Frontier SB1184, SB1174, SB1194 User Manual

OPERATOR'S MANUAL
SNOWBLOWERS
SB1174 SB1184 SB1194
OM0369SB1174-A 06/09
SPECIFICATIONS......................................................................................................................................3
INTRODUCTION – TO THE PURCHAS ER...............................................................................................4
SAFETY P RECAUTI ON S...........................................................................................................................5
General In fo r ma ti o n...........................................................................................................................5
Before Op er ati o n...............................................................................................................................6
Notice................................................................................................................................................6
The Snowblower................................................................................................................................6
Before Op er ati o n................................................................................................................6
Snowblo wer opera tion........................................................................................................7
The Tracto r........................................................................................................................................7
General In fo r ma ti o n............................................................................................................7
Maintenance......................................................................................................................................8
Transpor ting.......................................................................................................................................9
Storage ...........................................................................................................................................9
SAFETY D ECALS ...................................................................................................................................10
ASSEMBLY..............................................................................................................................................11
Tractor Preparation .........................................................................................................................11
Snowblo wer Assembly....................................................................................................................11
Installa tion of SMV Sign..................................................................................................11
Installatio n of Chute and Manual R otation Ki t 5RDF0016...............................................12
Installatio n of Chute and Hydraulic Rotation Kit 5RDF 0018............................................14
Installation of Elec tric Deflector Kit 5R D F0021................................................................16
Installation of Hydraulic Deflector Ki t 5RDF0009.............................................................18
Installa tion of Snowblower with Three Poi nt Hitch...........................................................19
Installa tion of Snowblower with Quick Hi tch....................................................................22
How to Determi n e Driv e line An gles
Determining Driveline Length..........................................................................................25
Angles at Each End of Driveli n e......................................................................................25
..........................................................................24
Driveline Installation........................................................................................................27
Removing Sn o w bl ow e r fro m T ra ct or...............................................................................28
OM 0369SB1174-A
1
OPERATION ...............................................................................................................................................30
General Preparation ...........................................................................................................................30
Operating Contro ls ..............................................................................................................................30
Work and Tr av e l Sp e ed .....................................................................................................30
Raising and Lowering the Sno w bl ower...............................................................................30
Adjustments ........................................................................................................................................30
Reduction Chain Tensi o n Adjustme nt ................................................................................30
Skid Shoe Adjustment ........................................................................................................30
Manual De flector Adjustment .............................................................................................30
Snow Re mo val Methods .....................................................................................................................31
MAINTENA NCE...........................................................................................................................................32
Maintenance........................................................................................................................................32
Shearbolts...........................................................................................................................32
Drive shaft...........................................................................................................................32
