Be sure to read this manual carefully to gain a thorough understanding of the correct procedures before servicing this product.
The printer processor uses tapping truss head screws, spike truss head screws and Washer head screws (for ground). When
attaching the screws once removed, make sure they are on their original positions. These screws are used for the place where
grounding is required.
Tapping truss head screw
Spike truss head screw (green)
Washer head screw (for ground)
SCREW
System program:
• QSS-3701/3702(S)/3703/3704/3705: Ver.5
• 7500/7600/7700/7900: Ver.2
! It is prohibited to show, provide, lend or transfer this manual to others except the service personnel.
! The contents of this manual are subject to change without notice.
! Illustrations in this manual may vary depending on the model or manufacturing lot.
Explanation of manual
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Description for each specification
This manual contains the maintenance procedure for all the specifications.
The procedure for each specification may differ.
Symbols used when procedures vary
The specification mark is mentioned for the procedure.
SpecificationMark
Normal specification [N]
F specification
(CP49E/CP49LR)
EC Specification [EC]
SM specification [SM]
J specification[J]
There is no specification mark for the procedure which is same for all the specifications.
About the chapters
" 1. Cautions for work
Contains information on how to achieve safety in service operations. Be sure to read precautions thoroughly and
carefully.
" 2. Replacement and adjustment of parts
Describes how to remove or replace component parts and units, and how to adjust each part in replacement.
" 3. Mode
Shows the service personnel mode transition.
" 4. Troubleshooting
This chapter explains the corrective action for trouble.
" 5. Operation sequence
Describes the operation sequence.
" 6. Electrical parts
Describes the PCBs used.
" 7. Setup for service personnel
Describes the setup procedures for service personnel.
" 8. Appendix
Describes the wiring diagram.
[F]
Symbols used in this manual
This section explains the definitions of the symbols used in this manual.
This is called the alert symbol.
Text following this symbol contains particularly important information concerning safety. Be sure to heed this information.
This symbol is used in conjunction with the words DANGER, WARNING and CAUTION, according to the possible
degree of injury to people or damage to physical property.
The Important symbol indicates supplementary explanations, operations or procedures that require caution and instructions
that must be followed.
ii
The pointing finger symbol indicates the manual or section where you can find additional information.
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The Note symbol indicates useful information on functions and instructions.
Abbreviations for processing solutions used in this manual
The names of the processing solutions in this manual are indicated as shown below. Some types of processing solutions may
have other names.
Processing solutionsAbbreviations
Color DeveloperCD
Bleach FixerBF
StabilizerSTB
iii
This page is intentionally blank.
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iv
TABLE OF CONTENTS
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Notes to service personnel
Explanation of manual ............................................................................................................................ ii
Description for each specification ...................................................................................................ii
About the chapters .......................................................................................................................... ii
Symbols used in this manual ..........................................................................................................ii
Abbreviations for processing solutions used in this manual ........................................................... iii
1. Cautions for work
Description of warnings (signal words) .................................................................................. 10010
Description of warnings (signal words) ................................................................................................................10010
Location of warning labels ...................................................................................................... 10020
Location of warning labels ...................................................................................................................................10020
For safe operation .................................................................................................................. 10030
For safe operation .................................................................................................................................................10030
Prevention of static electricity when replacing and maintaining the electrical parts ...........................................10040
System list .............................................................................................................................. 20005
System list .............................................................................................................................................................20005
Removing each cover (Processor section) [print sorter unit (6-inch type, 17/14 orders)] [F] ..............................20020
Removing each cover (Processor section) [print sorter unit (6-inch type, 17/14 orders)] [N] [SM] ....................20020
Removing each cover (Processor section) [print sorter unit (6-inch type, 17/14 orders)] [J] ..............................20020
Removing each cover (Processor section) [print sorter unit (10-inch type)] .................................................... 20020-5
Adjusting belt tension ............................................................................................................. 20110
Adjusting the belt tension (printer section) ..........................................................................................................20110
Adjusting the belt tension (processor section) (QSS-3701/3702/3703/LP7500/LP7600) ....................................20120
Adjusting the belt tension (processor section) (QSS-3704/3705/LP7700/LP7900) ......................................... 20120-5
Adjusting the belt tension (colorimeter) ...............................................................................................................20125
Checking the paper magazine ...............................................................................................................................22000
Adjusting the zigzagging of the paper magazine deck .........................................................................................22100
Paper supply unit ................................................................................................................... 25610
Removing the paper supply unit ...........................................................................................................................25610
Removal and the right angle adjustment of the cutter unit ...................................................................................25620
Adjusting the timing of the paper supply pressure change sensor ........................................................................25630
Adjusting the paper hold timing of the paper hold motor ....................................................................................25640
Adjusting the CVP imprint pressure .....................................................................................................................25650
Removing paper supply unit A .............................................................................................................................25660
