Frymaster BIGLA30-T Parts Manual

BIGLA30-T Series

Gen III LOV™ Gas Fryer

Parts Manual

This manual is updated as new information and models are released. Visit our website for the latest manual.

*8197210*

Part Number: FRY_P_8197210 06/2016





NOTICE

IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS MANITOWOC FOOD SERVICE
EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM
FRYMASTER DEAN, OR ANY OF ITS FACTORY AUTHORIZED SERVICERS, AND/OR THE PART BEING USED IS
MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS  WARRANTY WILL BE VOID.FURTHER, FRYMASTER
DEANAND ITSAFFILIATESWILLNOT BELIABLEFORANY CLAIMS, DAMAGESOREXPENSESINCURRED BYTHE
CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLA TION  OF
ANYMODIFIEDPARTAND/ORPARTRECEIVEDFROMANUNAUTHORIZEDSERVICER.



Table of Contents

CHAPTER 1: Parts List

1.1 Accessories .................................................................................................................................................................................. 1-1

1.2 Doors, Sides, Flue Caps, Cap-N-Splash, Top Caps, Flue Deflector and Casters .................................................... 1-2

1.3 Drain System Components .................................................................................................................................................... 1-3

1.4 Electronics and Electrical Components ............................................................................................................................. 1-4

1.4.1 Component Boxes and Associated Components ..................................................................................... 1-4

1.4.2 Power Distribution Boxes ................................................................................................................................. 1-5

1.4.3 ATO (Automatic Top Off) /Filter Box Components .................................................................................. 1-6

1.4.4 VIB (Valve Interface Board) Components .................................................................................................... 1-7

1.4.5 Power Reset Switch and USB Connector ..................................................................................................... 1-7

1.5 Wiring ............................................................................................................................................................................................ 1-8

1.5.1 Main Wiring Harnesses SIB J1 to Components .......................................................................................... 1-8

1.5.2 Ignition Wiring Harnesses SIB J2 to Components .................................................................................... 1-9

1.6 Frypots and Associated Components ............................................................................................................................. 1-10

1.6.1 Full-Vat Frypot Components ........................................................................................................................ 1-10

1.6.2 Dual-Vat Frypot Components ...................................................................................................................... 1-12

1.6.3 Frypot Assemblies and Associated Parts .................................................................................................. 1-14

1.7 Oil Return Manifolds ............................................................................................................................................................. 1-15

1.8 Gas Supply and Combustion System Components ................................................................................................... 1-16

1.9 Gas Valves and Associated Components ....................................................................................................................... 1-17

1.10 Filtration System Components ......................................................................................................................................... 1-19

1.11 ATO (Auto Top Off) Components ..................................................................................................................................... 1-20

1.11.1 JIB Cradle, JIB Cap and Pick-Up Assembly and JIB (ATO) Reset Switch ......................................... 1-20

1.11.2 ATO Pump Assembly - Solid Shortening- Japan .................................................................................... 1-21

1.11.3 ATO Pump Assembly - Bulk ........................................................................................................................... 1-22

1.11.4 Shortening Melting Unit – Itto Can ............................................................................................................ 1-23

1.11.5 Itto Can Dispose Components ..................................................................................................................... 1-24

1.12 RTI System Components ..................................................................................................................................................... 1-25

1.12.1 RTI Dispose Waste Valve and Test Box ...................................................................................................... 1-25

1.12.2 RTI Manifold and Accessories ....................................................................................................................... 1-26

Part Number: Part Number: FRY_P_8197210

i

BIGLA30-T SERIES III LOV™ GAS FRYERS

CHAPTER 1: PARTS LIST

1.1 Accessories

1

5

9

6

10

ITEM PART # COMPONENT

1 8030430 Brush, Frypot Ecolab
2 8030388 Fryers Friend LOV™
3 8102793 Hanger, Basket
4 8090171

Thumbscrew, ¼-20 X 1⅜-inch Universal Hood (use 809-0921 for Spacer)

8090402 Thumbscrew, ¼ -20 X ½-inch Cap-N-Splash Hood

5 1086267 Cover, Frypot, Dual Vat (use 8239066 for Cap-N-Splash)
6 1062660 Cover, Frypot, Full Vat (use 8239067 for Cap-N-Splash)

* 8260993SP Handle Kit, Frypot Cover (includes handle and screws)
7 8030372 Basket Support Rack, Dual Vat
8 8030375 Basket Support Rack, Full Vat

* 8030136 Basket Support Screen, Full Vat (screen w/handle used in place of Item 8)
9 1086126 Connecting Strip, Frypot

10 8100478 Gas Line, 1-Inch Dormont Flexible

8061698SP 36-Inch (for gas line only (w/o Items 11 and 12), use 8100088)

8061699 48-Inch (for gas line only (w/o Items 11 and 12), use 8100085)
11 8100074 Quick-Disconnect Fitting, 1-Inch Male
12 8100073 Quick-Disconnect Fitting, 1-Inch Female

8103745 Quick Disconnect Fittings, ¾-inch set (includes male and female connectors)
13 8260900 Kit, Chain Restraint

* 8263283 Bracket, Locking Cabinet (used to lock into hoods)

14 8261045 Bushing, Flexible Gas Line (8130032)

* Not illustrated.

