WARRANTY:
Warranty coverage is provided by John Deere according to the terms of the
Agricultural/Commercial & Consumer Equipment Warranty Statement. Carefully read the
warranty statement on the back of your original purchase order for details on coverage
and limitations of this warranty.
NOTES
-2-
FRONTIER DEALER PRE-DELIVERY CHECK LIST
AFTER COMPLETION, DEALER SHOULD REMOVE AND RETAIN FOR RECORDS
After the Manure S preader has been completely set-up, check to be certain it is in correct operating
order before delivering to the customer. The following is a list of points to inspect. Check off each
item as you have made the proper adjustments and found the item operating satisfactorily.
Manure Spreaderwas not damaged in shipment. Check for dents and loose or missing
parts. Report damage immediately to Frontier.
All bolts and fasteners are tight.
Manure Spreader has been correctly assembled according to instructions in this manual.
Wheel nuts and all other fasteners are tightly secured.
All grease fittings have been lubricated. Gearboxes are filled to proper levels if applicable.
Lubrication Chapter of this manual for details.
See
Hoses and fittings are properly attached and there are no visible leaks.
Guards and shields are secure.
Wheels are properly mounted.
Tires are inflated to correct pressure.
Chains tension is properly adjusted. See Adjustment Chapter of this manual.
Decals are in place and legible.
(Remove Dealer File Copy At Perforation)
PTO guard turns freely.
Discharge door operates smoothly.
Main Auger operates up and down smoothly.
Hydraulic system does not leak under pressure.
Lights and wiring functioning properly .
Electronic Scale (if provided) operates properly.
Implement and all components are functioning properly .
Connect the
applicable) tractor and attach the PTO. Connect the lights. Run the Manure Spreader
and make sure all components operate properly.
Manure Spreader onto a proper horsepower 540 RPM or 1000 RPM (if
Inspection Date____________________ Model Number ________________________________
Serial Number______________________________________________
Dealer’s Name ________________________________________________________________
Signature of Pre-Delivery Inspector ________________________________________________
-3-
Intentionally Left Blank
-4-
FRONTIER DEALER DELIVERY CHECK LIST
AFTER COMPLETION, DEALER SHOULD REMOVE AND RETAIN FOR RECORDS
This check list that follows is an important reminder of valuable information that should be
passed on to the customer at the time this machine is delivered.
Check off each item as you explain it to the customer.
This delivery check list, when properly filled out and signed assures the customer that the
Pre-Delivery Service was satisfactorily performed.
(Remove Dealer File Copy At Perforation)
Explain to the customer that the Pre-Delivery Inspection was made.
Explain to the customer all the safety precautions they must excercise when operating this
unit.
Explain to customer that regular lubrication is required for proper operation and long life of
machine. Show customer the
Give the customer the Operator’s Manual and make sure they read and understand all
operating and service instructions.
Record model and serial number on this page and page 38 of this Operators Manual.
Lubrication Chapter of the Operator’s Manual.
Date Delivered __________________________________
Dealer’s Name ________________________________________________________________
By __________________________________________________________________________
Signature of Original Buyer ______________________________________________________
-5-
Intentionally Left Blank
-6-
2342 Specifications
Cubic Ft. Struck Level..................564
Gallon Capacity .............................4200
T ank Length..................................20’
Overall Length..............................27’7”
Tank Width @ Top........................97”
Auger Diameter ............................30”
Poly Lined Tank............................. Left Side
Overrunning Clutch.......................Y es
Shear Bolt Protection.................... Yes
PTO...............................................1000 RPM 1-3/4” Standard
1000 RPM 1-3/8” Optional
Expeller Size.................................40”
Front and Rear Splashguards....... Yes
Tires...............................................28L x 26
Weight Base Unit........................... 16,500#
Weight Lid - Approximate.............. 2,500#
Side Loading Height.....................93”
Height @ Rear S plash..................101”
Height @ Front Splash.................. 101”
Overall Width.................................12’
SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE
-7-
SAFETY INFORMATION
BE
ALERT!
