Frontier RB1172, RB1184, RB1196 Operator's Manual

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OPERATOR’S MANUAL

RB1172

RB1184

RB1196

REAR BLADES

5WPMAN0148 (Rev. 2/16/2009)

TO THE DEALER:

Assembly and proper installation of this product is the responsibility of the Frontier dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner.

TO THE OWNER:

Read this manual before operating your Frontier equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all the adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your selling dealer.

The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment.

For service, your authorized Frontier dealer has trained mechanics, genuine Frontier service parts, and the necessary tools and equipment to handle all your needs.

Use only genuine Frontier service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:

Model: ______________________________ Date of Purchase: _____________________

Serial Number: (see Safety Decal section for location) ____________________________________

Provide this information to your dealer to obtain correct repair parts.

Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING and DANGER are used in conjunction with the Safety-Alert Symbol, (a triangle with an exclamation mark), to indicate the degree of hazard for items of personal safety.

2 Introduction

Frontier (Rev. 2/4/2009)

TABLE OF CONTENTS

Si no lee Ingles, pida ayuda a

alguien que si lo lea para que le

traduzca las medidas de seguridad.

LEA EL INSTRUCTIVO!

WARNING

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

OPTIONAL EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

DEALER CHECK LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

PARTS LIST INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 23

GENERAL INFORMATION

The purpose of this manual is to assist you in operating and maintaining your Rear Blade. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance. These instructions have been compiled from extensive field experience and engineering data. Some information may be general in nature, due to unknown and varying operating conditions. However, through experience and these instructions, you should be able to develop procedures suitable to your particular situation.

The illustrations and data used in this manual were current at the time of printing. However, due to possible inline production changes, your machine may vary slightly in detail. We reserve the right to redesign and

5WPMAN0148 (Rev. 2/16/2009)

change the machines as may be necessary without notification.

 Some illustrations in this manual show the equipment with safety shields removed to provide a better view. This equipment should never be operated with any necessary safety shielding removed.

Throughout this manual, references are made to right and left directions. These are determined by standing behind the tractor facing the direction of forward travel.

Introduction 3

SPECIFICATIONS

RB1172 RB1184 RB1196

Overall Height 40" (102 cm) 40" (102 cm) 40" (102 cm)

Moldboard Height 18" (46 cm) 18" (46 cm) 18" (46 cm)

Working Width 72" (183 cm) 84" (213 cm) 96" (244 cm)

Moldboard Thickness 5/16" (7.9 mm) 5/16" (7.9 mm) 5/16" (7.9 mm)

Overall Depth 50" (127 cm) 50" (127 cm) 50" (127 cm)

Weight 530 lbs. (240 kg) 565 lbs. (256 kg) 600 lbs. (272 kg)

Cutting Edge 1/2" x 6" 1/2" x 6" 1/2" x 6"

(1.3 x 15 cm) (1.3 x 15 cm) (1.3 x 15 cm) Reversible Reversible Reversible

Offset Position Left or Right 4", 10", 16" 4", 10", 16" 4", 10", 16"

(10, 25, 41 cm) (10, 25, 41 cm) (10, 25, 41 cm)

No. of Forward Positions 9 9 9

No. of Backfill Positions 9 9 9

No. of Tilt Positions 5 5 5

Tractor 3-Point Cat 1 or 2 Cat 1 or 2 Cat 1 or 2

Quick Hitch (Optional) Cat 1 or 2 Cat 1 or 2 Cat 1 or 2

Implement Code for Tractor Ballast 36.4 38.8 41.2

Tractor HP Rating 75 HP max 75 HP max 75 HP max

(56 kW) (56 kW) (56 kW)

NOTES

4 Introduction

5WPMAN0148 (Rev. 2/16/2009)

Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.

In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.

It has been said “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

TRAINING

 Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals and safety decals are available from your dealer.) Failure to follow instructions or safety rules can result in serious injury or death.

 If you do not understand any part of this manual and need assistance, see your dealer.

 Know your controls and how to stop engine and attachment quickly in an emergency.



Operators must be instructed in and be capable of the safe operation of the equipment, its attachments, and all controls. Do not allow anyone to operate this equipment without proper instructions.

 Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.

 Make sure that all operating and service person-

nel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gangrene, serious injury, or death will result. CONTACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY.

 Never allow children or untrained persons to operate equipment.

Frontier RB1172 (Rev. 6/15/2006)

SAFETY RULES

PREPARATION

 Check that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual.

 Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

 Make sure attachment is properly secured, adjusted, and in good operating condition.

 Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.

 Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)

 A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader, front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate.

OPERATION

 Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.

 Do not operate or transport equipment while under the influence of alcohol or drugs.

 Operate only in daylight or good artificial light.

 Keep hands, feet, hair, and clothing away from

equipment while engine is running. Stay clear of all moving parts.

 Always comply with all state and local lighting and marking requirements.

 Never allow riders on power unit or attachment.

 Always sit in power unit seat when operating

controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine.

(Safety Rules continued on next page)

Safety 5

(Safety Rules continued from previous page)



SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

 Look down and to the rear and make sure area is clear before operating in reverse.

 Do not operate or transport on steep slopes.

 Do not stop, start, or change directions sud-

denly on slopes.

 Use extreme care and reduce ground speed on slopes and rough terrain.

 Watch for hidden hazards on the terrain during operation.

 Stop power unit and equipment immediately upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation.

to drop or rotate unexpectedly and cause severe injury or death.

• Service work does not require going underneath.

• Read Operator's Manual for service instructions or have service performed by a qualified dealer.

 Make sure attachment is properly secured, adjusted, and in good operating condition.

 Before transporting, pivot the unit so red reflectors face the rear.

MAINTENANCE

 Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key, and unfasten seat belt.

 NEVER GO UNDERNEATH EQUIPMENT. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak-down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

 Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service.

 Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)

STORAGE

 Block equipment securely for storage.

 Keep children and bystanders away from stor-

age area.

6 Safety

Frontier RB1172 (Rev. 6/15/2006)

4 - Serial Number Plate

1 – 5WP57503

WARNING

55121--C

FALLING OFF CAN RESULT IN BEING RUN OVER.

 Tractor must be equipped with ROPS (or ROPS CAB) and

seat belt. Keep foldable ROPS systems in “locked up” position at all times.

 Buckle Up! Keep seat belt securely fastened.  Allow no riders.

RAISED IMPLEMENT CAN DROP AND CRUSH.

 Never go underneath raised implement which can drop

from equipment or tractor 3-point hitch hydraulic leak down, hydraulic system failures, movement of control levers or mechanical linkage failures.

 Service work does not require going underneath

implement. Read manual instructions.

FALLING OFF OR GOING UNDERNEATH IMPLEMENT CAN RESULT IN SERIOUS INJURY OR DEATH.

2 – 5WP55121

LE NEX A, K S, U .S. A.

5 - 5WP1002940 Amber Reflector 9" (Front)

6 - 5WP57123 Red Reflector 9" (Rear)

(Safety Decals continued on next page)

SAFETY & INSTRUCTIONAL DECALS

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

WARNING

BLADE MUST BE PROPERLY

SECURED OR IT WILL FALL OFF

WHEN ANGLING OR REVERSING.

 Follow all manual instructions and

safety rules.

 Lower blade to ground, shut off tractor,

set park brake, and remove key.

 Check under center rear of blade to

make sure pivot nut and hitch pin are in place as shown in pictorial.

 If pivot nut and pin are missing, blade

will fall off when rotated. Do not rotate or operate blade until pivot nut and hitch pin are replaced.

FAILURE TO FOLLOW INSTRUCTIONS

CAN RESULT IN INJURY OR DEATH.

57503-A

PRODUCT IDENTIFICATION NUMBER

LENEXA, KS, U.S.A.

5WPMAN0148 (Rev. 5/16/2008)

Safety 7

SAFETY & INSTRUCTIONAL DECALS

Unit must not extend more than 4 feet left of center of the tractor when driving on public roads.

WARNING

1003193-A

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

(Safety Decals continued from previous page)

WARNING

TO AVOID SERIOUS INJURY OR DEATH:

 Read Operator's Manual

before operating, servicing, or repairing equipment. Follow all safety rules and instructions. (Manuals are available from your selling dealer.)

 Never allow riders.  Keep bystanders away from

equipment during operation.

 Operate from tractor seat

only.

 Keep all shields in place and

in good condition.

 Lower equipment to ground,

stop engine, remove key, and set brake before dismounting tractor.

 Never allow children or

untrained persons to operate equipment.

FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.

1003199

3 - 5WP1003199

7 - 5WP1003193

8 - 5WP1002941

WARNING

CRUSHING AND

PINCHING HAZARD

 Be extremely careful

handling various parts of the machine. They are heavy and hands, fingers, feet, and other body parts could be crushed or pinched between tractor and implement.

 Operate tractor controls from

tractor seat only.

 Do not stand between tractor

and implement when tractor is in gear.