Paper supply unit A2 .............................................................................................................. 25710
Removing paper supply unit A2 ...........................................................................................................................25710
v
Exposure advance unit ........................................................................................................... 25810
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Removing the exposure advance unit ...................................................................................................................25810
Replacing the pressure guide in the exposure advance unit .................................................................................25820
Banding adjustment for the exposure advance unit ..............................................................................................25830
Paper advance unit 1 ............................................................................................................. 26510
Removing paper advance unit 1 ...........................................................................................................................26510
Paper advance unit 2 ............................................................................................................. 26550
Removing paper advance unit 2 ...........................................................................................................................26550
Removing the paper advance pressure change motors (right and left) and adjusting the pressure timing for the arm(s)
26560
Adjusting the arm position ....................................................................................................................................26570
Processor loading unit ............................................................................................................ 26610
Removing the processor loading unit ...................................................................................................................26610
Laser unit ............................................................................................................................... 26710
Replacing and adjusting the position of the laser unit ..........................................................................................26710
Adjusting backlash of the dryer rack (QSS-3701/3702/3703/LP7500/LP7600) ..................................................27230
Adjusting the position of the dryer rack ...............................................................................................................27260
Adjusting the drive motor belt tension .................................................................................................................27270
Adjusting backlash of dryer rack (lower) (QSS-3704/3705/LP7700/LP7900) ....................................................27320
Adjusting backlash of dryer rack (upper) (QSS-3704/3705/LP7700/LP7900) ....................................................27330
Order sorter section ............................................................................................................... 27410
Adjusting the stop position of the print receiving tray [Print sorter unit (6-inch type, 17/14 orders)] .................27410
Adjusting the stop position of the print receiving tray [Print sorter unit (10-inch type)] ................................. 27410-5
Removing the print conveyor unit ........................................................................................................................27420
Replacing the print receiving tray [Print sorter unit (6-inch type, 17/14 orders)] ................................................27430
Replacing the paper tray [Print sorter unit (10-inch type)] ............................................................................... 27430-5
Removing the print sorter unit [print sorter unit (6-inch type, 17/14 orders)] .....................................................27440
Removing the print sorter unit [print sorter unit (10-inch type)] ...................................................................... 27440-5
Adjusting the stop position of the paper guide [Print sorter unit (10-inch type)] ............................................. 27450-5
Replacing the colorimeter and the calibration plate .............................................................................................27460
Adjusting the height of the colorimeter ................................................................................................................27470
F replenishment unit [F] ......................................................................................................... 27500
Removing F replenishment unit (QSS-3701/3702/3703/LP7500/LP7600) [F] ....................................................27500
Removing F replenishment unit (QSS-3704/3705/LP7700/LP7900) [F] ......................................................... 27501-5
Removing the replenishment cartridge installation section [F] ............................................................................27510
Replacing the replenishment cartridge opening motor [F] ...................................................................................27520
Replacing the replenishment solution level sensor [F] .........................................................................................27530
Output check for the cartridge flushing valve and replenishment cartridge cleaning pump [F] ..........................27540
Position of the replenishment solution collection hoses [F] .................................................................................27550
Removing the tablet replenishment unit [J] ..........................................................................................................27610
Replacing the module [J] ......................................................................................................................................27620
Replacing the drum drive motor [J] ......................................................................................................................27630
Replacing the elevator motor [J] ...........................................................................................................................27640
Adjusting the tension of the elevator chain [J] .....................................................................................................27650
Adjusting the position of the elevator upper sensor [J] ........................................................................................27660
Adjusting the position of the elevator middle sensor [J] ......................................................................................27670
Adjusting the position of the elevator lower sensor [J] ........................................................................................27680
Cleaning method of the drum of module [J] .........................................................................................................27690
Replacing the STB tablet conveyor motor [J] ......................................................................................................27700
Replenishment package unit .................................................................................................. 27810
Replacing the replenisher pump and the water supply pump [SM] ......................................................................27810
Replacing the probe [SM] .....................................................................................................................................27820
Adjusting the sensitivity of the replenisher solution sensor [SM] ........................................................................27830