2

7

11

12

13

4

8

14

3

1-1

1.2 Doors, Sides, Flue Caps, Cap-N-Splash, Top Caps, Flue Deflector and Casters

ITEM PART # COMPONENT

1 2610759 Side, Cabinet Left
2 2620759 Side, Cabinet Right
3 8101105 Magnet, Door
4 1086040 Door, Right (shown)
* 1086039 Door, Left
5 8104146 Handle, Snap-In-Plastic
6 1064067 Pin Assembly, Door
* 8100275 Spring, Door Pin
* 8100658 Retaining Ring
* 2307192 Hinge, Door Lower
* 2206097 Holder, Manual
7 8100327 Caster without Brake
8 8100944 Caster with Brake
9 Flue Cap-Stainless Steel

8238852
8238847
8238895
8238896

Two Station Fryer (Use 2600762 for Hood Strip)
Three Station Fryer (Use 2600751 for Hood Strip)
Four Station Fryer (Use 2601044 for Hood Strip)
Five Station Fryer (Use 2601128 for Hood Strip)

10 Cap-N-Splash Assemblies

8239084 Two Station Fryer
8239085 Three Station Fryer
8239086 Four Station Fryer

8239087 Five Station Fryer
11 2601128 Guard, Cap/Splash Wave
12 Top Cap (Cap for 5-station fryer shown)

1086075 Two Station Fryer

1086043 Three Station Fryer

1086088 Four Station Fryer

1086089 Five Station Fryer
13 1086892 Flue Deflector (use 1086391 for 2 battery riser, 1086385 for 3 battery riser)

* 8263324 Flue Deflector Kit 2-Battery
* 8263325 Flue Deflector Kit 3- Battery
* 8263326 Flue Deflector Kit 4- Battery
* 8263327 Flue Deflector Kit 5- Battery

* Not illustrated.

1-2

1.3 Drain System Components

ITEM PART # COMPONENT

1 8239132 Drain Tube, Full-Vat Left Closed/Right End Open or Left Open/Right End Closed (Short)
2 8239134 Drain Tube, Dual-Vat Left Closed/Right End Open or Left Open/Right End Closed (Short)
3 8238799 Drain Tube, Downspout (3+ Battery)
4 8239131 Drain Tube, Downspout Full-Vat (2 Battery)
5 8239133 Drain Tube, Downspout Dual-Vat (2 Battery)
6 8239137 Drain Tube, Full-Vat Left and Right Open (Short)
7 8239138 Drain Tube, Dual-Vat Left and Right Open (Short)
8 8239139 Drain Tube, Full-Vat Left and Right Open (Long)

9 8239140 Drain Tube, Dual-Vat Left and Right Open (Long)
10 8239135 Drain Tube, Full-Vat Left Open/Right End Closed (Long)
11 8239136 Drain Tube, Dual-Vat Left Open/Right End Closed (Long)
12 8103755 Valve, 1¼-inch NPT Rotary Actuator
13 8160772 Sleeve
14 8091095 Clamp 3.25” x 3.00” Double T-Bolt

8090969 Clamp 3.25” x .75” Single T-Bolt

* 8160665 Vinyl Cap .218 x 500

* Not illustrated.

1-3

1.4 Electronics and Electrical Components

1.4.1 Component Boxes and Associated Components

ITEM PART # COMPONENT

√ 1 1085979 Board, Interface SIB (Smart Interface Board)
√ * 1085368 Harness, Ignition Module DV
√ * 1085369 Harness, Ignition Module FV
√ 2 8075691 Module, Ignition Single Spark Capable Control

3 1085188 Bracket, Ignition Module
4 2400425 Cover, Ignition Module

√ 5 8075614 Cable, 12-inch Ignition

* 8073484 Connector, Rajah
√ 6 8075362 Transformer, 24VAC 80VA 100V-240V
√ 7 8071321 Fuse Holder
√ 8 8075570 Fuse 3.5A 250V
√ 9 8075829 Speaker 4ohm
√ 10 8075731

8074812

8074934
√ 11 8075623 Relay, 24VDC SPDT OIB (Oil Is Back) Sensor
√ 12 8071683 Relay, Blower 12VDC

13 8075368 Receptacle, C14 IEC Cord Inlet

14 8075369 Receptacle, C14 IEC Cord Outlet

15 8071926 Bushing, .875 Split
√ 16 1086726 Controller, M4000 Japan

1086730 Controller, M4000 Domestic USA

* 8104320 Lanyard, Controller Restraint

* 8075553 Cable, P-Bus Left SIB to Right SIB

* 8075555 Cable, P-Bus w/ power Right SIB to VIB (Valve Interface Board)

* 8075551 Cable, C-Bus Right SIB to FIB (Filtration Interface Board)

* 8075549 Cable, C-Bus Right SIB to Right SIB (Connects component boxes together)

* 8075632 Terminator, CAN End Communication RJ11

* 8075886 Harness, Wire Right SIB J1 to Components

* 8075888 Harness, Wire Left SIB J1 to Components

* 8075380 Harness, Wire SIB J2 to Components Full Vat

* 8075379 Harness, Wire SIB J2 to Components Dual Vat

* 8075564 Cord, Power Distribution Box to Left Component Box

* 8075568 Cord, Power Component Box to Component Box
* Not illustrated. √ Recommended parts.