 Make sure parking brake is

engaged before going between tractor and implement.

 Stand clear of machine while

in operation or when it is being raised or lowered.

FAILURE TO FOLLOW THESE

INSTRUCTIONS COULD

RESULT IN SERIOUS INJURY

OR DEATH.

1002941-A

Use a clean, damp cloth to clean safety decals.

Avoid spraying too close to decals when using a pressure washer; high-pressure water can enter through very small scratches or under edges of decals causing them to peel or come off.

Replacement safety decals can be ordered free from your dealer.

8 Safety

BE CAREFUL!

5WPMAN0148 (Rev. 5/16/2008)

OPERATION

WARNING

CAUTIONCAUTION

The operator is responsible for the safe operation of this equipment. Operators must be instructed in and be capable of the safe operation of the equipment, its attachments and all controls. Do not allow anyone to operate this equipment without proper instructions.

The Rear Blade is designed for a wide range of applications. The Rear Blade may be used for scraping, leveling, grading and backfilling and may be angled to windrow debris to the side for removal.

Optional kits are also available and included in this manual. The Single Tailwheel Kit is useful for grading and leveling work. The Skid Shoe Kit helps control cutting height when operating on hardened surfaces.

PRE-OPERATION CHECK LIST

(OWNER’S RESPONSIBILITY)

___ Check that all hardware is properly installed and

secured.

___ Do not allow riders.

CONNECTING REAR BLADE TO TRACTOR

Rear blades are shipped completely assembled and may be installed on tractors equipped with a Category 1 or Category 2 3-point hitch.

The tractor draw bar must be removed or installed in its shortest position to allow the blade to rotate 180 degrees.

___ Review and follow all safety rules and safety

decal instructions on page 5 through page 8.

___ Check that equipment is properly and securely

attached to tractor.

___ Make sure tractor ROPS or ROPS CAB and seat

belt are in good condition. Keep seat belt securely fastened during operation.

___ Check that all safety decals are installed and in

good condition. Replace if needed.

 Never allow children or untrained persons to operate equipment.

 Keep bystanders away from equipment.

 Keep all persons away from operator control

area while performing adjustments, service, or maintenance.

 Never allow riders on power unit or attachment.

 A minimum 20% of tractor and equipment

weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader, front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate.

1. 3-Point lower lift arm

2. Tractor top link

3. Retaining pin

4. Top link clevis pin

5. 3-Point lower lift arm sway chain

6. Klik pin

Figure 1. Connecting Rear Blade to Tractor

Refer to Figure 1. Place tractor 3-point lower lift arms (1) in the correct hitch position and install Klik pins (6) as shown (also refer to Figure 2). Category 1 tractor lift arms use inner hitch position. Category 2 tractor lift arms use outer hitch position with adapter sleeves installed over mounting pins. Secure lower link pins with lynch pins.

Attach tractor top link (2) to top hole of the A-frame and secure with the high strength clevis pin (4) and retaining pin (3) provided with top link. Category 1 top link attaches to front hole and Category 2 top link attaches to rear hole.

5WPMAN0148 (Rev. 5/16/2008)

Operation 9

Adjust sway blocks or tighten tractor 3-point sway

WARNING

chains to eliminate implement side-to-side movement during operation.

Figure 2. Top Link Identification

Optional Quick Hitch Bushing Kit

An optional quick hitch bushing kit is available for Category 1 and Category 2 tractors. See page 14 for installation instructions.

Storage Position

With rear blade raised, place parking stand in lowest position as shown in Figure 4. Lower rear blade so cutting edge and parking stand are flat on the ground. Disconnect 3-point arms and top link from rear blade.

Figure 4. Parking Stand in Storage Position

ADJUSTMENTS

NOTICE

 Do not use Quick Hitch with Single Tailwheel Kit.

Parking Stand Placement

Operating Position

Place parking stand in the raised position during operation. This position allows the moldboard to rotate 360 degrees. Secure into position with 3/8 x 2-1/4 lynch pin as shown in Figure 3.

• Service work does not require going underneath.

• Read Operator's Manual for service instructions or have service performed by a qualified dealer.

Adjustments to the rear blade require raising the blade slightly off of the ground. Do not leave the tractor operator position with the blade raised except to make blade adjustments during operation.

To make blade adjustments, raise the blade just high enough to allow blade to pivot without dragging on the ground. Shut off the tractor engine, set the park brake, remove the key, and carefully leave the operator position.