Status Display .......................................................................................................................................................31100
Debug Mode (Saving the Logdata) .......................................................................................................................31110
Paper Specification Registration/Setup ................................................................................................................32510
NCE Mode ............................................................................................................................................................32513
Brightness of the Edge ..........................................................................................................................................32514
Data Initialization .................................................................................................................................................32550
Auto Cleaning Water Output Amount Setting[F] .................................................................................................33004
Total Replenishment Amount Display[F] ............................................................................................................33030
Total Replenishment Amount Display [N] ...........................................................................................................33040
Total Replenishment Amount Display [SM] ........................................................................................................33040
Cleaning Water Amount Setting[F] ......................................................................................................................33501
Cleaning Water Amount Setting [N] [SM] [J] .....................................................................................................33501
Drive Motor Revolution Count Setting ................................................................................................................33502
Display Processor Working Information[F] .........................................................................................................33503
Processor Set Up Mode[F] ....................................................................................................................................33504
Colorimeter Unit Adjustment ...............................................................................................................................35100
Reading and Writing Data ....................................................................................................................................35400
System Version Check ..........................................................................................................................................35500
System upgrade for each control PCB (CPU) ......................................................................................................35600
Operation Information ..........................................................................................................................................35700
Paper sensor adjustment .......................................................................................................................................36000
Paper Guide Width Correction .............................................................................................................................36005
Paper Advance Unit Correction ............................................................................................................................36010
Exposure Position Adjustment .............................................................................................................................36030
Exposure Magnification Fine Adjustment ............................................................................................................36040
Paper Advance Length Correction ........................................................................................................................36050
Arm Unit 1 Zigzagging Correction .......................................................................................................................36060
Paper Guide Width Correction (for each Paper Width) ........................................................................................36065
Exposure Center Correction .................................................................................................................................36070
Paper pressure operation correction ......................................................................................................................36090
White Border Width Correction ...........................................................................................................................36100
Installing the system program ...............................................................................................................................38000
4. Troubleshooting
Error and attention message regulation ................................................................................... 4001
Classification of errors and attention messages ......................................................................................................4001
Suffix number .........................................................................................................................................................4002
Diagnosis appendix for the failures: Symptom due to the connection failure of wiring ............ 4202
Symptom due to the connection failure of wiring (printer section) ........................................................................4202
Symptom due to the connection failure of wiring (processor) ...............................................................................4203
Diagnosis appendix: Symptoms result from blowout of fuse .................................................... 4252
Symptoms result from blowout of fuse (printer section/processor section) ...........................................................4252
Diagnosis appendix: Check the connection of the PC and printer ........................................... 4260
Checking the connection between the PC and printer ............................................................................................4260
Laser temperature control status of Status Display does not change from Temperature control started to Temperature
control completed. [LASER] ..................................................................................................................................4302
No. 00500[N] Add water to the Refilling Water Tank. ......................................................................................40500
No. 00501[N] The replenisher switch is turned on. ............................................................................................40500
No. 00502[N] Add replenishment solution to the replenishment tank. ..............................................................40500
No. 00503[N] [SM] Empty the Effluent Tank. ...................................................................................................40500
No. 00505 Remove the prints from the Print Sorter Unit. ..................................................................................40500
No. 00506 Close the Dryer Cover. .....................................................................................................................40500
No. 00507 Close the Processor Top Cover. ........................................................................................................40500
No. 00508 Paper remains in the processor. Are you sure you want to turn the drive off? .................................40500
No. 00510 Attach the Print Conveyor Unit. .......................................................................................................40500
No. 00515 Set the Rack Stopper. ........................................................................................................................40500
No. 00520 Sensors may be dirty. ........................................................................................................................40500
No. 00521 Remove the prints from the sorter tray (large) .................................................................................40500
No. 00600[J] The Tablet Cartridge is empty. CD ..............................................................................................40600
No. 00601[J] The Tablet Cartridge is empty.BF ................................................................................................40600
No. 00602[J] The Tablet Cartridge is empty. STB .............................................................................................40600
No. 00603[J] Add water to the Water Supply Tank. ..........................................................................................40600
No. 00604[J] Add water to the SW/DW Tank. ..................................................................................................40600
No. 00605[J] Attach the Tablet Cartridge. CD ...................................................................................................40600
No. 00606[J] Attach the Tablet Cartridge.BF ....................................................................................................40600
No. 00607[J] Attach the Tablet Cartridge. STB .................................................................................................40600
No. 00608[J] Attach the Tablet Replenishment Unit. ........................................................................................40600
No. 00609[J] The Tablet kit is empty. ................................................................................................................40600
No. 00610[J] Empty the Effluent Tank.### .......................................................................................................40600
Attention message: SM replenishment .................................................................................. 40700
No. 00700[SM] Replace the Replenishment Package with a new one.P-# ........................................................40700
No. 00701[SM] Attach the Replenishment Package.P-# ....................................................................................40700
No. 00702[SM] Add water to the Water Supply Tank. ......................................................................................40700
No. 00703[SM] Would you like to initialize the remaining amount of the Replenishment Package? ...............40700
No. 00704[SM] Press the [YES: Execute] to initialize the remaining amount of the Replenishment Package. 40700
No. 00705[SM] Replace the Replenishment Package with a new one.P-# ........................................................40700
Attention message: F replenishment ...................................................................................... 40900
No. 00902[F] Install the replenisher cartridge. ...................................................................................................40900
No. 00903[F] Close the replenisher section door. ..............................................................................................40900
No. 00905[F] Install the new replenisher cartridge. ...........................................................................................40900
No. 00906[F] It is ready to replace the replenisher cartridge. ............................................................................40900
No. 00907[F] Collect the waste solution. ...........................................................................................................40900
No. 00908[F] Open operation was not completed correctly. Replenishment solution preparation will resume. .......
40900
No. 00909[F] Replenishment tank is empty. Cannot start the operation. ..........................................................40900
No. 00910[F] Preparing the replenishment solution. One moment please . . . .................................................40900
No. 00912[F] Replenishment solution was created. Initialize replenishment data and restart replenishment. . 40900
No. 00913[F] Mixing Replenisher cannot be started. .........................................................................................40900
No. 00914[F] PSR is running out. ......................................................................................................................40900
No. 00916[F] PSR is empty. ...............................................................................................................................40900
No. 01026 Close the Printer Top Cover. ............................................................................................................41000
No. 01029 The measurement failed. Measure it again. ......................................................................................41000
No. 01047 Close printer door. ............................................................................................................................41000
No. 01074 Sensors may be dirty. ........................................................................................................................41000
No. 01000-01132 Attention messages not explained in the Service Manual .....................................................41000
Attention message: Scanner/ Film Carrier ............................................................................. 41300
No. 01302-01454 Attention messages not explained in the Service Manual .....................................................41300
No. 01552 The paper in the Colorimeter is too short. It cannot be measured. ...................................................41550
No. 01555 The calibration plate data is out of range. .........................................................................................41550
No. 01556 The Colorimeter Unit is not set. ........................................................................................................41550
Attention message: NMC/Printers in common ....................................................................... 41620
No. 01750 Communication with the printer failed. The printer may not be active, or the LAN cable may not be
No. 01751 There was a time difference of more than 2 minutes between the clocks of printer and PC. The printer
clock was adjusted to match the PC clock. ...........................................................................................................41620
No. 01753 Printer is not ready. Start the printer. ..............................................................................................41620
No. 01754 Profile data registered to the printer is not compatible with that of the application. ........................41620
No. 01756 Printer profile versions are inconsistent. ...........................................................................................41620
No. 01757 Execute the startup checks. ...............................................................................................................41620
No. 01758 Maintenance is proceeding. Close the Maintenance screen. ..........................................................41620
No. 01759 Adjusting the temperature. One moment please. ............................................................................41620
No. 01760 Installation is proceeding. One moment please. .............................................................................41620
No. 01761 Printer is offline. Confirm that the circuit breaker of the printer is ON and that the printer is connected
No. 04001-04054 See the EZ Controller Troubleshooting Manual for Corrective action of Attention message. .......