Relay, 7-second Time Delay 100V (Japan)
Relay, 7-second Time Delay 120V (U.S., Canadian and Mexico units)
Relay, 7-second Time Delay 220V, 230V, 240V and 250V units (International units)

See Wiring Diagrams in BIGLA30-T Service Manual for cable locations

1-4

1.4.2 Power Distribution Boxes

ITEM PART # COMPONENT

Box Assembly, Power Distribution
√ 1 8075802 Relay, 30A DPDT 120VAC Coil (Master Power Reset)
√ 2 8071683 Relay, Hood 12VDC
√ 3 8075369 Receptacle, C14 IEC Cord Outlet
4 8071973 Terminal, Post
5 8067742 Cord set with ring terminals 68” (used on units without hood relay)
6 8074316 Cord set with Ring Terminals 96” 5-wire
7 2401312 Bracket, Power Out Cord Tie Down
8 8071560 Strain Relief
9 8071612 Clamp, 3/8 Connector

See Wiring Diagram 8052002 in BIGLA30-T Service Manual for cable locations

* 8075564 Cord, Power Distribution Box to Left Component Box
* 8075565 Cord, Power Distribution Box to FIB Box
* Not illustrated.
√ Recommended parts.

1-5

1.4.3 ATO (Automatic Top Off) /Filter Box Components

ITEM PART # COMPONENT

Box Assembly, ATO/FIB Filter
√ 1 1086575 Board, FIB w/ Software
√ 2 8075855 Power Supply, 24VDC 130W ATO Actuators, Filter Pump, Top Off Pump
√ 3 8075362 Transformer,24VAC 80VA 100V-240V
√ 4 8074482 Relay, Filter Pump DPDT 24VDC
√ 5 8075570 Fuse, 250VAC 3.5A Fast Acting
6 8071321 Holder, Fuse
7 8075369 Receptacle, C14 IEC Cord Outlet
* 2401312 Bracket, Power Out Cord Tie Down
8 8075368 Receptacle, C14 IEC Cord Inlet
* 2401311 Bracket, Power In Cord Tie Down
9 8075803 Harness, Bulk Oil/Top off FIB
10 1086005 Wire Assembly, Solid Shortening Heater Switch
11 8075804 Harness, FIB Power Supply/Heat tapes
12 8071926 Bushing, .875 Split
* 2401088 Cover, ATO/Filter Box

See Wiring Diagram 8052002 in BIGLA30-T Service Manual for cable locations

* 8075565 Cord, Power Distribution Box to FIB Box, Filter Pump
* 8075632 Terminator, CAN End Communication RJ11
* 8075551 Cable, C-Bus Right SIB to FIB (Filtration Interface Board)
* 8075810 Cable, FIB to VIB Actuator Power
* Not illustrated.
√ Recommended parts.

1-6

1.4.4 VIB (Valve Interface Board) Components

ITEM PART # COMPONENT

√ 1085996 VIB Board Assembly

1 8242346 Cover, VIB Board Housing
2 8161015 Gasket, Actuator Power VIB
3 8161013 Gasket, 20 pin VIB Connector
4 8161014 Gasket, P-Bus VIB Connector

5 1086574 Board, VIB with SW
6 8160820 Seal, Linear Actuator Board

7 1080097 Box, Linear Actuator Stud

√ Recommended parts.

1.4.5 Power Reset Switch and USB Connector

ITEM PART # COMPONENT

1085728 Bracket Assy, USB Mounting Gas
1 8072659 Switch
2 8074989 Bezel, USB Port
3 2207520 Plate, Backing USB Bezel
4 8074990 Cable, USB

1-7

1.5 Wiring

1.5.1 Main Wiring Harnesses SIB J1 to Components

Full Vat

Dual Vat

ITEM PART # COMPONENT

See 8052048 and 8052049 in the BIGLA30-T Service Manual for wiring diagrams.

8075863 Harness, Modular Wiring Gas Full Vat

8075864 Harness, Modular Wiring Gas Dual Vat

1-8

1.5.2 Ignition Wiring Harnesses SIB J2 to Components

Full Vat

Dual Vat

ITEM PART # COMPONENT

See 8052048 and 8052049 in the BIGLA30-T Service Manual for wiring diagrams.

8075380 Harness, Ignition Wiring Gas Full Vat
8075379 Harness, Ignition Wiring Gas Dual Vat (one per side of dual vat)

1-9

1.6 Frypots and Associated Components

1.6.1 Full-Vat Frypot Components

NOTE: All insulation and

gaskets can be ordered in

a single kit, P/N 8262595. Kit 8262592 contains the

insulation and gaskets re-

quired when replacing

burners.

