Slightly raising the elements will facilitate tilt-housing installation.

14. Install back cover(s) and secure with screws

Secure probe bulb to the element back in two places with metal wire wrap (arrow).

Install tilt housing and cabinet backs after probe installation is complete.

1-5

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ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.6 Replace Heating Element

1. Perform Procedure 1.5, Replace Temperature Probe, Steps 1-7.

2. Unplug the element connectors for the

element being removed (right element- 6-pin harness connector; left element- 9-pin harness connector). Remove the element wires from the connector. Press down on either side of the connector while pulling up on the top portion. The connector will open from the top. Note wiring configuration in connector before removing element wire pins. Pull all wires from the connector.

3. Remove the screws securing the temperature

probe bracket from the element. Remove the probe clamp (metal wire-wrap). Set the temperature probe and probe-securing components aside.

NOTE: Temperature probe removal is not

required if the left element is being replaced.

4. Disconnect the element springs from the tilt

brackets.

Push in on tabs to release

Remove metal wire wrap (arrow), and screws securing probe bracket to element (inset, arrow).

Harness

Connector

Closed

top portion

Harness

Connector

Open

Top Portion

Disconnect element springs here.

1-6

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ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.6 Replace Heating Element (cont.)

5. Remove the element clamps and hardware

before removing mounting-screws and nuts on the defective element. Remove all wireties securing element wiring, and then remove element from frypot.

6. Install the replacement element in the frypot

and secure with the mounting hardware removed in Step 5.

7. Reinstall the temperature probe and probe-

bracket components onto the replacement element.

8. Route the element leads (terminals) to the

rear of the fryer. Ensure the element-harness insulation is in place prior to installing connectors.

9. Secure element wiring with wire-ties.

Element mounting screws on tilt-plate front. (Inset: element mounting plate on tilt-plate back.)

Ensure element wire insulation is installed and that the wires are properly routed to prevent wire chafing.

Use wire-ties (arrows) to secure element wiring.

1-7

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ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.6 Replace Heating Element (cont.)

10. When replacing the left element (as viewed

from the rear of the fryer), use the 9-pin connector, inserting the leads from the replacement element. Ensure the pin numbers match the numbers of the defective element wires. When all pin terminals have been fully inserted, close the connector by sliding the halves together until the tabs snap back into place (reverse procedure in this section, Step 2). Check wire numbers to ensure correct wiring of the replacement element.

When replacing the right element (as viewed from the rear of the fryer), follow the above procedure, inserting pin terminals into the corresponding holes in the 6-pin connector.

11. Connect the connectors, ensuring the latches

lock in place (arrow).

12. Install the temperature probe wires (marked

for re-assembly) in the corresponding pin locations.

13. Reconnect the element springs. Older models

have turnbuckles (arrow) to allow adjustment of the spring tension.

14. Place the tilt housing cover over the tilt

housing assembly and secure with screws.

15. Install back covers and secure with screws.

16. Position fryer under exhaust hood.

Left Element— 9-Pin Connector

Right Element—

Connector

6-Pin

Ensure the connection is complete and the latches (arrow) are locked in place.

Older units have turnbuckles to adjust spring tension. Current production models are not adjustable.

1-8

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ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.7 Replace High-Limit

1. Perform Procedure 1.5, Replace Temperature

Probe, Steps 1-4.

2. Disconnect the wire harness containing the

high-limit wires.

3. Use a pin-pusher (P/N 806-4855 or P/N 807-

0928) to remove the two high-limit wires from the wire harness connector (arrows). Note pin location in connector before removing wires.

4. Remove the high-limit from the frypot using

an open-end wrench or other suitable tool.

5. Apply Loc-Tite PST 567 sealant to the

replacement high-limit threads.

6. Screw the replacement high-limit into the

frypot and tighten to 170-180 inch-pounds torque. DO NOT OVERTIGHTEN.

7. Insert the replacement high-limit wires into

the connector, ensuring each wire is in the correct hole..

8. Reconnect the high-limit wire-harness

connector.

9. Install and secure the back cover(s).

10. Return fryer to operation.

Using a pin-pusher, remove two high-limit wires (arrows) from connector.

Pin Pusher— P/N 807-0928

Place wrench here when removing and installing high-limit.

1-9

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ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.8 Replace Frypot

1. Perform Procedure 1.5, Replace Temperature Probe, Steps 1-7.

2. Perform Procedure 1.2, Replace Computer/Controller, Steps 1-3.

3. Perform Procedure 1.7, Replace High-Limit, Steps 1-4.

4. Disconnect the element wire harnesses.

5. Remove the screws securing the capping piece from the fryer. Remove the capping piece and set

aside.

6. If the fryer has a built-in filtration system, remove all the plumbing from the frypot, including

oil-return and drain plumbing.

7. Remove the screws securing the frypot to the front frame of the fryer.

8. Carefully lift the frypot from the cabinet.

9. Remove the drain valve from the old frypot and install on the new frypot.

10. Apply Loc-Tite Sealant PST 567 to the high-limit threads. Install high-limit into the new frypot.

11. Disconnect the tilt plate springs from the old frypot.

12. Remove the securing screws from the tilt plate. Lift the tilt plate/heating element assembly from

the old frypot and install on the new frypot.

13. Follow the preceding steps in reverse to install the new frypot into the fryer.

14. NOTE: Apply Loc-Tite Sealant PST 567 to all pipefittings prior to installation.

1-10

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ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.9 Replace Contactor (Latching or Heating)

1. Perform Procedure 1.2, Replace Computer/Controller, Steps 1-3.

2. Identify faulty contactor. Remove all wiring

connected to the contactor terminals (circles) inside the component box. Tape wire-pairs together and mark each wire-set or wire for reassembly.

3. Remove contactor-mounting screws (arrow)

and remove the contactor.

4. Install the new contactor and connect the

wiring removed in Step 2.

Remove contactor-mounting screws after removing all wiring from the contactor (circles).

1.10 Built-in Filter System Service Procedures

Troubleshooting Built-In Filtration Systems

One of the most common errors is placing the filter paper on the bottom of the filter pan rather than over the filter screen.

CAUTION

Ensure that the paper support screen is in place prior to filter paper placement and

filter pump operation. Improper screen placement is the major cause of filter system

malfunction.

Whenever the complaint is "the pump is running, but no oil is being filtered", check the installation of the filter paper, and ensure that the correct size is being used. While you are checking the filter paper, verify that the O-rings on the supply line connection are present and in good condition. Missing or worn O-rings allow the pump to take in air, decreasing its efficiency. In addition, oil leaks into the fryer and on the floor each time a frypot is filtered.

1-11

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ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.10 Built-in Filter System Service Procedures (cont.)

If the pump motor overheats, a circuit breaker will trip and the motor will not start until the breaker is reset. If the pump motor does not start, press the white reset button located under the component box, inside the cabinet.

If the pump starts after resetting the breaker, then something is causing the motor to overheat. A major cause of overheating is when several frypots are filtered sequentially, thus overheating the pump and motor. Allow the pump motor to cool at least 30 minutes before resuming operation, and allow time for the motor to cool between sequential frypot filtering.

Pump overheating can be caused by:

• Solidified shortening in the pan or filter lines,

• Attempting to filter unheated oil or shortening.

Cold oil and shortening are more viscous, causing the pump motor to load up and overheat. Always filter with the oil or shortening at operating temperature [~350°F (177°C)].

If the motor runs but the pump does not, there is a blockage in the pump. Incorrectly sized or installed paper/pads will allow food particles and sediment to pass through the filter pan and into the pump. When sediment enters the pump, the gears bind, causing the motor to overload, again tripping the thermal overload. Shortening that has solidified in the pump will also cause it to seize, with the same result.

A pump seized by debris or hard shortening must be disassembled, cleaned, and then reassembled before continuing use. Use the following procedure:

1. Disconnect power to the filter system.

2. Remove the front cover of the pump to access the gears inside (see illustration below- 8-GPM

pump shown), if the pump is accessible while still inside the cabinet.

Remove bolts to remo ve

pump cover.