Driveline..............................................................................................................................32
Lubricati o n...........................................................................................................................................33
Driveline – Troubl e sho oti n g.................................................................................................................34
PARTS .........................................................................................................................................................37
Introduction..............................................................................................................................................37
Snowblo wer – SB1 1 74 ............................................................................................................................38
Snowblo wer – SB1 1 84.............................................................................................................................41
Gearbox 5RD 6634 85 for SB1174............................................................................................................44
Gearbox 5RD662195 for SB1184 & SB1194...........................................................................................45
Driveline 5RD 47 0015 9 fo r SB1174..........................................................................................................46
Driveline 5RD662194 for SB1174 -
Driveline 5RD 66 2194 fo r SB1184............................................................................................................47
Driveline 5RD662538 for SB1184 -
5RDF0016 - Manual Rotation..................................................................................................................49
5RDF0018 - Hydra u lic Rotation...............................................................................................................50
5RDF0009 - Hydra u lic Deflector..............................................................................................................51
5RDF0021 - Electric Deflector...................................................................................................................52
WARRANTY ................................................................................................................................................53
SERIAL #: XFSB11X080102 to XFSB11X080406
SERIAL #: XFSB11X080103 to XFSB11X080531
.....................................47
& SB1194....................48
TORQUE SPECIFICATION TABLE ............................................................................................................55
OM 0369SB1174-A
2
SPECIFICATIONS
Features and Specif ic atio ns SB1174 SB1184 SB1194
Working Width 74" 84" 94" Transport Width 74" 84" 94" Working Height 26" 34" 34" Length 47 3/4" 55 3/8" 55 3/8" Single/Dual Auger Single Single Single Auger Diameter 15" 20" 20" Auger Flighting Thickness 5/16" 3/8" 3/8" Impeller Diameter 24" 27 1/2" 27 1/2" Impeller Width 9" 10 1/2" 10 1/2" Impeller Shaft Diameter 1 3/8" 40 mm (1 9/16") 40 mm (1 9/16") Number of Impeller blades 4 4 4 Roller Chain 60 60 60 Drive sprocket (# of teeth) 10 10 10 Driven sprocket (# of teeth ) 32 32 32 Chain idler Manual adjustment Manual adjustment Manual adjustment Gearbox Manufacturer Comer Comer Comer Gearbox Description Model T-281A Model T-27D Model T-27D Tractor RPM 540 540 540 Impeller RPM 540 540 540 Auger RPM 170 170 170 PTO Manufacturer Comer Comer Comer PTO Description 40 50 60 Skid Shoe Adjustable Adjustable Adjustable Skid Shoe Material High carbon steel High carbon steel High carbon steel End Plate Thickness 3/16" 3/16" 3/16" Back Plate Thickness 11ga 11ga 11ga Impeller Housing Thickness 11ga 11ga 11ga Impeller Blade Thickness 1/4" 3/8" 3/8" Side Panel Bottom Thickness 3/16" 3/16" 3/16" Cutting Edge Welded Welded Welded Cutting Edge Dimension 3/8" x 2" 1/2" x 3" 1/2" x 3" Chute Base Standard Standard Standard Parking Stand Standard Standard Standard Hitch Category Cat. 1 & 2 Cat. 1 & 2 Cat. 2 only
Quick Hitch Compatibility
ASAE Compatible
Cat. 1 only HP Requirements - min-max (hp ) 20-50 35-90 35-90 Operating Weight (lbs)-hyd. rot. & defl. 715 1130 1182 Shipping Weight (lbs) 628 1060 1021 Approx. Set-up Time (min.) * 35 35 35 Chute Deflector Adjustment (stan d ard) Manual Manual Manual
Hydraulic - cylinder (2"x8") including hoses and tips
Chute Deflector Adjustment (option)
Chute Rotation
Chute
Electric - 8" actuator - 1000 lbs. including hardware, switch, and electric cable.
Manual - worm gear w/ handle. Hydraulic - cylinder (2"x8")
including bracket, hoses, and tips
Two-part Two-part Two-part
ASAE Compatible
Cat. 1 & 2
Hydraulic - cylinder (2"x8") including hoses and tips Electric – 8" actuator - 1000 lbs. including hardware, switch, and electric cable.
Manual - worm gear w/ handle. Hydraulic - cylinder (2"x8")
including bracket, hoses, and tips
ASAE Compatible
Cat. 2 only
Hydraulic - cylinder (2"x8") including hoses and tips Electric – 8" actuator - 1000 lbs. including hardware, switch, and electric cable.
Manual - worm gear w/ handle. Hydraulic - cylinder (2"x8") including bracket, hoses, and tips
* With manual rotatio n
OM 0369SB1174-A
3
T
O THE PURCHASER
INTRODUCTION
All products are designed to give safe, dependable service if they are operated and maintained according to instructions. Read and understand this manual before opera tion.
This manual has been prepared to assist the owner and operators in the safe operation and suitable maintenance of the implements. The information was applicable to products at the time of manufacture and does not include modifications made afterwards.
Read and understand this operator's manual before attempting to put an implement into service. Famili arize yourse lf with the oper ating instr uctions and all the safety recommendations contained in this manual and those labeled on the implements and on the tractor. Follow the safety recommendations and make sure that those with whom you work fo l low the m.
The Dealer is responsible for warranty registration of the unit you have purchased. To assist your dealer in handling your needs, please record hereafter the model number and serial number of your implement and tractor. It is also advisable to supply them to your insurance comp any. It will be helpful in the eve nt that an implement or tractor is lost or stolen.
Illustrations
The illustrations may not necessarily reproduce the full detail and the exact shape of the parts or depict the actual models, but are intended for reference only
Direction Refere nce
Right Hand and Left Hand are determined by those seen by the conductor standing behind the equipment.
MODEL :
SERIAL NUMBER :
DATE OF PURCHASE :
OM 0369SB1174-A
4
SAFETY PRECAU TIONS
SAFETY FIRST
This symbol, the industry's "Safety Alert Symbol", is used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury. Read these instructions carefully. It is essential that you read the instructions and safety regulations before you attempt to assembl e or use this un i t.
DAN GER : Indicates an imminently h az ardous situation which, i f not avoided, will
result in death or serious injury.
WARNING : Indicates a potentially haz ard ous situation which, if not av oided, could
result in death or serious injury.
CAUTION : Indicates a potentially hazardous situation which, if not avoided, may
result in minor or mod erate injury. IMPORTANT : Indicates that equipment or property damage could result if instructions
are not followed. NOTE : Gives helpful information.
All products are designed to give safe, dependable service if they are operated and maintained according to instructions. Read and understand this manual before operation certain anyone operating this product reads this manual, and all other applicable manuals, to become familiar with this equipment and all safety precautions. Failure to do so could result in serious personal injury or equipment damage. If you have any questions, consul t y our dealer.
. It is the owner's responsibility to be
B
EFORE OPERATION
Children and By st and er s
Tragic accidents can occur if the op erator is not alert to the presence of children. Children are generally attracted to machines and the work being done. Never assume children will remain where you last saw them .
1. Keep children out of the operating area and
under the watchful eye of another responsible adult.
2. Be alert and turn machine off if children
enter the work area.
3. Before and when backing, look behind and
look for small children.
OM 0369SB1174-A
4. Never carry children while operating the machine. They may fall off and be seriously injured or interfere with safe operation of the machine.
5. Never allow children to play on the machine or attachment even when turned off.
6. Never allow children to operate the machine even under adult supervision.
7. Use extra care when approaching blind corners, shrubs, trees, or other obstructions that might hide children from sight.
5
SAFETY PRECA U TIONS - continued
N
OTICE
A safe operator is the best insurance against accidents. All operators, no matter how experienced they may be, should read this Operator's Manual and all other related manuals before attempting to operate an implement. Please read the following section and pay particular attention to all safety recommendations contained in this manual and those labeled on the imple ments and on the tractor.
T
HE SNOWBLOWER
Before Operati on
1. Read and understand this operator's manual and tractor operator's manual. Know how to operate all controls and how to stop the unit and disengage the controls quickly.
2. Never wear loose, torn, or bulky clothing around the tractor and implement. It may catch on moving parts or controls, leading to the risk of accident.
3. Before the snow season, thoroughly inspect the area where the equipment is to be used and remove all doormats, sleds, boards and other foreign objects.
4. Disengage clutch and shift into neutral before starting the engine.
5. Do not operate equipment in wintertime without wearing adequate winter garments.
6. Never attempt to make any adjustments while engine is running. Read this manual carefully to acquaint yourself with the equipment as well as the tractor operator's manual. Working with unfamiliar equipment can lead to accidents. Be thoroughly familiar with the controls and proper use of the equipment. Know how to stop the unit and disengage the controls quickly.
9. Replace all missing, illegible, or damaged safety and warning decals. See list of decals in the operator's manual.
10. Do not modify or alter this equipment or any of its components, or any equipment function without first consulting your dealer.
11. Keep safety decals clean of dirt and grime.
7. Keep all shields in place and properly
tighten all mounting hardware.
8. Periodically, inspect all moving parts for wear and replace with authorized service parts if an excessive amount of wear is present.
OM 0369SB1174-A
6
SAFETY PRECA U TIONS - continued
Snowblower Op eration
1. Before leaving the tractor unattended, take all possible precautions. Disengage the PTO, stop the engine and remove the ignition key. Lower the implement to the ground.
2. Before starting the snowblower, remove any ice that has accumulated in the auger/impeller.
3. Watch carefully for foreign objects that could enter the blower while operating.
4. Be sure the clutch switch/lever is in OFF position before starting engine.
5. Do not put hands or feet near rotation parts. Keep clear of discharge opening at all times.
6. Exercise extreme caution when operating on or crossing a gravel drive, walks, or roads. Stay alert for hidden hazards or traffic. Do not carry passengers.
13. Never operate snowblower near glass enclosures, automobiles, window wells, embankments, etc., without proper adjustment of snow discharge angle.
14. Never operate machine at high transport speeds on a slippe ry surface.
15. Use extra caution when backing up.
16. Do not direct discharge at bystanders or
animals. Ejected objects may cause injury.
17. Disengage power to auger/impeller when transporting or when not in use.
18. Never operate the snowblower without good visibility and lighting.
19. Prolonged exposure to loud noise can cause impairment or loss of hearing. Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable noises
7. Adjust collector housing height to clear gravel or crushed rock surface.
8. Stop the engine, remove the key, and allow the rotating parts to stop before unclogging the collector/impeller housing or chute, and making any repairs, adjustments or inspections. Use only a 36" long piece of wood to unclog blower.
9. If the snowblower starts to vibrate abnormally, stop the engine immediately and check for cause. Excessive vibration is generally a sign of trouble.
10. Do not run the engine indoors except when starting engine and transporting attachment in or out of building. Carbon monoxide gas is colorless, odourless and deadly.
11. Exercise extreme caution when changing direction on slopes. Do not attempt to operate on steep slopes.
12. Never operate snowblower without guards, and other safety protective devices in place.
OM 0369SB1174-A
7
SAFETY PRECA U TIONS - continued
T
HE TRACTOR
General Information
1. Read the operator's manual carefully before using tractor. Lack of operating knowledge can lead to accidents.
Operating the Tract or
1. Never run the tractor engine in a closed building without adequate ventilation, as the exhaust fumes are very dangerous.
2. Never allow an open flame near the fuel tank or battery.
3. Make sure the shield is installed when using a PTO-driven equipment and always replace the shield if damaged.
4. Always bring the tractor to a complete stop, shut off the engine, lower the implement to the ground and remove the ignition key before leaving the tractor.
5. Never park the tractor on a steep slope.
6. Do not attempt to operate on steep slopes.
7. Use of tire chains for better traction and
stability is recommended.
8. Always drive the tractor at speeds compatible with safety, especially when operating over rough ground, crossing ditches, or when turning.
9. Handle fuel with care, as it is highly flammable.
10. Use approved fuel container.
11. Never add fuel to a running engine or a hot
engine.
12. Fill fuel tank outdoors with extreme care. Never fill fuel tank indoors. Replace fuel cap securely and wipe up spilled fuel.
13. Never allow anyone to operate the snowblower until they are thoroughly familiar with basic tractor and snowblower operation.
2. Do not allow anyone but the operator to ride on the tractor. There is no safe place for extra riders
14. A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader, front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate.
15. Always make sure all snowblower components are properly installed and securely fastened BEFORE operation.
During Operati on
1. Do not allow anyone to ride on the tractor/snowblower at any time. There is no safe place for passengers on this equipment. The operator MUST sit in the tractor seat.
2. Eye and hearing protection is recommended when operating the snowblower.
3. Operate only during daylight hours, or when the area is well lit with bright artificial lig ht.
4. Disengage the PTO (turn to “OFF”), place the transmission in neutral, set the parking brake, shut off the engine and remove the key, and make sure rotating components have stopped BEFORE leaving the operator’s seat.
5. Inspect the snowblower after striking any foreign object to assure that all snowblower parts are safe and secure and not damaged.
OM 0369SB1174-A
8
M
AINTENANCE
SAFETY PRECAU TIONS
T
RANSPORTATION
1. Park the tractor/snowblower on level
ground, set the parking brake, disengage the PTO, shut off the engine, remove the key, and lower the implement to the ground BEFORE making any snowblower adjustments.
2. To avoid injury, do not adjust, unclog or service the snowblower with the tractor engine running. Making sure rotating components have completely stopped before leaving the operator’s seat
3. Keep the tractor/snowblower clean. Snow and ice build-up can lead to malfunction or personal injury from thawing and refreezing in garage.
4. Always wear eye protection when cleaning or servicing the snowblower.
5. Do not work under any part of the tractor or snowblower, unless it is securely supported by safety stands.
6. Make sure all shields and guards are securely in place following all service, cleaning, or repair work.
7. Do not modify or alter this equipment or any of its components or operating functions. If you have questions concerning modifications, consult with your dealer.
1. If the tractor/snowblower is to be driven on public roads, it must be equipped with an SMV (Slow Moving Vehicle) sign. Check local traffic codes that may apply to unit usage on public roads and highways in your area.
2. Be alert for all other traffic when driving the tractor/snowblower on public roads or highways.
S
TORAGE
1. Before storing the snowblower, certain pre-
cautions should be taken to protect it from deterioration.
2. Clean the snowblower thoroughly.
3. Make all the necessary repairs.
4. Replace all Safety Signs that are
damaged, lost, or otherwise become illegible. If a part to be replaced has a sign on it, obtain a new safety sign from your dealer and install it in the same place as on the removed part.
5. Repaint all parts from which paint has worn or peeled.
6. Lubricate the snowblower as instructed under "Lubrication" section.
OM 0369SB1174-A
7. When the snowblower is dry, oil all moving parts. Apply oil liberally to all surfaces to protect against rust.
8. Attach driveline shield safety chain around driveline by passing it over the upper hitch
9. Store in a dry place.
9
5
50060
LOCATED ON HYDRAULIC ROTATION
5RD664548
SAFETY DECA LS
Replace immediately if damaged.
5RD2500616
5RD2500606
5RD655834
RD2
7
5RD2500605
RD2500608
5RD2500620
5RD2500621
5RD2500776
5RD2500606
5RD2500614
5RD2500611
5RD2500604
OM 0369SB1174-A
5RD25006105RD2500400
10
ASSEMBLY
T
RACTOR PREPARATION
See Dealer for Tractor P r eparation information.
S
NOWBLOWER ASSEMBLY
The snowblower is assembled at the factory however snowblower kits must be assembled. Use the present manual and lay out all parts for assembly. Separate bolts and nuts into various sizes. After assembly, torque all the b olts according to the Torque Specification Table on page 54.
Installation of SMV Sign
(Figures 1-2)
1. Figure 1: Remove the 1/4" NC x 1" bolt, the flat washer and the 1/4" nylon insert nut (items 1-2-3) that fixes the sign (item 4) to the frame. Save the hardware.
2. Figure 2: Install the sign support (item 1) on the snowblower with two 1/4" NC x 1" bolts, two 1/4" flat washers and two 1/4" NC nylon insert nuts (items 2-3-4).
Figure 1
3. Figure 2: Using the hardware previously
removed, attach the SMV sign (item 5) with two 1/4" NC x 1" bolts, two flat washers and two 1/4" nylon insert nut (items 6-7-8).
4. Remove the black protective film from the SMV sign.
Figure 2
OM 0369SB1174-A
11
ASSEMBLY
Installation of Chute and Manual Rotation Kit 5RDF0016
(Figures 3-4-5-6)
: The rotation handle can be installed
NOTE on the right or left side of the three point hitch.
1. Figure 4: Insert the 1 11/16" plastic
bushing (item 1) in the worm support bracket (item 2) and insert the longest end of the rotation w o rm (item 3).
8. Figure 5: Insert the handle support (item 9)
in the bracket (item 5) adjusting the height of the support according to your needs and secure in place with a 3/8" x 1/2" square head setscrew (item 10).
9. Figure 5: Insert the grommet (item 11) in
the handle support (item 9).
2. Figure 4: Insert the 1 5/16" plastic bushing (item 4) in the welded tube of the snowblower (item 5).
3. Figure 4: Place the support (item 2) and the support spacer (item 10) under the snowblower's right upper plate (item 6).
4. Figure 3: Apply grease on the chute base and around the snowblower chute ring and install the chute (item 1) with the four retaining plates (item 3), four spacers (item
2), eight 1/4" x 3/4" bolts and eight serrated flange nuts (items 4-5). Tighten securely.
5. Figure 4: Insert the rotation tube (item 7) in the worm assembly aligning the holes, insert an Allen socket head capscrew 10-24 x 1" (item 8) making sure the screw sinks into the rotation worm and secure with a nylon insert nut (item 9).
6. Figure 5: Install the rotation bracket (item 1) on the left or right arm of the three point hitch with two 3/8" NC x 1 1/4" bolts, lockwashers and nuts (items 2-3-4). Tighten firmly.
10. Figure 6: Insert the handle (item 1) in the handle support (item 4) and in the rotation tube. Select desired length, align nearest holes and secure with the 4 mm x 80mm hairpin (item 2). Install the plastic handle (item 3).
11. Figure 5: Once the snowblower is attached to the tractor, adjust handle position and height to ensure comfort and safe operation. Tighten setscrew (item 10) on the handle support as well as the 3/4" x 1 1/2" bolt, 3/4" lockwasher and 3/4" nut (items 6-7-8).
12. Figure 6: To insure the manual rotation functions properly, position the handle support (item 4) the closest possible to the top link mounting point of the three point hitch while making sure it does not come into contact with the operator's seat when the snowblower is fully raised.
13. Tighten all bolts according to the Torque Specification Table on page 54.
7. Figure 5: Attach the handle support bracket (item 5) to the rotation bracket (item 1) with a 3/4"NC x 1 1/4" bolt, lockwasher and nut (items 6-7-8) making sure to attach the brackets in the direction illustrated.
OM 0369SB1174-A
CAUTION
To avoid personal injury, check the full lifting range of the snowblower, to ensure that the chute rotation handle is clear of the operator’s area when the snowblower is in raised position.
12
Figure 3
ASSEMBLY
Figure 4
Figure 5
OM 0369SB1174-A
Figure 6
13
ASSEMBLY
g
Installation of Chute and Hydraulic Rotation Kit 5RDF0018
(Figures 7-8-9)
1. Figure 7: Place the hole identified
"POSITION" over the indentation in the housing.
2. Figure 7: Apply grease on the chute base
and around the snowblower chute ring and install the chute with the four retaining plates (item 1), eight 1/4" x 3/4" bolts and eight serrated flange nuts (items 2-3). Do not tighten immediately.
3. Figure 7: Attach the rotation bracket
(item 5) in the slot on the left side of the housing with a 1/2"NC x 1 1/4’’ hex. bolt and a 1/2" serrated flange nut (items 6-7).
4. Figure 7: Place the spacer ring (item 8) on
the 13/16" hole of the housing; insert the pivot bushing (item 9) in the bell crank (item 10) and slide the bell crank between the flat bars of the rotation bracket (item 5).
5. Figure 7 – SB1174: Attach the other end
of the bracket (item 5) and the bell crank (item 10) in the 13/16" hole of the housing with the 3/4"NC x 4" hex. bolt, a 3/4" lockwasher and a 3/4" hex. nut (items 12­11-13) in the exact order shown. Tighten securely.
6. Figures 7-8 – SB1184 & SB1194: Attach
the other end of the bracket and the bell crank (fig. 7, items 5-10) in the 13/16" hole of the housing with the 3/4"NC x 5" hex. bolt, a 3/4" lockwasher and a 3/4" hex. nut (fig. 8, items 1-2-3) in the exact order shown. Tighten securely.
7. Figure 7: Grease generously both holes of
the push arm (item 17) and install one end under the flat bar welded on the base of the chute and secure with a 1/2’’ x 1" shoulder screw, two 9/16" hole flat washer, a 3/8" hole flat washer and a 3/8"NC stover nut (items 14-18-15-16) in the exact order shown. Tighten leaving some movement to the mechanism.
8. Figure 7: Install the other end of the push
arm (item 17) under the bell crank (item 10) and secure with a 1/2’’ x 1" shoulder screw, a 9/16" hole flat washer, a 3/8" hole flat washer and a 3/8"NC stover nut (items 19­18-20-21) in the exact order shown. Tighten leaving some movement to the mechanism.
3. Figure 7: Attach the fixed section of the cylinder (item 4) to the rotation br acket ( it em
5) and the sliding section to the bell crank (item 10) placing a Ø 1 1/16" flat washer (item 22) between the cylinder yoke and the top of the bell crank then secure with the cylinder pins and the circlips. Point the hydraulic ports upward as illustrated.
NOTE: The 1 1/16" flat washer (item 22) is required only if the cylinder pin rubs against the snowblower housing
9. Figure 9: Connect the 3/8" ends of both hoses (item 2) to the cylinder (item 1) and install a quick coupler with rubber dust cap (items 6-7) at the end of each hose.
10. Figure 9: Secure the hoses on the three point hitch with the hose clamp, 3/8" NC x 1 1/2" lg bolt and 3/8" NC nylon insert nut (items 4-3-5) and attach hoses together with the nylon tie wraps (item 8) where needed.
CAUTION
To avoid serious personal injury.
hydraulic/ diesel fluid under pressure can penetrate the skin causing ser ious injury
Do not use your hands to check for leaks. Use a piece of cardboard or paper to search for leaks.
Stop engine and relieve pressure before connecting or disconnecting lines.
Tighten all connections before starting engine or pressurizing lines.
If any fluid is injected into the skin, obtain medical attention immediately or gangrene may result.
1. Hydraulic ho se
2. Cardboard nifying glass
3. Ma
Escaping
.
OM 0369SB1174-A
14
Figure 7
ASSEMBLY
Figure 8
Figure 9
OM 0369SB1174-A
15
ASSEMBLY
Installation of Electric Deflec tor Kit 5 RDF0021
(Figures 10-11-12 & Electrical Diagram)
1. Figure 10: Install the longest clevis (item 1) on the actuator base (item 2), the shortest one (item 3) on the other end and attach with two 1/2" NC x 2 1/2" bolts and 1/2" NC nylon insert locknuts (items 4-5).
2. Figure 10: Install a 3/16" x 1 3/4" spring pin (item 6) on each 1" pin (item 7).
3. Figure 10: Attach the actuator using the two 1" pins (item 7) and secure with 4mm x 80mm hairpins (item 8).
4. Figure 10 & diagram: Connect the wires to the switch (item 10) as follows:
72" black ground wire (item 9) to terminal
"C" (see diagram).
72" red fuse wire (item 11) to terminal "B
(see diagram).
360" red and black actuator wires
(item 12) to terminal "A" and "D" (see diagram).
5. Figure 11: Insert the switch (item 4) in the switchbox (item 2), secure with the two nuts (items 1-3) supplied with the switch and screw the rubber cap (item 5) on the switch in the order shown.
6. Figure 12: Place the switchbox (item 1) on the lever in a position that will be comfortable when the hand is on the knob and attach with the box clamp (item 5), two 1/4"NC x 3/4" hex. bolts and two 1/4" lockwashers (items 3-4) making sure the clamp is in the right direction so the lower openings on the switchbox are not blocked.
: Tighten the bolts just enough to securely
NOTE
fix the clamp and the switchbox on the lever. DO NOT TIGHTEN TOO MUCH so the clamp doesn't deform.
Figure 10
OM 0369SB1174-A
16
Loading...
+ 42 hidden pages