1-10

1.6.1 Full-Vat Frypot Components cont.

ITEM PART # COMPONENT

1085642SP Frypot Assembly Full-Vat M5G30U (NAT/PRO)
8262595 Insulation Kit, Complete Full-Vat

8262592 Insulation Kit, Burner Full-Vat
1 1085646 Flue Assembly, Full-Vat
2 8238175 Back, Lower Full-Vat Combustion Chamber
3 2206529 Cover, Full-Vat Upper Insulation
4 2209665 Cover, Outer Blanket
5 2309309 Plate, FV Collector Mounting
6 2202851 Brace, FV Rear Insulation
7 2202920 Brace, Foam Deck Insulation

√ 8 8103435 Burner, Universal Replacement LOV™

9 8120356 Insulation, Burner Sight Glass

10 8160900 Insulation, Burner
11 8120706 Insulation, Upper Burner Rail
12 8121029 Insulation, Combustion Chamber Side
13 8140048SP Glass, Burner Sight
14 8160837 Insulation, FV Rear Lower
15 8160731 Insulation, FV LH/RH Front Seal
16 8160976 Insulation, FV Lower Inner Front
17 8160733 Insulation, FV Front Upper
18 8160978 Insulation, FV Outer Front
19 8160746 Insulation, Foam Deck
20 8238751 Frypot, FV M5G30U
21 8238193 Retainer, FV LH Upper Burner
22 8238194 Retainer, FV RH Upper Burner
23 8238577 Cover, FV Front Combustion
24 8238602 Cover, FV Lower Front Insulation
25 8242164 Front Upper Seal Weldment, FV LH
26 8242165 Front Upper Seal Weldment, FV RH
27 9001031 Retainer, Burner Sight Glass
28 9300818 Bracket, Flue to Pot
29 2209667 Strip, Pot/Fluecap
30 9001049 Retainer, Plenum Gasket
31 8160057 Gasket, Plenum
32 8238642 Plenum, Full-Vat Domestic

1084762 Plenum, Full-Vat Export (Non-CE, Non-Japan)

1086671 Plenum, Full-Vat Export (Japan, CE)

* 8160981 Gasket, Ignitor Solaronics
* 9102474 Pot-to-Pot Gap Clip

* Not illustrated.
√ Recommended parts.

1-11

1.6.2 Dual-Vat Frypot Components

NOTE: All insulation and

gaskets can be ordered

in a single kit, P/N

8262596. Kit 8262593 contains the

insulation and gaskets

required when replacing

burners.

1-12

1.6.2 Dual-Vat Frypot Components cont.

ITEM PART # COMPONENT

* 1085643SP Frypot Assembly Dual-Vat M5G30UD (NAT/PRO)
* 8262596 Insulation Kit, Complete Dual-Vat

* 8262593 Insulation Kit, Burner Dual-Vat
1 1085647 Flue Assembly, Dual-Vat
2 1083907 Plate Assembly, Dual-Vat Collector
3 2206530 Cover, Dual-Vat Upper Insulation
4 2209714 Cover, Dual-Vat Outer Blanket
5 8238176 Back, Dual-Vat Lower Combustion Chamber
6 2202920 Brace, Foam Deck Insulation
7 2202972 Brace, Dual-Vat Rear Insulation

√ 8 8103435 Burner, Universal Replacement

9 8120356 Insulation, Burner Sight Glass

10 8160900 Insulation, Burner
11 8120706 Insulation, Upper Burner Rail
12 8121029 Insulation, Combustion Chamber Side
13 8140048SP Glass, Burner Sight
14 8160838 Insulation, Dual-Vat Rear Lower
15 8160741 Insulation, Dual-Vat LH/RH Front Seal
16 8160977 Insulation, Dual-Vat Lower Inner Front
17 8160743 Insulation, Dual-Vat Front Upper
18 8160979 Insulation, Dual-Vat Outer Front
19 8160746 Insulation, Foam Deck
20 8120688 Insulation, Flue Collection
21 8238196 Retainer, Dual-Vat RH Upper Burner
22 8238195 Retainer, Dual-Vat LH Upper Burner
23 8238578 Cover, Dual-Vat Front Combustion
24 8238605 Cover, Dual-Vat Lower Insulation
25 8242352 Riser W/A Dual-Vat Frypot
26 8242166 Dual-Vat LH Upper W/A Seal
27 8242167 Dual-Vat RH Upper W/A Seal
28 9001031 Retainer, Sight Glass
29 9300818 Bracket, Flue to Pot
30 2209667 Strip, Pot/Fluecap
31 9001049 Retainer, Plenum Gasket
32 8160057 Gasket, Plenum

* 8160981 Gasket, Ignitor Solaronics

33 8238643 Plenum, Dual-Vat Domestic

1084763 Plenum, Dual-Vat Export (Non-CE, Non-Japan)
1086672 Plenum, Dual-Vat Export (Japan, CE)

34 8238752 Frypot, Dual-Vat M5G30UD

* 9102474 Pot-to-Pot Gap Clip

* Not illustrated.
√ Recommended parts.

