Frymaster BIGLA30-T Parts Manual
BIGLA30-T Series
Gen III LOV™ Gas Fryer
Parts Manual
This manual is updated as new information and models are released. Visit our website for the latest manual.
*8197210*
Part Number: FRY_P_8197210 06/2016
NOTICE
IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS MANITOWOC FOOD SERVICE
EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM
FRYMASTER DEAN, OR ANY OF ITS FACTORY AUTHORIZED SERVICERS, AND/OR THE PART BEING USED IS
MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID.FURTHER, FRYMASTER
DEANAND ITSAFFILIATESWILLNOT BELIABLEFORANY CLAIMS, DAMAGESOREXPENSESINCURRED BYTHE
CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLA TION OF
ANYMODIFIEDPARTAND/ORPARTRECEIVEDFROMANUNAUTHORIZEDSERVICER.
Table of Contents
CHAPTER 1: Parts List
1.1 Accessories .................................................................................................................................................................................. 1-1
1.2 Doors, Sides, Flue Caps, Cap-N-Splash, Top Caps, Flue Deflector and Casters .................................................... 1-2
1.3 Drain System Components .................................................................................................................................................... 1-3
1.4 Electronics and Electrical Components ............................................................................................................................. 1-4
1.4.1 Component Boxes and Associated Components ..................................................................................... 1-4
1.4.2 Power Distribution Boxes ................................................................................................................................. 1-5
1.4.3 ATO (Automatic Top Off) /Filter Box Components .................................................................................. 1-6
1.4.4 VIB (Valve Interface Board) Components .................................................................................................... 1-7
1.4.5 Power Reset Switch and USB Connector ..................................................................................................... 1-7
1.5 Wiring ............................................................................................................................................................................................ 1-8
1.5.1 Main Wiring Harnesses SIB J1 to Components .......................................................................................... 1-8
1.5.2 Ignition Wiring Harnesses SIB J2 to Components .................................................................................... 1-9
1.6 Frypots and Associated Components ............................................................................................................................. 1-10
1.6.1 Full-Vat Frypot Components ........................................................................................................................ 1-10
1.6.2 Dual-Vat Frypot Components ...................................................................................................................... 1-12
1.6.3 Frypot Assemblies and Associated Parts .................................................................................................. 1-14
1.7 Oil Return Manifolds ............................................................................................................................................................. 1-15
1.8 Gas Supply and Combustion System Components ................................................................................................... 1-16
1.9 Gas Valves and Associated Components ....................................................................................................................... 1-17
1.10 Filtration System Components ......................................................................................................................................... 1-19
1.11 ATO (Auto Top Off) Components ..................................................................................................................................... 1-20
1.11.1 JIB Cradle, JIB Cap and Pick-Up Assembly and JIB (ATO) Reset Switch ......................................... 1-20
1.11.2 ATO Pump Assembly - Solid Shortening- Japan .................................................................................... 1-21
1.11.3 ATO Pump Assembly - Bulk ........................................................................................................................... 1-22
1.11.4 Shortening Melting Unit – Itto Can ............................................................................................................ 1-23
1.11.5 Itto Can Dispose Components ..................................................................................................................... 1-24
1.12 RTI System Components ..................................................................................................................................................... 1-25
1.12.1 RTI Dispose Waste Valve and Test Box ...................................................................................................... 1-25
1.12.2 RTI Manifold and Accessories ....................................................................................................................... 1-26
Part Number: Part Number: FRY_P_8197210
i
BIGLA30-T SERIES III LOV™ GAS FRYERS
CHAPTER 1: PARTS LIST
1.1 Accessories
1
5
9
6
10
ITEM PART # COMPONENT
1 8030430 Brush, Frypot Ecolab
2 8030388 Fryers Friend LOV™
3 8102793 Hanger, Basket
4 8090171
Thumbscrew, ¼-20 X 1⅜-inch Universal Hood (use 809-0921 for Spacer)
8090402 Thumbscrew, ¼ -20 X ½-inch Cap-N-Splash Hood
5 1086267 Cover, Frypot, Dual Vat (use 8239066 for Cap-N-Splash)
6 1062660 Cover, Frypot, Full Vat (use 8239067 for Cap-N-Splash)
* 8260993SP Handle Kit, Frypot Cover (includes handle and screws)
7 8030372 Basket Support Rack, Dual Vat
8 8030375 Basket Support Rack, Full Vat
* 8030136 Basket Support Screen, Full Vat (screen w/handle used in place of Item 8)
9 1086126 Connecting Strip, Frypot
10 8100478 Gas Line, 1-Inch Dormont Flexible
8061698SP 36-Inch (for gas line only (w/o Items 11 and 12), use 8100088)
8061699 48-Inch (for gas line only (w/o Items 11 and 12), use 8100085)
11 8100074 Quick-Disconnect Fitting, 1-Inch Male
12 8100073 Quick-Disconnect Fitting, 1-Inch Female
8103745 Quick Disconnect Fittings, ¾-inch set (includes male and female connectors)
13 8260900 Kit, Chain Restraint
* 8263283 Bracket, Locking Cabinet (used to lock into hoods)
14 8261045 Bushing, Flexible Gas Line (8130032)
* Not illustrated.