43370
Attention message: External system ...................................................................................... 44200
No. 4200-4231 For corrective action of the attention message, see the d-Storage/ CD-R external writing system
Service Manual. ....................................................................................................................................................44200
Attention message: Bravo II ................................................................................................... 44350
No. 4350-4358 See the Bravo II Service Manual for Corrective action of Attention message. ........................44350
No. 05530 The Processor Top Cover is open. ....................................................................................................45530
No. 05531 The dryer cover is open. ...................................................................................................................45530
No. 05532 The Processing Solution Safety Thermostat has activated. ..............................................................45530
No. 05533 The Dryer Safety Thermostat has activated. .....................................................................................45530
No. 05534 Print Sorter Unit operation error. ......................................................................................................45530
No. 05535 Paper has jammed in the processor section. .....................................................................................45530
No. 05537 The Rack Stopper is not set. .............................................................................................................45530
No. 05538 Backup data error. Processor ...........................................................................................................45530
No. 05539 Print Conveyor Unit was removed. ...................................................................................................45530
No. 05549 Drive Motor Revolution Count Auto Adjustment error. ..................................................................45530
No. 05550 Drive Motor has stopped. ..................................................................................................................45530
No. 05551 Paper Guide operation error. .............................................................................................................45530
No. 05552 Dryer Lane Select Guide operation error. .........................................................................................45530
No. 05603[J] A tablet has jammed. ....................................................................................................................45600
No. 05604[J] A tablet has jammed. BF ..............................................................................................................45600
No. 05605[J] A tablet has jammed. ....................................................................................................................45600
No. 05609[J] Printing cannot continue without replenishment. CD ..................................................................45600
No. 05610[J] Printing cannot continue without replenishment. BF ...................................................................45600
No. 05611[J] Printing cannot continue without replenishment. STB .................................................................45600
No. 05612[J] Tablet Replenishment Elevator operation error. ...........................................................................45600
No. 05613[J] The processing solution level is too low. STB1 .........................................................................45600
Error message: SM replenishment ......................................................................................... 45700
No. 06069 The printer top cover is open. ...........................................................................................................46000
No. 06075 G Laser control error. ........................................................................................................................46000
No. 06076 Polygon Mirror control error. ...........................................................................................................46000
No. 06101 Paper Hold Motor operation error. ...................................................................................................46100
No. 06104 Printer Door is open. .........................................................................................................................46100
No. 06106 G Laser light source status error. ......................................................................................................46100
No. 06107 R Laser temperature is out of range. .................................................................................................46100
No. 06112 Could not load the paper. Paper Magazine C ..................................................................................46100
No. 06113 Paper did not rewind. Paper Magazine C ........................................................................................46100
No. 06134 Paper Supply Pressure Change Motor operation error. ....................................................................46100
No. 06135 Arm Unit 1 operation error. ..............................................................................................................46100
No. 06138 Paper Advance Arm Motor (Left) operation error. ...........................................................................46100
No. 06139 Paper Advance Arm Motor (Right) operation error. ........................................................................46100
No. 06140 Lane Select Motor (Left) operation error. ........................................................................................46100
No. 06141 Lane Select Motor (Right) operation error. ......................................................................................46100
No. 06142 Paper Advance Pressure Change Motor (Left) operation error. .......................................................46100
No. 06143 Paper Advance Pressure Change Motor (Right) operation error. .....................................................46100
No. 06148 Paper End Sensor A error. ................................................................................................................46100
No. 06149 Paper End Sensor B error. .................................................................................................................46100
No. 06150 Paper End Sensor C error. .................................................................................................................46100
No. 06151 Paper Loading Sensor error. .............................................................................................................46100
No. 06194 Laser Control PCB control error. ......................................................................................................46100
No. 06195 Paper did not load. Paper Magazine A2 ..........................................................................................46100
No. 06196 Paper did not rewind. Paper Magazine A2 ......................................................................................46100
No. 06197 Paper End Sensor A2 error. ..............................................................................................................46100
No. 06198 Laser Unit EE-PROM control error. .................................................................................................46100
No. 06199 Pressure Release Motor A2 operation error. .....................................................................................46100
No. 06200 Width Change Motor A2 operation error. ........................................................................................46100
No. 06201 Paper did not load. Paper Magazine A ............................................................................................46100
No. 06202 Paper did not rewind. Paper Magazine A ........................................................................................46100
No. 06555 Set the Colorimeter Unit. ..................................................................................................................46550
No. 06621-06833 For corrective actions, see EZ Controller Service Manual ....................................................46620