1-13

1.6.3 Frypot Assemblies and Associated Parts

Full Vat Dual Vat

ITEM PART # COMPONENT

1 1085642SP Frypot Assembly, Full-Vat M5G30U Natural/Propane

2 1085643SP Frypot Assembly, Dual-Vat M5G30UD Natural/Propane
√ 3 8075809 Actuator, Rotary 24VDC BLUE LH
√ 4 8075808 Actuator, Rotary 24VDC BLACK RH
√ 5 8104353 Valve, 1¼ NPT Drain Rotary Actuator M5G30U
√ 6 8103754 Valve, ½ NPT Return Rotary Actuator

7
8

9
√ 10 8263286 Probe, ATO (Topoff) RTD Kit
√ 11 8263287 Probe, VIB (Auto Filtration) RTD Kit

* 8130617 Fitting, 3/16”CC x ¼” (Compression fitting used in probe kits)

* 8158000 Loctite 567, Tube 6 ML
√ 12 8263285 Probe, Temperature Cooking Kit
√ 13 1085578 Sensor Assy, Oil 100V

8122302 Sensor Assy, Oil 120V

√ 14

8130908
8101668
8101055

8074947
8074935
8074942
8261177

Adaptor, ½” NPT M/F 90
Adaptor, Male ⅝” OD x ½”
Flexline, ⅝” OD x 11.50” Long

Sensor Assy, Oil 220V International
Sensor Assy, Oil 230V International
Sensor Assy, Oil 240V and 250V International
Thermostat Assembly, HE FM High-Limit 425F/218C Kit

√ Recommended parts.

1-14

1.7 Oil Return Manifolds

ITEM PART # COMPONENT

1 8104414 Manifold, Two-Station Fryer Full Vat

8104413 Manifold, Two-Station Fryer Dual or Mixed Vats

2 8104378 Manifold, Three-Station Fryer Full Vat

8104392 Manifold, Three-Station Fryer Dual or Mixed Vats

3 8104418 Manifold, Four-Station Fryer Full Vat

8104417 Manifold, Four-Station Fryer Dual or Mixed Vats

4 8104419 Manifold, Five-Station Fryer Full, Dual or Mixed Vats

* 8130907 Cap, 15/16-inch Valve

* Not illustrated

1-15

1.8 Gas Supply and Combustion System Components

See pages 1-9 through 1-12 for
burners and burner insulation
part numbers.

See Page 1-16 through 1-17 for details of
gas valves and related components.

ITEM PART # COMPONENT

√ 1 Ignitor

8263053 Natural Gas (G20, G25) (includes gasket 8160981, which may be ordered separately

and enrichment tubes)
8263054 Natural Gas (G20, G25) (includes gasket 8160981, which may be ordered separately)
8263189 Propane (G30, G31) (includes gasket 8160981, which may be ordered separately and

enrichment tubes)
8262994 Propane (G30, G31) (includes gasket 8160981, which may be ordered separately)

√ 2 Blower Assembly, Combustion Air (includes harness and Item 3)

1086012SP 100V 50/60 Hz CE (Right) CE (Wide Body) Dual Vat – 7 slots open
1085699SP 100V 50/60 Hz CE (Right) CE (Wide Body) Full Vat – 8 slots open
1081957SP 115V-120V 50/60 Hz (Right)
1083307 220V 60 Hz (Right)
1062998SP 208-240V 50/60 Hz (Right) Non-CE International
1063001SP 230V 50/60 Hz CE (Right) CE (Wide Body)
3 8160554 Cover, Blower Motor (component of all blowers listed above)
* 1086122 Harness Assembly, Blower Motor DV (component of blowers listed above)
1086017 Harness Assembly, Blower Motor FV/DV (component of blowers listed above)

√ 4 1086657 Switch, Air Pressure Assembly FV (8072262 switch alone) CE and Export
√ 1086658 Switch, Air Pressure Assembly DV (8072262 switch alone) CE and Export

* Not illustrated.
√ Recommended parts

.

1-16

1.9 Gas Valves and Associated Components

1-17

1.9 Gas Valves and Associated Components cont.

ITEM PART # COMPONENT

√ 1 Valve, Non-CE Gas

8104339 Natural Gas (G20, G25) 3.2WC
8100802 Propane Gas (G30, G31)
8263296 Kit Natural Gas Full Vat w/ flexlines and hardware
8263297 Kit Natural Gas Dual Vat w/ flexlines and hardware
8261123 Propane Gas (G30, G31)
8263298 Kit, Propane Gas Full Vat w/ flexlines and hardware
8263299 Kit, Propane Gas Dual Vat w/ flexlines and hardware

√ 2 8101715 Valve, CE Gas (G20, G25, G30, G31)