Figure 3. Parking Stand In Raised Position

10 Operation

Never place any part of your body underneath the blade or 3-point hitch while making adjustments. Hydraulic leak-down or failure can cause the blade to fall suddenly.

5WPMAN0148 (Rev. 5/16/2008)

Angling and Reversing (Figure 5)

Ten holes are provided for angling the blade: five in the forward position (to a maximum angle of 45 degrees) and five in the reverse position. Lift the drop pins, swing the blade to the desired angle or to the reverse position, then reinsert the drop pins to lock the blade in place.

age in place by inserting the pin in the desired hole. Secure with hair pin clip. For offsetting to the left, position the linkage on the right side of the frame and extend the linkage.

Figure 7. Rear Blade Offset Right

Figure 5. Angling and Reversing

Frame Offset (Figure 6 & Figure 7)

The frame will swing to the right or left. For offsetting the frame to the right, position the standard mechanical linkage (1) on the left side of the frame.

Blade Pitch

The pitch of the blade can be changed by adjusting the top link of the tractor.

Blade Tilt (Figure 8)

The blade will tilt so that one end of the moldboard is lower than the other. Remove yoke pin (1), tilt the blade to the desired angle, replace the pin, and secure with the hair pin clip. Additional tilt adjustment can be made with the tractor 3-point hitch leveling crank.

1. Mechanical linkage

2. Centering pin

Figure 6. Rear Blade Centered

Extend the linkage by pulling the center pin (2) and swinging the frame to the desired angle. Lock the link-

5WPMAN0148 (Rev. 5/16/2008)

1. Yoke pin

Figure 8. Blade Tilt

Operation 11

Blade Rotation (Figure 9)

The blade can be reversed for backfilling. Remove the drop pins and rotate the blade 180 degrees from the forward position. Reinstall the drop pins and secure.

The tractor draw bar must be removed or installed in its shortest position to allow the blade to rotate 180 degrees.

Adjust sway blocks or tighten tractor 3-point sway chains to eliminate implement side-to-side movement during operation.

NOTES

Figure 9. Blade Rotated 180 Degrees

12 Operation

5WPMAN0148 (Rev. 5/16/2008)

OPTIONAL EQUIPMENT

1. Tailwheel tube assembly

2. Notat yoke assembly

3. 3/8" Spirol pin

4. 5/8" Hardened flat washer (from turntable)

5. 5/8 NF x 1-1/2" Cap screw (from turntable)

14. Right floating link

15. Left floating link

16. Sleeve .78 x 1.00 x 2.00"

17. Clevis pin .75 x 4.38"

18. 3/4 NC x 4-1/2" Cap

screw GR5

19. 3/4" NC Lock nut

20. 3/4" Flat washer

21. 3/16 x 1-1/2" Cotter pin

22. 5/32" Hair pin cotter

SINGLE TAILWHEEL KIT 5WP1001533

Assemble Tailwheel (Figure 10)

NOTICE

 Floating links must be used with tailwheel to avoid equipment damage.

 Tailwheel kit will not function properly when used with Quick Hitch.

Remove round retainer plate and hardware from rear of tilt turntable of rear blade (refer to Figure 5).

NOTE: Point drop pins in tilt turntable towards center of unit (Figure 11) before attaching tailwheel tube assembly.

Attach tailwheel tube assembly (1) to rear of tilt turntable and secure with cap screws (5) and hardened flat washers (4) from turntable. Torque cap screws to 170 lbs-ft. (231 N-m).

Attach yoke assembly (2) to tailwheel tube and secure into position with spirol pin (3).

Assemble Floating Link (Figure 12)

Attach right and left floating link brackets (14, 15) with offset to the inside on each side of the A-frame. Place sleeve (16) in forward hole and secure assembly into position using two cap screws (18) and lock nuts (19) as shown in Figure 12.

NOTE: When attaching to tractor, install clevis pin (17) into floating links using two 3/4" washers (20), one cotter pin (21), and hair pin (22) as shown.

Figure 10. Tailwheel Assembly

5WPMAN0148 (Rev. 5/16/2008)

Figure 11. Drop Pin Position

Figure 12. Floating Link Installation

Adjust Tailwheel Assembly

Set blade cutting edge 1/2" (13 mm) above the ground with the tractor 3-point hitch. Adjust tail wheel until tire is on the ground and the top link pin is centered in the floating link slot. Fine tune the grading height by raising or lowering the 3-point hitch.