2
7
11
12
13
4
8
14
3
1-1
1.2 Doors, Sides, Flue Caps, Cap-N-Splash, Top Caps, Flue Deflector and Casters
ITEM PART # COMPONENT
1 2610759 Side, Cabinet Left
2 2620759 Side, Cabinet Right
3 8101105 Magnet, Door
4 1086040 Door, Right (shown)
* 1086039 Door, Left
5 8104146 Handle, Snap-In-Plastic
6 1064067 Pin Assembly, Door
* 8100275 Spring, Door Pin
* 8100658 Retaining Ring
* 2307192 Hinge, Door Lower
* 2206097 Holder, Manual
7 8100327 Caster without Brake
8 8100944 Caster with Brake
9 Flue Cap-Stainless Steel
8238852
8238847
8238895
8238896
Two Station Fryer (Use 2600762 for Hood Strip)
Three Station Fryer (Use 2600751 for Hood Strip)
Four Station Fryer (Use 2601044 for Hood Strip)
Five Station Fryer (Use 2601128 for Hood Strip)
10 Cap-N-Splash Assemblies
8239084 Two Station Fryer
8239085 Three Station Fryer
8239086 Four Station Fryer
8239087 Five Station Fryer
11 2601128 Guard, Cap/Splash Wave
12 Top Cap (Cap for 5-station fryer shown)
1086075 Two Station Fryer
1086043 Three Station Fryer
1086088 Four Station Fryer
1086089 Five Station Fryer
13 1086892 Flue Deflector (use 1086391 for 2 battery riser, 1086385 for 3 battery riser)
* 8263324 Flue Deflector Kit 2-Battery
* 8263325 Flue Deflector Kit 3- Battery
* 8263326 Flue Deflector Kit 4- Battery
* 8263327 Flue Deflector Kit 5- Battery
* Not illustrated.
1-2
1.3 Drain System Components
ITEM PART # COMPONENT
1 8239132 Drain Tube, Full-Vat Left Closed/Right End Open or Left Open/Right End Closed (Short)
2 8239134 Drain Tube, Dual-Vat Left Closed/Right End Open or Left Open/Right End Closed (Short)
3 8238799 Drain Tube, Downspout (3+ Battery)
4 8239131 Drain Tube, Downspout Full-Vat (2 Battery)
5 8239133 Drain Tube, Downspout Dual-Vat (2 Battery)
6 8239137 Drain Tube, Full-Vat Left and Right Open (Short)
7 8239138 Drain Tube, Dual-Vat Left and Right Open (Short)
8 8239139 Drain Tube, Full-Vat Left and Right Open (Long)
9 8239140 Drain Tube, Dual-Vat Left and Right Open (Long)
10 8239135 Drain Tube, Full-Vat Left Open/Right End Closed (Long)
11 8239136 Drain Tube, Dual-Vat Left Open/Right End Closed (Long)
12 8103755 Valve, 1¼-inch NPT Rotary Actuator
13 8160772 Sleeve
14 8091095 Clamp 3.25” x 3.00” Double T-Bolt
8090969 Clamp 3.25” x .75” Single T-Bolt
* 8160665 Vinyl Cap .218 x 500
* Not illustrated.