THIS SYMBOL IS USED THROUGHOUT THIS BOOK WHENEVER YOUR PERSONAL SAFETY IS
INVOL VED. TAKE TIME TO BE CAREFUL. REMEMBER: THE CAREFUL OPERAT OR IS THE BEST
OPERATOR. MOST ACCIDENTS ARE CAUSED BY HUMAN ERROR. CERTAIN PRECAUTIONS
MUST BE OBSERVED TO PREVENT THE POSSIBILITY OF INJURY OR DAMAGE.
YOUR SAFETY
IS INVOL VED.
-8-
SAFETY INFORMATION
Keep signs in good condition. Immediately replace any missing or damaged signs.
RECOGNIZE SAFETY INFORMATION
This is the safety-alert symbol. When you see this
symbol on your machine or in this manual, be alert to the
potential for personal injury .
Follow recommended precautions and safe operating
practices.
UNDERSTAND SIGNAL WORDS
A single word; DANGER, WARNING, or CAUTION is used
with the safety-alert symbol. DANGER identifies the most
serious hazards.
Safety signs with signal word DANGER or WARNING are
typically near specific hazards.
General precautions are listed on CAUTION safety signs.
FOLLOW SAFETY INSTRUCTIONS
Carefully read all safety messages in this manual, and all safety signs on your machine. Follow all
recommended precautions and safe operating procedures.
OBSERVE MAXIMUM TRANSPORT SPEED
The maximum transport speed for this implement is 32 km/h (20 m.p.h.).
Some tractors are capable of operating at speeds that exceed the maximum
transport speed of this implement. Regardless of the maximum speed capability
of the tractor being used to tow this implement, do not exceed the implement’s
maximum transport speed.
Exceeding the implements maximum transport speed can result in:
* Loss of control of the tractor/implement combination
* Reduced or no ability to stop during braking
* Implement tire failure
* Damage to the implement structure or its components
Use additional caution and reduce speed when towing under adverse surface
conditions, when turning, and when on inclines.
Do not attempt transport if the fully loaded implement weighs more than 1.5 times
the weight of the tractor.
-9-
SAFETY INFORMATION
-10-
SAFETY INFORMATION
-11-
TRACTORS:
This Operators Manual uses the term “Tractor” when identifying the the power source.
TO PREVENT SERIOUS INJURY OR DEATH
BEFORE YOU ATTEMPT TO OPERATE THIS EQUIPMENT, READ AND STUDY THE FOLLOWING
INFORMATION. IN ADDITION, MAKE SURE THAT EVERY INDIVIDUAL WHO OPERATES OR WORKS
WITH THIS EQUIPMENT, WHETHER FAMILY MEMBER OR EMPLOYEE, IS FAMILIAR WITH THESE
SAFETY PRECAUTIONS.
KNOW HOW TO STOP MACHINE BEFORE STARTING IT.
If the machine becomes clogged or for servicing, Stop the tractor engine, remove ignition key and
allow all mechanisms to stop. Before cleaning or working on the machine, detach the PTO shaft, and
completely disengage the tractor hydraulics.
DO NOT attempt to perform maintenance or repair with tractor running, and PTO, and hydraulic hoses
connected to the tractor.
DO NOT step up on the Manure Spreader at any time while in operation.
NEVER manually feed material into the expeller.
DO NOT allow minors to operate or be near the Manure Spreader.
DO NOT ALLOW PERSONNEL OTHER THAN THE QUALIFIED OPERATOR NEAR THE MANURE
SPREADER.
ST AY CLEAR of discharge expeller when in operation.
Keep hands, feet, and clothing away from all moving parts when the Manure S preader is in operation.
Loose or floppy clothing should not be worn by the operator.
Be sure the Manure Spreader i s clear of people, tools, and other objects before engaging PTO.
Do not step over PTO shaft: Stay clear of PTO at all times.
NEVER start the Manure S preader until all guards and safety shields are secured in place.
Never operate the Manure Spreader with a PTO speed greater than the recommended PTO RPM.
ST AY CLEAR of hydraulic lines, they may be under extreme pressure or heat.
Frontier always takes the operator and their safety into consideration and guards exposed moving
parts for their protection. However, some areas cannot be guarded or shielded in order to assure proper
operation. In addition, the Operators Manual and decals on the Manure Spreader itself warn you of further
danger and should be read and observed closely .