Optional Equipment 13

QUICK HITCH BUSHING KIT 5WP1002011

1. A-Frame assembly

2. Sleeve, .94 x 1.44 x 2.75 Cat 2

3. Sleeve, .94 x 1.44 x 2.19 Cat 1

4. Sleeve, 1.0 x 1.25 x 2.06

5. 1.0 NC x 5.0 Cap screw GR5

6. 1.0 Lock washer

7. 1.0 NC Hex nut

1. Moldboard assembly

2. Skid & shaft assembly

3. Right skid shoe bracket (not shown)

4. Left skid shoe bracket

5. Spacer, 1-1/4 sch 80 x 3/4" pipe

6. Pin, Klik 7/16 x 2"

7. 1-1/4" Standard flat washer

8. Plow bolt, 5/8 NC x 2-1/2"

9. 5/8" Standard flat washer

10. 5/8" NC Hex lock nut

11. Grease fitting

1. Moldboard assembly

2. End plate (right, not shown)

3. End plate (left)

4. 1/2 NC x 1-1/4" Carriage bolt

5. 1/2 NC Flanged lock nut

NOTICE

 Do not use Quick Hitch with Single Tailwheel Kit.

Install cap screw (5), sleeve (4), lock washer (6), and hex nut (7) through bottom hole of A-frame as shown.

Install sleeves (2) for Category 2 tractors in outer pin locations. Install sleeves (3) for Category 1 tractors in inner pin locations as shown.

Figure 13. Quick Hitch Bushing Installation

SKID SHOE KIT 5WP18300 (Figure 14)

Remove plow bolts from each end of cutting edge.

Attach right and left skid shoe brackets (3 & 4) to rear of moldboard with plow bolts (8), washers (9), and lock nuts (10) supplied in kit. Top of skid shoe brackets should angle slightly toward outer edge of blade.

Figure 14. Skid Shoe Installation

END PLATE KIT 5WP1001531 (Figure 15)

Install one end plate to each end of rear blade using two carriage bolts (4) and flanged lock nuts (5) on each end plate.

Adjust skid shoe to desired height using washers (7) and spacers (5). One washer must be installed between the shoe bracket and the spacers.

Make sure skid shoe rotates freely to prevent premature skid pad wear.

14 Optional Equipment

Figure 15. End Plate Installation

5WPMAN0148 (Rev. 5/16/2008)

DEALER CHECK LISTS

PRE-DELIVERY CHECK LIST

(DEALER’S RESPONSIBILITY)

Inspect the equipment thoroughly after assembly to be certain it is set up properly before delivering it to the customer. The following check list is a reminder of points to inspect. Check off each item if it is found satisfactory or after proper adjustment is made.

___ Check that all safety decals are installed and in

good condition. Replace if damaged.

___ Check all bolts to be sure they are tight.

___ Check that all cotter pins and safety pins are

properly installed.

DELIVERY CHECK LIST

(DEALER’S RESPONSIBILITY)

___ Show customer the safe and proper procedures

to be used when mounting, dismounting and storing equipment.

___ For mounted units, add wheel weights, ballast in

front tires, and/or front tractor weight to enhance front end stability. A minimum 20% of tractor and

equipment gross weight must be on front tractor wheels. When adding weight to attain 20% of tractor and equipment weight on front tractor wheels, you must not exceed the ROPS weight certification. Weigh the tractor and equipment. Do not estimate!

___ Show customer how to make adjustments.

___ Present Operator's Manual and request that cus-

tomer and all operators read it before operating equipment. Point out the manual safety rules, explain their meanings, and emphasize the increased safety hazards that exist when safety rules are not followed.

___ Point out the safety decals. Explain their meaning

and the need to keep them in place and in good condition. Emphasize the increased safety hazards when instructions are not followed.

___ Explain to customer the potential crushing haz-

ards of going underneath raised equipment. Instruct customer that service work does not require going underneath unit and never to do so.

5WPMAN0148 (Rev. 5/16/2008)

Dealer Check Lists 15

OWNER SERVICE

WARNING

CAUTIONCAUTION

The information in this section is written for operators who possess basic mechanical skills. Should you need help, your dealer has trained service technicians available. For your protection, read and follow all safety information in this manual.

• Service work does not require going underneath.

• Read Operator's Manual for service instructions or have service performed by a qualified dealer.

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

BLADE CUTTING EDGE REPLACEMENT

The moldboard blade is reversible and replaceable.

Remove the cap screws and hex nuts retaining the cutting edge to the moldboard. You may either replace or reverse the cutting edge. Secure new or reversed cutting edge with cap screws and hex nuts previously removed.

CLEANING

After Each Use

• Remove large debris such as clumps of dirt, grass, crop residue, etc. from machine.