3 8101041 Accessory Kit (contains parts to adapt Item 2 to specific fryer configuration)
4 8100691
5 8103147 Bushing, ¾-inch OD x ½ -inch ID NPT Flush
6 8101355
7 8101354
8101353
8 8130449 Tee, ¼ -inch NPT Brass
9 8130301
10 8130302
11 8130304 Bushing, ½-inch NPT to ¼-inch NPT Flush Reducing
12 Orifice, Burner
8103977 1.88mm 75% Butane/25% Butane (Standard Elevation)
8103865 1.95mm Propane/Butane (G30, G31)
8103860 2.05 mm Propane/Butane (G30, G31) (0-4999 Ft, 0-1524 M)
8103863 2.10 mm Propane/Butane (G30, G31) (5000-6999 Ft, 1525-2133 M)
8103867 2.84mm Natural Gas (G20, G25) Australia Only DV
8103866 2.92mm Natural Gas (G20, G25) Australia Only FV
8103864 3.18 mm Natural Gas (G20, G25) (0-4999 Ft, 0-1524 M) CE
8103861 3.26 mm Natural Gas (G20, G25) (0-4999 Ft, 0-1524 M)
8103862 3.40 mm Natural Gas (G20, G25) (5000-6999 Ft, 1525-2133 M)
13 8130378
14 8130340
15 8104238
8104239
16 8101176
17 8130377
18 8130354
19 8130016
20 8101006
21 8130495 Tee, ¼-inch Male NPT to Female NPT
22 8101025
23 8101026 Tee, ¼-inch Male NPT to Female NPT Street
24 8130700 Nipple, ¼-inch NPT x 3-inch

Tube, ⅛-inch Vent

Gas Line, ⅜-inch OD X 15-inch SS Flexible

Gas Line, ⅜-inch OD X 12-inch SS Flexible

Gas Line, ⅜-inch OD X 9-inch SS Flexible (Used on some split pots)

Tee, ¼-inch Male NPT to ⅜-inch Tube

Elbow, ¼-inch Male NPT to ⅜-inch Tube 90° (used on DV valve)

Fitting, ⅛-inch NPT Cross

Adapter, ⅛-inch NPT to ⅛-inch Tube

Tube, ⅛-inch OD X 5.40-inch Enrichment FV

Tube, ⅛-inch OD X 4.80-inch Enrichment DV

Tap, ⅛-inch NPT Pressure

Tee, ⅛-inch NPT Female

Elbow, ⅛-inch NPT X ⅛-inch Tube Compression

Nipple, ⅛-inch NPT X Close

Bushing, ¼-inch NPT to ⅛-inch NPT Reducing

Connector, ¼-inch Male NPT to ⅜-inch Tube

√ Recommended parts.

1-18

1.10 Filtration System Components

2

3

1

4

26

17

19

21

27

19

20

6

19

28

18

25

24

23

22

1213

11

Pump plumbing may differ somewhat
from illustration depending on con­figuration and date of manufacture.

7

8

9

5

10

14

15

16

20

ITEM PART # COMPONENT

1 1086262 Bridge, Filter Pan Assembly
2 8239013 Mount, Female Suction
3 8160929 Gasket, Filter
4 1086673 Ramp Assy, Left Filter
5 1086674 Ramp Assy, Right Filter
6 8160927 Slide, Filter Pan
1086263SP Pan, Filter 14 inch ATO
7 8104153 Basket, Crumb Tray 14 inch
8 8104152 Hold-Down Ring 14 inch
9 8122265 Sana Grid Filter Screen, 14 inch
10 8239011 Pan, Filter 14 inch

√ 11 8263288 O-Ring (8161041) (Qty. of 6; used w/ Item 10)

8263289 O-Ring (8161041 Qty. 6; used w/ Item 10) & (8160596 Qty. 6 used w/ Item 3 on pg1-23)
12 8130989

Plug, ⅛-inch NPT Socket Head Pipe (used with Item 10)
13 8238335 Screen, Suction Line Filter
* 2401086 Wrench, Filter Screen
* 8104167 Lanyard, Filter Screen Wrench
14 8103007 Magnet, Pull Ring
15 8102807 Caster, 2-inch Rigid
16 1082218 Assembly, Filter Pan Switch Sensor

√ * 1065876SP Sensor Assembly, Magnet Position
√ 17 Motor and Gasket Kit

8261785 100V 50/60 Hz
8261712 115V 50/60 Hz
8261756 208V 50/60 Hz

* Not illustrated.
√ Recommended parts

1-19

1.10 Filtration System Components cont.

ITEM PART # COMPONENT

8261270 220-240V 50/60 Hz
8261755 250V 50/60 Hz
* 1084728 Cord, Filter Motor Power

√ 18 8263191 Pump and Gasket Kit, 4 GPM

8160093 Gasket, Pump/Motor
* 8091062 Cap Screw, 5/16-inch-18 4.00” NC Hex (Connects pump to motor.)(8090194 washer)
19 8130022 Nipple, ½-inch x Close NPT BM
20 8130062 Elbow, ½-inch BM 90°
21 8130087 Nipple, ½-inch x 1.50-inches NPT BM
22 8100667 Check Valve ½-inch NPT 1 PSI
23 8103738 Adapter, Check Valve Close NPT
24 8101669
25 8101043 Flexline, ½-inch x 9.50-inch (to oil manifold)
26 8104278 Flexline, ¾-inch x 14-inch Oil Return (from filter pan)
27 8130342 Elbow, Street 45° x ½-inch NPT
28 8130068 Elbow, Reducing ¾-inch x ½-inch
* 1063782 Heater Strip Assembly, 100-120V 25W 18”
* 1065427 Heater Strip Assembly, 208-250V 25W 18”

Adapter, Female ⅞-inch OD x ½-inch

* Not illustrated.
√ Recommended parts.