Study The Above Safety Rules
ATTENTION - BE ALERT - YOUR SAFETY IS INVOLVED
-12-
-13-
SET -UP & ASSEMBLY
NOTE: Determine right or left side of the Manure S preader by viewing it from the rear . If instructions
or parts lists call for hardened bolts, refer to bolt torque chart.
WHEELS & TIRES
The Manure Spreader may be shipped without the wheels/tires inst alled.
1. Assemble the Manure Spreader and check for proper assembly and adjustment. Make sure that
all bolts are tightened.
2. Attach the wheels with tires, using the lug nuts furnished and torque the mounting hardware to
the appropriate torque listed in the
Service Chapter. Check wheel bolts periodically thereaf ter.
3. Inflate the tires to the appropriate pressure listed in the
4. Check the Manure Spreader for proper assembly and adjustment and make sure that all bolts
are tightened.
5. Securely retighten after a few hours of operation, as bolts can loosen up on new machinery.
6. Lubricate the Manure Spreader completely .
Service Chapter.
-14-
PREPARING FOR OPERA TION
PREPARING MANURE SPREADER
Properly lubricate the Manure Spreader , check automatic oiler level, and fill if necessary before operating.
Refer to
If theManure Spreader is going to be operated in freezing temperatures, review and comply with
recommendations in the
Proper operation of a loaded Manure Spreader requires a tractor with sufficient horsepower to run the
PTO and proper size to counterbalance the weight of a loaded Manure S preader.
TRACTION CONNECTIONS
1. The hitch of the Manure Spreader is designed for a standardized tractor hitch. Adjust the drawbar so
that it is 13 to 17 inches above the ground.
Extend or shorten it so that the horizontal distance from the end of the tractor power takeoff shaft to
2.
the center of the hitch pin hole is 15-3/4” for 1000 RPM PTO as shown in drawing. An improperly
located hitch point may cause damage to the universal joints of the power takeoff.
3. Secure the drawbar so that the hitch pin hole is directly below the power drive line. Fasten the
Manure Spreader to the tractor drawbar with an appropriate hitch pin with safety locking device.
After the connection is made, remove the jack and secure it to the “Storage Position” on the lef t
side of the Spreader.
Lubrication Section of this Operator’s Manual for locations.
Operation Chapter, under the Winter Operation section.
Tractor Hitch
15-3/4”
If the Manure Spreader is attached to a tractor with
a clevis hitch (hammer-strap) style drawbar, the
hammer-strap must be removed to prevent damage
to the IID guarding and the IID telescoping members.
[See Figure 1]
If the
with an offset in the drawbar, be certain it is
in the down position to prevent damage to the
IID guarding and the IID telescoping members.
[See Figure 2]
Manure Spreader is attached to a tractor
-15-
PREPARING FOR OPERA TION
PTO
The Manure Spreader is equipped with a const ant velocity telescoping PTO
drive shaft. This constant velocity capability, results in a smooth, quiet
running drive line, without power fluctuation. The Manure Spreader can
only be properly hooked-up to a tractor which has PTO and hitch dimensions
conforming to ASAE Standard S203. Horsepower required may vary
according to the consistency of material to be spread, ground speed and
terrain. To prevent damage to the telescoping PTO drive, DO NOT allow
the tractor’s rear tires to make contact with the PTO or Manure Spreader
while making sharp turns, Be careful when pulling the Manure Spreader
with a tractor that is equipped with dual rear tires.
NOTE: The maximum joint angle must not exceed 80º whether in operation
or not. Any angle greater than 80º, will result in damage to the joint. For
continuous operation, the maximum joint angle must be limited to 35º. Any
continuous operation, at angles greater than 35º, will shorten joint life.
A
ttach the Manure S preader PTO to the tractor PTO shaf t
locking it into position and check distance by the following.
1. Maintain a straight alignment between the Manure
Spreader and the tractor.
2. Maintain a distance of 6”- 12” between the top of
the tractor drawbar and the center of the
tractor PTO. An 8” distance is standard.
After the correct distance is obtained, slide back the coupler lock and attach the PTO drive to the tractor
PTO shaft. Make sure that the coupler locks onto the PTO shaft; slide it back and forth until it locks.
NOTE: Do NOT attempt to use a hammer to help in attaching the PTO drive connection.
NOTE: Remove the tractor 3-point quick hitch if the tractor is equipped with one. Tractor 3-point arms
must be removed or positioned so they do not come in contact with the Manure Spreader tongue or
PTO. Failure to heed will cause damage and void the warranty.
Hydraulics
Standard: The Manure Spreader requires a 4 hose
hook-up.
- 2 hoses for raising/lowering the main auger.
- 2 hoses for opening/closing the discharge door.
Optional;
- 2 hoses for the optional lid.
Before starting the tractor, make sure each set of
hydraulic hoses connects to the appropriate set of
remote outlets on the tractor. Operate the tractor valve
to fill the hydraulic lines and operate the cylinders. Add
hydraulic fluid to the tractor system, as required.
-16-
TRANSPORTING
TRANSPORT LIGHTING & REFLECTORS
Transport lighting with a 7 pin plug is standard equipment.
The lighting system is to be connected to the 7 pin power
receptacle (per SAEJ560B) on your tractor . If your tractor is
not equipped with the proper receptacle, see your tractor
dealer for details.Red reflective safety decals and a SMV
sign are on the rear of the tank for safety.
SAFETY CHAIN (Optional)
Follow state and local regulations regarding use of a safety chain and transport lighting when towing
farm equipment on public highways. A proper safety chain should be used to retain the safety connection
between the towing and towed machines, in the event of separation of the primary attaching system.
Check with local law enforcement agencies for your own particular regulations. Unless otherwise
prohibited, use a slow-moving vehicle emblem. Never tow the Manure Spreader on a public highway at a
speed greater than 20 m.p.h. (32 kph).
As required or when desired, the Manure Spreader can be equipped with a safety chain for travel on
public highways.
1. Chain is sufficiently slack to allow turns and movements of either the tractor or the Manure
Spreader, without placing tension on the chain.
2. Chain is of sufficient strength to hold the decoupled implement (and its load) and tow it to the
shoulder .
TOWING ON HIGHWAY
To view beyond the back of the larger trailer-mounted Manure Spreader when transporting the unit on a
public highway, consider obtaining and installing a rear view mirror on your tractor with a wide load
mounting bracket.
STORAGE
Because the Manure Spreader is likely to be used year-round, it should be in ready-to-operate condition
at all times. Several provisions have been designed into the Manure Spreader to enable it to be used in
cold, moderate and warm outside temperatures. The most important factor for continuous proper operation
is lubrication. When operating the Manure Spreader in freezing temperatures, the unit should be stored
inside, if possible. Refer to Operation Chapter for special operating procedures in freezing temperatures.
-17-
OPERATION
EMERGENCY SHUTDOWN
In case a foreign object becomes lodged in the expeller or
auger area, disengage the PTO. Stop the tractor engine,
remove ignition key, and allow all mechanisms to stop
before cleaning or working on the machine. If an object is
lodged inside the tank, block-up the discharge gate and raise
the conveyor auger before attempting to remove the object.
GENERAL INFORMATION
Check the entire Manure Spreader carefully before first operation. Tighten bolts and set screws that
might have come loose in shipping. Lubricate as explained in the Lubrication Chapter in this manual.
The Manure Spreader features a large tank, forward right side discharge expeller , hydraulically controlled
discharge gate, and conveyor auger. The Manure S preader is designed and constructed to handle a wide
variety of waste material types including liquids, semi-liquids, and limited solid material. Many potential
spreading problems can be avoided if the following guidelines are established and met:
NOTE: To prevent damage to the expeller, auger and drive line, foreign objects, such as stones,
timber or metal, should never be placed into the Manure Spreader tank.
1. In winter or freezing temperatures, make sure the auger and expeller are free to rotate and that
the discharge gate moves freely , before loading the Manure Spreader and applying PTO power.
2. The discharge gate must be closed before loading.
3. The auger is completely lowered before loading.
4. When loading packed material into the Manure Spreader with a loader bucket, try to break up any
large chunks.
5. Material which is too thick or solid to flow should only be heaped on the rear 2/3 of the Manure
Spreader.
6. When hauling extremely heavy materials with a large portion of dirt, it may be necessary to reduce
the load size to prevent excessive shear bolt breakage. Do not use extra sideboards. Do not
overload the Manure Spreader. Overloading decreases spreading ef fectiveness.