1-12

Remove debris or hardened

shortening to free gears.

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ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.10 Built-in Filter System Service Procedures (cont.)

3. If the front cover is not accessible, the pump must be removed from the pump motor (remove

input/output plumbing from the pump prior to removing pump). Remove three setscrews from the pump-shaft housing to disengage the pump from the motor. Remove the gears and thoroughly clean all internal components. Ensure the inside of the pump housing is free of any

debris or hardened shortening before reassembling. Failure to completely clean the inside housing and ring gear will cause gear binding after reassembly.

Filter paper/pads that are the wrong size or installed incorrectly will also allow food particles and sediment to pass through and clog the suction tube in the bottom of the filter pan. Particles large enough to block the suction tube may indicate that the crumb tray is not being used.

1.11 Basket Lift Service Procedures

Ultimate Electric Series fryers may optionally be equipped with automatic basket lifts to ensure uniform cooking times. Electric fryers can be equipped with "modular" or "bell-crank" basket lifts.

A modular basket lift (illustrated) consists

of a toothed rod to which the basket lift arm is attached, a reversible-drive gear motor and a pair of roller-activated microswitches. The gear motor engages the teeth in the rod, moving it up or down, depending upon the direction of rotation of the motor. Microswitches at the upper and lower limits of movement stop the motor when the basket is in the full up or full down position.

Timing circuitry in the controller initiates and stops basket lift operation depending upon the variables programmed by the operator. When the product button is pressed, or the manual control is activated, the timing circuitry activates a coil in the basket lift relay to supply power to the lower microswitch. The microswitches stop the motor at the lift’s upper and lower travel limits and reverse the direction of current flow thus reversing the motor direction.

Modular Basket Lift Assembly (Typical).

1-13

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ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.11 Basket Lift Service Procedures (cont.)

Simplified Schematic

1 or 4

To computer/controller via

interface board

Basket Lift

Relay

Normally Open Upper-limit

Microswitch

Normally Closed Lo wer-limit

Microswitch

When the product button is pushed on the computer/controller, current flows through a coil in the basket lift relay, causing the lower circuit to be activated. The basket lift lowers, closing the normally open upper-microswitch. When the lower normally closed microswitch is opened by the downward moving lift rod, power to the motor ceases to flow. When the computer/controller timesout, the current to the relay coil is interrupted, allowing the upper circuit to be activated. The basket lift then raises and closes the lower microswitch. When the basket lift rod clears the upper microswitch, the microswitch opens, and power to the circuit is interrupted, stopping the motor. Pushing the product button or activating the manual control (if equipped) restarts the cycle.

Problems with the modular basket lift design can be grouped into three categories:

● Binding/jamming problems

● Motor and gear problems

● Electronics problems

1-14

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ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.11 Basket Lift Service Procedures (cont.)

BINDING/JAMMING PROBLEMS

Noisy, jerky or erratic movement of the lifts is usually due to lack of lubrication of the rods and their bushings. Apply a light coat of Lubriplate or similar lightweight white grease to the rod and bushings to correct the problem.

With the modular basket lift, another possible cause of binding is improper positioning of the motor, which prevents the gear from correctly engaging the teeth in the rod. To correct the problem, loosen the screws that hold the motor in place and move it forward or backward until the rod has just enough slack to be rotated slightly.

MOTOR AND GEAR PROBLEMS

With the modular basket lift, the most likely problem to be encountered in this category is erratic motion of the lift due to a worn drive gear. Failure to keep the lift rod and bushings properly lubricated will cause unnecessary wear of the gear. The problem is corrected by replacing the worn gear.

If the lift cycles correctly but fails to remain in the up position (i.e., goes up, but then slowly settles back down into the frypot), the problem is a failed motor brake. The motor must be replaced.

If power is reaching the motor but the motor fails to run, the motor is burned out and must be replaced.

ELECTRONICS PROBLEMS

Within this category are problems associated with the relays, microswitches, capacitors, resistors, interface board, wiring, and controls. The most common problem in this category is a lift that continuously travels up and down. This is usually caused by a microswitch that is out of adjustment.

Troubleshooting the electronics of a modular-type basket lift is simply a process of verifying current flow through the individual components up to and including the motor. Using a multimeter set to the 250 VAC range, check the connections on both sides of the component for the presence of the applied line voltage. The accompanying simplified wiring diagrams identify the components and wiring connection points.

1-15

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ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.11 Basket Lift Service Procedures (cont.)

Ultimate Electric Series fryers, used to cook large amounts of bone-in chicken in a single drop, are

equipped with bell-crank style basket lifts.

Two components, a cam and bell crank, are connected to the basket lift arm by a flat metal link. The cam is attached to a drive motor. The motor rotates the cam, thus raising or lowering the lift arm linked to the bell crank. A rolleractivated microswitch is used to limit travel. When the roller in the microswitch is in contact with the cam, the motor is energized. As the cam rotates, the roller loses contact with the cam and the motor power circuit is broken, de-energizing the motor.

Bell-crank style basket lift.

Timing circuitry in the controller initiates and stops basket lift operation. When the product button is pressed, the timing circuitry activates a coil in the basket lift relay to supply power to the motor. The microswitch stops the motor at the lift’s lower travel limit and the switch contacts are reversed. At the end of the programmed cooking time, the timing circuit activates the coil once more and the lift rises until the microswitch again loses contact with the cam, opening the motor power circuit and stopping the motor. A typical bell-crank wiring diagram is shown below.

REFERENCES TO LEFT & RIGHT ARE FROM REAR OF FRYER

LH SIDE

ALL RELAYS 12VDC COIL

N.O.

N.C.

RED

BLU

132 NC

5 4

2 1

B.L.COM 2

COM

6 5 4

WHT

COM

2 1

FUSE 5AMP

LINE LOAD

LINE COM

B.L. LH

WHT

RH SIDE

COM

NC 5

3 2 1

GRD

B.L. COM

BLK

COM

B.L. RH

PUR

ORG

N.O.

N.C.

1-16

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ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.12 Electric Interface Board Diagnostic Chart

The following diagram and charts provide ten quick system checks that can be performed using only a multimeter.

Note: The sealed relays are not replaceable. If a relay fails, the interface board must be replaced.

5 8

K3 K4

4 7

10 13

CMP indicates power from 12V transformer 24 indicates power from 24V transformer

HI (RH) indicates output (closed) from right latch

HI (LH) not applicable to Ultimate Electric fryers

HT (RH) indicates output from right heat relay

HT (LH) not applicable to Ultimate Electric fryers AL (RH) indicates output (open) from right latch

AL (LH) not applicable to Ultimate Electric fryers

Diagnostic LED Legend

relay

Meter Setting Test Pin Pin Results

12 VAC Power 50 VAC Scale 1 of J2 3 of J2 12-16 VAC 24 VAC Power 50 VAC Scale 2 of J2 Chassis 24-30 VAC *Probe Resistance R X 1000 OHMS 11 of J2 12 of J2 See Chart Hi-Limit Continuity R X 1 OHMS 7 of J2 4 of J2 0 - OHMS Latch Contactor Coil R X 1 OHMS 8 of J2 Chassis 3-10 OHMS Heat Contactor Coil R X 1 OHMS 9 of J2 Chassis 18-25 OHMS

*Disconnect 15-Pin harness from the computer/controller before testing the probe circuit.

1-17

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ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.13 Probe Resistance Chart

Use the chart below when testing temperature probes and probe circuits for proper operation.

Probe Resistance Chart

F OHMS C F OHMS C F OHMS C F OHMS C F OHMS C

60 1059 16 130 1204 54 200 1350 93 270 1493 132 340 1634 171 65 1070 18 135 1216 57 205 1361 96 275 1503 135 345 1644 174 70 1080 21 140 1226 60 210 1371 99 280 1514 138 350 1654 177 75 1091 24 145 1237 63 215 1381 102 285 1524 141 355 1664 179 80 1101 27 150 1247 66 220 1391 104 290 1534 143 360 1674 182 85 1112 29 155 1258 68 225 1402 107 295 1544 146 365 1684 185 90 1122 32 160 1268 71 230 1412 110 300 1554 149 370 1694 188

95 1133 35 165 1278 74 235 1422 113 305 1564 152 375 1704 191 100 1143 38 170 1289 77 240 1432 116 310 1574 154 380 1714 193 105 1154 41 175 1299 79 245 1442 118 315 1584 157 385 1724 196 110 1164 43 180 1309 82 250 1453 121 320 1594 160 390 1734 199 115 1174 46 185 1320 85 255 1463 124 325 1604 163 395 1744 202 120 1185 49 190 1330 88 260 1473 127 330 1614 166 400 1754 204 125 1195 52 195 1340 91 265 1483 129 335 1624 168 405 1764 207

1.14 Element Wattage/Amperage Calculation Charts

Use the charts below when changing voltages or determining amperage for a given element configuration.

Three Phase

Amperage

L2 L3

To determine Three P hase Amperage, solve fo r Single Phase first:

Wattage

Voltage

Then divide the Single Phase Amperage by 1.73 to determine Three Phase Amperage.

Example:

17,000W

= 40.944 Amps per Phase

= Single Phase Amps

70.833 Amps

240V

1.73

Three Phase

Wattage

L2 L3

To compute the New Wattage Rating of an element if a different voltage is applied, use the following formula:

208V 240V

kW Listed

17,000 Watts

New Voltage

[]

Old Voltage

= New Wattage Rating

Example:

If 208V supply is applied to a 17 kW element rated for 240V, the calculation is as follows:

[]

= 12.77 kW

1-18

Page 24

ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.15 Wiring Diagrams, Main

1.15.1 Wiring Diagram, Main- 208/240V: 1721, 18E and 18UE

1-19

Page 25

ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.15.2 Wiring Diagram, FAST: 1721, 18E and 18UE

1-20

Page 26

ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.15.3 Wiring Diagram, Main- KSCFH218E FAST Export (India)

1-21

Page 27

ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.15.4 Wiring Diagram, Main- 480V: 18UE and EH1721

1,2

3,6

4,5

3 WIRE

3 PHASE

DRAIN

SWITCH

BLK 48C

RED 39C*

RED 38C*

Lift Position

* Non Basket

RED 30C

RED 31C

YEL 72C

480V ELEMENTS

76 854312

5 632 4

HEAT

CONTACTOR

LATCH

CONTACTOR

GROUND

TERMINAL

BLU 6H

BLU 2H

BLK 5H

BLK 3H

BLK 1H

480V

BRN 40C

624

120V

3 51

BRN 40C

WHT 42C

ORG 15C

ORG 14C

12V

120V

11 1298 10

6 7345

TERMINAL

BLOCK

8051401D

15141310 11 12985 6 7341 215

(NO. 8067158)

FRY CM 3.5 COMPUTER

TO INTERFACE BOARD

14 131110 1287 965

4 321

BOARD (NO. 8067965)

COMPUTER INTERFACE

TO FRY BM 3.5 COMPUTER

GND

1298 10 11

67345

YEL 12C

BRN 40C

RED 73C

24V

120V

21436 5

GRN/YEL 74C

To Basket Lift

FUSE

BLK 5C

WHT 4C

WHT 1C

FUSE

BLK 6C

WHT 3C

BLK 2C

BLK 71C

WHT 70C

PUR 75C

RED 34CBLK

BLU 29C

BLU 28C

HIGH LIMIT

THERMOSTAT

BLU 36C

BLU 37C

RED 35C

RED 32C

WHT 33C

432

1 1

RED

BLK

WHT

BLU 61C

BLU 60C

RED

WHT

PROBE

TILT SWITCH

1-22

Page 28

ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.15.5 Wiring Diagram, Main- 208V- 18UE and EH1721

GROUND

TERMINAL

BLU 6H

BLU 2H

BLK 5H

BLK 3H

76 854312

5 632 4

208V ELEMENTS

HEAT

BRN 40C

CONTACTOR

624

3 51

BRN 40C

LATCH

CONTACTOR

BLK 1H

WHT 42C

ORG 15C

ORG 14C

12V

208V

4 WIRE

3 PHASE

L41,3,5

YEL 72C

L24

2L1

641

TERMINAL

3 WIRE

BLOCK

3 PHASE

1,2

3,6

4,5

BLOCK

TERMINAL

8051412A

15141310 11 12985 6 7341 215

SWITCH

DRAIN

(NO. 8067158)

TO INTERFACE BOARD

FRY CM 3.5 COMPUTER

BLK 48C

BOARD (NO. 8067965)

COMPUTER INTERFACE

GND

14 131110 1287 965

TO FRY BM 3.5 COMPUTER

321

11 1298 10

6 7345

1298 10 11

67345

YEL 12C

BRN 40C

RED 73C

BLU 28C

24V

208V

21436 5

GRN/YEL 74C

To Basket Lift

FUSE

BLK 5C

WHT 4C

WHT 1C

FUSE

BLK 6C

WHT 3C

BLK 2C

BLK 71C

WHT 70C

PUR 75C

RED 34CBLK

BLU 29C

BLU 28C

HIGH LIMIT

THERMOSTAT

BLU 36C

BLU 37C

RED 35C

RED 32C

WHT 33C

432

1 1

RED

BLK

WHT

BLU 61C

BLU 60C

RED

WHT

PROBE

TILT SWITCH

1-23

Page 29

ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.15.6 Wiring Diagram, Main- KSCFH218E

HEATING

ELEMENT

6C 4C

CYCLING

CONTACTOR

54321

77C

76C

24C

27C

26C

25C

L1 L3

LATCH CONTACTOR

6C 6C

4C 4C

2C 2C

CYCLING

CONTACTOR

60A FUSE EACH

FUSE BLOCKS

23C

22C

21C

19C

20C

18C

16C

GROUND

L3L2

17C

BLOCK

TERMINAL

LATCH

CONTACTOR

DELTA

3 PHASE, 3 WIRE

LATCH CONTACTOR

1C ARE ELIMINATED

WIRE 7C GOES FROM

HOLDER AND WIRE

NOTE: RIGHT FUSE

TO T2.

24C

23C

22C

27C

26C

25C

7C TO T2

GROUND

BLOCK

TERMINAL

KSCFH218

4 WIRE WYE

CONNECTION

65432

TILT

SWITCH

58C

WHT

RED

614

CABLE TO REAR

24V

TRANSF

240

220

230

208

COM

12C

HEATING

ELEMENT

COM

208V

12V

TRANSF

8C BLK

FILTER

75C

RED BLK

SPEAKER

44C

DRAIN SWITCH

43C

T1T2

240V

15C

14C

4563 1

COMPUTER (BACK)

13C

33C

36C

32C

59C

OIL

SENSOR

ON ELEMENT

TEMPERATURE

34C

35C

33C 32C

36C

37C

CABLE TO REAR

35C

34C

1210 11

897

654

11 1210

1 2 3

7 89

15 PIN CABLE

37C

BOARD

INTERFACE

2C BLK

8C BLK

41C

110C

1C WHT

7C WHT

FUSE

HOLDER

FUSE

HOLDER

AMP

PINS

FEMALE

8051429B

HIGH LIMIT

BLK

FLOAT

SWITCH

BLK

AMP

PINS

MALE

1-24

Page 30

ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.15.7 Wiring Diagram, Main- BIH1721

6 7 8 9

6H BLU

CONTACTOR

HEAT 132 54 6

208V OR 240V ELEMENTS

1 3254

LATCH

CONTACTOR

37C BLU

4H BLU

41C BRN

40C BRN

2H BLU

5H BLU

64231 5

3H BLU

1H BLU

42C WHT

15C ORG

14C ORG

BLOCK

240V ONLY

4 WIRE

1514

1311 126 7891034512

TERMINAL

3 PHASE

331

2,4,6

BLOCK

TERMINAL

GROUND

3 WIRE, 3 PHASE

FUSES USED ONLY FOR

COM

SWITCH

DRAIN

3 WIRE, 3 PHASE

3,6

1C WHT

20A

FUSE

48C BLK

12 119107856

3421

TERMINAL

1,2

4,5

12 119107856

3421

BOARD (NO. 806-7965)