1.11 ATO (Auto Top-Off) Components

1.11.1 JIB Cradle, JIB Cap / Pick-Up Assembly and JIB (ATO) Reset Switch

ITEM PART # COMPONENT

1 2209929 Cradle, JIB
2 1082005 Cap, JIB Assembly
3 8237736 Cap, JIB
4 8072469 Bushing, Heyco
5 8103823 Hose, JIB

6 8237738 Tip Assembly, JIB Suction Hose

√ 7 8074678 Switch, Momentary JIB Reset

√ Recommended parts.

1-20

1.11.2 ATO Pump Assembly - Solid Shortening- Japan

6

5

10

Connects

to Solid

Shortening

Suction

Assembly

8

11

9

5

Connects

to Oil

Return

Manifold

7

7

4

1

6

6

5

2

INSTALL

52

O‐RINGS

HERE

3

ITEM PART # COMPONENT

1 1085982 Tray, Top Off Stud Assy

2 8103820 Fitting, Quick Connect Shurflo Pump
√ 3 8160782 O-Ring, Viton #111
√ 4 1084372 Pump, ATO 24VDC

5 8130062 Elbow, ½-inch BM 90°

6 8101668

7 8101369

8 8100667 Check valve, ½ NPT 1 PSI

9 8103738 Adapter, Check Valve Close NPT

10 8130022 Nipple, ½-inch x Close NPT BM

11 8103160 Adaptor, ½-inch NPT x 15/16”

√ Recommended parts.

Adaptor, Male ⅝” OD x ½”
Flexline, ⅝” OD x 17.50-inch

1-21

1.11.3 ATO Pump Assembly – Bulk

Item 2 connects to a
check valve before
going into the oil re­turn manifold.

ITEM PART # COMPONENT

1086060 Pump, Assy Top Off RTI

√ 1 1084372 Pump, Shurflo 24VAC

2 8103375 Flexline, ½” OD x 17-inch (Out to oil check valve and to return manifold)

√ * 8100667 Check valve, ½ NPT 1 PSI

3 8101055
4 8101369

* 8103263
* 8103264

Flexline, ⅝” OD x 11.50-inch (Inlet to Top Off Pump)
Flexline, ⅝” OD x 17.50-inch
Flexline, ⅝” OD x 36-inch

Flexline, ⅝” OD x 42-inch
5 1066830 Solenoid
6 8130940

Elbow, ¼” NPT x ⅜” Flare
7 1083403 Fitting, Shurflo Connect
8 8130530 Tee, Reducing ½” x ¼” x ½”
9 1082054 Fitting Assy, Shurflo Connect

√ 10 8160782 O-Ring, Viton #111

11 8130062 Elbow, ½” BM 90°
12 8130165 Elbow, Street ½” x ½” NPT 90° BM
13 8130304 Bushing, BM Flush
14 8101668

Adaptor, Male ⅝” OD x ½”
15 8130838 Nipple, ¼” NPT BM Close
16 8130003 Tee, ½” x ½” x ½” BM

√ 17 8103583 Check Valve ½” NPT 4 PSI

18 8103738 Adapter, Check Valve Close NPT
19 8101669

Adapter, Female ⅞” OD x ½”
20 8130022 Nipple, ½” x Close NPT BM

21 8130537 Nipple, ¼” x 2.00” NPT

22 1082005

* 1086323

23 8130342

Cap, JIB Assembly

Heater, JLOV ATO Pump Inlet 100V 40W 56”

Elbow, Street 45° x ½-inch NPT

* Not illustrated. √ Recommended parts.

1-22

1.11.4 Shortening Melting Unit – Itto Can

ITEM PART # COMPONENT

1086139 Assembly, Heated Solid Shortening
1 1086127 Cover Assy, Itto Heater Box
2 8130568

√ 3 8261392 O-Ring (8160596 Qty. 6)

8263289 O-Ring (8160596 Qty. 6 & 8161041 Qty. 6; used w/ Item 10 page 1-19)
4 1086205 Upright Assy, Oil Suction
5 8239007 Receiver, Itto Solid Shortening
6 2401371 Guard, FV O-ring Protective
* 8090417 Nut, Flange ¼-20
7 8074036 Switch

8 8071321 Holder, Fuse
√ * 8072799 Fuse 10 Amp
√ 9 8075831 Heater, JLOV Solid Shortening 100V 600W with controller

10 1086272 Box Heated Solid Shortening Controls Cover (does not include item #9)

11 1086138 Box Assy, JLOV Solid Shortening Heated

12 1086133 Door Assy, Itto Heater Box

13 1086132 Handle Assy, Heater Box Door

14 8161025 Platform, Itto Can Door

15 2600956 Stop, Door Assy Itto Can

16 8090422 Screw, Shldr 10-32 x .40

17 8242349 Box, Wldmt, Itto Heated Inner

18 1086131 Bracket Assy, Oil Suction Upright

19 8161031 Insulation, Itto Heater Box

20 8238886 Box, Itto Heated Outer

* 8071915 Heater Strip 18” 100V 25W

* 8071420 Heater Strip 36” 120V 25W

* 8071917 Heater Strip 56” 100V 40W

* Not illustrated. √ Recommended parts.