No. 06680 Network communication error. .........................................................................................................46620
No. 06681 Network communication error. .........................................................................................................46620
Error message: Main .............................................................................................................. 46900
No. 06901 ARCNET communication error. .......................................................................................................46900
No. 06903 Serial communication error. .............................................................................................................46900
No. 06909 CPU was reset. Abort the process. ...................................................................................................46900
No. 09000-09002 For corrective actions, see EZ Controller Service Manual ....................................................49000
Error message: Bravo I/CD-R external writing system (directly connecting to Rimage) ........ 49350
No. 9350-9381 For corrective action of the error message, see the Bravo II Service Manual and the d-Storage/ CD-R
external writing system Service Manual. ..............................................................................................................49350
Attention message: Main controller/ Setting module .............................................................. 49450
No. 10000-15302 Refer to the Troubleshooting Manual for Corrective action of Attention message. .............49450
xvi
5. Operation sequence
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Starting up/Closing down Operation ...................................................................................... 50500
ARCNET communication ....................................................................................................... 50520
ARCNET communication flow ............................................................................................................................50520
Data flow ................................................................................................................................ 50700
Data flow in printing .............................................................................................................................................50700
Data flow ..............................................................................................................................................................50710
Paper path diagram ................................................................................................................ 55000
Paper path diagram ...............................................................................................................................................55000
Paper advance operation ....................................................................................................... 55100
Paper loading operation (the paper advance length is 113.5 mm or less) ............................................................55100
Paper loading operation (the paper advance length is between 113.6 mm and 165.5 mm) .................................55110
Paper loading operation (the paper advance length is 165.6 mm or more) ..........................................................55120
Paper supply unit operation (the paper advance length is 165.5 mm or less) ......................................................55200
Paper supply unit operation (the paper advance length is between 165.6 mm and 392.5 mm) ...........................55210
Paper supply unit operation (the paper advance length is between 395.6 mm and 466.5 mm) ...........................55220
Paper supply unit operation (the paper advance length is 466.6 mm or more) ....................................................55230
Paper advance unit 2 operation (the paper width is 165.0 mm or more) ..............................................................55530
Paper rewind operation .........................................................................................................................................55600
Paper splice detection operation ...........................................................................................................................55700
Paper end operation ..............................................................................................................................................55800
Fogged paper operation ........................................................................................................................................55900
Processor paper advance operation ...................................................................................... 56100
Paper advance operation of the processor (normal prints) ...................................................................................56100
Paper advance operation of the processor (setup prints) ......................................................................................56110
Print conveyor unit operation ................................................................................................. 56200
Print conveyor unit operation ...............................................................................................................................56200
Print sorter unit operation ....................................................................................................... 56300
Print sorter unit operation [print sorter unit (6-inch type, 17/14 orders)] .............................................................56300
Print sorter unit operation [print sorter unit (10-inch type)] ............................................................................. 56300-5
Colorimeter unit operation ...................................................................................................... 56600
The calibration operation of the colorimeter ........................................................................................................56600
Automatic color measurement operation for setup prints .....................................................................................56610
Judgment operation of setup print ........................................................................................................................56620
Compatibility of PCBs and electrical parts ............................................................................. 60100
Compatibility of PCBs and electrical parts ..........................................................................................................60100
Position of electrical parts (printer section) ............................................................................ 63000
Printer section (positions of PCBs) .......................................................................................................................63000
Printer section (positions of electrical parts) ........................................................................................................63050
Paper magazine mounts A, A2, B, and C (positions of electrical parts) ..............................................................63051
Paper supply unit A2 (positions of electrical parts) ..............................................................................................63055
Paper supply unit (positions of electrical parts) ...................................................................................................63060
Exposure advance unit (positions of electrical parts) ...........................................................................................63070
Laser unit (position and description of electrical parts) .......................................................................................63080
Paper advance unit 1 (positions of electrical parts) ..............................................................................................63090
Paper advance unit 2 (positions of electrical parts) ..............................................................................................63100
Processor loading unit (positions of electrical parts) ............................................................................................63110
Position of PCBs (processor section) ..................................................................................... 63200
Positions of PCBs and electrical parts (dryer section, conveyor and order classification section) ..
63260
Dryer section (positions of electrical parts) (QSS-3701/3702/3703/LP7500/LP7600) ........................................63260
Dryer section (positions of electrical parts) (QSS-3704/3705/LP7700/LP7900) ............................................. 63270-5
Conveyor and order classification section (positions of PCBs and electrical parts) ............................................63271
Condition check of the processor condition light and Manual Sorter Switch ......................................................63275
Positions of electrical parts (Processor section) .................................................................... 63280
Processor section (positions of electrical parts) (QSS-3701/3702/3703/LP7500/LP7600) [F] ............................63280
Processor section (positions of electrical parts) (QSS-3701/3702/3703) [N] ......................................................63290
Processor section (positions of electrical parts) (QSS-3701/3702/3703) [SM] ....................................................63300
Processor section (positions of electrical parts) (QSS-3701/3702/3703) [J] ........................................................63310
Processor section (positions of electrical parts) (QSS-3704/3705/LP7700/LP7900) [F] .....................................63311
Processor section (positions of electrical parts) (QSS-3704/3705) [N] ............................................................ 63311-5
Processor section (positions of electrical parts) (QSS-3704) [SM] .................................................................. 63311-5
Processor section (List of adjustment after electrical parts replacement) [F] ......................................................63312
Control strip auto loading unit (positions of PCBs and electrical parts) ..............................................................63315
Communication unit (positions of PCBs) .............................................................................................................63316
Colorimeter unit (positions of electrical parts) ........................................................................ 63318
Colorimeter unit (positions of electrical parts) .....................................................................................................63318
Description of PCB (printer section) ....................................................................................... 66000
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Printer control PCB (J391423) .............................................................................................................................66000
Printer I/F main PCB (J391391, J391489) ...........................................................................................................66005
Replacing the printer I/F main PCB (QSS-3701/3702/3703/3704/3705) .............................................................66006
Replacing the printer I/F main PCB (LP7500/7600/7700/7900) ..........................................................................66007
Laser control PCB (J391465) ...............................................................................................................................66010
G laser driver ........................................................................................................................................................66070
Power supply (printer section) ..............................................................................................................................66100
Explanation of PCBs (Processor section) .............................................................................. 66200
Processor control PCB (J391467) .........................................................................................................................66200
SM I/O PCB (J391191, J391378) [SM] ...............................................................................................................66600
F replenishment I/O PCB (J391322) [F] ..............................................................................................................66800
Control strip driver PCB (J391422) ......................................................................................................................66810
Control strip communication PCB (J391404) ......................................................................................................66820
Infrared communication unit ................................................................................................................................66830
Order specifying LED PCB 1 (J490423) ..............................................................................................................66840
Order specifying LED PCB 2 (J391425) ..............................................................................................................66850
Order specifying LED PCB 3 (J391426) ..............................................................................................................66860
Drive motor driver PCB (I123279) .......................................................................................................................66870
Power supply (processor) .....................................................................................................................................67400
Precautions in handling the cables ........................................................................................................................68100
Power ON/OFF ...................................................................................................................... 68550
When the power is not supplied (How to use the starter jumper) ........................................................................68550
7. Setup for service personnel
Setup for service personnel ................................................................................................... 70010
Setup during installation .......................................................................................................................................70010
8. Appendix
Periodically replaced parts ..................................................................................................... 80110
List of maintenance/periodically replaced parts/consumable parts ......................................................................80110
Service personnel tool list ...................................................................................................... 80310
Service personnel tool list .....................................................................................................................................80310
xix
Table of wiring diagrams ........................................................................................................ 89000
Distributed by: minilablaser.com
Table of wiring diagrams ......................................................................................................................................89000
xx
1000
Distributed by: minilablaser.com
1.Cautions for work
Description of warnings (signal words) ................................................................................ 10010
Description of warnings (signal words) .............................................................................................................10010
Location of warning labels ................................................................................................... 10020
Location of warning labels ................................................................................................................................10020
For safe operation ............................................................................................................... 10030
For safe operation ..............................................................................................................................................10030
Prevention of static electricity when replacing and maintaining the electrical parts ........................................10040
• Signal words identify the level of injuries that can potentially occur.