• Inspect machine and replace worn or damaged parts.

• Replace any safety decals that are missing or not readable.

Periodically or Before Extended Storage

• Clean large debris such as clumps of dirt, grass, crop residue, etc. from machine.

• Remove the remainder using a low-pressure water spray.

1. Be careful when spraying near scratched or torn

safety decals or near edges of decals as water spray can peel decal off surface.

2. Be careful when spraying near chipped or

scratched paint as water spray can lift paint.

3. If a pressure washer is used, follow the advice of

the pressure washer manufacturer.

16 Owner Service

• Inspect machine and replace worn or damaged parts.

• Sand down scratches and the edges of areas of missing paint and coat with spray paint of matching color (purchase from your dealer).

• Replace any safety decals that are missing or not readable (supplied free by your dealer). See Safety Decals section for location drawing.

5WPMAN0148 (Rev. 5/16/2008)

Rear Blades: RB1172

RB1184 RB1196

PARTS INDEX

RB1172, RB1184, RB1196 Assembly . . . . . . . . . . . . . . . . . . . 18-19

Quick Hitch Bushing Kit (Optional) . . . . . . . . . . . . . . . . . . . . . . . . 19

Tailwheel Kit (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Skid Shoe Assembly (Optional). . . . . . . . . . . . . . . . . . . . . . . . . . . 21

End Plate Kit (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

5WPMAN0148 (Rev. 5/16/2008)

Parts 17

RB1172, RB1184, RB1196 ASSEMBLY

27 - SAFETY DECAL SET

30 - COMPLETE DECAL SET

18 Parts

5WPMAN0148 (Rev. 5/16/2008)

RB1172, RB1184, RB1196 PARTS LIST

QUICK HITCH BUSHING KIT 5WP1002011

(OPTIONAL)

REF PART QTY DESCRIPTION

1 ---------------- 1 A-Frame Assembly 2 5WP1002012 2 Sleeve, .94 x 1.44 x 2.75 Cat 2 3 5WP1002013 2 Sleeve, .94 x 1.44 x 2.19 Cat 1 4 5WP1002014 1 Sleeve, 1.0 x 1.25 x 2.06 5 * 1 1.0 NC x 5.0 Cap Screw GR5 6 * 1 1.0 Lock Washer 7 * 1 1.0 NC Hex Nut

* Standard hardware; obtain locally

REF

1 5WP1026709 1 1 1 A-Frame with decals 2 5WPHBL228 1 1 1 Pin, Clevis 1.00 x 5.00 3 5WP216241 1 1 1 Bolt, HH 1 In NC x 7 GR8 4 * 4 4 4 Washer, Flat 1 In Standard 6 5WP34279 2 2 2 Nut, Lock 1 In NC 8 5WP27542 4 4 4 Pin, Klik 7/16 x 2

9 5WPHBL233 2 2 2 Pin, Headless .88 x 6.94 10 5WPHBL225 3 3 3 Pin, Clevis 1.00 x 2.60 11 * 1 1 1 Pin, Safety 3/16 12 5WPHBL222 1 1 1 Link, Male 13 5WPHBL223 1 1 1 Link, Female 14 5WPHBL227 1 1 1 Pin, Bent .75 x 3.50 15 5WPHBL226 2 2 2 Pin, Bent 1.00 x 2.50 16 5WP1026708 1 1 1 Tilt Turntable with decals 17 5WP57817 4 4 4 Washer, Flat 5/8 SAE Hardened 18 5WP300461 4 4 4 Screw, HHCS 5/8 NF x 1-1/2 GR5 19 5WP53500 1 1 1 Plate, Retainer 20 5WP1026707 1 - - RB1172 Moldboard with decals 20 5WP1026706 - 1 - RB1184 Moldboard with decals 20 5WP1026705 - - 1 RB1196 Moldboard with decals 21 5WP26920 6 7 8 Bolt, Plow 5/8 NC x 1-3/4 22 * 6 7 8 Nut, Lock 5/8 NC 23 5WPFA503 1 1 1 Screw, HHCS 1 NC x 3 GR8 24 5WPHBL210 1 1 1 Frame Tube Assembly 25 5WP25258 1 - - Cutting Edge, 72 In (12" bolt centers) 25 5WP46440 - 1 - Cutting Edge, 84 In (12" bolt centers) 25 5WP25270 - - 1 Cutting Edge, 96 In (12" bolt centers) 26 5WP56598 2 2 2 Sleeve, .88 x 1.13 x 2.62 27 5WP1002955 1 1 1 Decal Set, Safety RB1172/84/96 28 5WP55011 1 1 1 Stand Assembly 29 5WP33000 1 1 1 Pin, Lynch 3/8 x 2-1/4 30 5WP1002956 1 1 1 Decal Set, Complete RB1172/84/96