COMPUTER INTERFACE

GND

32C RED

36C BLU

34C RED

35C RED

33C WHT

37C BLU

453

12V

240V

28C BLK

29C WHT

6C BLK

3C WHT

24V

240V

20A FUSE

BLK

WHT

2C BLK

T1 T2

YEL

29C WHT

RED

BLK

WHT

61C BLU

RED

60C BLU

BLK

HIGH LIMIT

THERMOSTAT

SWITCH

BY-PASS

BLK 10C

BLK 23C

BLK 26C

BLK 20C

WHT

PROBE

TILT SWITCH

POSITION

MICRO SWITCH83C

OIL RETURN

SHOWN IN OFF

WHT 22C

COM

RELAY

WHT 46C

BLK 11C

YEL

24V

COM

RED 25C

RED 80C

LOW VOLTAGE SHOWN

24V

WHT 45C

HIGH VOLTAGE SHOWN

CIRCUIT

BREAKER

WHT

ON THE MOTOR

MOTOR

FOR CHANGE OF ROTATIO N

INTERCHANGE LEADS T5 AND T8

T2T4T3P2T5

2 AMP FUSE

HEAT TAPE - 25 WATT

WHT

RED

TAIL

BOMB

100C WHT

101C RED

BLK

104C WHT

105C BLK

BOMB TAIL

8051445B

1-25

Page 31

ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.16 Wiring Diagrams, Basket Lifts

1.16.1 Modular Basket Lifts

LEFT SIDE

RESISTORS**

RIGHT

SIDE

UPPER

SWITCH

LOWER

SWITCH

COM

1 NC

4 3 26 5

LIN COM

LINE LOAD

**120V UNITS: TWO 13 OHM

**208-220V UNITS: FOUR 50 OHM

GND

B.L. LH

B.L. RH

B.L. COM

12.5 µF12.5 µF

COM

UPPER

SWITCH

COM

LOWER

SWITCH

240V Basket Lifts OnlyThree Sets of Resistors

LEFT SIDE RIGHT SIDE

25 Ohm 25 Ohm

50 Ohm

1-26

Page 32

ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.16.2 Bell-Crank Style Basket Lifts

REFERENCES TO LEFT & RIGHT ARE FROM REAR OF FRYER

LH SIDE

WHT

RH SIDE

BLK

ALL RELAYS 12VDC COIL

COM

N.O.

N.C.

132 NC

5 4

RED

WHT

1 NC

COM

2 1

COM

NC 5

BLU

FUSE 5AMP

2 1

6 5 4

3 2 1

COM

N.O.

N.C.

PUR

ORG

LINE LOAD

B.L.COM 2

LINE COM

B.L. LH

GRD

B.L. COM

B.L. RH

1-27

Page 33

ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.17 Wiring Diagrams: Built-in Filtration

1.17.1 Wiring Diagram, 480V Systems With Built-in Filtration

RED 82C

COM

YEL 85C

NONO

RED 81C

YEL 84C

(TRIPLE)(DOUBLE)

RH FRYER

OIL RETURN

CENTER FRYER

MICROSWITCH

8051403F

SHOWN IN

OFF POSITION

SCF OIL RETURN

TRANSFORMER/RELAY ASSY

RED 80C

COM COM

24V

COM

YEL 83C

LH FRYER

OIL RETURN

RELAY

BLK 26C

BLK 23C

RED 25C

MOTOR

24V

120V

BLK 20C

WHT 45C

WHT 46C

T8T4T2

LOW VOLTAGE SHOWN

LEADS T5 AND T8 ON THE MOTOR

FOR CHANGE OF ROTATION INTERCHANGE

HEAT TAPE - 25 WATT

GRN

FUSE

2 AMP

J BOX

FUSE HOLDER

FUSE

JUCTION BOX

COVER PLATE

HIGH VOLTAGE SHOWN

5 AMP-480V

BLK 11C

115V

INPUT

CIRCUIT

7 AMP-120V

CIRCUIT BREAKER

WHT#1

BLK

WHT#2

BLK #2

1-28

Page 34

ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.17.2 Wiring Diagram, 208V Systems With Built-in Filtration

SCF OIL RETURN

TRANSFORMER/RELAY ASSY

BLK 10C

RED 82C

YEL 85C

RED 81C

BY-PASS SWITCH

BLK 26C

BLK 23C

WHT 22C

24V

COM

RELAY

PN 1932

RED 25C

YEL 84C

RED 80C

YEL 83C

COM

COM COM

RH FRYER

OIL RETURN

NONO

OIL RETURN

CENTER FRYER

LH FRYER

OIL RETURN

8051413A

(TRIPLE)(DOUBLE)

OFF POSITION

MICRO SWITCH SHOWN IN

MOTOR

LEADS T5 AND T8 ON THE MOTOR

T5T4T2

208V

24V

FOR CHANGE OF ROTATION INTERCHANGE

HIGH VOLTAGE SHOWN

BLK 20C

WHT 45C

WHT 46C

BLK 11C

208V

INPUT

CIRCUIT

LOW VOLTAGE SHOWN

WHT#1

BLK

1-29

Page 35

ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.17.3 Wiring Diagram, 115/230V KFC Systems With Built-in Filtration

BLK

BLU

115V

230V

TO 24 VAC

115 VAC OR 230 VAC

RH FRYER TRANFORMER

RH FRYERLH FRYER

WHT

INPUT

115V/230V

FILTER CIRCUIT

24V OUT

YEL

CIRCUIT

YEL

TO RH FRYER

CIRCUIT

BREAKER

115 V - 7 AMP

BLK

230 V - 5 AMP

8051366B

SWITCH

MANUAL

ORG

YEL

24V

ORG

BLK

24V

COM

PUR

RED

YEL #1

24V

COM

BY PASS

YEL #1

2 1

YEL

WHT

PUR

YEL

ORG

KSCFH18E FILTER CIRCUIT

RED

2 1

COM

OIL RETURN

MICROSWITCH

MOTOR

T8T2T3

LEADS T5 AND T8 ON THE MOTOR

FOR CHANGE OF ROT AT I ON I NTE RC HA NGE

WHT

PUR

ORG

YEL

2 1

WHT#1

2 2

COM

BLK

OIL RETURN

MICRO SWITCH

1-30

Page 36

ULTIMATE ELECTRIC SERIES FRYERS

2.1 Accessories

CHAPTER 2: PARTS LIST

Item Part Number Description

1 810-2092 Basket Hanger

* 106-1968 Cover, Vat- All Ultimate Electrics

2 809-0171 Thumbscrew, Basket Hanger

3 210-1288 Joiner Strip

4 803-0209 Brush, Frypot

* 810-2120 Grid, Frypot W/Standoff

* 803-0149 Grid, Frypot- FPH1721 Systems

5 803-0306 Fry Basket, Twin Basket

* 803-0017 Fry Basket, Full Basket

6 826-1117 Caster, 5"- W/O Brake (Mounting Hardware Included)

7 826-1118 Caster, 5"- With Brake (Mounting Hardware Included)

* 803-0197 Fryer’s Friend (Clean-out Rod)

* Not Illustrated

2-1

Page 37

ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 2: PARTS LIST

2.2 Basket Lift Assembly (Modular) and Related Components

120V Basket Lifts Only

208-230V Basket

Lifts Only

1415

Item Part Number Description

* Not Illustrated

1 200-2564 Mount, Basket Lift Assembly

2 806-5964 Motor Assembly- All EH1721 Basket Lifts

3 106-2770SP Resistor Assembly, 200/208/220V

* 106-2771SP Resistor Assembly, 230/240/250V

806-8530SP Resistor Assembly, 120V (Used On 480V Fryers)

* 807-2661 Resistor, 13 Ohm-120V (For 480V Fryers)

* 807-3893

Resistor, 50 Ohm- 200V/250V (For 208/220V and 230/250 Fryers)

* 807-2511 Resistor, 25 Ohm- 230V/250V (For 230/250V Fryers)

2-2

Page 38

ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 2: PARTS LIST

2.2 Basket Lift Assembly (Modular) and Related Components (cont.)

Item Part Number Description

4 807-0159 Connector, 12-Pin

5 807-2133 Capacitor, 120V Basket Lifts

* 807-2513 Capacitor, 208V Basket Lifts

6 807-2572 Microswitch

7 809-0082 Ring, Truarc

8 809-0111 Screw, 8-32

9 809-0186 Washer, Lock #6

10 809-0237 Nut, 4-40

11 809-0247 Nut, 8-32, Hex Keps

12 809-0354 Screw, 4-40 x ¾"

* 809-0358 Screw, 4-40 x ¼" (Use with 208V Basket Lifts)

13 809-0361 Screw, (Drill #8)

14 809-0412 Screw #10-1/2 Hex

15 809-0503 Screw, Hex 8-32 x ½"

16 810-1012 Basket Lift Rod

17 812-0442 Insulation, Switch Box

18 813-0035 Bushing, Bronze .620 ID

19 900-5529 Gusset

20 901-8499 Chassis, Left

21 902-8499 Chassis, Right

22 807-1683 Relay, 12VDC

* 200-2565 Enclosure, Basket Lift Assembly

* 200-3232 Mount, Conduit- Basket Lift Wire Harness Cover

* 200-3224 Cover, Basket Lift Wire Harness

* Not Illustrated

2-3

Page 39

ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 2: PARTS LIST

2.2 Basket Lift Assembly (Modular) and Related Components (cont.)

Item Part Number Description

1 106-1594SP Roller Assembly, Bracket

2 809-0508 Bolt, ¼-20 x 1-¼" Hex Head S/S

3 809-0190 Washer, Flat- ¼" S/S

8 9

4 810-0374 Spacer, Tubular Basket Lift Roller

5 810-0194 Roller, Basket Lift

6 809-0047 Nut, Cap- ¼-20 S/S

7 809-0132 Screw, ¼-20 x ¾" Round Slotted S/S

8 823-3992 Basket Lift Arm- Left

9 823-3993 Basket Lift Arm- Right

2-4

Page 40

ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 2: PARTS LIST

2.3 Cabinetry and Related Components

2.3.1 EH1721 & 18UE

154

2-5

Page 41

ULTIMATE ELECTRIC SERIES FRYERS

2.3.1 EH1721 & 18UE (cont.)

Item Part Number Description

1 106-1724SP Cover Assembly, Dump Station Front

2 200-1254 Guard, Rear Wire- Top

3 200-1255 Guard, Rear Right Center Wire, Side

4 200-1263 Channel, Bus Electric

5 200-1284 Channel, Vessel- Outer Back Panel

6 200-1285 Channel, Vessel- Outer Back Panel

7 200-1331 Shield, Burner- Heat

8 200-1675 Bracket, Lower Hinge

9 200-2308 Post, Door

10 200-2493

* 200-2534 Channel, Front & Rear- 3-Battery With Dump Station

CHAPTER 2: PARTS LIST

Channel, Front & Rear- Single and 2-Battery With Dump Station

11 200-2526 Channel, Base

12 200-3215 Frame, Base- 1721 Systems

* 200-3491 Frame, Base- BIH1721

13 200-3264 Base, Cabinet Lower Frame- 1721 Systems

* 200-3494 Base, Cabinet Lower Frame- BIH1721

14 200-3242 Guard, Center Rear Wire

15 200-2842 Cover, Structural Back- Lower

16 201-3216 Panel, Inner-Left Side

17 201-2533 Side, Cabinet- Left (With Hole)

18 201-2552 Gusset, Side Panel- Left

19 202-3216 Panel, Inner- Right Side

20 202-2533 Side, Cabinet- Right (With Hole)

21 202-2552 Gusset, Side Panel- Right

22 210-2756 Duct, Door Access

23 210-2848 Bracket, Cabinet Batter

24 211-2532 Side, Cabinet- Left Side

25 212-2532 Side, Cabinet- Right Side

26 823-3248 Support, Leg

27 823-3458 Wireway, Control Panel

* Not Illustrated

2-6

Page 42

ULTIMATE ELECTRIC SERIES FRYERS

2.3.1 EH1721 & 18UE (cont.)

Item Part Number Description

28 823-3468 Channel, Leg Support

29 823-3559 Slide, Filter Pan Support

30 200-3240 Bottom, Bus Channel

31 823-3688 Cover, Bus Channel (With Bracket)

32 106-0855SP

33 200-1185 Panel, Door- Inner

34 200-1301 Door Pin

35 210-1271 Panel, Door- Outer

36 810-0180 Handle, Door

CHAPTER 2: PARTS LIST

Door Assembly (Door Pin Not Included) See Section

2.3.3 For Additional Door Components

* Not Illustrated

* 809-0918 Screw, 10-24 x ½" Slotted Head (Use With 810-2105)

* 809-0191 Washer, ¼ Spring-Lock (Use With 810-2105)

37 810-0066 Magnet, Door

38 200-1252 Back, Upper Cabinet

39 200-1283 Cover, Vent- Cabinet Back

2-7

Page 43

2.3.2 KFC18E Electric

ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 2: PARTS LIST

6 7

9 10

12 13

2-8

Page 44

ULTIMATE ELECTRIC SERIES FRYERS

2.3.2 KFC18E Electric (cont.)

Item Part # Description

1 201-1299 Side Panel, Painted, LH ( use 222-3782 for India) 2 202-1299 Side Panel, Painted, RH (use 222-3781 for India ) 3 810-0378 Caster, Stationary- 5" Rigid 4 806-5043 Leg 0 823-3180 Support, Channel- Leg/Caster 6 201-1182 Gussets, L/H (use 221-786 3 for India) 7 202-1182 Gussets, R/H use 222-7863 for India) 8 200-1675 Lower Hinge Bracket (Door) 9 200-1185 Door Panel, Inner (use 220-4850 for India)

10 210-1271SP Door Panel, Outer use 230-4198 for India)

* 106-0855SP

11 810-1105 Magnetic Door Catch 12 810-0180 Handle, Door use 210-8077 for India)

* 809-0918 Screw, 10-24 x ½" Slotted Head (Use With 810-2105) * 809-0191 Washer, ¼ Spring-Lock (Use With 810-2105)

13 200-1301 Door Pin 14 210-1262 15 210-1806 Slide, UFF Filter Pan- Front (Long) (use 230-7861 for India)

16 210-2128 Slide, UFF Filter Pan- Rear (Short) (use 230-7862 for India) 17 200-1331 Shield, Heat 18 200-1297 Base, Lower Frame 19 200-1198 Channel, Base 20 200-2134 Plate, Mounting (UFF) 21 200-1611 Base, Upper 22 200-1263 Channel, Bus 23 200-1471 Cover, Access Duct 24 202-1245 Panel, Inner- Right Side 25 201-1245 Panel, Inner- Left Side 26 200-2308 Post, Door 27 210-1278 Guard, Wire- Center 28 200-1254 Guard, Wire- Top 29 200-1255 Guard, Wire- Right Side Center 30 200-1252 Back, Cabinet

* 200-3362 Closure, Lower Structural Back (Single Fryers)

* Not Illustrated

CHAPTER 2: PARTS LIST

Door Assembly (Door Pin Not Included) (use 106-9122 for India See Section 2.3.3 For Additional Door Components

Top Cap use 824-1547 for India 318E)(use 210-1262 for 218E Injdia)

2-9

Page 45

ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 2: PARTS LIST

2.3.2 KFC18E Electric (cont.)

Item Part # Description

31 200-1283 Cover, Back Vent

* 809-0360 Screw, Hex Slotted Head – With Washer- #8 x 3/8"

32 823-3551 33 210-1288 34 810-2092

35 809-0171 Thumbscrew, ¼ x 1-3/8" Nickel-Plated

* Not Illustrated

Housing, Tilt (use 823-7830 with studs for India 318E) (use 823-8201 for 218E India) Joiner Strip (use 230-8109 with slots for hooks for India) Hanger, Basket (use 230-7856 with keyholes for India 318E) (use 230-8829 for 218E India)

2.3.3 Door Components – Spring-Loaded Door Pins

Item Part # Description

* Not Illustrated

1 824-1146 Panel, Door- Outer (Current Production UE Only) 2 200-4610 Liner, Door (Current Production UE Only)

3 810-0180 4 810-1105 Magnet, Door (Offset)

5 106-0554SP Pin, Door Slotted (With Keeper) 6 810-0275 Spring, Door Hinge

Handle, Door (See Section 2.3.1 and 2.3.2 for connecting hardware)

2-10

Page 46

ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 2: PARTS LIST

2.3.4 Top Cap and Tilt Housing Components

2 3

Item Part Number Description

* Not Illustrated

1 106-1722SP

2 106-1723SP Tilt Housing - EH1721 W/Dump Station

3 823-3551 Tilt Housing, 2-Battery EH1721

4 824-0946 Tilt Housing, 3-Battery EH1721 W/Dump Station

5 823-3855 Tilt Housing, BIH/EH1721- Single

6 824-0944 Top Cap, 4-Battery EH1721

7 824-0945 Top Cap, 3-Battery EH1721

8 823-3436 Dump Station, EH1721

* 823-2335 Strainer (Screen), Dump Station Drain

9 803-0310 Grid, Dump Station

10 106-1724SP Cover Assy, Dump Station- Front

Tilt Housing (With Nutsert), 2-Battery EH1721 W/Dump Station

2-11

Page 47

ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 2: PARTS LIST

2.4 Computers, Controllers and Related Components

12345

1 2

CM4-S

2-12

Page 48

ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 2: PARTS LIST

2.4 Computers, Controllers and Related Components (cont.)

Item Part Number Description

1 106-1827 Computer, CM-III Full-Vat

2 106-1503 Controller, Digital- Full-Vat

* 106-2510 Controller, Digital- Full-Vat- CE

3 106-0063 Computer, KFC-1 Electric (Non-CE)

* 106-0064 Computer, KFC-1 Electric (CE)

4 106-3028 Computer, CM4-S (Segmented Programming)

5 806-7422 Controller, Analog- Solid State (3 On, 12 Off)

6 210-1256 Control Panel- All Ultimate Electrics

All Computers/Controllers Come With Bezels Except Item #5

7 823-3433 Bezel, Computer- All Except KFC18E

* 823-2882 Bezel, Computer- KFC18E Only

210-1985 Faceplate, Potentiometer Assembly- 18UE

802-2052 Label, Faceplate- Electronic Thermostat Controller

106-0801SP Pot Assy, Electronic Thermostat Controller- 18UE

816-0534

* Not Illustrated

Electronic Thermostat Controller

Knob, Pot Assy- Electronic Thermostat Controller 18UE

2-13

Page 49

ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 2: PARTS LIST

2.5 Contactor/Wireway Box and Related Components

PUMP

OFF

911

2-14

Page 50

ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 2: PARTS LIST

2.5 Contactor/Wireway Box and Related Components (cont.)

Item Part Number Description

1 806-6336 Interface Board- (All Except Electronic Thermostat Controller)

2 807-3722 Interface Board- (Electronic Thermostat Controllers Only)

3 807-0855 Transformer, 120V, 50/60 Hz –12V 20VA (480V Units)

* 807-0979 Transformer, 208-240V, 50/60Hz –12V 20VA

4 807-0800 Transformer, 120V 50/60 Hz –24V 50VA (480V Units)

* 807-0680 Transformer, 208-240V, 50/60Hz –24V 20VA

* 807-2180 Transformer, 208-240V 50/60Hz –24V 50VA

5 807-3611 Relay, 24VAC

6 807-1071 Contactor, Mercury- 240VAC 30-Amp (17 kW Units)

* 807-0884 Contactor, Mercury- 240VAC 50-Amp (21 kW Units)

* 807-2283 Contactor, Mechanical – 240VAC 63-Amp

7 810-1202 Contactor, Latching- 40-Amp, 3-Pole

8 807-0922 Fuse Holder, Buss Fuse

* 807-2278 Fuse, 20-Amp

9 806-3660 Sound Device- All Except KFC18E

10 806-3660 Speaker, Sound- KFC18E Only

11 807-3538 Breaker, Circuit- 5 Amp (230V Filter Circuit)

* 807-3577 Breaker, Circuit- 7 Amp (120V Filter Circuit)

12 807-3539 Switch, Toggle- Filter Bypass- ON-OFF

13 807-0501 Fuse Block, Buss #2968, 3-Pole

14 807-2465 Power Block– 3-Phase- WYE Only

* 807-3610 Power Block– 3-Phase- DELTA Only

15 823-3458 Wireway Control Panel (Box)- All Ultimate Electrics

* 816-0570 Cover, Wireway Control Box (Clear Lexan)

* 807-0331 Transformer, 480V-250VA (With Basket Lift)

* 807-0064 Transformer, 480V-150VA (Without Basket Lift)

* 807-0800

* 807-0680

* 824-0955 Cover, 480V Transformer- Left Side

* 200-1291

* 18-0350-1 Cover, Terminal Block- Electronic Thermostat Controller Only

Transformer, 120V 50/60 Hz -24V 50VA (UFF 100 Pump Motor Relay) Transformer, 208V, 50/60Hz –24V 20VA (UFF 100 Pump Motor Relay)

Cover, Terminal Block- All Except Electronic Thermostat Controller

* Not Illustrated

2-15

Page 51

ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 2: PARTS LIST

2.6 Filter Pan and Related Components- Built-in Filtration

2.6.1 Under Fryer Filter (UFF) – UFF 80 (100 Lb Capacity)

Item Part Number Description

1 106-1584SP Filter Pan, UFF 80 (100 Pound Capacity)

2 823-3365 Support Grid (Bottom Pan Screen)

3 803-0303 Filter Paper, 26 x 34" (100 Sheets)

4 823-3439 Hold-down Ring, Weighted

5 823-3443 Crumb Basket

6 106-1587SP Filter Pan Cover, Front

7 106-1588SP Filter Pan Cover, Back

8 809-0822 Bolt, ¼-20 x ½" Steel

9 210-2291 Insert, Caster

10 809-0820 Nut, Oval Locking- ¼-20

11 809-0805 Screw, ¼-20 x ½"

12 810-0006 Caster, 2"

2-16

Page 52

ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 2: PARTS LIST

2.6.2 Under Fryer Filter (UFF) – KFC18E Only

2-17

Page 53

ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 2: PARTS LIST

2.6.2 Under Fryer Filter (UFF) – KFC18E Only (cont.)

Item Part Number Description

1 823-3240 Pan, Filter- KFC18E

2 810-2119 Grid, Filter- KFC18E

3 803-0170 Paper, Filter- 16-½ x 25-¾" (100 Sheets)

4 823-3201 Ring, Hold-Down (No Handles)- KFC18E

* 823-3202 Handle, Hold-Down Ring- KFC18E

5 823-3204 Crumb Basket- KFC18E

6 106-0903SP Lid, Filter Pan- Front

7 106-0905SP Lid, Filter Pan- Back

8 809-0866 Screw, SS- ¼-10 x ½" Phillips Head

9 210-1293 Insert, Mounting Plate- Caster

10 810-0006 Caster, 2"

11 809-0823 Nut, Nylock- ¼-20

12 809-0822 Bolt, ¼-20 x ½" Hex Head

13 813-0679 Plug, SS- 1/8 Square Head

14 810-2100 Motor, Filter Pump- 120/230V 1/3 HP

15 810-2098 Pump, Filter- 8GPM

813-0022 Nipple, ½" NPT x Close BM

813-0003 Tee, ½" NPT BM

813-0156 Plug, ½" NPT BM

17 813-0674 Nipple, ½ NPT x 7-¼"