• The signal words used in this manual and found on labels, DANGER, WARNING and CAUTION, are assigned according to the
level of potential risk.
• Warning labels are located at or near the part of the system that poses the indicated danger. Ignoring a warning may cause death or
serious injury, or system malfunction. Be sure to follow the indications in the manuals and on the warning labels.
• The warnings include a signal word, the type and extent of the danger, and information on avoiding the danger.
• Carefully read and understand the warnings included in this manual and on the warning labels before operating the system.
This indicates situations that if not immediately avoided could result in serious injury or death.
Description of warnings (signal words )
1. Cautions for work
This indicates situations that if not avoided could result in serious injury or death
This indicates situations that if not avoided could result in non-life threatening injury. It is also used to indicate situations
which may cause damage to physical property.
.
Example of warning label
Warning (signal word)
Symbol (warning indication)
Warning text (warning
indication)
SIGNALWORD
10010
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10020
Distributed by: minilablaser.com
Location of warning labels
Location of warning labels
The following shows the locations, types of warning labels and the part numbers on this product. Follow the instructions on the labels
carefully in order to operate the product safely and avoid accidents. Do not peel the labels off. If a label becomes illegible or comes off
completely, contact your place of purchase for replacement label using the part number shown.
Though the system appearance of some models may be different from figures, locations of warning labels are same as shown in figures.
3701/3702/3703/LP7500/LP7600
N, SM, and J specifications
11
11
14
10
8
10
9
6
7
1
4
10
3
4
2
Location of war ning la bels
1. Cautions for work
F specification
5
3
4
1
11
11
13
10
8
14
10
3
9
15
3
6
7
5
10
1
5
4
1
G088947
2
1
13
1
3
4
15
10020
3
4
12
G088957
1/5
3704/3705/LP7700/LP7900
Distributed by: minilablaser.com
N, SM specifications
11
11
10020
Location of warning labels
10
8
14
10
9
6
7
10
3
4
2
F specification
1
3
5
4
1
11
11
13
10
8
14
10
9
15
3
6
7
1
4
10
1
G090070
2
1. Cautions for work
3
5
5
4
3
4
12
1
13
15
10020
1
G090071
2/5
When the print sorter unit is 8-order type
Distributed by: minilablaser.com
6
10020
Location of warning labels
10
6
5
3
4
Quad magazine unit (option)
1
12
A023349-01
A023200-01
1
1. Cautions for work
G089575
G088962
34
A022523-01
A022531-01
10020
3/5
10020
Distributed by: minilablaser.com
Location of warning labels
56
A022509-01
7
A234392-01
1. Cautions for work
8
A234350-01
910
A022536-01
1112
A515330-01
A023202-01
A087463-01
10020
4/5
1314
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A023358-01
15
A063381-01
10020
Location of warning labels
A022516-01
1. Cautions for work
10020
5/5
10030
Distributed by: minilablaser.com
For safe operation
For safe operation
!!!! General precautions
• Prior to any part replacement or mechanical adjustment, be sure the main power supply is turned off.
• Since the work which uses key operations cannot turn off the circuit breaker, mechanical operation check during it
requires particular attention.
For safe operatio n
IMPORTANT
• Ground wires (green and yellow) are connected to the covers and units of the machine.
For reassembly, be sure to connect the ground wires as they were.
• Be sure to perform an operation check after replacing or adjusting any parts (or units).
!!!! Precautions for processing solutions
• This system uses non-pharmaceutical poison and toxic processing solutions which are dangerous to drink in. Direct
contact with processing solutions may irritate eyes.
When handling processing solutions, wear safety goggles.
If a processing solution has been ingested accidentally, immediately rinse the mouth out with water, and drink one or
two cups of water. Contact a physician as soon as possible, and then vomit the solution according to the physician's
instructions.
If processing solution gets into eyes, immediately rinse them under running water for at least 15 minutes, and then
contact a physician.
1. Cautions for work
• Direct contact with processing solutions may irritate the skin and may cause an allergic reaction.
When handling processing solutions, be sure to wear rubber gloves and clothing for workwear, to avoid direct contact.
If there is a possibility of direct or indirect exposure to a processing solution, wash with soap and rinse with lots of
water, after completion of work.
• Processing solution stains on your clothing may result in discoloration or fading. When handling processing solutions,
wear clothing for workwear.
10030
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