Plug, ⅛-inch Socket Head Pipe

1-23

1.11.5 Itto Can Dispose Components

ITEM PART # COMPONENT

1 1086183 Faucet, Itto Can Dispose Assembly
2 8100490 Quick Disconnect ½-inch Female
3 8130460 Nipple, ½” x 3.00 inch NPT BM Pipe
4 8238988 Faucet, Itto Can Dispose
5 8103270

Fitting, ⅜” Flare x ¼” NPT
6 8130304 Bushing, ½” x ¼”
7 8239008 Mount, Front Dispose

* Not illustrated. √ Recommended parts.

1-24

1.12 RTI System Components

1.12.1 RTI Dispose Waste Valve and Test Box

ITEM PART # COMPONENT

1085923 Valve, Waste Dispose JLOV
1 1085922 Stud Assy, Waste Valve
2 2205899 Handle, RTI Waste Valve
3 8074936 Microswitch, Gold Sealed
4 8100278 Valve, ½” Ball
5 9002935 Retainer, Nut Return Valve
6 9012348 Cover, DV Safety Switch
7 9022348 Cover, DV Safety Switch
8 8160220 Insulation, RF Switch
9 1086894 Box, LOV™ RTI Test

1-25

1.12.2 RTI Manifold and Accessories

4

3

11

TO RTI

WASTE OIL

20

DISPOSE

TANK

OUT TO

(TO RTI)

COUPLING

DISPOSE OIL

1

MOTOR

ASSEMBLY

FROM PUMP

OUTLET

OFF PUMP

FROM TOP

7

6

12

5

10

13

12

18

15

TO FILL

FLEXLINE

14

12

RTI

POT FROM

TO/FROM JIB

19

16

9

17

17

MANIFOLD

TO RETURN

21

IN FROM

COUPLING

FRESH OIL

(FROM RTI)

FRESH OIL

26

24

25

TANK

FROM RTI

23

22

12

8

9

TO DRAIN

DOWNSPOUT

17

9

17

2

9

TO TOP OFF

PUMP INTAKE

ASSY ON

SEE BULK

ATO PUMP

PAGE 1-22

FOR PART

NUMBERS

1-26

1.12.2 RTI Manifold and Accessories cont.

ITEM PART # COMPONENT

√ 1 8100667 Valve, Check ½” NPT 1 PSI RTI Manifold

2 1085923 Valve, JLOV RTI Waste Assembly (see page 1-24 for parts)
3 8101669
4 8130265 Nipple, ½ ” x 2.50-inches NPT BM
5 8101067
6 8101057
7 8101055

√ 8 8103531 Valve, 20 PSI Check RTI

9 8130022 Nipple, ½ ” x Close NPT BM

10 8130251 Nipple, ½” x 4.50-inches NPT BM (used on 3, 4 and 5 battery units)
11
12
13 8130003 Tee, ½” x ½” x ½” BM
14 8103738 Adaptor, Check Valve Close Nipple
15 8130304 Bushing, ½” x ¼”
16 8103160 Adaptor, ½ ” NPT x 15/16”
17 8130062 Elbow, ½” BM 90°
18 8130940
19 8130331 Elbow, W/Side Outlet ½” NPT
20 8130463 Plug, Pipe ½ ” NPT
21 8238987 Plate, LOV RTI Port

1080686SP Handle and Lock Assy, Gas LOV™ RTI
22 8090657 Clip, Clevis Right Rod End
23 2205656 Brace, RTI Handle
24 2208664 Cover, RTI Handle
25 8237208 Handle, Gas LOV™ RTI Waste Pull
26 8103587 Lock, RTI Waste Handle (includes keys)

* 8075812 Harness, Dispose/Pan Switch, RTI
√ Recommended parts.
* Not illustrated.

8130087 Nipple, ½-inch x 1.50-inches NPT BM
8101668

Adaptor, Male ⅝” OD x ½” NPT

Flexline, ⅝” OD x 8.50-inches long
Flexline, ⅝” OD x 13-inches long
Flexline, ⅝” OD x 11.50-inches long

Adaptor, Male ⅝” OD x ½”

Elbow, ¼” NPT x ⅜ Flare

1-27

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*8197210*

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©2014 Manitowoc Foodservice except where explicitly stated otherwise. All rights reserved. Continuing product improvement may necessitate change of specifications without notice.
Part Number FRY_P_8197210 06/2016

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