18 813-0062 Elbow, ½" x 90°

19 813-0247 Nipple, ½ NPT x 3-½"

20 813-0173 Union, ½" NPT BM

21 823-3282 Tube, Suction Assembly

22 813-0608 Coupling, Full

Fitting, Oil Suction Start

23 810-0697 Disconnect, Male

* 826-1392 O-Ring, Disconnect (Qty: 5)

24 106-0820SP Drip Cup Assembly

* Not Illustrated

2-18

Page 54

ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 2: PARTS LIST

2.6.3 Under Fryer Filter (UFF) – KFC18E Export India Only

Item Part Number Description

* Not Illustrated

1 823-7904 Basket, Crumb

2 810-3195 Ring, Hold-down

3 823-7834 Lid

4 106-7330SP Screen Assembly, Filter

5 823-7534 Pan, Filter

6 813-0568 Plug, ⅛" SS NPT, Sq-Head

7 810-2805 Caster, 2" Filter Pan

* 809-0823 Nut, Nylock, ¼-20

2-19

Page 55

ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 2: PARTS LIST

2.6.4 Under Fryer Filter (UFF) – Filter-Leaf /Suction Tube Assembly

Item Part Number Description

1 823-4184 Filter Pan, UFF 80- Filter-Leaf Equipped

2 810-2350 Filter Leaf

3 810-2583 Fitting, Bottom- Filter Leaf

4 810-2582 Fitting, Upper- Filter Leaf

5 823-4112 Suction Tube Assembly- Filter Leaf

* 813-0679 Plug, 1/8 Square S/S (Suction Port)

6 823-3443 Crumb Basket

7 106-2953SP Filter Pan Cover, Front

8 106-2952SP Filter Pan Cover, Back

9 809-0822 Bolt, ¼-20 x ½" Steel

10 210-2291 Insert, Caster

11 809-0820 Nut, Oval Locking- ¼-20

12 809-0805 Screw, ¼-20 x ½"

13 810-0006 Caster, 2"

* Not Illustrated

2-20

Page 56

ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 2: PARTS LIST

2.6.5 Single Under Fryer Filter (SUFF) – BIH1721 and 18UE

Item Part Number Description

1 106-2225SP Filter Pan, SUFF 60 BIH1721 and 18UE

2 810-2141 Caster, 2"-Swivel

3 809-0823 Nut, Nylock ¼-20

4 813-0679 Plug, 1/8" SS Square Head

* Not Illustrated

* 813-0684 Plug, Hex Socket, 3/8" NPT

5 823-3769 Support Grid (Bottom Pan Screen)- SUFF 60 BIH1721

6 803-0289 Paper, Filter- 22 x 34"

7 823-3768 Hold-Down Ring, Weighted- SUFF 60 BIH1721

8 823-3736 Crumb Basket

9 823-3766 Filter Pan Cover, Front

10 823-3767 Filter Pan Cover, Back

2-21

Page 57

ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 2: PARTS LIST

2.7 Frypot and Drain Valve Components

High-Limit Location

Included with Drain Valve

Item Part Number Description

1 823-3235 Frypot- EH1721, 18UE & 18E

* 823-4290 Frypot- EH1721 With 3 Oil-Level Lines

2 823-4233 Handle, Drain Valve- Filter Units Only

* 823-4187 Handle, Drain Valve- Single Fryers Only

* Not Illustrated

* 816-0547 Cap, Drain Valve Handle- Red

3 200-1257 Retainer, Drain Valve Nut

4 816-0220 Insulation, Microswitch

5 807-2104 Microswitch (Domestic and CE)

6 210-1269 Guard, Drain Valve Microswitch

7 809-0237 Nut, 4-40 Keps Hex- With External Teeth

8 823-3236 Drain Valve- 1-½" Full Port W/ Microswitch Bracket

2-22

Page 58

ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 2: PARTS LIST

2.8 Oil Drain Flush Components

Item Part Number Description

1 813-0686 Bell Reducer, 1-½ x ½"

2 813-0165 Elbow, Street- ½ x ½" 90°

3 810-1668 Adapter, Male- 5/8 O.D. x ½"

4 810-1069 Flexline, 5/8 x 29-½"

5 813-0051 Coupling, Full- ½" NPT BM

6 900-1958 Bracket, Flush Line Support

7 813-0022 Nipple, ½" x Close NPT BM

8 813-0460 Nipple, ½ x 3" NPT BM

9 813-0062 Elbow, ½" 90° NPT BM

10 810-1057 Flexline, 5/8 x 13"

11 810-0278 Valve, Ball- ½"

* 823-3481 Handle, Oil Flush Valve

* 816-0549 Cap, Oil Flush Valve Handle- Blue

* 807-1419 Heater Strip- 240V/45W 36" L

* Not Illustrated

2-23

Page 59

ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 2: PARTS LIST

2.9 Oil Drain Manifold Components

To Dump Station

To Drain

Valve

To Drain

Valve

Item Part Number Description

1 823-3221 Elbow, with Bracket (Drain Valve Handle)

2 823-3558 Drain Pipe, Left Side

3 210-2311 Clamp, Center- Drain Pipe

4 823-3441 Drain Pipe, Right Side

5 813-0722 Tee, 1-½" NPT Male x 5-½" Long

* Not Illustrated

6 200-1840 Drain Manifold Tube

7 813-0659 Pipe Cap, 1-½" NPT BM

8 809-0884 Nut, Slip Joint- 1-½"

* 816-0544 O-ring (Slip-Joint Nut)

9 813-0818 Coupling, Full 1-½"-SS

10 813-0723 Nipple, 1-½" x 8" NPT BM

11 813-0667 Elbow, 1-½" x 90° SS

2-24

Page 60

ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 2: PARTS LIST

2.10 Oil Return Manifold, Motor and Pump Components

PUMP

MOTOR

PUMP

1 2

VESSEL OUTLET

(REF)

DETAIL A

5 6

SEE DETAIL B

VESSEL

ASSEMBLY

(REF)

4445

SEE DETAIL A

BRIDGE

(REF)

VESSEL

OUTLET

SEE DETAIL C

(REF)

VESSEL

ASSEMBLY

(REF)

VESSEL OUTLET

(REF)

VESSEL

ASSEMBLY

(REF)

PUMP

MOTOR

(REF)

BRIDGE

(REF)

DETAIL C

DETAIL B

2-25

Page 61

ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 2: PARTS LIST

2.10 Oil Return Manifold, Motor and Pump Components (cont.)

Item Part Number Description

NOTE: Oil Return Components Will Vary From

1 823-4234 Handle, 3-Way Valve- Wand/Dispose

2 809-0056 Nut, 5/16-18 Hex

* 809-0681 Washer, Nylon- .340 ID, .740 OD

* 809-0194 Washer, Flat- 5/16" SAE

3 900-2110 Cover, Microswitch

* 809-0256 Nut, Microswitch Cover

4 807-2104 Microswitch, Roller

System To System- The Most Common Components Are Included Below

Rinse Hose/Disposal Plumbing Components

5 812-0442 Insulation, Microswitch Switchbox

6 900-2112 Support, Microswitch Mount

7 810-0487 Coupling Disconnect- Male

8 813-0165 Elbow, Street- ½" 90° NPT BM

9 813-0265 Nipple, ½ x 2-½" NPT BM

10 810-1003 Valve, Ball- Three-Way 180°

11 823-4196 Nipple Weld Assembly- Three-Way Valve

12 200-4996 Bracket, Mounting Base

* 809-0131 Screw, ¼-20 x ¾" Hex Head

* 809-0070 Nut, ¼-20 Hex S/S

13 810-1669 Adapter, Female- 5/8 OD x ½"

14 810-1369 Flexline, 5/8 x 17-½"

15 810-1069 Flexline, 5/8 x 29-½"

16 810-1668 Adapter, Male- 5/8 OD x ½"

17 813-0331 Elbow, Side Outlet- ½" NPT

18 813-0247 Nipple, ½ x 3-½" NPT BM

19 813-0062 Elbow, ½" 90° NPT BM

20 810-0278 Valve, Ball- ½"