7. Liquid or semi-liquids that flow will self-level allowing the Manure Spreader to be filled to a level
such that sloshing or splashing material will be contained.
NOTE: Expeller feeding will diminish as bridging occurs. To counteract bridging, completely raise, and
lower the auger back down immediately . This operation will help to break-up the bridging.
-18-
OPERATION
APPLICATION RATE
The side discharge style Manure Spreader features a hydraulically operated discharge gate to control
the material flow out of the tank and into the expeller . Several factors influence the rate of discharge and
the spread pattern. These factors include: ground speed, type or consistency of discharge material,
PTO RPM, and discharge gate opening. Depending on your application requirements and the type of
material being spread, a full range of patterns can be obtained. A discharge gate indicator provides a
continuous visual display of the gate opening.
FIELD OPERATION
The Manure Spreader is “direct drive” which begins to operate immediately when the PTO is engaged.
Drive disengagement is made by shutting-off the tractor PTO. It is important that the PTO is engaged at
low tractor RPM. Shear bolt overload protection on the PTO is provided for both the main auger and the
expeller. For proper operation, est ablish and maintain the proper driveline alignment and tractor hookup.
Before loading material, adjust the hitch clevis to your tractor in order to obtain a level or forward attitude
of the Manure Spreader t ank. Refer to the
If the Manure Spreader is going to be operated in freezing temperatures, review and comply with
recommendations in
Winter Operation.
Preparing For Operation Chapter for additional details.
WINTER OPERATION
When loading and spreading material during winter or in freezing temperatures, the following
recommendations apply:
1. After the Manure Spreader is unloaded and will not be used for some time, follow the
SHUTDOWN PROCEDURE, then scrape away any solid material remaining on the inside of
the tank or Expeller area.
2. Park the Manure Spreader with the auger fully raised, the discharge gate fully raised and blocked.
Position the jack height so that liquids will run forward to the discharge opening.
3. Before loading the Manure Spreader again, unblock the discharge gate and engage the expeller
to make sure that it is free to rotate. Then, slowly lower the auger to the bottom of the tank and
cycle the discharge gate a few times.
NOTE: To eliminate freeze-up in the
area under the expeller, open the
expeller pan by pushing the trip handle
forward, the pan will release. Before
resuming operation, close the pan.
NOTE: The pan can be removed after
release of the trip handle by lifting it out
of the U-Shaped slots on each side of
the pan if freeze-up problems persist in
this area.
EMERGENCY
-19-
OPERATION
UNLOADING & SPREADING
Packed Material
To unload and spread packed material and prevent unnecessary stress on the drive line components,
observe the following guidelines:
1. Make sure the auger is completely lowered.
2. Engage the tractor PTO at as low an RPM as possible. Then, slowly bring the PTO up to the rated
RPM.
3. Raise the discharge gate until it is about 1/3 open.
4. Select the desired tractor gear and begin spreading. T o achieve the desired coverage, adjust the
discharge gate and/or travel speed.
5. When spreading material which is susceptible to bridging, the auger should be cycled up and
down, frequently , to provide a more consistent feeding of material into the expeller.
NOTE: Do NOT exceed the 1000 RPM operating speed.
OVERLOAD PROTECTION
When shear bolt failure is detected, stop all operation and follow the EMERGENCY SHUTDOWN
PROCEDURE.
A single 5/16” x 2” grade 8 shear bolt with lock nut on the overrunning
clutch of the PTO is used to provide overload protection on the
Manure Spreader. Additional shear bolts are stored on the bracket s
of the gearbox reduction.
The following are probable causes for discharge expeller shear
bolt failure:
1. PTO is being engaged while RPM’s are too high.
2. A foreign object is present in the expeller .
3. Overfeeding of the expeller due to improper discharge
gate adjustment.
4. Gate is being raised when spreading liquid material,
before expeller is up to operating speed.
Shields open for viewing
-20-
OPERATION
DRIVE CHAIN TOLERANCES
Drive chains must be kept in adjustment within the following tolerances.