PART

QTY

RB1172

QTY

RB1184

QTY

RB1196

DESCRIPTION

* Standard hardware; obtain locally

(Rev. 2/16/2009)

5WPMAN0148 (Rev. 5/16/2008)

Parts 19

TAILWHEEL KIT 5WP1001533 (OPTIONAL)

REF

PA RT

QTY DESCRIPTION

1 5WP1001530 1 Plate, Tailwheel Retainer

2 5WP57817 5 Washer, Flat 5/8 SAE Hardened

3 * 5 Nut, Lock 5/8 NC

4 5WP1001534 2 Bar, Tailwheel Mast

5 * 4 Screw, HHCS 5/8 NC x 2 GR5

6 5WP1001535 1 Tailwheel Tube Assembly

7 * 1 Screw, HHCS 5/8 NC x 4-1/2 GR5

8 5WP13853 1 Pin, Spirol 3/8 x 1-3/4

9 5WP15314 1 Wheel Yoke Assembly

10 * 1 Screw, HHCS 5/8 NC x 7 GR5

11 5WP19025 1 Nut, Flange Lock 5/8 NC

12 5WP57182 1 Sleeve, .66 x 1.00 x 5.39

13 5WP20879G 1 Tire, 4 x 16 Gray

14 5WP29652 1 Link, Floating Right

15 5WP29653 1 Link, Floating Left

16 5WP7372 1 Sleeve, .78 x 1.00 x 2.00

(Cat 2 tractor only)

17 5WP1591 1 Pin, Clevis .75 x 4.38

18 * 2 Screw, HHCS 3/4 NC x

4-1/2 GR5

19 * 2 Nut, Lock 3/4 NC

20 * 2 Washer, Flat 3/4 Standard

21 * 1 Pin, Cotter 3/16 x 1-1/2

22 * 1 Pin, Safety 5/32

* Standard hardware; obtain locally

20 Parts

5WPMAN0148 (Rev. 5/16/2008)

SKID SHOE ASSEMBLY 5WP18300

REF

PA RT

QTY DESCRIPTION

1 ------------ 1 Moldboard Assembly

2 5WP27586 2 Skid & Shaft Assembly

3 5WP27592 1 Bracket, Skid Shoe Right (not shown)

(earlier model grease fitting located above plate) -or-

3 5WP1005328 1 Bracket, Skid Shoe Right (not shown)

4 5WP27593 1 Bracket, Skid Shoe Left (earlier model

grease fitting located above plate) -or-

4 5WP1005329 1 Bracket, Skid Shoe Left

5 5WP52854 6 Sleeve, 1.28 x 1.66 x .75

6 5WP27542 2 Pin, Klik 7/16 x 2

7 * 8 Washer, Flat 1-1/4 Standard

8 5WP26169 2 Bolt, Plow 5/8 NC x 2-1/2 GR5

9 * 2 Washer, Flat 5/8 Standard

10 * 2 Nut, Lock 5/8 NC

11 * 2 Grease Fitting, 1/4 -28 Tapered Thread

* Standard hardware; obtain locally

(OPTIONAL)

REFNOPA RT

1 ** 1 Moldboard Assembly

2 ** 1 End Plate, Right (not shown)

3 ** 1 End Plate, Left

4 * 4 Bolt, Carriage 1/2 NC x 1-1/4 GR5

5 5WP11900 4 Nut, Flange Lock 1/2 NC

QTY DESCRIPTION

* Standard hardware; obtain locally

END PLATE KIT 5WP1001531

(OPTIONAL)

5WPMAN0148 (Rev. 5/16/2008)

Parts 21

BOLT TORQUE CHART

SAE SERIES TORQUE CHART

SAE Bolt Head

Identification

SAE Grade 2

(No Dashes)

SAE Grade 5

(3 Radial Dashes)

SAE Grade 8

(6 Radial Dashes)

METRIC SERIES TORQUE CHART

Metric Bolt Head

Identification

8.8

Metric

Grade 10.9

10.9

Metric

Grade 8.8

Typical Washer Installations

Lock Washer

Flat Washer

8/9/00

Bolt

Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application.

Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly. All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.