21 813-0342 Elbow, ½" 45° NPT BM

22 810-2626 Tubing, Flare- Oil Return- 3-Battery Church’s

* Not Illustrated

Drain Flush Components- 3-Battery & Larger Units

2-26

Page 62

ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 2: PARTS LIST

2.10 Oil Return Manifold, Motor and Pump Components (cont.)

Item Part Number Description

23 823-4220 Handle, Drain Flush Valve

* 816-0549 Handle, Vinyl- Blue (Drain Flush/Rinse/Dispose Valve)

24 807-2104 Microswitch (Same as Item #4)

25 810-2144 Spacer, Microswitch

26 200-5056 Bracket, Microswitch- Drain Flush

27 210-5057 Bracket, Main Mount- Microswitch Drain Flush

28 200-1341 Bracket, Microswitch Rod

29 813-0022 Nipple, ½" x Close NPT BM

30 813-0087 Nipple, ½ x 1-½" NPT BM

31 809-0885 Washer, 3/8 x 1 x .083"

* 809-0843 Pin, Cotter (For Retaining Washer/Rod to Arm)

32 901-0883 Arm, Oil Return Valve

33 823-3238 Handle Assembly, Oil Return

34 202-1233 Bracket, Oil Return Microswitch

35 809-0846 Screw, 4-40 x 1" Slotted

36 809-0237 Nut, Keps- 4-40 (With External Teeth)

37 816-0548 Handle, Vinyl- Yellow (Oil Return)

38 810-2100 Motor, Filter Pump- 120V/230V 1/3 HP

39 810-2098 Pump, Filter- 8GPM

40 810-1159 Flexline, 5/8 x 5"

41 813-0429 Nipple, ½ x 13" NPT BM

►►► See Oil Return Line Assemblies, Section 2.11

Oil Return Valve/Handle Components

43 813-0381 Nipple, ½ x 18-½" NPT BM

44 813-0673 Nipple, ½ x 8-½" NPT BM

45 813-0003 Tee, ½" NPT BM

46 810-1680 Flexline, 5/8 x 6-½"

47 813-0156 Plug, ½" NPT BM Hex Head

* Not Illustrated

2-27

Page 63

ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 2: PARTS LIST

2.11 Oil Return Line Assemblies

9 10

Item Part Number Description

1 813-0165 Elbow, Street- ½" 90°

Oil Return Line Assemblies Will Vary From System To System- Use The Above Illustration To Identify Components

2 810-1668 Adapter, Male- 5/8 x ½"

3 810-1159 Flexline, 5/8 x 5"

4 810-1669 Adapter, Female- 5/8 x ½"

5 813-0429 Nipple, ½ x 13" NPT BM

6 813-0062 Elbow, ½" 90° NPT BM

7 813-0609 Nipple- ½ NPT x 1"

8 813-0156 Plug, ½" NPT Hex Head

9 813-0003 Tee, ½" NPT BM

* Not Illustrated

2-28

Page 64

ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 2: PARTS LIST

2.11 Oil Return Line Assemblies (cont.)

Item Part Number Description

10 813-0281 Nipple- ½ NPT x 5" NPT BM

11 813-0091 Nipple- ½ NPT x 2-½" NPT BM

12 813-0173 Union- ½" NPT BM

13 813-0381 Nipple- ½ NPT x 18-½" BM

14 823-3562 Tube, Suction

15 813-0608 Coupling- ½" NPT- Full

16 810-0697 Disconnect, Male

17 826-1392 O-ring, Suction Tube- 2 Required (Qty:5)

* 806-5932 Heater Strip- 240V/45W 36" L

* Not Illustrated

2-29

Page 65

ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 2: PARTS LIST

2.12 Probes, High-Limits, Elements and Related Components

2-30

Page 66

ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 2: PARTS LIST

2.12 Probes, High-Limits, Elements and Related Components (cont.)

Item Part Number Description

1 807-3652 Element- 208V 8.5 kW

807-3675 Element- 480V 10.25 kW

807-3655 Element- 240V 8.5 kW

807-3657 Element- 208V 9.0 kW

807-3658 Element- 240V 9.0 kW

807-2557 Element- 208V 10.25 kW

807-3655 Element- 240V 8.5 kW (USE FOR 220V 7 kW)

807-3660 Element- 220V 8.5 kW

807-3661 Element- 220V 10.25 kW

807-3662 Element- 230V 7 kW

807-3663 Element- 230V 8.5 kW

807-3664 Element- 230V 10.25 kW

807-2637 Element- 240V 10.25 kW

807-3660 Element- 220V 8.5 kW (USE FOR 200V 7 kW)

* 807-2137 Connector, Element- Male, 9-Pin

* 807-2138 Connector, Element- Female, 9-Pin

* 807-2135 Connector, Element- Male (High Amp), 6-Pin

* 807-2136 Connector, Element- Female (High Amp), 6-Pin

* 810-2120 Grid, Frypot- Over Element- Full Vat- BIH1721

* 803-0149 Grid, Frypot- FPH1721 Systems

2 826-1339 Bushing, .375 x .188" I.D. (Qty: 10)

3 826-1330 Screw, 10-32 x 3/8" Slotted Head- SS (Qty: 25)

4 210-1313 Tilt Plate

* 900-5378 Bracket, Tilt Plate Spring

* 809-0358 Turnbuckle, Tilt Plate Spring (Early Production Units)

* 810-0297 Spring, Tilt Plate

* 200-2932 Cover, Lower Back Wire

5 826-1376 Nut, Keps- 10-32 Hex (Qty: 10)

6 826-1791

* 807-3653

* 807-1068 Connector, 2-Pin

Probe, Temperature- 15" (With Ty Wrap)- All Except Electronic Thermostat Controller Probe, Temperature- Electronic Thermostat Controller Only

7 910-5022 Bracket, Probe Guard

* Not Illustrated

2-31

Page 67

ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 2: PARTS LIST

2.12 Probes, High-Limits, Elements and Related Components (cont.)

Item Part Number Description

8 201-1573 Bracket, Element Support- Left Side

9 202-1573 Bracket, Element Support- Right Side

10 816-0214

11 810-0035 Hinge, Tilt- 14" Continuous

12 910-5459 Support, Back- Full-vat Element

13 810-1212 Spring Pin, Heating Element Handle

14 823-2534

15 210-1610 Support, Bottom- Full-vat Element

16 910-2042 Clamp, Element to Support

Nylon Bar, Tilt Plate Spring Bracket (Use .123 x .379" Pop Rivet To Attach)

Support, Front- Full-vat Element (Without Handle and Spring Pin)

* Not Illustrated

17 810-1233 Handle, Lift- Full-vat Element

18 809-0518 Screw, 8-32 x 3/8" Hex Washer Slotted

19 806-8035 High-Limit Thermostat- 435°F

2-32

Page 68

ULTIMATE ELECTRIC SERIES FRYERS

CHAPTER 2: PARTS LIST

2.13 Tilt Safety Switch Components

Item Part Number Description

* Not Illustrated

1 806-6849SP Switch, Tilt Safety

* 809-0874 Ty Wrap, Plastic- 4" (Operating Temperature 265°F)

2 807-1570 Clip, Tilt Switch

3 807-1397 Terminal, Push-On- Fully Insulated

* 809-0250 Nut, Keps- 6-32 Hex

* 809-0096 Screw, 6-32 x 5/8"- Binding, Slotted-Head

* 826-1374 Screw, #10-½ - Hex Washer Head (Qty: 25)

* 809-0766 Nut, SS- 10-32

2-33

Page 69

THIS PAGE INTENTIONALLY LEFT BLANK

Page 70

Frymaster L.L.C. Dean, 8700 Line Avenue, Shreveport, Louisiana 71106

TEL 1-318-865-1711 FAX (Parts) 1-31 8-219-7140 FAX (Tech Support) 1-31 8-219-7135

PRINTED IN THE UNITED STATES

SERVICE HOTLINE

1-800-551-8633

Price: $28.00

819-5981

APRIL 2011