Jackshaft Chain Spring Length - 9-3/4” to 10-1/4”
Auger Chain Spring Length - 13-1/2” to 14”
Expeller Drive Chain Deflection - 1/2”-3/4”
AUGER & EXPELLER SPEED OPTIONS
The Manure Spreader is factory equipped with drive components selected to provide the best possible
performance for processing basic material and manure types available. In certain materials, conveying
and spreading performance can be improved by altering the speeds of the auger, the expeller, or both.
ADJUSTABLE EXPELLER SHIELD
The Manure Spreader has a multi-position manual adjust expeller shield to direct material and provide
the best possible performance for delivery of material.
-21-
OPERATION
CONTROLS & SAFETY EQUIPMENT
The Manure Spreader is provided with several features for operator safety and convenience.
GUARDS & SHIELDS
Whenever possible and without affecting the operation of the Manure S preader,
guards, shields and/or hinged shields have been used on this equipment to
protect potentially hazardous areas. In many places, decals are also provided to
warn of potential dangers as well as to display special operation procedures.
AUGER CONTROL
The Manure Spreader has a hydraulically controlled raise/lower main auger to overcome material bridging
when unloading hard-packed waste material. The auger can be hydraulically raised from the tractor
seat, as necessary . An auger height indicator , visible from the tractor seat, allows the operator to monitor
the auger height. When the unit is parked overnight in freezing temperatures, raise the main auger to
prevent the auger from freezing against the bottom of the tank.
DISCHARGE GATE CONTROL
The Manure Spreader has a hydraulically controlled discharge gate with indicator to regulate the amount
of material being discharged. In freezing temperatures, leave the discharge gate partially opened when
the unit is parked overnight, to prevent the gate from freezing against the bottom of the opening. A
discharge gate height indicator, visible from the tractor seat allows the operator to monitor the gate
opening.
-22-
OPERATION
JACK
A jack is furnished with the Manure Spreader to support the machine when the tractor is disconnected
and to adjust the hitch clevis to the tractor drawbar for hookup. The jack should never be used to
support a loaded Manure Spreader.
When the jack is not being used
to support the Manure Spreader,
it should be relocated to the
“storage” position located on the
left side of the Manure Spreader
as shown.
SAFETY CHAIN
As required or when desired, the Manure Spreader should be equipped with a safety chain for transporting
the unit on a public highway . Refer to the Transport Chapter for details.
TELESCOPING PTO DRIVE
The telescoping PTO drive is designed to rotate freely inside
the drive shield tubes.
The telescoping PTO drive is provided with a spring-loaded
locking collar on one end to positively lock the drive connection
onto the tractor PTO shaft. Depress the locking collar , against
the spring tension, and slide the yoke onto tractor PTO shaft.
Release the locking collar and move the yoke ahead or back
until the lock engages into the groove on the shaft.
NOTE: When the spreader is not attached to the tractor, the
PTO Drive can be conveniently supported by the chain
provided as shown. This position is used only when the
Manure Spreader is NOT in operation. Never transport the
Manure Spreader with the PTO in this position.
TRANSPORT LIGHTING
Connect the transport lighting cord that is standard equipment
to the lighting system 7 pin power receptacle (per SAEJ560B)
on your tractor. If your tractor is not equipped with the proper
receptacle, see your tractor dealer for details.
-23-
ADJUSTMENTS
DRIVE CHAIN IDLERS
Expeller Drive Chain Idler
The expeller drive chain is tensioned with an adjustable
sprocket Idler. The chain is properly tensioned when the
chain can be deflected 1/2” to 3/4" (13-19 mm) with hand
pressure.
NOTE: If an Idler fails to maintain proper tension, replace
the worn chain.
Shield open for viewing
Auger Drive Chain Idlers
The jackshaft and auger drive chain tighteners
are spring loaded.
Use the eye bolt adjustment to achieve a spring
length of 9-3/4” to 10-1/4” on the initial
reduction auger drive chain.
The auger final drive chain tension device uses
an eye bolt, and S-hook to accomplish
adjustment. With the auger in its lowest
position, use the eye bolt to achieve a spring
length of 13-1/2” to 14” on the final drive chain
for obtaining the specified tension.
NOTE: If an Idler fails to maintain proper
tension, replace the worn chain.
Shield open for viewing
-24-
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