MARKING ON HEAD

Diameter

(Inches)

1/4" 7/16" 6 8 10 13 14 18

5/16"1/2"121719262737

3/8"9/16"233135474967

7/16"5/8"3648557578106

1/2" 3/4" 55 75 85 115 120 163

9/16" 13/16" 78 106 121 164 171 232

5/8" 15/16" 110 149 170 230 240 325

3/4" 1-1/8" 192 261 297 403 420 569

7/8" 1-5/16" 306 416 474 642 669 907

1" 1-1/2" 467 634 722 979 1020 1383

Wrench

Size

SAE 2 SAE 5 SAE 8

lbs-ft N-m lbs-ft N-m lbs-ft N-m

Coarse Thread Fine Thread

Marking on Head Marking on Head

Diameter &

Thread Pitch

(Millimeters)

6 x 1.0 10 mm 8 6 11 8 8 6 11 8 6 x 1.0

8 x 1.25 13 mm 20 15 27 20 21 16 29 22 8 x 1.0

10 x 1.5 16 mm 39 29 54 40 41 30 57 42 10 x 1.25

12 x 1.75 18 mm 68 50 94 70 75 55 103 76 12 x 1.25

14 x 2.0 21 mm 109 80 151 111 118 87 163 120 14 x 1.5

16 x 2.0 24 mm 169 125 234 173 181 133 250 184 16 x 1.5

18 x 2.5 27 mm 234 172 323 239 263 194 363 268 18 x 1.5

20 x 2.5 30 mm 330 244 457 337 367 270 507 374 20 x 1.5

22 x 2.5 34 mm 451 332 623 460 495 365 684 505 22 x 1.5

24 x 3.0 36 mm 571 421 790 583 623 459 861 635 24 x 2.0

30 x 3.0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2.0

22 Appendix

Wrench

Size

Metric 8.8 Metric 10.9 Metric 8.8 Metric 10.9

N-m lbs-ft N-m lbs-ft N-m lbs-ft N-m lbs-ft

Diameter &

Thread Pitch

(Millimeters)

Bolt Torque & Size Charts (Rev. 3/28/2007)

BOLT SIZE CHART

5/16 3/8 1/2 5/8 3/4 7/8

SAE Bolt Thread Sizes

MM 25 50 75 100 125 150 175

IN 1 7

Metric Bolt Thread Sizes

8MM 18MM14MM12MM10MM 16MM

NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.

ABBREVIATIONS

AG .............................................................. Agriculture

ASABE.................... American Society of Agricultural &

Biological Engineers (formerly ASAE)

ASAE ....... American Society of Agricultural Engineers

ATF ............................... Automatic Transmission Fluid

BSPP .............................British Standard Pipe Parallel

BSPTM ................British Standard Pipe Tapered Male

CV.....................................................Constant Velocity

CCW .............................................. Counter-Clockwise

CW............................................................... Clockwise

F ...................................................................... Female

FT ..............................................................Full Thread

GA .................................................................... Gauge

GR (5, etc.) ........................................... Grade (5, etc.)

HHCS ........................................Hex Head Cap Screw

HT........................................................... Heat-Treated

JIC .................Joint Industry Council 37° Degree Flare

LH .................................................................Left Hand

LT........................................................................... Left

m......................................................................... Meter

mm................................................................ Millimeter

M.......................................................................... Male

MPa......................................................... Mega Pascal

N.......................................................................Newton

NC ......................................................National Coarse

NF ...........................................................National Fine

NPSM.....................National Pipe Straight Mechanical

NPT .......................................... National Pipe Tapered

NPT SWF .........National Pipe Tapered Swivel Female

ORBM .......................................... O-Ring Boss - Male

P...........................................................................Pitch

PBY ...................................................... Power-Beyond

psi..........................................Pounds per Square Inch

PTO.....................................................Power Take Off

QD....................................................Quick Disconnect

RH ..............................................................Right Hand

ROPS ........................... Roll-Over Protective Structure

RPM ........................................Revolutions Per Minute

RT ....................................................................... Right

SAE ..........................Society of Automotive Engineers

UNC .....................................................Unified Coarse

UNF...........................................................Unified Fine

UNS......................................................Unified Special

Bolt Torque & Size Charts (Rev. 3/28/2007)

Appendix 23

PART NUMBER

5WPMAN0148

©2001 Woods Equipment Company. All rights reserved. WOODS and the Woods logo are trademarks of Woods Equipment Company. Frontier Equipment and the Frontier logo are trademarks of Deere & Company. All other trademarks, trade names, or service marks that appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice.

Frontier RB1172, RB1184, RB1196 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual