Frymaster BIGLA230-2L-RCSD Parts List
BIGLA30 Series
LOV™ Gas Fryer
Parts Manual
This manual is updated as new information and models are released. Visit our website for the latest manual.
This equipment chapter is to be installed in the Fryer Section of the
FOR YOUR SAFETY
Do Not Store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
*8197259*
Part Number: FRY_P_8197259 10/2016
Equipment Manual
.
NOTICE
IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS MANITOWOC FOOD
SERVICE EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED
DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE
PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE
VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS,
DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN
WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED
FROM AN UNAUTHORIZED SERVICE CENTER.
NOTICE
This appliance is intended for professional use only and is to be operated by qualified personnel only. A
Frymaster DEAN Authorized Service Agency (ASA) or other qualified professional should perform
installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualified personnel may
void the manufacturer’s warranty.
NOTICE
This equipment must be installed in accordance with the appropriate national and local codes of the
country and/or region in which the appliance is installed. Refer to the operators manual.
NOTICE TO U.S. CUSTOMERS
This equipment is to be installed in compliance with the basic plumbing code of the Building Officials and
Code Administrators International, Inc. (BOCA) and the Food Service Sanitation Manual of the U.S. Food
and Drug Administration.
NOTICE
Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical
procedures and may not conform to onsite management operational procedures.
NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS
U.S.
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions:
1) This device may not cause harmful interference, and 2) This device must accept any interference
received, including interference that may cause undesired operation. While this device is a verified Class
A device, it has been shown to meet the Class B limits.
CANADA
This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the
ICES-003 standard of the Canadian Department of Communications.
Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A et B
prescrites dans la norme NMB-003 edictee par le Ministre des Communcations du Canada.
WARNING
To ensure the safe and efficient operation of the fryer and hood, the electrical plug for the 120-volt line,
which powers the hood, must be fully engaged and locked in its pin and sleeve socket.
DANGER
No structural material on the fryer should be altered or removed to accommodate placement of the fryer
under a hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633.
NOTICE
The instructions in this manual for using a bulk oil system for filling and discarding oil are for an RTI
system. These instructions may not be applicable to other bulk oil systems.
WARNING
After installation of a gas fryer and after any maintenance to the gas system of a gas fryer-manifold, valve,
burners, etc. – check for gas leaks at all connections. Apply a thick soapy solution to all connections and
ensure there are no bubbles. There should be no smell of gas.
DANGER
Improper installation, adjustment, maintenance or service, and unauthorized alterations or modifications
can cause property damage, injury, or death. Read the installation, operating, and service instructions
thoroughly before installing or servicing this equipment. Only qualified service personnel may convert
this appliance to use a gas other than that for which it was originally configured.
DANGER
Adequate means must be provided to limit the movement of this appliance without depending upon the
gas line connection. Single fryers equipped with legs must be stabilized by installing anchor straps. All
fryers equipped with casters must be stabilized by installing restraining chains. If a flexible gas line is
used, an additional restraining cable must be connected at all times when the fryer is in use.
DANGER
The front ledge of the fryer is not a step! Do not stand on the fryer. Serious injury can result from slips
or contact with the hot oil.
DANGER
Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other
appliance.
DANGER
Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak must be
posted in a prominent location. This information can be obtained from the local gas company or gas
supplier.
DANGER
This product contains chemicals known to the state of California to cause cancer and/or birth defects or
other reproductive harm.
Operation, installation, and servicing of this product could expose you to airborne particles of glasswool
or ceramic fibers, crystalline silica, and/or carbon monoxide. Inhalation of airborne particles of glasswool
or ceramic fibers is known to the State of California to cause cancer. Inhalation of carbon monoxide is
known to the State of California to cause birth defects or other reproductive harm.
DANGER
The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the
end of frying operations each day. Some food particles can spontaneously combust if left soaking in
certain shortening material.
WARNING
Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal the joint
between the fry vessels. Banging fry baskets on the strip to dislodge shortening will distort the strip,
adversely affecting its fit. It is designed for a tight fit and should only be removed for cleaning.
BIGLA30 SERIES LOV™ GAS FRYERS
PARTS MANUAL
TABLE OF CONTENTS
CHAPTER 1: Parts List
1.1 Accessories .................................................................................................................................................................................. 1-1
1.2 Doors, Sides, Flue Caps, Cap-N-Splash, Top Caps and Casters .................................................................................. 1-2
1.3 Drain Valves and Associated Parts ...................................................................................................................................... 1-3
1.3.1 Linear Actuator Drain Valves ........................................................................................................................... 1-3
1.3.2 Rotary Actuator Drain Valve ............................................................................................................................. 1-3
1.4 Drain Tube Sections and Associated Parts ....................................................................................................................... 1-4
1.5 Electronics and Electrical Components ............................................................................................................................. 1-5
1.5.1 High-Limit Thermostat and Temperature Probe ...................................................................................... 1-5
1.5.2 Component Boxes ............................................................................................................................................... 1-5
1.5.3 Transformer Boxes .............................................................................................................................................. 1-7
1.5.4 Computers and Associated Components ................................................................................................... 1-8
1.6 Wiring ............................................................................................................................................................................................ 1-9
1.6.1 Main Wiring Harnesses ...................................................................................................................................... 1-9
1.6.2 Miscellaneous Wiring ...................................................................................................................................... 1-10
1.6.3 M3000, MIB, AIF and ATO Wiring Harnesses ........................................................................................... 1-10
1.7 Frypots and Associated Components ............................................................................................................................. 1-11
1.7.1 Full-Vat Frypot Components ........................................................................................................................ 1-11
1.7.2 Dual-Vat Frypot Components ...................................................................................................................... 1-13
1.7.3 Frypot Assemblies and Associated Parts .................................................................................................. 1-15
1.7.3.1 Frypots with Linear Actuators ........................................................................................................ 1-15
1.7.3.2 Frypots with Rotary Actuators ........................................................................................................ 1-16
1.8 Oil Return Manifolds ............................................................................................................................................................. 1-17
1.9 Return Valves and Associated Components ................................................................................................................. 1-17
1.10 Gas Supply and Combustion System Components ................................................................................................... 1-18
1.11 Gas Valves and Associated Components ....................................................................................................................... 1-20
1.12 Filtration System Components ......................................................................................................................................... 1-22
1.13 Auto Intermittent Filtration Components ..................................................................................................................... 1-23
1.13.1 LOV Indicator Light and MIB Assembly .................................................................................................... 1-23
1.13.2 AIF (Automatic Intermittent Filtration) Linear Actuator Board Assembly ..................................... 1-24
1.14 ATO (Automatic Top-Off) Components .......................................................................................................................... 1-24
1.14.1 JIB Cradle, JIB Cap and Pick-Up Assembly and ATO(Automatic Top-Off) Board ......................... 1-24
1.14.2 ATO Pump Assembly ....................................................................................................................................... 1-25
1.14.3 ATO Pump Assembly Larger Lines .............................................................................................................. 1-26
1.14.4 Shortening Melting Unit ................................................................................................................................ 1-27
1.15 RTI System Components ....................................................................................................
1.15.1 RTI Dispose Waste Valve and Test Box ...................................................................................................... 1-28
1.15.2 RTI Manifold and Accessories prior to Oct 2010 .................................................................................... 1-28
1.15.3 RTI Manifold and Accessories after Oct 2010 .......................................................................................... 1-30
1.16 Oil Quality Sensor (OQS) and Associated Parts ............................................................................................................ 1-32
................................................. 1-28
i
1.1 Accessories
BIGLA30 SERIES LOV™ GAS FRYERS
CHAPTER 1: PARTS LIST
ITEM PART # COMPONENT
1 8030430 Brush, Frypot Ecolab
2 8030388 Fryers Friend LOV™
3 8102793 Hanger, Basket
4 8090171
8090402 Thumbscrew, ¼ -20 X ½-inch Cap-N-Splash Hood
5 1068931 Cover, Frypot, Dual Vat
6 1068930 Cover, Frypot, Full Vat
* 8260993SP Handle Kit, Frypot Cover (includes handle and screws)
7 8030372 Basket Support Rack, Dual Vat
8 8030375 Basket Support Rack, Full Vat
* 8030136 Basket Support Screen, Full Vat (screen w/handle used in place of Item 8)
9 2302975
1086156SP
10 8100478 Gas Line, 1-Inch Dormont Flexible
8061698SP 36-Inch (for gas line only (w/o Items 11 and 12), use 8100088)
8061699 48-Inch (for gas line only (w/o Items 11 and 12), use 8100085)
11 8100074 Quick-Disconnect Fitting, 1-Inch Male
12 8100073 Quick-Disconnect Fitting, 1-Inch Female
8103745 Quick Disconnect Fittings, ¾-inch set (includes male and female connectors)
13 8260900 Kit, Chain Restraint
14 8261045 Bushing, Flexible Gas Line (8130032)
* 8261157 Kit, Fuse and Fuse Puller (2 Fuses)
* Not illustrated.
Thumbscrew, ¼-20 X 1⅜-inch Universal Hood (use 8090921 for Spacer)
Connecting Strip, Frypot prior to 07/2014
Connecting Strip, Frypot after 06/2014
1-1
1.2 Doors, Sides, Flue Caps, Cap-N-Splash, Top Caps and Casters
ITEM PART # COMPONENT
1 2317908 Side, Standard Cabinet Left SS (use 2210323 for Enameled Steel)
2 2327908 Side, Standard Cabinet Right SS (use 2220323 for Enameled Steel)
3 8101105 Magnet, Door (vertical) (use 8102346 for horizontal over filter pan)
4 1064397 Door, Left or Right (move handle to bottom for right) (use 1080915 for Door w/ Manual Holder)
5 2304960 Handle, Eurolook Door
6 1064067SP Pin Assembly, Door
* 8100275 Spring, Door Pin
* 8090970 Retaining Ring
* 2307192 Hinge, Door Lower
7 8100327 Caster without Brake
8 8100944 Caster with Brake
9
8237656
8238926
8237657
8238927
8237658
8238928
8238064
8238930
Flue Cap-Stainless Steel (Use Aluminized steel with Cap-N-Splash)
Two Station (8236666 for Alz Steel)(Use 2302635 for Hood Strip) prior to 07/2014
Two Station(8239031 for Alz Steel)(Use 2302635 for Hood Strip) after 06/2014
Three Station (8236681 for Alz Steel) (Use 2302405 for Hood Strip) prior to 07/2014
Three Station (8239032 for Alz Steel)(Use 2302405 for Hood Strip) after 06/2014
Four Station (8236680 for Alz Steel) (Use 2302636 for Hood Strip) prior to 07/2014
Four Station (8239033 for Alz Steel)(Use 2302636 for Hood Strip) after 06/2014
Five Station (8238100 for Alz Steel) (Use 2302637 for Hood Strip) prior to 07/2014
Five Station(8239034 for Alz Steel)(Use 2302637 for Hood Strip) after 06/2014
10 Cap-N-Splash Assemblies
8237659 Two Station Fryer
8237660 Three Station Fryer
8237661 Four Station Fryer
8238101 Five Station Fryer
11 Top Cap (Cap for 5-staion fryer shown)
1081522
1086158SP
1081523
1086159SP
1081524
1086160SP
1083030
1086161
Two Station Fryer prior to 07/2014
Two Station Fryer after 06/2014
Three Station Fryer prior to 07/2014
Three Station Fryer after 06/2014
Four Station Fryer prior to 07/2014
Four Station Fryer after 06/2014
Five Station Fryer prior to 07/2014
Five Station Fryer after 06/2014
* Not illustrated.
1-2
1.3 Drain Valves and Associated Parts
1.3.1 Linear Actuator Drain Valves
ITEM PART # COMPONENT
1 8090540 Nut, ½-13 2-Way Hex Lock
2 9002936 Retainer, Nut Drain Valve
3 2316294 Handle, Drain Valve DV Left
4 2326294 Handle, Drain Valve FV or DV Right
5 2216306 Bracket, Drain Valve Lt.
6 2226306 Bracket, Drain Valve Rt.
7 8160544 O-Ring, Round Drain Seal
8 8237230
9 8237231
Valve, 1¼-inch Drain Lt. (02/2010-04/2012)
Valve, 1¼-inch Drain Rt. (02/2010-04/2012)
10 8242146 Mount, Stud Drain Actuator Gas Lt.
11 8242147 Mount, Stud Drain Actuator Gas Rt.
1.3.2 Rotary Actuator Drain Valves
ITEM PART # COMPONENT
1 8103755
Valve, 1¼-inch NPT Rotary Actuator
(05/2012 – Present)
1-3
1.4 Drain Tube Sections and Associated Parts
See Section 1.3 for Drain Valves
ITEM PART # COMPONENT
1 8237323 Drain Tube, Full-Vat Left Closed/Right End Open
2 8237325 Drain Tube, Dual-Vat Left Closed/Right End Open
3 1080887SP Drain Tube, Dump
4 8237468 Shroud, Filter Pan Lid (attaches to item # 3)
5 1081118SP Drain Tube, Full-Vat 2 Bat. Dump Left Closed/Right End Open
6 1081120 Drain Tube, Dual-Vat 2 Bat. Dump Left Closed/Right End Open
7 8237480 Shroud, Filter Pan Lid 2 Bat. (attaches to item # 5 and 6)
8 8237322 Drain Tube, Full-Vat Left and Right Open
9 8237324 Drain Tube, Dual-Vat Left and Right Open
10 8237330 Drain Tube, Full-Vat 2 Bat. Left Open/Right End Closed
11 8237331 Drain Tube, Dual-Vat 2 Bat. Left Open/Right End Closed
12 8237329 Drain Tube, Full-Vat Left Open/Right End Closed
13 8237326 Drain Tube, Dual-Vat Left Open/Right End Closed
14 8237328 Drain Tube, Full-Vat Left and Right Open
15 8237327 Drain Tube, Dual-Vat Left and Right Open
16 8160772 Sleeve
17 8090969 Clamp
* 8160630 Vinyl Cap
* Not illustrated.
1-4
1.5 Electronics and Electrical Components
1.5.1 High-Limit Thermostat and Temperature Probe
ITEM PART # COMPONENT
√ 1 8261177
√ 2 8262900
√ Recommended parts.
Thermostat Assembly, HE FM High-Limit 425F/218C
Temperature Probe, LOV™
1.5.2 Component Boxes
1-5
1.5.2 Component Boxes cont.
ITEM PART # COMPONENT
1 8101164 Block, One-Piece Screwless Terminal
2 8160217 Insulation, Terminal Block Paper
3 8073843 Fuse 3A 250V Domestic
√
8073293
4 8075008 Cable, 21-inch Ignition – For 8073366/8073365 Modules
√
* 8075009 Cable, Ignition 19” (CE)
* 8075266 Cable, Ignition, Australian units
* 8073484 Connector, Rajah
5 8074199 Cable, 20-pin Computer to 15-pin Interface Board - SMT
6 8066085SP Wire Assembly, Ignitor
7 2206102 Box, One-Piece Component
8 8072971 Ignition Module, (Australia)
√
9 8071006 Ignition Module, CE Honeywell
√
10 8075691~ Ignition Module Capable Controls Single-Spark Full-Vat and Dual-Vat CE/Non-CE
√
8073366† Ignition Module, Honeywell Dual-Spark Full-Vat (Domestic and Non-CE export unit
√
8073365† Ignition Module, Honeywell Single-Spark Dual-Vat (Domestic and Non-CE export
√
11 8262264 Interface Board Kit SMT
√
8074330 Speaker Adapter Harness SMT
8074343 Wire Harness, SMT Interface Board to Ignition Module
12 8070833
√
13 8070834
√
14 8102243 Spring, Relay Retaining
15 1081094 Plate, Ignition Module
16 8242090 Cover, Ignition Module
17 8242091 Cover, Ignition Module CE
18 2207085 Cover, Ignition Module Australia
19 1081544 Plate, Ignition Module Australia
20 8074812
8074934
21 1060531SP Fuse Assembly, Inline (not used on all models)
* 8072659 Switch, Momentary (Control Power Reset, only used in far left component box)
* 8074403 Speaker SMT
22 1081260SP Wire Assembly, Ignition Module Domestic and Non-CE export, except Australia.
1082353 Wire Assembly, Ignition Module CE
23 8064973 Interface Board – Australia Only
24 8071683 Relay, 12VDC Reset Switch
* Not illustrated.
√ Recommended parts.
~ For Full-vat or Dual-vat units, use two 8075691 Single Spark Ignition Modules (see NOTE 1).
† For Full-vat units, use one 8073366 Honeywell Dual Spark Ignition Module (see NOTE 3).
† For Dual-vat units, use two 8073365 Honeywell Single Spark Ignition Modules (see NOTE 3).
NOTE 1: Fryers using 8075691 Single-Spark Capable Controls modules use two modules for both Full-Vat and DualVat Fryers. Also, in full-vat units, only two latch relays (Item 12) are used, located in the sockets on the right side of
the interface board. These relays are located in the bottom sockets of the interface board and control the heating
circuit.
NOTE 2: The relays in the top sockets control the oil level sensors.
NOTE 3: Domestic U.S. and Non-CE Export except Australia units use two different modules depending upon the
configuration of the frypot. Full-Vat units use one 8073366 Dual-Spark Ignition Module while Dual-Vat units use two
8073365 Single-Spark Ignition Modules. Also, in full-vat units, only two latch relays (Item 12) are used, located in the
sockets on the right side of the interface board. These relays are located in the bottom sockets of the interface board
and control the heating circuit.
Fuse 5A 125V International Only
except Australia)
unit except Australia)
Relay, DPDT 5A 12VDC Latch (See NOTE 1.)
Relay, SPDT 15A 12VDC Oil Level Sensor (See NOTE 2.)
Relay, 7-second Time Delay 120V (U.S., Canadian and Mexico units)
Relay, 7-second Time Delay 220V, 230V, 240V and 250V units (International units)
1-6
1.5.3 Transformer Boxes
ITEM PART # COMPONENT
Box Assembly, Transformer
A 1068135SP GL230 and 430 (430 has added cordset 1080871)
B 1068122SP GL330
C 1069734 GL230 and 430 CE Export (430 has added cordset 1080871) (1069750 430 CE Ex-
port with 1080871)
D 1069710SP GL330 CE Export
E 1081423 GL 430 CE Export
1 8072176 Transformer, 100-120V V/F Dual Voltage
√
2 8072181 Transformer, 100-120V/24V 62VA Filter and MIB
√
3 8072180 Transformer, 100-120VV/24V 50VA Filter and MIB
√
4 8071999 Transformer, V&F Dual Voltage 208/222/230/240V
√ Recommended parts.
1-7
1.5.3 Transformer Boxes cont.
ITEM PART # COMPONENT
5 8071683 Relay, Hood 12V DC
√
6 8074346 Relay, DPDT 20A 120VAC (Control Reset Button) (used for control power reset in
√
domestic units)
8074770 Relay, DPDT 20A 240V (used for control power reset in international units)
√
7 8074482 Relay, Filter 30A 24VDC DPDT
√
8 8160217 Insulation, Terminal Block Paper
9 8101164 Block, One-Piece Screwless Terminal
10 8071597 Fuse, 3amp Slo-Blow
√
11 8071973 Terminal, Post
12 8070070 Terminal, Ground Lug
13 2203191 Cover, Large Transformer Box
14 8236324 Box, Large Transformer/Filter
15 1068133SP Cable Assembly, Transformer Box Line GL230, 330, 430, 230 and 330 CE Export
and 430 CE Export
16 1068168 Cable Assembly, Transformer Box Line GL230 CE Export
17 1068170 Cable Assembly, Transformer Box Filter Pump GL230, 330, 230 and 330 CE Export
18 1080994SP Cable Assembly, Transformer Box #1 GL230,330, 230 and 330 CE Export
19 1080995SP Cable Assembly, Transformer Box #2 GL230, 330, 230 and 330 CE Export
20 1080996SP Cable Assembly, Transformer Box #3 GL330 and 330 CE Export
21 8068706 Plug Assembly, LT #252
22 8068707 Plug Assembly, RT #252
23 1066996 Harness Assembly, Cord set Female McD
24 8237400 Box, Transformer/Filter GL30 4-Battery
25 2206514 Cover, GL30 4-Battery Transformer Box
* WIR 0100 Wire Assembly, GL 430 McD Double (used in Item E)
* WIR 0623 Wire Assembly, GL230/430 Hood Relay (used in Item A, B, C and D)
* WIR 0798 Wire Assembly, GL330 Transformer/Filter Box (used in Item B, C and D)
* WIR 0799 Wire Assembly, GL230/430 Transformer/Filter Box (used in Item A)
* Not illustrated
√ Recommended parts.
1.5.4 Computers and Associated Components
NOTE: See Page 1-5 for Interface Board to Computer Wiring Harness.
ITEM PART # COMPONENT
Computer, McDonald’s M3000 Gas Fryer SMT
√ 1081284SP
√ 1081282
√ 1082969
√ 1081290
Non-CE M3000 (For use in US, Canada, Mexico and other non-CE countries)
CE M3000 (For use in European CE countries)
M3000 (For use in Russia only)
M3000 (Australia Only)
* 8074403 M3000 Speaker SMT
* Not illustrated.
√ Recommended parts.
1-8
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