1-3
1.4 Electronics and Electrical Components
1.4.1 Component Boxes and Associated Components
ITEM PART # COMPONENT
√ 1 1085979 Board, Interface SIB (Smart Interface Board)
√ * 1085368 Harness, Ignition Module DV
√ * 1085369 Harness, Ignition Module FV
√ 2 8075691 Module, Ignition Single Spark Capable Control
3 1085188 Bracket, Ignition Module
4 2400425 Cover, Ignition Module
√ 5 8075614 Cable, 12-inch Ignition
* 8073484 Connector, Rajah
√ 6 8075362 Transformer, 24VAC 80VA 100V-240V
√ 7 8071321 Fuse Holder
√ 8 8075570 Fuse 3.5A 250V
√ 9 8075829 Speaker 4ohm
√ 10 8075731
8074812
8074934
√ 11 8075623 Relay, 24VDC SPDT OIB (Oil Is Back) Sensor
√ 12 8071683 Relay, Blower 12VDC
13 8075368 Receptacle, C14 IEC Cord Inlet
14 8075369 Receptacle, C14 IEC Cord Outlet
15 8071926 Bushing, .875 Split
√ 16 1086726 Controller, M4000 Japan
1086730 Controller, M4000 Domestic USA
* 8104320 Lanyard, Controller Restraint
* 8075553 Cable, P-Bus Left SIB to Right SIB
* 8075555 Cable, P-Bus w/ power Right SIB to VIB (Valve Interface Board)
* 8075551 Cable, C-Bus Right SIB to FIB (Filtration Interface Board)
* 8075549 Cable, C-Bus Right SIB to Right SIB (Connects component boxes together)
* 8075632 Terminator, CAN End Communication RJ11
* 8075886 Harness, Wire Right SIB J1 to Components
* 8075888 Harness, Wire Left SIB J1 to Components
* 8075380 Harness, Wire SIB J2 to Components Full Vat
* 8075379 Harness, Wire SIB J2 to Components Dual Vat
* 8075564 Cord, Power Distribution Box to Left Component Box
* 8075568 Cord, Power Component Box to Component Box
* Not illustrated. √ Recommended parts.
Relay, 7-second Time Delay 100V (Japan)
Relay, 7-second Time Delay 120V (U.S., Canadian and Mexico units)
Relay, 7-second Time Delay 220V, 230V, 240V and 250V units (International units)
See Wiring Diagrams in BIGLA30-T Service Manual for cable locations
1-4
1.4.2 Power Distribution Boxes
ITEM PART # COMPONENT
Box Assembly, Power Distribution
√ 1 8075802 Relay, 30A DPDT 120VAC Coil (Master Power Reset)
√ 2 8071683 Relay, Hood 12VDC
√ 3 8075369 Receptacle, C14 IEC Cord Outlet
4 8071973 Terminal, Post
5 8067742 Cord set with ring terminals 68” (used on units without hood relay)
6 8074316 Cord set with Ring Terminals 96” 5-wire
7 2401312 Bracket, Power Out Cord Tie Down
8 8071560 Strain Relief
9 8071612 Clamp, 3/8 Connector
See Wiring Diagram 8052002 in BIGLA30-T Service Manual for cable locations
* 8075564 Cord, Power Distribution Box to Left Component Box
* 8075565 Cord, Power Distribution Box to FIB Box
* Not illustrated.
√ Recommended parts.
1-5
1.4.3 ATO (Automatic Top Off) /Filter Box Components
ITEM PART # COMPONENT
Box Assembly, ATO/FIB Filter
√ 1 1086575 Board, FIB w/ Software
√ 2 8075855 Power Supply, 24VDC 130W ATO Actuators, Filter Pump, Top Off Pump
√ 3 8075362 Transformer,24VAC 80VA 100V-240V
√ 4 8074482 Relay, Filter Pump DPDT 24VDC
√ 5 8075570 Fuse, 250VAC 3.5A Fast Acting
6 8071321 Holder, Fuse
7 8075369 Receptacle, C14 IEC Cord Outlet
* 2401312 Bracket, Power Out Cord Tie Down
8 8075368 Receptacle, C14 IEC Cord Inlet
* 2401311 Bracket, Power In Cord Tie Down
9 8075803 Harness, Bulk Oil/Top off FIB
10 1086005 Wire Assembly, Solid Shortening Heater Switch
11 8075804 Harness, FIB Power Supply/Heat tapes
12 8071926 Bushing, .875 Split
* 2401088 Cover, ATO/Filter Box
See Wiring Diagram 8052002 in BIGLA30-T Service Manual for cable locations
* 8075565 Cord, Power Distribution Box to FIB Box, Filter Pump
* 8075632 Terminator, CAN End Communication RJ11
* 8075551 Cable, C-Bus Right SIB to FIB (Filtration Interface Board)
* 8075810 Cable, FIB to VIB Actuator Power
* Not illustrated.
√ Recommended parts.
1-6
1.4.4 VIB (Valve Interface Board) Components
ITEM PART # COMPONENT
√ 1085996 VIB Board Assembly
1 8242346 Cover, VIB Board Housing
2 8161015 Gasket, Actuator Power VIB
3 8161013 Gasket, 20 pin VIB Connector
4 8161014 Gasket, P-Bus VIB Connector
5 1086574 Board, VIB with SW
6 8160820 Seal, Linear Actuator Board
7 1080097 Box, Linear Actuator Stud
√ Recommended parts.
1.4.5 Power Reset Switch and USB Connector
ITEM PART # COMPONENT
1085728 Bracket Assy, USB Mounting Gas
1 8072659 Switch
2 8074989 Bezel, USB Port
3 2207520 Plate, Backing USB Bezel
4 8074990 Cable, USB
1-7
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